InterMetro Ind. C199 User's Manual
Contents
1. YOSNAS HALSWOWHYSHL A9 5 YIMOd 5 YOSNAS AYVTIIdVO AWLSOWYSHL WH 9 320718 TWNIWHAL uazzna HOLIMS 110 112 3univu3dWal IH uawvais dAL LAN SHIM AC 4N3IN314 YAINVALS awnou9 T av31 1N3W3T13 LONG HOLIMS 110 112 SYNLVYAdWALIH 1N3NW313 14 CUT ALONG DOTTED LINE Thank you for purchasing a Metro Mobile Heated Cabinet We are certain you will be more than satisfied with its quality and performance Please fill in the warranty information space below so we may register your warranty Also so that we may learn more about our customers and hopefully be of continued service in the future please take a moment to fill in the customer information space below Thank You CUT ALONG DOTTED LINE CUSTOMER INFORMATION 1 Which one of the following best describes your establishment 0 gt2. Food Product Covered Uncovered Temperature Setting F Moisture Setting Baked Fish Uncovered 175 Med High Baked Potatoes Uncovered 180 Off Biscuit Uncovered 180 Medium Broccoli Covered 170 175 High Chicken Nuggets Uncovered 175 Corn the Cob Covered 170 175 High Croissants Uncovered 175 Medium Egg Patties Covered 180 High French Fries Uncovered 185 Off Fried Chicken Uncovered 180 185 Off Fried Fish Uncovered 180 Off Hamburgers Covered 180 Medium Lasagna Covered 185 High Mashed Potatoes Covered 175 High Mixed Veggies Covered 170 175 High Pancakes Covered 175 Medium Pasta Covered 180 High Peas Covered 170 175 High Pizza Uncovered 175 180 High Roast Beef Uncovered 170 180 Medium Roast Pork Uncovered 170 180 Medium Scalloped Potatoes Covered 175 High Strip Steak Uncovered 160 170 Medium Turkey Uncovered 170 180 Medium Waffles Covered 175 Medium Whole Chicken Uncovered 170 180 Medium Temperatures are guidelines only based on opening cabinet doors every 15 minutes Lightly salted for best quality Developed by Penn State University School of Hotel Restaurant and Recreation Management 5 Ill FOOD HOLDING GUIDELINES A HM2000 HM15LW Recommended Food Holding Guidelines Food Product Covered Uncovered Temperature Setting F Baked Fish Uncovered 175 Baked Potatoes Uncovered 180 Biscuit Uncovered 180 Broccoli Covered 170 175 Chicken Nuggets Uncovered 175 Corn on the Cob Covered
3. Other Full Service Restaurant Fast Food Restaurant Hotel Motel Hospital Nursing Home College University School Employee Feeding WARRANTY INFORMATION Cabinet Model No Module Serial No Slide Rack Model No Date Purchased Customer Name Address Phone No For warranty coverage this card must be returned to Metro FOLD HERE DO NOT DETACH Please indicate the two product benefits that were of major interest to you a b gt Accessibility to controls without opening door components within cabinet removable for cleaning Better control of conditions in cabinet Q Uniform environment within cabinet due to forced air circulation chimney design and gasketed doors Reversible doors Aesthetic quality styling O Other in addition to above two 3 Main factor that led to your decision to purchase this product Product operating and functional features b Q Overall quality c Price d O Availability e Other 4 Three sources that led to the purchase of this product in the order of their impact 1 being most impact 3 being least impact a Trade Journal Ad b Trade Show c Sales Call d Direct Mail e Previous Purchase f Q Other SALWLS A3LINN AHL NI al AHVSS3O3N ASVLSOd ON
4. 199 Series USER MANUAL FOR THE METRO um C199 AND FL199 SERIES INSULATED HEATED CABINETS Recommended Food Holding Guidelines Listed on pages 5 amp 6 570 825 2741 METRO InterMetro Industries Corporation 5 Wilkes Barre 18705 EMERSON TABLE OF CONTENTS SECTION PAGE Introduction A Identifying Your 1 Bi WREALUNES utei 2 ll Operating Instructions A Reversible Doors 2 B Slide Rack Assemblies 2 C1 HM2000 Holding Module 3 C2 FL2000 High Humidity Holding 4 Food Holding Guidelines A HM2000 HM15LW Recommended Food Holding Guidelines 5 amp 6 IV Cleaning Instructions A Specific Cleaning Instructions 7 B General Cleaning Instructions 7 V Maintenance A Cabinet Maintenance 7 B Module Maintenance 7 C Blower Motor Maintenance 7 VI Relacement Parts Procedures and Wiring Diagrams A Cabinet P e enu 8 amp 9 Bu Oe 10 HM2000 Module Replacement Parts Diagram 11 Wiring Schematic 12 FL2000 Module Replacement Parts Diagram 13
5. AldVLS 8966 90481 Vd dHHV8 S3X V xOd Od ADIAYAS HUI NOLS D N LLV NOILVHOqdHOO SJIHLSNANI OHI3INH3INI 38 FOVLSOd Vd 3HHV8 S3 1IM 121 ON LINYAd 55119 19914 Aldad SSANISNG HOVLAG LON OG 3H3H C104 STAPLE HERE STAPLE HERE Warranty WARRANTY EXCLUSION OF WARRANTIES AND LIMITATION OF LIABILITY InterMetro Industries Corporation hereinafter referred to as Seller warrants to the original purchaser that all products in its catalog or custom products delivered hereunder will be free from defects in workmanship and material THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES EXPRESS IMPLIED OR STATUTORY INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE This Warranty shall be for a period of one 1 year from the date of shipment from Seller s warehouse or factory If any product delivered hereunder does not meet the Warranty specified above providing the product has not been altered in any way by anyone other than Seller s factory authorized representative and assuming normal and proper use and maintenance Seller will at its option repair or replace any part or material it determines upon inspection to be defective provided however that a charge for labor will be made except during a period of one 1 year from the date of original shipment from Seller s warehouse or factory No product or part thereof is to be returned
6. Wiring Schematic 14 INTRODUCTION A IDENTIFYING YOUR CABINET Your cabinet assembly has been shipped in two cartons The first carton contains the cabinet with module The other carton contains the slide racks There are several component numbers which you may want to record for future reference the cabinet model number the module model number along with the module serial number and the slide rack model number Refer to the photo at right to locate these numbers The slide rack model number is located on the label affixed to the ends of the rack carton It is recommended that all numbers be recorded in an appropriate place such as at the bottom of this page Also please record the cabinet model number and module serial number on the Warranty Card found at the back of this manual Be sure to complete the remainder of the Warranty Card and return it to Metro within fifteen 15 days of delivery of the cabinet Once you have located and recorded these numbers refer to the sample numbers given on this page to identify the components of your 199 series cabinet Cabinet Model No Module Model No Module Serial No Slide Rack Model No SAMPLE OF CABINET LABELING C199 HM2000 Full Height Holding C199T HM2000 3 4 Height Holding OR FL199 HM2000 Full Height High Humidity Holding FL199H HM2000 1 2 Height High Humidity Holding SAMPLE OF SLIDE RACK CARTON LABELING 4SC Full Heig
7. emulsion type cleaners that can be applied with bare hands will give excellent results Such cleaners are available under various brand names and detergent suppliers can recommend materials appropriate for use on natural and epoxy coated aluminum NOTE For every cleaning method best results are always obtained when the cleaner and technique are matched to the soil conditions involved To ensure using the proper cleaner for natural and epoxy coated aluminum contact your detergent representative MAINTENANCE A CABINET MAINTENANCE ALL MODELS Your 199 series cabinet has been designed to require very little maintenance With normal use cleaning is the only form of maintenance that need be done on a regular basis Keeping the casters free of dirt build up will go a long way in prolonging their life If your cabinet is rolled over rough surfaces or transported over the road the various threaded fasteners i e screws and nuts should be periodically inspected and tightened if necessary particularly the transport latch hinge and caster fasteners B MODULE MAINTENANCE The module in the base of your cabinet has also been designed to require very little maintenance With normal use cleaning is the only form of maintenance that need be done on a regular basis When cleaning do not spray or pour water on the module and do not immerse the module in water Wipe with a damp cloth and dry with a towel Keeping vital areas su
8. 13 093 Heat Element Units with 20 Amp Plug RPC 13 064 Red Indicator Light re 13 181 Thermometer i RPC 13 096 Terminal Block Control Panel i RPC13 012 Ring Terminal i RPF02 042 Push Nut Indicator Lights i RPC11 191 Blower Collar 13 085 Wire Nuts 12 GA re RPCO7 044 Grommet Thermometer Wire re RPCO6 222 Thermostat Thermometer Bulb Clamp re 5 QOO 1 Po 13 027 1 4 Spade Terminals 13 099 Power 20 AMP gt 13 098 Strain Relief 20 AMP 13 183 Thermometer Transformer WIRING SCHEMATICS HOLDING WIRING DIAGRAM LEAD CORD WHITE BLACK M Hao TERMINAL BLOCK NE 3 4 5 6 7 8 9 1011 12 13 14 15 16 17 18 BLOWER 19 20 21 22 23 24 n 21 23 16 WHITE TRANSFORMER BLACK A THERMOMETER ow BLACK LIGHT 7 MASTER SWITCH 12 FL2000 High Humidity Module Replacement Parts Diagram REPLACEMENT PARTS LIST Part Description 1 RPC13 099 Power Cord 20 AMP 2 RPC13 098 Strain Relief 20 AMP 3 6 746 Knob 4 RPC13 132 Power S
9. 170 175 Croissants Uncovered 175 Egg Patties Covered 180 French Fries Uncovered 185 Fried Chicken Uncovered 180 185 Fried Fish Uncovered 180 Hamburgers Covered 180 Lasagna Covered 185 Mashed Potatoes Covered 175 Mixed Veggies Covered 170 175 Pancakes Covered 175 Pasta Covered 180 Peas Covered 170 175 Pizza Uncovered 175 180 Roast Beef Uncovered 170 180 Roast Pork Uncovered 170 180 Scalloped Potatoes Covered 175 Strip Steak Uncovered 160 170 Turkey Uncovered 170 180 Waffles Covered 175 Whole Chicken Uncovered 170 180 Temperatures are guidelines only based on opening cabinet doors every 15 minutes L ightly salted for best quality Developed by Penn State University School of Hotel Restaurant and Recreation Management CLEANING INSTRUCTIONS CAUTION AT NO TIME SHOULD THE MODULE OR CABINET BE WASHED OR FLOODED WITH WATER OR LIQUID SOLUTION NEVER STEAM CLEAN SEVERE DAMAGE OR ELECTRICAL HAZARD COULD RESULT 1 Turn off master switch 2 Disconnect the unit from its power source WARNING ALLOW THE UNIT TO COOL BEFORE CLEANING AS THE INTERIOR OF THE CABINET MAY BE HOT ENOUGH TO BURN ALSO ALLOW THE WATER IN THE PAN C199 OR BOTTLE a FL199 TO COOL BEFORE REMOVAL 3 Open the door s and remove the slide racks and chimney 4 If there is water in the pan or bottle remove and empty 5 Remove the module from the cabinet by lifting up the front enough to clear its detent then pull the modu
10. IF NECESSARY TO RECONNECT THE OPENED MODULE TO A POWER SOURCE PRACTICE EXTREME CAUTION SO AS NOT TO RECEIVE ELECTRICAL SHOCK FROM EXPOSED COMPONENTS Refer to the appropriate Module Replacement Parts Diagram to identify the internal components Determine malfunctioning component s by electrical diagnostic procedures 3 After servicing be sure to verify the routing of each wire with the wiring schematic before installing electrical cover and connecting module to power source Be sure that the thermostat sensor tube does not contact any electrical connections 4 Assemble components using retained hardware making sure that no wires are pinched between the cover and the component chassis 5 Install water pan water bottle Then feed cord through clearance hole in cabinet and slide module into cabinet Holding Module Replacement Parts Diagram COMPONENT CHASSIS AIR INTAKE COVER THERMOSTAT BULB CONTROL PANEL 4 ELECTRICAL COVER REPLACEMENT PARTS LIST Item No Part No Description 1 RPC13 017 Power Cord 15 AMP HM15LW only RPC 13 083 Strain Relief 15 AMP HM15LW only 313 Thermostat Knob RPHM20 PAN Water Pan RPC 13 127 Power Switch RPC 13 129 Temperature Thermostat RPC 13 105 Yellow Indicator Light RPHM20 2103 Circulating Blower RPC 13 114 Heat Element Units with 15 Amp Plug RPC
11. pans Max pan size 18 x27 x25 s Min pan size 17 Outboard Hanger Position 20 width C4SC 45 45 17 13 pans 8 pans 14 pans 13 pans 8 pans 34 pans 26 pans 16 pans 28 pans 26 pans 16 pans pan size 20 x27 x25 s Min pan size 19 C8SN T H Model 8 17 Spacing fixed The Model 8 Slide Rack can only be installed in the inboard hanger position All pans are to be lip loaded The following pans may be used Model 8 Slide Rack C8SN C8SN T C8SN H 34 pans 28 pans 17 pans Pan Size 18 x26 x13 s CVSN T H Model V adjustable The Model V Slide Rack can be installed in either an inboard or outboard position Center spacing on slides can be either 3 41 2 Slides can be removed by lifting upward and sliding the rivet heads out of the keyhole slots To install select spacing insert the rivet heads into the keyhole slots and push down until locked in the hole All pans are to be bottom loaded regardless of slide or rack positioning With the racks in the inboard position 18 width the following pans may be used 3 Slide Spacing CVSN CVSN T CVSN H Pan Size 16 pans 12 pans 8 pans 18 x26 25 32 pans 26 pans 18 pans 12 18 2 32 pans 26 pans 18 pans 13 18 2 17 pans 13 pans 9 pans 14 x18 x25 g Max or combined pan size 18 x27 x2 s Min pan width 16 41 2 Slide Spacing CVSN CVSN T CVSN H Pan Size 11 pans 9 pans 6 pans 18 x2
12. please contact our Customer Service Department for the factory authorized service agency nearest you The lead cord plug configuration designates whether your module uses a 15 or 20 amp service Refer to the illustration below to identify the two different plugs 15 AMP PLUG 20 AMP PLUG HM15LW HM2000 FL2000 MODULE MODULE CAUTION IT IS IMPORTANT THAT ALL SAFETY PRECAUTIONS PERTAINING TO THE SERVICING OF ELECTRICAL DEVICES BE OBSERVED AT ALL TIMES Dismantle your module for servicing per the following instructions NOTE To replace the Thermostat and Humidity Knobs or water pan water bottle it is not necessary to dismantle the module a Make sure the lead cord is not plugged into an outlet Be certain that the module and any water in the water pan has cooled to a temperature safe for handling b Remove module by lifting the front enough to clear the detent then pull the module from the cabinet grasping it with both hands as it clears the cabinet The cord should slip through the clearance hole in the back of the cabinet 10 c Remove the water pan water bottle and drain water d Unfasten the electrical cover by removing the three screws along the front of the module and the two screws along each edge of the module Retain this hardware for re assembly e Open the module by raising the component chassis from the electrical cover and placing the chassis top down on a dry non flammable work surface
13. to Seller without prior written approval from Seller s factory All exchanges and replacement shipments will be F O B Seller s factory Warranties for equipment or articles not manufactured by the Seller are solely the warranties of the manufacturers thereof and they are hereby assigned to the purchaser without recourse to the Seller SELLER S LIABILITY FOR ANY CLAIM OF ANY KIND WHETHER BASED ON CONTRACT NEGLIGENCE OR STRICT LIABILITY IN TORT AND BY WHOMEVER MADE FOR ANY DIRECT INDIRECT INCIDENTAL OR CONSEQUENTIAL LOSS DAMAGE OR INJURY RESULTING TO THE PURCHASER OR ANY THIRD PARTIES arising out of connected with or resulting from this Agreement or from the performance or breach thereof or from the manufacture sale delivery resale installation inspection repair or use of any product covered by or furnished under this Agreement WHETHER OR NOT CAUSED BY SELLER S NEGLIGENCE SHALL IN ALL EVENTS BE EXCLUSIVELY LIMITED TO THE COST OF CORRECTING DEFECTIVE DAMAGED OR NON CONFORMING PARTS OR MATERIAL AS HEREIN PROVIDED and upon the expiration of one 1 year all such liability shall terminate SELLER DOES NOT AUTHORIZE any person to assume for it any obligations or liabilities greater than or different than those set forth in this Warranty The terms under which any of Seller s products may be resold must be limited in accordance with this Warranty THIS AGREEMENT and all the rights and obligations arising hereunder shall be constru
14. 6 x4 fe 22pans 18 pans 12 pans 12 x18 x4 fe 22pans 18 pans 12 pans 13 x18 x4 fe 22pans 18 pans 16 pans 14 x18 x4 fe Max or combined pan size 18 x27 x4 s Min pan width 18 With the racks in the outboard position 20 width the following pans may be used 3 Slide Spacing CVSN CVSN T CVSN H Pan Size 17 pans 13 pans 9 pans 15 x20 x25 g 34 pans 26 pans 18 pans 107 193 4 25 8 34 pans 26 pans 18 pans 111 20 25 17 pans 13 pans 9 pans 20 20 25 16 pans 12 pans 8 pans 20 22 25 32 pans 24 pans 16 pans 12 x20 x25 g 17 pans 13 pans 9 pans 20 24 25 Max or combined pan size 20 x27 x2 s Min pan width 16 41 2 Slide Spacing CVSN CVSN T GVSN H Pan Size 11 pans 9 pans 6 pans 15 20 41 22 pans 18 pans 12pans 107 s x199 4 X4 s 22 pans 18 pans 12pans 11 e x20 x4 e 11 pans 9 pans 6pans 20 20 41 11 pans 9 pans 6pans 20 22 41 22pans 18 pans 12pans 12 x20 x4 s 11 pans 9 pans 6 pans 20 24 41 Max or combined pan size 20 x27 x4 s Min pan width 18 top rack level is usable if the pan and product do not exceed 2 in height If this condition exists an extra pan can be held C1 HM2000 HOLDING MODULE For Recommended Holding Temperatures see HM2000 guidelines on page 6 When equipped with a holding module your cabinet is designed to maintain the temperature of HOT prepared foods The holding module is equipped wi
15. 8 Door Latch strike plate included 9 RPC14 119 Door Hinge complete assembly 10 C4SC 45 Rack full height cabinet 2 required for entire cabinet 14 45 C4SC T Rack 3 4 height cabinet 12 C4SC H C4SC H Rack 7 gt height cabinet 13 C8SN C8SN Rack full height cabinet 14 C8SN T C8SN T Rack 3 4 height cabinet 15 C8SN H C8SN H Rack 7 gt height cabinet 16 CVSN CVSN Rack full height cabinet 17 CVSN T CVSN T Rack 3 4 height cabinet 18 CVSN H CVSN H Rack 72 height cabinet 19 RPC175 1108 Chimney full height cabinet 20 RPC199H 1108 Chimney 1 2 height cabinet 21 RPC 1997 1108 Chimney 3 4 height cabinet 22 B5DNB Caster With Brake 23 B5DN Caster Without Brake 24 RPCO6 179A Drip Trough Pan Plastic not shown 25 RPC13 106 Snap Bushing 26 RPCAB HBMPR Handle Bumper not shown 27 6 067 Cabinet Bumper not shown 28 RPHANG KIT Rack Hanger Kit 2 right hand and 2 left hand hangers MODULE Your module has been designed to be user servicable assuming a basic knowledge of the operation of electrical devices This section has been written to guide the user step by step and in layman s terms through the dismantling and servicing of the module Before attempting to service your module read the appropriate Module Repair Procedures found elsewhere in this section thoroughly If you do not understand the Repair Procedures or prefer not to service your module yourself or if your warranty is still in effect
16. EFORE PLACING FOOD IN THE CABINET NOTE The POWER switch red light will glow as soon as the POWER switch is turned ON The yellow indicator light to the left of each control knob will go on and off as controls cycle the temperature and or humidity elements The blower will operate as long as the POWER switch is ON If the yellow indicator light for the temperature control knob is not illuminated this indicates that the cabinet has achieved the set TEMPERATURE The light for the humidity control knob will continue to cycle on and off at a regular rate to maintain the desired humidity It is not necessary at the end of the operating day to disrupt the TEMPERATURE or HUMIDITY settings in order to turn the unit OFF By pushing the POWER switch to OFF the unit is no longer operating By pushing the POWER switch to ON when resuming operations the cabinet settings will be at the previous settings The module can be removed for routine cleaning WHEN CLEANING DO NOT SPRAY OR POUR WATER ON THE MODULE AND DO NOT IMMERSE THE MODULE IN WATER WIPE WITH A DAMP CLOTH AND DRY WITH A TOWEL Turn the module off and remove the water bottle this will allow the humidity generator to drain racks and chimney Remove the module from the cabinet by lifting the front up enough to clear the module slide detents then pull the module from the cabinet grasping it with both hands as it clears the cabinet The cord cannot be separated from the module s
17. PREHEAT FOR APPROXIMATELY 45 60 MINUTES reduce the thermostat setting to 6 8 In a room of average temperature 72 F this should provide 150 170 F Adjustments to the temperature may be made as necessary THIS IS A HOT FOOD HOLDING CABINET AND IS NOT INTENDED TO RETHERMALIZE COLD FOOD MAKE SURE FOOD AND CABINET ARE AT PROPER TEMPERATURES BEFORE PLACING FOOD IN THE CABINET NOTE The POWER red light will glow as soon as the POWER switch is switched ON and will continue to glow until switched OFF The yellow indicator light will go on and off as the thermostat cycles The blower will operate as long as the POWER switch is ON If the yellow light is not illuminated this indicates that the cabinet has achieved the preset TEMPERATURE level NOT that the unit has been switched OFF It is not necessary at the end of the operating day to disrupt the TEMPERATURE setting in order to turn the unit OFF By switching the POWER switch to OFF the unit is no longer operating By switching the POWER switch to ON when resuming operations the cabinet setting will be at the previous set point C2 FL2000 HIGH HUMIDITY HOLDING MODULE For Recommended Holding Temperatures see FL2000 guidelines on page 5 When equipped with a high humidity module your cabinet is designed to maintain the temperature and moisture content of prepared foods The module has controls for heat and humidity a blower for air circulation and a remova
18. been shipped with the hinges mounted on the right hand side To reverse follow the instructions listed below read completely before starting procedure With the doors in the closed position remove the hinge pin by driving it out using a hammer and a drive pin or small diameter screwdriver 2 Once the pins are removed grasp the door firmly and pull the latch lever this will release the door Repeat the process for double door units Set the door s aside being careful not to damage the gaskets 3 Remove the screws from the left side of the cabinet and set aside Then remove the cabinet mounted part of the hinge and remount to the left side of the cabinet Put the screws removed from the left side of the cabinet into the remaining holes on the right side of the cabinet Tighten all screws before proceeding 4 Relocate the latch plate s from the left side to the right by removing the two mounting screws Tighten all screws before proceeding 5 On single door units rotate the door 180 degrees and align the door mounted hinge part with the cabinet mounted hinge part and tap the hinge pin into place so top of pin is flush with top of the cabinet mounted hinge part Invert the door latch by removing black plastic screw covers and remove the screws holding the latch in place 6 On double door units rotate the top door 180 degrees and mount in the position of the lower door Rotate what was the bottom door 180 degrees an
19. ble water bottle A POWER on off switch is provided with a red light to indicate when the unit is ON Beside the POWER switch are the TEMPERATURE and HUMIDITY control knobs and yellow lights to indicate when each element is on A seven foot three wire grounded cord is supplied as part of the module With the POWER switch OFF plug the cord into a standard 20 amp 125VAC grounded receptacle on an individual branch circuit THE WATER BOTTLE SHOULD BE IN PLACE PRIOR TO AND DURING MODULE OPERATION Push the bottle in until you hear a click indicating the valve half in the water bottle has engaged the valve half in the control panel 2 To introduce humidity fill the 2 gallon capacity water bottle to the fill spout with clean cold tap water If you have hard tap water use distilled water in the bottle During operation check the water level every several hours and refill as necessary The unit may be operated without water if humidity is not desired If humidity is not required turn the humidity knob to the OFF position There is no need to remove any water from the bottle During extended periods of operation without humidity the bottle should be emptied of water The next time humidity is required clean and rinse the bottle and install it into the cabinet before refilling with clean cold water If the cabinet is to be used for transporting food empty the water bottle first 3 Push the POWER switch to the ON position by d
20. ch as the air inlet area and the controls area free of dirt build up will go a long way in prolonging the life of the electrical components No maintenance is required on the electrical components C BLOWER MOTOR MAINTENANCE The blower motor bearings should be lubricated annually 1 To gain access to the motor follow the instructions listed on page 10 2 Remove the 2 rubber plugs 1 located at each end of motor 3 Apply 6 drops of a SAE 20 non detergent oil to each bearing and re install plugs 4 Re assemble module REPLACEMENT PARTS PROCEDURES AND WIRING DIAGRAMS A CABINET ALL MODELS Vi Refer to the Cabinet Replacement Parts Diagram on next page to identify the replacement parts Es a o 5 S tc 2 5 o o o YT o see page 9 for parts list AAW Ww Rae AMANT CABINET REPLACEMENT PARTS LIST 1 2 amp 3 4 height cabinet parts not shown Item No Part No Description 1 RPC199P 1102T Top Door 2 RPC199P 1102B Bottom Door 3 RPC199HP 1102 Door 7 gt height cabinet 4 RPC 199TP 1102 Door 3 4 height cabinet 5 6 809 Gasket double door units 6 RPCO6 81 1 Gasket 1 2 height cabinet 7 6 810 Gasket 3 4 height cabinet 8 RPC14 11
21. d mount in the position of the top door Align the door mounted hinge part with the cabinet mounted hinge part and tap the hinge pin into place so top of pin is flush with top of the cabinet mounted hinge part 7 Relocate the label on the door s Be sure that there are no open screw holes on the front of the cabinet B SLIDE RACK ASSEMBLIES All models of slide racks are removable for thorough cleaning On the inside of each cabinet are a series of rack hangers These hangers have two slots for either an inboard or outboard rack position To remove the slide rack grasp and move upward until the pins are free of the hanger slots To install the racks locate the pins over the hangers and lower until locked into the slots NOTE For an inboard rack position use the slots farthest away from the wall of the cabinet For an outboard rack position use the slots closest to the wall of the cabinet C4SC T H Model 4 3 Slide Spacing fixed The Slide Rack consists of two 2 pair of slides and the C4SC T and C4SC H consist of 1 pair of slides The pairs can be placed in the inboard or outboard position The C4SC can have one pair in the inboard position and one pair in the outboard position All pans are to be bottom loaded regardless of rack position The following pans may be used Inboard Hanger Position 18 width Pan Size C4SC C4SC T 45 18 x26 x25 s 17 pans 13 pans 8 pans 14x18 x25 s 17 pans 13 pans 8
22. ed in accordance with and be governed by the law of the Commonwealth of Pennsylvania U S A TO INSURE WARRANTY implementation return the completed registration card within 15 days of cabinets receipt to InterMetro Industries Corp Wilkes Barre PA 18705 METRO InterMetro Industries Corporation Wilkes Barre PA 18705 L01 386 InterMetro Industries Corporation Rev A 03 03 North Washington Street Wilkes Barre PA 18705 Information and specifications are subject to change without notice Please confirm at time of order For Product Information Call 1 800 433 2232 Visit Our Web Site www metro com
23. epressing the top of the switch The red POWER lens in the switch will glow and the blower will begin circulating air The thermometer display will show cabinet temperature Note This is not a foot switch Using it as a foot switch can damage the switch and make the cabinet inoperable 4 The thermometer display shows the current temperature in the cabinet The temperature setting can be adjusted by turning the temperature knob clockwise to increase and counter clockwise to decrease temperature The humidity can be adjusted by turning the humidity knob clockwise to increase and counter clockwise to decrease humidity If you wish to hold food without using humidity turn the Humidity control to MIN This will prevent the cabinet from introducing additional humidity A buzzer alarm is located in the module to indicate low water level Refilling the bottle will turn the buzzer off If the bottle is not filled promptly the humidity will begin dropping off in the cabinet The bottle may be filled through the pour spout The maximum fill level is to the fill opening Turning the Humidity knob to MIN will stop the buzzer until water can be added Then reset the humidity knob to the desired position Allow the cabinet APPROXIMATELY 45 to 60 MINUTES to reach the desired settings THIS IS A HOT FOOD HOLDING CABINET AND IS NOT INTENDED TO RETHERMALIZE COLD FOOD MAKE SURE FOOD AND CABINET ARE AT PROPER TEMPERATURES B
24. ht 4SC T 3 4 Height 45 1 gt Height L Indicates Slide Spacing C4SC T H Wire 3 Spacing C8SN T H Aluminum Fixed 17 2 Spacing CVSN T H Aluminum Adjustable LOCATION OF CABINET MODEL NUMBER LOCATION OF MODULE MODEL NUMBER AND SERIAL NUMBER FL199 HM2000 Full Height Unit Shown NOTE Please read this manual thoroughly before using your cabinet If you should have questions please contact Metro customer service department B FEATURES ALL MODELS In order to utilize your new cabinet to its full potential take a minute to identify the following features which have been provided for your convenience The module has been placed at the base of the cabinet for easy accessibility and efficient operation Clearly marked control panel for easy viewing and allowing climate adjustments without opening the door s Removable water pan C199 or water bottle FL199 e Rear pan stop e Field reversible insulated and gasketed door s e Easy pull adjustable magnetic door latch Cord keeper at rear of cabinet which folds flat to prevent damage to surrounding walls All components door s module chimney slide racks removable to permit thorough obstruction free cleaning Il OPERATING INSTRUCTIONS A REVERSIBLE DOOR S The door s on your cabinet can be reversed to accommodate a right or left hand opening The cabinet has
25. le away from the cabinet The power cord slips through the clearance hole at the rear of the cabinet Do not use abrasive cleaners For every cleaning method best results are always obtained when the cleaner and technique are matched to the soil conditions involved Contact your detergent representative to ensure the cleaning product being used is recommended for use on natural and epoxy coated aluminum FOLLOW THE MANUFACTURER S DIRECTIONS ON CLEANERS NEVER MIX CLEANERS After cleaning replace all components Make sure the slide racks and chimney are seated in the hangers correctly SPECIFIC CLEANING INSTRUCTIONS 1 When cleaning do not spray or pour water on the module and do not immerse the module in water Wipe with a damp cloth and dry with a towel Special attention should be paid to keeping the air inlet area and the controls area free of dirt build up Do not neglect to clean the under chassis area especially the area above each caster 3 The cabinet or component s must be thoroughly rinsed to remove any residue that may stain the materials 4 When choosing a cleanser make sure the cleanser manufacturer recommends its use on natural and epoxy coated aluminum GENERAL CLEANING INSTRUCTIONS 1 LIGHT SOIL If routine daily cleaning is practiced a mild soap and warm water should be sufficient to keep the unit clean HEAVIER SOIL N If cleaning has been postponed solvent or
26. o be careful when passing the cord through the cabinet back panel 9 To install the module reverse step 8 When installing the module into the cabinet the cord must be fed through the opening in the cabinet back panel Be careful that the seals on the side of the module go inside the module slides To descale the humidity generator To clean the humidity generator use a commercially available descaling solution that is compatible with the stainless steel humidity generator and the aluminum cabinet interior Pour the descaling solution into the water bottle using the manufacturers recommended dilution With the bottle connected to the module run the humidity generator at the maximum humidity setting for the manufacturer s recommended time Then shut off the module remove the water bottle and allow all the solution to drain out of the module quick disconnect valve Empty the water bottle and refill with clean water and a cup of baking soda and reinstall the bottle Run the cabinet for another 30 minutes with the humidity generator at the maximum humidity setting Again shut off the module remove the water bottle allowing all the water to drain out of the front panel quick disconnect valve Empty the water bottle and rinse replace the bottle into the cabinet and refill with clean cold water The cabinet is now ready to use Ill FOOD HOLDING GUIDELINES A FL2000 Recommended Food Holding Guidelines
27. th a thermostatically controlled heater a blower for air circulation and a water pan A POWER switch is provided with a red light to indicate when the unit is switched ON Beside the POWER switch is the TEMPERATURE thermostat and its yellow indicator light A seven foot three wire grounded lead cord is supplied fixed to the module The cord cannot be separated from the module so be careful when passing the cord through the cabinet back panel Likewise when installing the module into a cabinet the cord must first be fed through the opening in the cabinet back panel With the POWER switch OFF plug the cord into a standard grounded 20 amp 125VAC grounded receptacle on an individual branch circuit CAUTION THE WATER PAN MUST BE IN PLACE DURING MODULE OPERATION 2 To introduce limited humidity fill the 11 2 quart capacity water pan to 1 2 from the top with HOT clean tap water During operation check the water level every 3 hours and refill as necessary The unit may be operated without water if humidity is not desired 3 Push the POWER switch to the ON position by depressing the top of the switch The red POWER lens in the switch will glow and the blower will begin circulating air Note This is not a foot switch Using it as a foot switch can damage the switch and make the cabinet inoperable 4 Turn the TEMPERATURE thermostat to a setting of 10 The holding unit is now in operation After allowing the cabinet to
28. witch 5 RPC13 181 Thermomete 6 RPC13 105 Yellow Indicator Light 7 RPC11 398 Heat Shield 8 RPC 13 169 Buzzer Alarm 9 RPHM20 2103 Blowe 10 RPC13 166 Heat Elemen 11 RPC09 117 Humidity Generator 12 RPC13 167 Band Heater 13 RPC13 168 Humidity Cut out Switch 14 RPFL 3 8TUBE Tubing 15 RPC13 096 Terminal Block 16 RPHHM WBA Water Bottle 17 RPC15 024 Coupling 18 RPFL20 RMS Rear Seal 19 RPFL20 SMS Side Seal 20 RPC13 134 Hi Temp Cut out 21 RPC13 172 Percentage Timer 22 RPC13 129A Thermostat 23 RPC13 173 Relay 24 RPC13 174 Transformer 25 RPC13 171 Potentiometer 26 RPC13 012 Ring Terminal 27 RPF02 042 Push Nut Indicator Lights 28 RPC11 191 Blower Collar 29 RPC13 085 Wire Nuts 12 GA 30 RPC07 044 Grommet Thermometer Wire 31 06 222 Thermostat Thermometer Bulb Clamp 32 RPC 13 027 1 4 Spade Terminals 33 RPC13 183 Thermometer Transformer AIR INTAKE THERMOSTAT BULB DEFLECTOR PLATE AIR DUCT 13 lt tc l 2 a gt 2 I I 9 I e e e N LL Ov 2 HAIWHOASNV HL YALL 39 V1N39H3d HOLIMS YALL SOVLNIOUSd IVAH AMIE 7 YALSINOLLNALOd 001 au OV A0LL ONIHOLIMS AW173Y DV Ave ama i
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