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Ingersoll-Rand X41 User's Manual

1. For Connections Between The 272 PRESSURE TRANSDUCER CABLE Compressor 1 Control Cable Compressor And The IR PCB Qu 2 Conductor Cable 18 Gauge Stranded E Earth Shielded 1 4 5 No Greater Than 330FT 100M 2 2 24VDC Control Voltage Compressor 22 6 6 X4I X05 CONNECTOR PT CONNECTOR 6 6 Comnressor 2 Control Cable F 221 X02 CONNECTOR CONNECTOR signal Fin FA e v3 V1 Reference X4I Operations Manual for Pressure 1 1 8 2 s Sensor Connection Details 9 3 10 4 5 PRESSURE TRANSDUCER 12 6 RECEIVER 3 Compressor 3 Control Cable E CONNECTOR IR PCB CONNECTOR M 1 13 1 14 2 ET UE Compressor IR PCB 222222 ua 6 DRIP LEG Compressor 4 Control Cable E J X04 CONNECTOR IR PCB CONNECTOR V1 IS 14 4 System Automation POWER SUPPLY A fused switching isolator must be installed to the main incoming power supply external to the 41 The isolator must be fitted with a pr
2. re Nae a T e NOME 23 SSR Redeye PV 2013 eie 24 SSR Redeye SD 25 Interconnect To Ingersoll Rand Intellisys SE Controlled CORmDIGSSOLS 26 SE 27 UP 201255 dedidit etai 28 SE ESA a buds 29 5 30 SEDA 31 SES A ZO form 32 Interconnect To Ingersoll SG Controlled 5 2 22 2 33 34 2O 35 SG Sle 36 SG Serra 37 Interconnect Ingersoll Rand Pressure Switch Controlled 38 SSR UP5 SD TOf a 39 SSR UPS 22 502012 40 SSR UP5 22 37 SD 1012 41 SSR UPS 22 37 SD 2012 42 SSR UPO 15 30 EV 43 SSR UPO 15 30 FV 2012 ehar 44 SSR UPG T5 30 SD TOT2 usu Cote prc ee ds 45 SSR UPO 15530 SD 2002 etia datas 46 SSR 40 50 FV TOf 47 SSR UPO 40 50 2 Honey fo co 48 SSR UP6 40 50 SD 1of2 49 SSR UPO 40 50 SD 2012
3. 73 511 Interface to Redeye SE SG Controllers 73 X4I Interconnect To Ingersoll Rand Intellisys S3 74 Iritellisys S3 eres Ea eue FE VE 75 Intellisys 53 20 2 uisu ase ERES 76 4 Interconnect to Ingersoll Rand Small Reciprocating E 77 7 5 15 175 UP6RX 7 5 15 175 1043 78 7 5 15 175 UP6RX 7 5 15 175 20f3 79 7 5 15 175 UP6RX 7 5 15 175 30f3 80 Models 2340 2475 2545 7100 3000 1013 stet 81 Models 2340 2475 2545 7100 3000 2019 ai hei entes 82 Models 2340 2475 2545 7100 000 3013 83 Excessive Pressure Shutdown Switch Example Before eise see 84 Excessive Pressure Shutdown Switch Example After RM E TE 85 WWW air irco com 4 System Automation gt gt gt SECTION 2 INTRODUCTION The is a specialized controller designed to provide safe reliable and energy efficient control of your compressed air system 41 is capable of controlling up to four positive displacement air compressors The SECTION 3 SAFETY WARNING Risk of Danger OPERATION WARNING Risk of Electric Shock WARNING Risk of High Pressure WARNING Consult
4. COMPRESSOR 1 X01 TERMINAL Refer to the X4l Overview Drawing for the X41 Compressor 2 through 4 terminal connections Unigy Phase 1 10 1 13 2 LOAD UNL GND 140 X LED 2 LOAD LED 1 SEQ 5 VFD FIX 9 S 5 5 69 Guidance only connections may differ with date model type variant special custom or concession builds This information is intended to be used in conjunction with the compressor s original control circuit diagram Unigy Phase 1 10f2 Page 16 D13 24VDC EN 01 4 24VDC DI 2 0 Unigy 1 7 5 15 5 5 11 kW Unigy Phase 1 FR 1 T6015 Revision 00 12 03 Unigy Phase 1 20f2 Page 17 COMPRESSOR 1 X01 TERMINAL Refer to the X4l Overview Drawing for the X4l Compressor 2 through 4 terminal connections Unigy Phase 2 3 SA 5 E STOP x SS 69 9 LED 2 LOAD LED 1 SEQ Y VFD FIX 5 SS Guidance only connections may differ with date model type variant special custom or concession builds This information is intended to be used in conjunction with the compressor s original control circuit diagram Unigy Phase 2 3 1012 Page 18 D13 24VDC EN 01 4
5. COMPRES GOR nERGE NET JOHPER 15 TRAWSFORPER CONTROL ON STARTER PANEL 1 PACKAGE 15 CS eram Aunt 15 B ARW LG bh 5cEARGE SEE 5 L INJECTED 516 AMT Fi TEMPERATURE BROWN E ETE ura TELESIS CONTROLLER Buc i e raran rite 3 101299 56 IN PRESSURE t canes S M papa SEPARATOR GH p z PARA puo h 7 5 STEPPER ens pala 2 E GEL Ed i So vA HM MI 25 25 23 tz ae ERES SSR Redeye FV 2013 Page 24 5 OLIVIASHOS 1 V8 SONIMVHO O S 95581866 SSH SD HITES LEGEND RAIA D SCONNFCT AND PROTECTION Rua SCART CONTRCTOR PROVIDED Mr Cos Tork Fae COMA UT cere 21 WASHED LINES REPRESENT Br CUSTOMER zn Ri CONTAE TIA 3 SEZIMG OF ELECTRICAL COMPONENTS WOT SUPPLIED b RUM COMTACTOR ANTE LAB T CONTACTS GER SX 15 HESPOMSIBILETT OF THE Is START CONTACTOR TME INFCRATION QM THE COMPRESSOR BATA PLATE iad STARE COMTACTOR AUXILIAR
6. Guidance only connections may differ with date model type variant special custom or concession builds This information is intended to be used in conjunction with the compressor s original control circuit diagram SSR M15 22c 20 30HP EP HP HXP 50 60Hz 1of2 Page 61 anc NON INTELLISYS T SSR M15 22c 20 30HP XF EP HP HXP 50 60Hz MA LT1 CABIMET P E4 MCB 15 3 Fig 3 i ENEA 1 e p PEEFPPEE gl 2 xp sus Hoi 89265151 Revision C 25 3 7 r SSR 15 22 20 30HP EP HP HXP 50 60Hz 2012 62 M37 50 K1 Contact A To 2TR Contact To 1VAC Contact To 30P Contact COMPRESSOR 1 X01 TERMINAL P To 2TR Relay To KM2 Contact LED 2 LOAD LED 1 SEQ KM1 Contact 1 0 Refer to the X4l Overview Drawing for the 4 Compressor 2 through 4 terminal connections KM3 Contact Guidance only connections may differ with date model type variant special custom or concession builds This information is intended to be used in conjunction with the compressor s original control circuit diagram
7. T 4r BFJI NOTES 142 T1 110H 50Hz 00 3807 6 Ve 200 380 675 Volts 1 2Ma 77 DESC gt 122 123 1124 125 FOL 90 0 11 4 8 02 SOL 55 VAR 2 121 4555122 125 ON HATR 1 TRaj DRYER OPTION 14 24 13 4 6 E TR eS SS 1Ps 977 22182349 REV SSR UP6 40 50 SD 2012 50 COMPRESSOR 1 X01 TERMINAL Refer to the X4l Overview Drawing for the X4l Compressor 2 through 4 terminal connections LED 2 LOAD LED 1 SEQ UP6 5 15 FV 1PH 60Hz OL E STOP ST HATS 11 Contact Guidance only connections may differ with date model type variant special custom or concession builds information is intended to be used in conjunction with the compressor s original control circuit diagram UP6 5 15 FV 60Hz 1of2 Page 51 To 1M Contact To CR Relay To HM To EDV To M 0 VAC A UP6 5 15 FV 1PH 60Hz Revision 90 04 06 UP6 5 15 FV 60 2 2012 Page 52 UP6 5 15 FV 60Hz To 1M Contact 4 ESTO ST 01 To HM HATS 110VAC To EDV ToM SEQ CONT LOAD UNL Contact LED 2 LOAD LED 1 SEQ Refer to the X4l Overview Drawing for the X4l Compresso
8. D VFD Fixed Load Enable e Load Unload Load Sequence and VFD Connections e Compressor controller inputs common voltage be or V The local remote pressure regulation input and or remote load input logic of some electronic pressure sensor type controllers are reversed In this instance the pressure switch outputs terminal 2 can be used to establish alternative logic control connections For Example If the compressor controller Local Remote Pressure Control input is a normally open type local when open remote when closed but the Remote Load input is a normally closed type load when open the IR PCB pressure switch terminal contacts can be used to achieve the correct switching logic C02 9 Local Remote OUT common Na 2 Remote Load Ne IN C Q Alternate Logic Examine the i PCB internal output circuit diagram to establish any desired switching logic that may differ from normal practice 9 Do not attempt to utilize Digital Pressure Regulation Control terminal 01 and the Pressure Switch Control terminal C02 output connections at the same time for different products These two output TE 12 WWVW alF Irco com functions are internally connected and a short circuit condition and or malfunction may result The IR PCB connection examples shown in this manual are intended to provide a guide fo
9. E 50 UP6 5 15 51 UPG 5 15 1PH 60Hz 2012 52 UPO 5 15 3PH 60HZ eene rens 53 UPO 5 15 FV 3PH 2 Rete 54 UPG 5 15 SD 3PH 60 2 1012 55 UP6 5 15 SD 3PH 60Hz 20f2 56 UPG 5 15 FV SPH tiber 57 UPG 3PH SOHZ 2012 58 4 System Automation 4 Interconnect To Ingersoll Pressure Switch Controlled 55 5 Continued UPG 5 15 SD 3PH 50Hz 2 59 5 15 5 3 50Hz 2012 oen 60 SSR MI 5 22c 20 30HP XF EP HP HXP E 61 SSR MI 5 22c 20 EP HP 50 60H2 2012 ends 62 64 65 EP 20 30 ESP FV IO 66 EP 20 30 ESP FV 202 67 EP 20 30 ESP SD 68 EP 20 30 ESP SD 2012 69 Interconnect To Ingersoll Rand Intellisys SGN SGNe Controlled COImpressSOLS s diet aues ores 70 Nirvana SGN SGNe 1013 71 Nirvana SGN SGNe 2063 72 Nirvana SGN SGNe 3
10. Refer to the X4l Overview Drawing for the X4l Compressor 2 through 4 terminal connections 110 Intellisys Controller _ Guidance only connections may differ with date model type variant special custom or concession builds This information is intended to be used in conjunction with the compressor s original control circuit diagram Nirvana SGN SGNe 1of3 Page 70 Nirvana SGN SGNe Se TDO 200 230 3 50 506 4007 0608 30 50 384 EB riv ES LI T j 101 162 pex 7128 i 1 gt 5 H WCB H 200 DC n gt al H 20i are al 2 2 i 51 BLK E Nirvana SGN SGNe 2013 Page 71 Nirvana SGN SGNe E E jn E jo o 2 m m en nn 1 Nirvana SGN SGNe 3of3 Page 72 511 Interface to Redeye SE SG Controllers Sequence Interface 1 COMPRESSOR 1 X01 TERMINAL Remote Load Unload VDC VFD fixed SEQ CONT Run LOAD UNL GND D11 Neutral Remote Load Enable Neutral Hot LED 2 LOAD LED 1 SEQ Refer to the X4l Overview Drawing for the 41 Compressor 2 through 4 terminal connections 110 VAC Supply SE SE Redeye DSA ESA UP SG BTS1 J5 J5 P1 1 Intellisys Control
11. The MASTER CONTROL setting of the Intellisys controller must be set to ON The SEQUENCER setting of the Intellisys controller must be set to Auto Restart must be turned to allow the machines to stop in Auto restart when unloaded by the The Intellisys must be run in the Online Offline regulation mode Do not use Modulation or ACS Check the Intellisys software revision level Always update to the latest revision prior to operation For DSA Redeye Controllers the SEQUENCER Option must be purchased installed and then turned on CCN 39225099 For ESA Redeye Intellisys Controllers the SI1 interface CCN 42425710 must be used to allow the Redeye to be controlled by the e For Sierra Redeye Intellisys Controllers the 51 interface CCN 42425710 must be used to allow the Redeye Controller to be sequenced controlled by the 4 Drawing Notes For Redeye Intellisys Controlled Machines Note For Star Delta starter wiring the X4l Run signal should be connected directly to the 1M coil Note For Full voltage wiring the 15 156 interlock will not be used The Run signal can be connected directly to the Intellisys BTS1 28 terminal Guidance only connections may differ with date model type variant special custom or concession builds This information is intended to be e used in conjunction with the compressor s original control circuit diagram 41 Interconnect To Inger
12. The function of the input is menu selectable and can be adapted for differing application requirements X07 32 7 O 31 Auxiliary Input Circuit The input is designed to detect a remote volt free switching contact rated for a minimum 24VDC 10 4 System Automation AUXILIARY OUTPUT OPTION The is equipped with a remote relay contact output at terminals 33 and 34 X08 The function of the output is menu selectable and can be adapted for differing application requirements X08 QI 1334 Auxiliary Output Circuit The remote output relay contacts are rated for 240V CE 115V UL 5A maximum RS485 COMMUNICATIONS The is equipped with an 5485 network communications capability using the proprietary Multi485 protocol 9 This be only used for remote connectivity to optional X4l expansion networked units and modules with proprietary Multi485 communications capabilities X06 1 7 L1 Q 30 4 e L1 L2 29 2 9 9 wr 28 5485 RS 485 Connection Circuit E RS485 data communications and other low voltage signals can be subject to electrical interference This potential can result in intermittent malfunction or anomaly that is difficult to diagnose To avoid this possibility always use shielded cables securely bonded to a known ground at one end In addition give careful considera
13. Unigy Phase 1 compressors MUST be converted to Phase 2 or higher Contact Technical Support Services for the CCN s required for this conversion For Nirvana 20 40HP Compressors e Remote Control MUST be set to on Check the Nirvana Software revision level It MUST be updated to Version 1 10 or greater Contact Technical Support Services to acquire the update Drawing Notes For Unigy Phase 1 Machines Note All Unigy Phase 1 compressors MUST be converted to Phase 2 or higher Contact Technical Support Services for the CCN s required for this conversion This Drawing on Page 16 is a representation for AFTER the conversion is completed Note The Unigy Target Pressure MUST be set equal to the midpoint of the pressure control band Drawing Notes For Unigy Phase 2 3 Machines Note The Unigy Target Pressure MUST be set equal to the midpoint of the X4l pressure control band Drawing Notes For Nirvana 20 40HP Machines Note Remote Control MUST be set to on Note The Nirvana Target Pressure MUST be set equal to the midpoint of the pressure control band Guidance only connections may differ with date model type variant special custom or concession builds This information is intended to be used in conjunction with the compressor s original control circuit diagram 41 Interconnect To Ingersoll Rand Unigy Nirvana 20 40 HP Compressors Page 15
14. 55v MODULATION VALVE 95 CONDENSATE DRAIN VALVE ES EMERGENCY STOP BUTTON MAIN MOTOR OVERLOAD RELAY FMS FAM MOTOR OVERLOAD RELAY 4APT PACKAGE DISCHARGE PRESSURE APT PRESSURE Ti CONTROL TRANSFORMER MCB CIRCUIT BREAKERS _________ 5 SWITCH OIL FILTER CONDITION FAI PORO SOLID STATE RELAY PHASE MONITOR O PIC MOTOR WINDING THERMISTER NUMBERS FUNCTION WIRE 1 99 POWER BLACK _____ AC CONTROL CONTROL BLUE CONTROL TERMINALS NUMBERS AS WIRE NUMBERS REMOTE START STOP REMOTE LOAD ENABLE REMOTE LOAD UNLOAD 23002171 REV B SHEET OF Interconnect To Ingersoll Rand Small Reciprocating Air Compressors Refer to the X4l Overview Drawing for the X4l Compressor 2 through 4 X01 to IR PCB terminal connections For All Compressors e Compressors to be connected must have automatic Start Stop capability Drawing Notes For Pressure Switch Controller Machines Ensure each compressor is equipped with independent Excessive Pressure Shutdown Switch An increase in pressure differential across air treatment equipment can result in excess compressor discharge pressure See Pages 84 and 85 for an example drawing In most applications the model and type of pressure switch supplied with the compressor can be used as the Excessive Pressure Shutdown Switch If this is specifi
15. M37 50 1012 63 0 e T SEN j gl A a j p 07 5 28 ard H 27 P FT E F i Eb as M z i 2 4 E E a m M B Li cem Gm 4 4 1 1 i M37 50 93195329 Revision C 82 M37 50 2012 64 41 COMPRESSOR 1 X01 TERMINAL Refer to the X4l Overview Drawing for the 4 Compressor 2 through 4 terminal connections EP 20 30 ESP FV PUSH PULL US ES 1CR Relay CR CR Contact Contact L 1TD Contact SEQ CONT To 1TD Relay LOAD UNL 6 6 4 To 1M Contact LED 2 LOAD 1M LED 1 SEQ Contact 0 Guidance only connections may differ with date model type variant special custom or concession builds This information is intended to be used in conjunction with the compressor s original control circuit diagram EP 20 30 ESP 1012 Page 65 EP 20 30 ESP FV SEE NOTE LI 4 Tr m L3 dar Y H3 H T H5 GROUND LUG IN COMPRESSOR CONTROL CABINET 1M JTN 5 1 12 BT51 1 188 PUSH PULL STOP START e
16. Before installing or starting this unit for the first time this manual should be studied carefully to obtain a working knowledge of the unit and or the duties to be performed while operating and maintaining the unit RETAIN THIS MANUAL WITH UNIT This Technical manual contains IMPORTANT SAFETY DATA and should be kept with the unit at all times More Than Air Answers Online answers http www air irco com Ingersoll Rand Ingersoll Rand System Automation Application amp Compressor Interconnect Guide C C N 80443864 REV DATE APRIL 2007 SECTION 1 TABLE OF CONTENTS SECTION 1 TABLE OF 2 SECTION 2 2 4 SECTION SAFETY 4 INSTALLATION 4 OPERATION 4 MAINTENANCE AND REPAIR 22 4 SECTION 4 INSTALLATION 6 WIE LOCATION 6 Power SUD DIV 7 Pressure Sensor Location 7 SUPPLY WET Side Pressure Control 7 DEMAND DRY Side Pressure Control 7 Pressure Sensor 2 4 2 2 1 8 IR PCB Interface Module
17. Refer to the X4l Overview Drawing for the X41 Compressor 2 through 4 terminal connections Contact 110VAC Intellisys S3 R1 Coil Guidance only connections may differ with date model type variant special custom or concession builds This information is intended to be used in conjunction with the compressor s original control circuit diagram Intellisys 53 1012 Page 75 CABINET 300 RUNNING SIGNAL FUSE ALTERNATIVE TO MCBI ENSURE CORRECT MAINS SUPPLY PHASE ROTATION in PE LI L2 L3 ISOLATOR 28 FITTED Fuz MM 58 FM CONTR 159 r A E 200 KMI 2 301 MCB2 Ex FUSE ALTERNATIVE de ms 150 100 MCB4 0 402 3 403 82 R3 Rat 00 N oe ee I MAIN FAN INST STARTER HEATERS MOTOR MOTOR PANEL PANEL o 4 53 2012 53 76 CONTROLLER 204 20 206 207 208 tEGEND Kui MAIN CONTACTOR ___________ STAR CONTACTOR FAM MOTOR CONATCTOR 35v BLOWDOWM VALVE 45 WATER SHUT OFF VALVE
18. VALVE ELECTRIC DRAIN 120 1 50 50 ETM METER ELAPSED TIME SEE TRANSFORMER NAMEPLATE FOR WIRING CONNECTION REQUIREMENTS FU FUSE CONTROL CIRCUIT LOLS SWITCH LOW OIL LEVEL COIL MOTOR STARTER OL OVERLOAD MOTOR STARTER PS SWITCH PRESSURE OR VACUUM 55 SWITCH SELECTOR TERMINAL POINTS ETM 58 SWITCH SELECTOR TERMINAL POINTS Fd OFF POWER ON LIGHT X6 LOLS OL Lj 2 55 NOTES 1 FURNISHED MOUNTED amp WIRED OUTSIDE OF CONTROL PANEL IF REQUIRED BY ORDER 2 CIRCUIT SHOWN NORMAL POSITION DE ENERGIZED 3 ALL WIRING TO BE MARKED IN ACCORDANCE WITH THIS SCHEMATIC UPBRE 7 5 175 _10 175 UPBRE 15 175 4 ALL WIRIMG TO BE IN ACCORDANCE WITH NEC 5 175 UPGRX 10 175 UPBRX 15 175 UP6RE 7 5 15 175 UP6RX 7 5 15 175 2013 Page 79 Three Phase Wiring UP6RE 7 5 15 175 UP6RX 7 5 15 175 TO SUPPLY BO 1 SUPPLY POINT PLUG LEGEND db TRANSFORMER CONTROL 120 1 50 60 F F EDV VALVE ELECTRIC DRAIN 120 1 50 60 2 ETM METER ELAPSED TIME FU FUSE CONTROL CIRCUIT CPI oe ey LOLS SWITCH LOW OIL LEVEL M COIL MOTOR STARTER OL OVERLOAD MOTOR STARTER PS SWITCH PRESSURE OR VACUUM oo SWITCH SELECTOR Uu TERMINAL POINTS 55 SWITCH SELECT
19. TRANSFORMER RATING CY IFU 8 2FU PRIMARY EP 20 30 ESP FV 2012 Page 66 6 0 REFERENCE DRAWINGS 6 1 ELECTRICAL SCHEMATIC FULL VOLTAGE 41 COMPRESSOR 1 X01 TERMINAL Refer to the X4l Overview Drawing for the X4l Compressor 2 through 4 terminal connections EP 20 30 ESP SD PUSH PULL STOP START a 1CR Relay E io MEG CR CR Contact Contact b C 1TD Contact VDC VFD fixed Load Enable To 1TD Relay SEQ CONT Load Unload LOAD UNL 9 2M Contact LED 2 LOAD 1M LED 1 SEQ Ontae 0 Guidance only connections may differ with date model type variant special custom or concession builds This information is intended to be used in conjunction with the compressor s original control circuit diagram EP 20 30 ESP SD 10f2 Page 67 SEE NOTE gi T Li LZ L3 momo BT51 8715 4 m 155 PUSH PULL STOP START Ca 1 IHATS A i BT amp I 2 1 BT5 BL EP 20 30 ESP SD 39884150 COMPONENTS SUPPLIED IRED BY I R IMTR COMPRESSOR MOTOR 5 HIGH AIR TEMPIRATURE SWITCH IPG PRESSURE 5 I5Y SOLENOID FAN MOTOR S COMPONENTS SUPPLIED yIRED BY STARTER IFW 2 PRIMARY FUSES SECONDARY V
20. M 2 HP S 6 pom TH 24 Vac IR PCB Internal Output Circuits The C01 and C02 terminals of the IR PCB are intended to control load and unload regulation of the compressor PRESSURE SWITCH REGULATION For air compressors fitted with an electro mechanical pressure switch a six pin terminal 02 has been provided to enable connection to a pressure switch that has a two wire or three wire connection When connected the pressure switch can be switched in and out of circuit automatically If the 41 is stopped experiences a failure or loss of power pressure control will automatically revert back to the pressure switch and the compressor will continue to operate in local mode t The local pressure settings of all compressors in the system should be set in a cascaded manner such that the system will operate normally in the event of 4 inoperability The NC normally closed and NO normally open terminal references of the IR PCB are related to internal connection functions and should not be referenced to the connections of a compressor pressure switch which will generally be in reverse order Lethal voltages be present on the terminals of the air compressor pressure switch Isolate the air compressor power supply before starting any work TE 11 WWVW alF Irco com LOAD SOLENOID 2 2 2 NY IN C02 Two Wire Pressure Switch Connections LOAD SOLE
21. Manual Before installing or operating the 41 take time to carefully read all the instructions contained in this manual all compressor manuals and all manuals of any other peripheral devices that may be installed or connected to the unit Electricity and compressed air have the potential to cause severe personal injury or property damage The operator should use common sense and good working practices while operating and maintaining this system All applicable codes should be strictly adhered to Maintenance must be performed by adequately qualified personnel that are equipped with the proper tools INSTALLATION Installation work must only be carried out by a competent person under qualified supervision A fused isolation switch must be fitted between the main power supply and the The should be mounted in such a location as to allow operational and maintenance access without obstruction or hazard and to allow clear visibility of indicators at all times If raised platforms are required to provide access to the X4l they must not interfere with normal operation or obstruct access Platforms and stairs should be of grid or plate construction with safety rails on all open sides WWVW air irco com compressors may have electro pneumatic or microprocessor based controls The X4l is completely customizable to meet the specific needs of your compressed air system The must only be operated by
22. Page 25 Interconnect To Ingersoll Rand SE Controlled Compressors Refer to the X4l Overview Drawing for the X4l Compressor 2 through 4 X01 to IR PCB terminal connections For SE Intellisys Controlled Machines e The SEQUENCER setting of the Intellisys controller must be set to e Auto Restart must be turned to allow the machines to stop in Auto restart when unloaded by the e The Intellisys must be run in the Online Offline regulation mode Do not use Modulation or ACS Check the Intellisys software revision level Always update to the latest revision prior to operation For UP SE Intellisys Controllers Minimum Software Version 1 11 CCN 39217047 w o PORO CCN 39217039 w PORO When installing the Sequence Option to enable Remote Load Unload the Remote Start Stop input terminals are now used for the Remote Load nputs Remote Start Stop will no longer be functional The 51 interface CCN 42425710 can used in place of the Sequence Option to allow the SE controlled machines to function with both Remote Load Unload and Remote Start Stop Software Version 1 20 and Greater The CONTACT SEQUENCE setting of the Intellisys controller must be set Drawing Notes For UP SE Intellisys Controlled Machines Note For Star Delta starter wiring the Run signal should be connected directly to the 1M coil Note For Full voltage wiring the 15 156 interlock will not be used
23. The Run signal can be connected directly to the Intellisys J5 1 terminal Note For Pegasus machines wiring may be factory installed connecting the Intellisys Alarm Relay J5 9 J5 10 and J5 11 to a terminal strip but unused Remove any factory installed wiring from the Intellisys Alarm Relay contacts and connect the Interface board wiring directly to the Intellisys Alarm Relay terminals J5 9 and J5 10 For ESA SE Intellisys Controllers the SEQUENCER Option must be purchased installed and then turned on Minimum Software Version 1 40 CCN 39217047 w o PORO CCN 39217039 w PORO When installing the Sequence Option to enable Remote Load Unload the Remote Start Stop input terminals are now used for the Remote Load nputs Remote Start Stop will no longer be functional The 51 interface CCN 42425710 can be used in place of the Sequence Option to allow the SE controlled machines to function with both Remote Load Unload and Remote Start Stop Drawing Notes For ESA SE Intellisys Controlled Machines Note For Star Delta starter wiring the X4l Run signal should be connected directly to the 1M coil Note For Full voltage wiring the 15 156 interlock will not be used The Run signal can be connected directly to the Intellisys J5 1 terminal For DSA SE Intellisys Controllers the SEQUENCER Option must be purchased installed and then turned on CCN 22179238 When installing the Sequence Option to enable Remote Load U
24. be used as an alternative to allow the SG Controller to sequenced controlled by the Drawing Notes For SG Intellisys Controlled Machines Note For Star Delta starter wiring the X4l Run signal should be connected directly to the 1M coil Note For Full Voltage wiring the 15 1Sb interlock will not be used The Run signal can be connected directly to the Intellisys P1 2 terminal Refer to the Overview Drawing for the Compressor 2 through 4 X01 to IR PCB terminal connections Guidance only connections may differ with date model type variant special custom or concession builds This information is intended to be used in conjunction with the compressor s original control circuit diagram X4l Interconnect To Ingersoll Rand Intellisys SG Controlled Compressors Page 33 41 COMPRESSOR 1 X01 TERMINAL N Refer to the X4l Overview Drawing for the X41 Compressor 2 through 4 terminal connections LED 2 LOAD LED 1 SEQ 908 SSR SS SS IQS P3 2502 260 27 7 2802 156 P1 1M 2 1 5 110VAC 1 2 E STOP P2 2 A Guidance only connections may differ with date model type variant special custom or concession builds This information is intended to be used in conjunction with the compressor s original control circuit diagram SG S
25. date model type variant special custom or concession builds This information is intended to be used in conjunction with the compressor s original control circuit diagram Sierra 1012 Page 36 Remote Load Enable Remote Load Unload Intellisys SG SG Sierra Eid RLL ix RLE EXE NERA 1 OPTIONAL 1 FL 1 ITH PAAR aiy TH A 2M IT 4 178 5 E m 12 RED RED Z ITli 12 up RED ITH713 7 RED 122 wr T ITH 13 FEL x ms FED 1TH 14 E o e TH WHI GA i WHI Dus WHI LK FOR HOTER AMD LFCEHD SFE OPERATORS 39086951 UB SG Sierra 20f2 Page 37 Interconnect To Ingersoll Rand Pressure Switch Controlled Compressors Refer to the X4l Overview Drawing for the X4l Compressor 2 through 4 X01 to IR PCB terminal connections For All Compressors e Compressors to be connected must have automatic Start Stop capability Drawing Notes For Pressure Switch Controller Machines Ensure each compressor is equipped with independent Excessive Pressure Shutdown Switch An increase in pressure d
26. 1 X01 TERMINAL Refer to the X4l Overview Drawing for the 4 Compressor 2 through 4 terminal connections Excessive Pressure Shutdown Switch Example After Installation SSR 5 11 22 SD Restart TD MOL HATR Relay E STOP Contact SS 77448 Mies Excessive Pressure To TM2 Relay Shutdown To KM1 Contact Switch P O O KM2 Contact LED 2 LOAD LED 1 SEQ 0 VAC KM1 Relay Contact Guidance only connections may differ with date model type variant special custom or concession builds This information is intended to be used in conjunction with the compressor s original control circuit diagram Excessive Pressure Shutdown Switch Example After Installation Page 85
27. 12 Page 57 Contact To KM1 Contact To CR Relay To HM To EDV KM1 KM2 KM3 Contacts To KM1 0 VAC TS UP6 5 15 FV 50Hz Revision DO 0415 UP6 5 15 FV 50 2 2012 Page 58 UP6 5 15 SD 50Hz To KM1 Contact COMPRESSOR 1 Contact E STOP ST X01 TERMINAL 110VAC is KM1 KM2 KM3 Contacts 1 Contact P LED 2 LOAD LED 1 SEQ KM 1 Refer to the X4l Overview Drawing Contact for the Compressor 2 through 4 0 terminal connections A Guidance only connections may differ with date model type variant special custom or concession builds This information is intended to be used in conjunction with the compressor s original control circuit diagram UP6 5 15 SD 50Hz 1012 Page 59 PEL L2 L3 UP6 5 15 SD 3PH 50Hz E1 ng CABINET Fo Ea DM ES ITBEG 4 13009 Revision 00 04 05 UP6 5 15 SD 3PH 50Hz 2012 Page 60 COMPRESSOR 1 X01 TERMINAL Refer to the X4l Overview Drawing for the X4l Compressor 2 through 4 terminal connections SSR M15 22c 20 30HP EP HP HXP 50 60Hz MCB2 MOL K3 Contact HAT Contact E STOP Contact To Contact SS To AS Switch 110VAC m 4 K2 Contact TM2 Contact CR n o Contact P To TM2 Relay To KM2 Contact LED 2 LOAD LED 1 SEQ TM2 Contact 1 KM1 0 VAC
28. 2 2 2 110VAC 7 E STOP J5 9 10 11 P Intellisys SE UP Series _ Guidance only connections may differ with date model type variant special custom or concession builds information is intended to be used in conjunction with the compressor s original control circuit diagram SE UP 10f2 Page 27 UP E INTELLISYS DOL 120 16 DA Jt BTS 1 5 BTS 1 5 BTS 1 7 ATS 1 8 pue e 5 SHLOVGNO 2ATT OPTIONS TIRE BTS 1 1 LEN BTS 1 9 1 2 3 1 1 BTS 1 3 2 T 32343956 Revision pe pt Moe ETT RST arias SE UP 20f2 Page 28 41 COMPRESSOR 1 X01 TERMINAL oor W N Refer to the X4l Overview Drawing for the X41 Compressor 2 through 4 terminal connections 59 oan 3 QS 3 e LED 2 LOAD LED 1 SEQ SE ESA 2 IOS J1 11 1202 133A 14 5 1M 1 J5 T 7 MCB2 HAT E SIOP 5 10 1102 Guidance only connections may differ with date model type variant special custom or concession builds This information is intended to be used in conjunction with the compressor s original control circuit diagram SE ESA 10f2 Page 29 Remote Load Unload was Remote Start Remote Load Unload was Remote Start Intellisys SE ESA Series IN
29. 24VDC DI 2 0 Unigy 7 5 15 HP 5 5 11 kW T REDE Unigy Phase 2 3 cs res Fes Tre Te 1d 115 1 60 230 1 50 32 200 230V 380 480V 1 FR 1 FR 1 FR 22554109 Rev 10 04 Unigy Phase 2 3 2012 19 Nirvana 15 3OKW 20 40HP 41 COMPRESSOR 1 SECUN X01 TERMINAL Remote VFD FIXED Remote LOAD ENABLE Remote LOAD UNLOAD LED 2 LOAD LED 1 SEQ SAFE Refer to the X4l Overview Drawing for the X4l Compressor 2 through 4 terminal connections COM NC Nirvana 20 40 HP 15 30 kW _ Guidance only connections may differ with date model type variant special custom or concession builds information is intended to be used in conjunction with the compressor s original control circuit diagram Nirvana 15 30KW 20 40HP 1012 Page 20 Nirvana 15 3OKW TN TT IT 3 380 460V 50Hz 60Hz 20 40HP uo 15 amp Nirvana 15 30KW 20 40 2012 21 Interconnect To Ingersoll Rand Intellisys Redeye Controlled Compressors Refer to the X4l Overview Drawing for the X4l Compressor 2 through 4 X01 to IR PCB terminal connections For Redeye Intellisys Controlled Machines
30. 8 FUN CUO 5 E 9 Ready ut S 9 Ready Input Alternative Connection Method 9 dee ETT 10 Warning Input 10 11 Pressure Switch Regulation 11 Digital Regulation Control Terminal 11 Service Maintenance Switch 12 Auxiliary Input 12 Auxiliary Output Option 13 RS485 Communications 13 SECTIONS ASSISTANGEc itio eene oo eu cn 13 SECTION 6 4 Overview and Interconnect Drawings 13 EE emn 11 Interconnect To Ingersoll Rand Unigy amp Nirvana 15 30KW 20 40HP Compressors 15 uH Tm 11 Unigy 1 2012 o ure os ve Uu uet 11 Urigy 273 T0612 nii ded 11 UNOY 2 3 2012 11 Nirvana 15 30KW 20 40HP 1012 20 Nirvana 15 30KW 20 40 2012 21 WWVW air irco com Interconnect To Ingersoll Rand Intellisys Redeye Controlled 5 22 2 22 SSR Redeye
31. N POTE OM LIGHT If CONTRO CABINET an TEPPER AT HI SENSOR ATREM DISCHARGE E N OLL R MOIES 11 APPROVED FUSED P SCOMMECT OF CIACULT BREAKER PER REQUIREMENTS MUST BE Y CUSTOMER 22 LIMES REPRESENT WIRING BY CUSTORER 30 SIES OF ELECTRICAL COMPONENTS WOT SUPPLIED EAMD THE RESPJMSIBILITT TRE CUSTOMER AMD SHOULD CONE M LCCORDANCE WITH iMFURMATION ON THE COMPRESSOR PLATE AMD LOCAL ELECTR CAL CODES MEE nud InTERLOEK REMOTE stant 17 77777 STOP 12 2 COHHUNI CATIONS FORT TEST SERVIEE2SEDUE E FULL VOLTAGE SE DSA 2012 Page 32 Interconnect To Ingersoll Rand Intellisys SG Controlled Compressors Refer to the Overview Drawing for the Compressor 2 through 4 X01 to IR PCB terminal connections For SG Intellisys Controlled Machines SEQUENCER setting of the Intellisys controller must be set to e Auto Restart must be turned to allow the machines to stop in Auto restart when unloaded by the 41 e The Intellisys must be run in the Online Offline regulation mode Do not use Modulation or ACS Check the Intellisys software revision level Always update to the latest revision prior to operation e For Sierra SG Intellisys Controllers the SI1 interface CCN 42425710 can
32. NOID Three Wire Pressure Switch Connections DIGITAL REGULATION CONTROL TERMINAL A 4 pin connector has been provided for air compressor controllers fitted with digital inputs allowing remote pressure regulation control This terminal provides volt free contact closure referenced to a common terminal pin for e Remote Load Enable remote local pressure regulation control e Remote Load remote load unload Remote Variable Speed Regulation Inhibit remote variable fixed speed regulation control The remote load enable function provides the facility to change the compressor load regulation from internal control to a remote switching source local remote V The remote variable fixed function provides for multiple variable speed compressor regulation control on variable speed compressor s equipped with this facility When using the Variable Fixed function the V terminal of the IR PCB must be connected to the appropriate V terminal of the according to 4 System Automation compressor number with an additional wire Use 7 conductor shielded cable in this instance Compressors that use electronic pressure detection but are not equipped with a remote pressure control enable feature will not automatically revert to local control if the is stopped or experiences fault or loss of power VDC Q lt VDC VFD Fixed Q Load Enable Q Load Unload
33. OLTAGE FUSE 15740 IM amp TART RUM CONTACTOR iMo b STARTER AUXILIARY CONTACT CONTACTOR 3 2M RUM CONTACTOR Ma b STARTER AUXILIARY CONTACT 2M COMTACTOR 15 START 150 6 STARTER AUXILIARY CONTACT 15 CONTACTOR IHM HOURMETER MOTOR LOAD RELAY 155 START STOP SWITCH TRANSFORMER ITR GTAR DELTA TIMER STAR DELTA TIMER CONTACT BTS BARRIER TERMIVAL STRIP ILT AUTO RESTART IGHT AMBER gt 12 ZLT POWER ON INDI ATOR LIGHT COMTROL RELAY ICRa b CONTROL RELAY CONTACTS AUTO RESTART TIME DELAY RELAY AUTO RESTART DELAY RELAY CONTACT 12 BT5i h I C Ra TRANSFORMER RATING 5 amp 2Fu PRIHART FUSES AMPS EP 20 30 ESP SD 2012 Page 68 1 5 157 7 2 51 3 6 2 ELECTRICAL SCHEMATIC STAR DELTA 1 APPROVED FUSED DISCONNECT OR CIRCUIT BREAKER PER REQUIREMENTS MUST BE PROYIDED BY CUSTOMER 2 DASHED LINES REPRESENT WIFING BY CUSTOMER SIZING OF ELECTRICAL COMPONENTS SUPPLIED BY INGERSOLL RAND I5 THE RESPONSIBILITY OF THE CUSTOMER AND SHOULD BE DONE ACCORDANCE WITH THE INFORMATION ON THE COMPRESSOR DATA PLATE AND LOCAL ELECTRICAL CODES Interconnect To Ingersoll I
34. ON SSR UP5 22 37 SD 2012 42 SSR UP6 15 30 FV Restart TD HATR Relay E STOP COL ON OFF Contact Contact 11 5 COMPRESSOR 1 X01 TERMINAL To TR Relay To M Contact 9 1PS 9 To 1SV To 3SV LED 2 LOAD LED 1 SEQ Refer to the X4l Overview Drawing for the 4 Compressor 2 through 4 terminal connections Guidance only connections may differ with date model type variant special custom or concession builds This information is intended to be used in conjunction with the compressor s original control circuit diagram SSR UP6 15 30 1012 Page 43 TO SUPPLY SSR UP6 15 30 Li le d 7 7 COMPRESSOR MOTOR cmm 16 b SEE TRANSFORMER NAMEPLATE FOR WIRING CONNECTION REQUIREMENTS LIME NUMBER 1 2 POWER ON 3 4 5 B 3 JUMPER STAND BY r a JLIMPER 10 HESET 9 6 12 13 12 13 ARE HI TEMP SHUTDOWN 855863409 Rev SSR UP6 15 30 FV 2012 Page 44 41 COMPRESSOR 1 X01 TERMINAL Refer to the X4l Overview Drawing for the X4l Compressor 2 through 4 terminal connections SSR UP6 15 30 SD Restart TD HATR Relay E STOP OL ON OFF Contact Contact o i VDC VFD fixed Load Enable To TR Relay SEQ CONT Load Unload To 1M Contact LOAD UNL me O GND C03 2 LED 2 LOAD LED 1
35. OR TERMINAL POINTS OFF bM LOLS 5 gt C 1 7 FURNISHED MOUNTED amp WIRED OUTSIDE 3 CONTROL PANEL IF REQUIRED BY ORDER 2 CIRCUIT SHOWN IN NORMAL POSITION DE ENERGIZED 3 ALL WIRING BE MARKED IN ACCORDANCE WITH THIS SCHEMATIC 4 ALL WIRING TO BE IN ACCORDANCE WITH NEC UPSRE 7 5 175 UPS8RE 10 175 UPBRE 15 175 5 175 UPGRX 10 175 UPBRX 15 175 UP6RE 7 5 15 175 UP6RX 7 5 15 175 3013 Page 80 Models 2340 2475 2545 7100 151 3000 COMPRESSOR tt X01 TERMINAL TS T LOLS R2 P LED 2 LOAD A LED 1 SEQ Refer to the X4l Overview Drawing for the X4l Compressor 2 through 4 terminal connections To Customer Supplied External Neutral R1 To Customer Supplied External 110VAC R2 OL Contact L2 _ Guidance only connections may differ with date model type variant special custom or concession builds This information is intended to be used in conjunction with the compressor s original control circuit diagram Models 2340 2475 2545 7100 15T amp 3000 10f3 Page 81 Models 2340 2475 2545 7100 151 amp 3000 single Phase Wiring To supply Wiring for optional electric drain valve Electric drain valve supply Line Terminal SUPPLY p Load Terminal L1 L2 Control Circuit Fuse M OL A High A
36. SEQ 1M Contact 0 VAC Guidance only connections may differ with date model type variant special custom or concession builds information is intended to be used in conjunction with the compressor s original control circuit diagram SSR UP6 15 30 SD 1012 Page 45 NOTES 152 LINE m D mmo _ mh 13 14 15 16 17 18 19 85583417 Rey D SSR UP6 15 30 SD TO SUPPLY a ie WYE STAR DELTA MOTOR 1M raus OPEN TRANSITION m OL 2 1 TRANSFORMER NAMEPLATE FOR WIRING CONNECTION REQUIREMENTS POWER JUMPER BY 4 18 19 2 HATS 3 HI TEMP SHUTDOWN SSR UP6 15 30 SD 2012 46 41 COMPRESSOR 1 X01 TERMINAL Refer to the X4l Overview Drawing for the X41 Compressor 2 through 4 terminal connections 1M TDRI SSR UP6 40 50 FV Relay Relay Contact Contact HATR Contact MMS ESTOP OL Contact 55 ON OFF 110VAC LED 2 LOAD LED 1 SEQ _ Guidance only connections may differ with date model type variant special custom or concession builds information is intended to be used in conjunction with the compressor s original control circuit diagram SSR UP6 40 50 FV 1012 Page 47 H
37. SH 1of2 Page 34 Remote Load Enable Remote Load Unload Intellisys SG SSR i i 45 d rH 1 uh u 1 adsense EL GER em de jen nee cum um mM We m E PE m mcm cum 1 7 178 12 1i0 1209 AFU gt a m ir E E mm cum E pe LYH OPTIONAL 3 AZW I AVPT ES BIBIB Dd DTI Dd 2220200 844 502000 32 GEH ume ee 2 12 i T 13 S44 18074 REV B SG SSR 2012 Page 35 COMPRESSOR 1 X01 TERMINAL N Refer to the X4l Overview Drawing for the X4l Compressor 2 through 4 terminal connections S 84 LED 2 LOAD LED 1 SEQ SG Sierra 2 P3 25 260 27 7 2802 150 P1 1M 2 1ATS 110VAC 1 E STOP P2 Tz 2 2 1 Guidance only connections may differ with
38. TELLIS YS CON ESA ONL 111213 89245559 Hevision B E4 451 T2 38V ET 23V I 85V CABINET E5 SE ESA 20f2 Page 30 SE DSA COMPRESSOR 1 X01 TERMINAL 2 2 1 X 7 1 2 2 2 3 4 4 5 5 6 6 LED 2 LOAD 2 LED 1 SEQ Refer to the X4l Overview Drawing OVAC 1M for the X41 Compressor 2 through 4 terminal connections C05 1ATS 110VAC E STOP A Guidance only connections may differ with date model type variant special custom or concession builds This information is intended to be used in conjunction with the compressor s original control circuit diagram SE DSA 1012 Page 31 Ji 5 J5 420 5 360 5 346 3302 322 Remote Load Unload was Remote Start Remote Load Unload was Remote Start Intellisys SE DSA Contact Cooled SE DSA SEE NOTE 1 12 2 9 4 0 1 DX COHPRESSDR ROTOR il ee a I BIS 15 RUMZSTART CORTACTOR LUG iN COMPRESSOR TOMTS0 15 LOAD SOLENOID Fu JOLE WE CONTROL TRAMSF RHER 29 H v seu BIS 1 5 BTS 1 7 1415 515 I B ala e E MER S PRESSURE i SENSCR 5516 G
39. Y COMTACTS SEE HE MOT OMA AMO LOCA EL CTRICA CODES 176 TERMINAL STRIP PE In 19 REPLACED WITS Feon 111 3 M amp k BLOWN 50 109 515 REQUIREO ON J50 30HP UNITS ren EU 3 m WATER SHUT OFF WATERCOOLED UNLT OHLY 551 STOP FEQUIPED OM WiTH PURP 751 PRESSUME RELIEF SOLEMQID LREMOTE COOLER UNIT 1415 HIGH ALA TEMPERATURE Su TCH RCI 3 SUPPRESSORS P5 IMIERSTASE PRESSURE 250 5 Two STACE UNETS THERMAL CIRCUIT GREATER WU GST FAST ACTTRG FUSE m 7 d E RERGE TOR SEE MOTE 4 UPPER IATS PS Te POWER 8 CARIMET CONTROL TRANGF RMER J PACKAGE TVAITE 16 TEMPERATURE 5 SL ate AT REND 1 _ stc qs 3 SCHARGE SEF NOTE 4 TEMPERA TIME BLACK SEG AMT TEMPERATURE mu i INTELLESTS CONTROLLER 51 a PACKAGE gus 5 IDE oo DISCHARGE ON AED 5 LSTARTER DOOR VM TE STE B m oe NN PRESSURE p m M STEPPEN sz az 21 s E LIMIT SSR Redeye SD 3
40. c model type of pressure switch is not readily available any pressure switch can be utilized as long as it equals or exceeds the specifications of the pressure switch found on the compressor Set the Excessive Pressure Shutdown Switch to OPEN 5 PSI less than the maximum discharge pressure recommended by the compressor manufacturer Note R1 R2 IR CCN 39403290 Note R1 and R2 Relay Base IR CCN 39125091 Guidance only connections may differ with date model type variant special custom or concession builds This information is intended to used conjunction with the compressor s original control circuit diagram 41 Interconnect to Ingersoll Rand Small Reciprocating Air Compressors Page 77 COMPRESSOR 1 X01 TERMINAL Refer to the X4l Overview Drawing for the X4l Compressor 2 through 4 terminal connections UP6RE 7 5 15 175 UP6RX 7 5 15 175 Guidance only connections may differ with date model type variant special custom or concession builds This information is intended to be used in conjunction with the compressor s original control circuit diagram UP6RE 7 5 15 175 UP6RX 7 5 15 175 1013 Page 78 ToM LOLS OL Contact 0 VAC single Phase Wiring UP6RE 7 5 15 175 UP6RX 7 5 15 175 CONTROL PANEL OPTIONS TO SUPPLY L1 L2 OPTION 1 TO POWER SUPPLY 3 POINT PLUG MOTOR TRANSFORMER CONTROL 120 1 50 60 EDV
41. common input terminal must always be connected to the neutral common or OV line of the applied input voltage READY INPUT ALTERNATIVE CONNECTION METHOD In instances where a convenient voltage signal for a compressor ready condition is not available the ready input can be connected directly to a constant compressor control voltage 12V to 250Vac or dc This will signal the that the compressor is ready and available at all times when power is applied to the compressor The 41 has a built in function to determine when a compressor is not responding or is in a shutdown condition even if the ready signal says otherwise If the requests a compressor to run load but fails to detect a RUN signal within 60 seconds the 4 will regard the compressor as not ready and indicate the compressor as not available If a RUN signal is reacquired at any time the will automatically reset the compressor not ready condition and re establish control 4 Vac READY Alternative Ready Signal Connection 0 Never connect the Ready input positive voltage connection directly to the output of a control system transformer Always connect after a fuse or circuit breaker If a normally closed contact of an emergency stop button is included in the compressor power supply circuit connect after the emergency stop button contacts This will instantly indicate a compressor not ready condition if the emergency stop button is acti
42. competent personnel under qualified supervision Never remove or tamper with safety devices guards or insulation materials fitted to the The must only be operated at the supply voltage and frequency for which it is designed When main power is switched on lethal voltages are present in the electrical circuits and extreme caution must be exercised whenever it is necessary to carry out any work on the unit Do not open access panels or touch electrical components while voltage is applied unless it is necessary for measurements tests or adjustments Such work should be carried out only by a qualified electrician equipped with the correct tools and wearing appropriate protection against electrical hazards All air compressors and or other equipment connected to the unit should have a warning sign attached stating THIS UNIT MAY START WITHOUT WARNING next to the display panel If an air compressor and or other equipment connected to the unit is to be started remotely attach two warning signs to the equipment stating THIS UNIT CAN BE STARTED REMOTELY Attach one sign in a prominent location on the outside of the equipment and the other sign inside the equipment control compartment MAINTENANCE AND REPAIR Maintenance repairs or modifications must only be carried out by competent personnel under qualified supervision If replacement parts are required use only genuine parts from the original equipm
43. e e 11 7 L 51 2 ich BT51I 6 ITDa BT5 8 7 8151 10 IPS C BT51 3 ib NOTES BTSI 1I 151 APPROVED FUSED DISCONNECT OR CIRCUIT BREAKER PER N E C REQUIREMENTS MuST BE PROYIDED CUSTOMER 2 DASHED LINES REPRESENT WIRING BY CUSTOMER 3 SIZING OF ELECTRICAL COMPONENTS NOT SUPPLIED BY INGERSOLL RAND I5 THE RESPONSIBILITY OF THE CUSTOMER AND SHOULD BE DONE ACCORDANCE WITH THE INFORMATION ON THE COMPRESSOR DATA PLATE N E C LOCAL ELECTRICAL CODES J 51 aTsi g 0 J 8151 5 39884143 REV 01 COMPONENTS SUPPLIED AND WIRED BY 1 8 COMPRESSOR MOTOR IHATS HIGH AIR TEMPERATURE SWITCH 1 5 PRESSURE SWITCH 15 SOLENOID YALYE FAN 5 COMPONENTS SUPPLIED AND WIRED BY SIARTER MFG iFU ZFU PRIMARY VOLTAGE FUSES SECONDARY FUSE 11574 MOTOR STARTER COIL IHM HOURME TER MOTOR OVER LOAD RELAY 155 START STOP SWITCH IT TRANSFORMER BTS BARRIER TERMINAL STRIP AUTO RESTART LIGHT AMBIR SLT POWER OM INDICATOR LIGH ICR CONTROL RELAY iCRo b CONTROL RELAY CONTACTS 11D AUTO RESTART TIME DELAY RELAY 1706 AUTO RESTART TIME DELAY RELAY CONTACT STARTER AUXILIARY CONTAITS
44. ent manufacturer or an alternative approved source 4 System Automation Carry out the following operations before opening or removing any access panels or carrying out any work on the 4 i Isolate the X4I from the electrical power supply Lock the isolator in the OFF position and remove the fuses ii Attach labels to the isolator switch and to the unit stating WORK IN PROGRESS DO NOT APPLY VOLTAGE Do not switch on electrical power or attempt to Start the if such a warning label is attached Make sure that all instructions concerning operation and maintenance are strictly followed and that the complete unit with all accessories and Www alr irco com safety devices is kept in good working order The accuracy of sensor devices must be checked on a regular basis They must be calibrated when acceptable tolerances are exceeded Always ensure any pressure within the compressed air system is safely vented to atmosphere before attempting to remove or install a sensor device The must only be cleaned with a damp cloth using mild detergents if necessary Avoid the use of any substances containing corrosive acids or alkalis Do not paint the control faceplate or obscure any indicators controls instructions or warnings 4 System Automation SECTION 4 INSTALLATION It is recommended that installation and commissioning be carried out by an authorized and trained pr
45. equipped with a load unload regulation system and if not regulated with a single electro mechanical pressure switch have a facility for a remote load unload control with the ability to accept a volt free switching contact input for remote load unload Each air compressor must have Auto Restart capability For variable speed compressor s equipped with a variable fixed digital input function install a 7 conductor shielded cable from the IR PCB to the X4l X4 System Automation 2 Consult the air compressor manual or your air compressor supplier specialist for details before installing the X4l Each air compressor must be equipped with an online offline pressure regulation system capable of accepting a remote load unload signal through a volt free switching contact or a single electro mechanical pressure switch The IR PCB accepts a 12V to 250V input voltage detection system and utilizes universal relay contact control outputs 250V CE 115V UL 5A maximum integrated directly into the circuits of an air compressor The IR PCB avoids the need for additional relays or remote inputs The IR PCB also acts as an electrical barrier between the compressor and the providing protection and voltage isolation Consult the Interconnect and Application Guide prior to the installation of the X4l and the IR PCB to the air compressor INPUT FUNCTIONS The IR PCB is fitted with a six pin terminal 04 for co
46. estart TD Relay Contact To TR Relay To 1M Contact To TDRI Contact 0 VAC DRYER OPTION SSR UP6 40 50 FV Ee 1r l dier SEE NOTES 1 amp 2 m TEN oe 55 ee died 2FU 120 1 60Hz mm 110 1 50 gt lt 230 Volts ES OLa MMSa 714 20 81 MOD ON OFF 659 2 NN ME FOL 122 123 124 125 997 0 1 5 0 2RPS i E m EL M REVE 121 122 3OL 125 DRYER OPTION SSR UP6 40 50 FV 2012 Page 48 COMPRESSOR 1 X01 TERMINAL Refer to the X4l Overview Drawing for the X4l Compressor 2 through 4 terminal connections 1M TDRI SSR UP6 40 50 SD Relay Relay Contact Contact Restart TD MMS SS HATR Relay E STOP OL Contact ON OFF Contact Contact 110VAC i To TR Relay To 1M Contact 6 1PS 9 To 2M Contact LED 2 LOAD 1M LED 1 SEQ Contact 0 Guidance only connections may differ with date model type variant special custom or concession builds This information is intended to be used in conjunction with the compressor s original control circuit diagram SSR UP6 40 50 SD 1012 49 DRYER OPTION SSR UP6 40 50 SD 30L L 7 A
47. g input that can be used to detect warning conditions An alarm that stops the compressor and or prevents the compressor from running is determined from the run and ready inputs Warning detection is optional and is not a requirement Alarm Lamp N N Alarm Ready C04 Warning Input Circuit The warning input will accept 12V to 250V AC 50 60Hz or DC Do not connect a voltage greater than 250Vac DC to this input This input can be connected to the terminals of an alarm lamp or other accessible part of the control circuit that is energized when the compressor is in a warning condition If a warning condition is experienced the compressor warning lamp or warning circuit will energize The IR PCB will detect the voltage and signal the 4 that a warning has occurred If the compressor has no accessible warning circuit or this function is not required the IR PCB alarm terminals can be ignored The IR PCB input common terminal must always be connected to the neutral common or OV line of the applied input voltage 4 System Automation OUTPUT FUNCTIONS The will control the IR PCB load unload relay outputs based on the active system load and unload pressure setpoints The IR PCB load unload relay contacts can be used for compressor controllers that have electro mechanical pressure switch load unload regulation VFD SEQ LOAD GND D1 02 20V CONT UNL
48. ifferential across air treatment equipment can result in excess compressor discharge pressure See Pages 84 and 85 for an example drawing In most applications the model and type of pressure switch supplied with the compressor can be used as the Excessive Pressure Shutdown Switch If this is specific model type of pressure switch is not readily available any pressure switch can be utilized as long as it equals or exceeds the specifications of the pressure switch found on the compressor Set the Excessive Pressure Shutdown Switch to OPEN 5 PSI less than the maximum discharge pressure recommended by the compressor manufacturer Guidance only connections may differ with date model type variant special custom or concession builds This information is intended to be used conjunction with the compressor s original control circuit diagram X4 Interconnect To Ingersoll Rand Pressure Switch Controlled Compressors Page 38 SSR UP5 11 22 SD Restart TD MOL HATR Relay E STOP Contact SS Contact Contact 41 COMPRESSOR 1 X01 TERMINAL SEQ CONT To 2 Relay LOAD UNL P To KM1 Contact GND 011 012 LED 5 VFD LED 2 LOAD LED 1 SEQ To KM2 Contact 0 VAC KM1 Relay Contact Refer to the X4l Overview Drawing for the X4l Compressor 2 through 4 terminal connections Guidance only connections may differ with date model type variant special custom or concession builds This information i
49. ir Temperature Switch 8 Low Level Switch 4 M Motor Starter Coil l Motor Starter Overload Pressure Switch selector Switch SEE NOTE Tho Tma LE Alternate wiring for converting 3 phase starter to 1 phase application 2 if provided PS LOLS OL 6 4 Models 2340 2475 2545 7100 15T 4 3000 2013 Page 82 Three Phase Wiring Models 2340 2475 2545 7100 15T amp 3000 0 u 2 15 OL A M oL 01 Ir 54 95 QS 65 8 3 E Models 2340 2475 2545 7100 15T amp 3000 3of3 Page 83 Excessive Pressure Shutdown Switch Example Before Installation SSR 5 11 22 SD MOL E STOP Contact SS 1 gt 110VAC COMPRESSOR 1 X01 TERMINAL SEQ CONT LOAD UNL GND LED 2 LOAD LED 1 SEQ KM1 Relay Refer to the X4l Overview Drawing Contact for the X4l Compressor 2 through 4 terminal connections A Guidance only connections may differ with date model type variant special custom or concession builds This information is intended to be used in conjunction with the compressor s original control circuit diagram Excessive Pressure Shutdown Switch Example Before Installation Page 84 Restart TD Relay Contact To TM2 Relay To KM1 Contact To KM2 Contact 0 VAC COMPRESSOR
50. ler Guidance only connections may differ with date model type variant special custom or concession builds This information is intended to be used in conjunction with the compressor s original control circuit diagram 511 Interface to Redeye SE SG Controllers Page 73 Interconnect Ingersoll Rand Intellisys 53 Refer to the X4l Overview Drawing for the X4l Compressor 2 through 4 X01 to IR PCB terminal connections For S3 Intellisys Controlled Machines The CONTROL setting of the Intellisys controller must set to e Auto Restart must be turned to allow the machines to stop in Auto restart when unloaded by the 41 e The Intellisys must be run in the Online Offline regulation mode Do not use Modulation Check the Intellisys software revision level Always update to the latest revision prior to operation Drawing Notes For Intellisys 53 Machines Note 1 Relay IR CCN 39403290 Note R1 Relay Base IR CCN 39125091 Guidance only connections may differ with date model type variant special custom or concession builds This information is intended to be used conjunction with the compressor s original control circuit diagram X4l Interconnect To Ingersoll Rand Intellisys S3 Page 74 53 41 COMPRESSOR 1 X01 TERMINAL 7 Remote Load Enable 8 Remote Load Unload LED 2 LOAD LED 1 SEQ is Contact
51. mpressor monitoring The IR PCB uses two inputs Ready and Run to determine compressor status An alarm input can be used if compressor warning indication is available and required The alarm input is optional and is not necessary for system operation READY INPUT The Ready connection is intended to indicate that the compressor is in a started state has no alarm condition that has shut down the compressor and is ready to respond to X41 regulation without manual intervention READY LAMP OV ALARM RUN READY C04 Typical Ready Input Wiring The READY input will accept 12V to 250V 50 60Hz or dc 0 Do not connect voltage greater than 250Vac dc to this input This input must be connected to a circuit of the compressor control system that will be energized when WWVW air irco com the compressor is in a started standby or running condition For example locate the circuit across the ready or operating lamp as shown The voltage to this input must de energize when the compressor is stopped and unavailable to produce air upon a load signal or the emergency stop button is pressed or when the compressor experiences a fault that prevents the compressor from running When the compressor ready lamp or other control circuit is energized the IR PCB will detect the voltage and signal the that the compressor is ready and available to load and produce air when a load request signal is given The IR PCB
52. nload the Remote Start Stop input terminals are now used for the Remote Load inputs Remote Start Stop will no longer be functional The 51 interface CCN 42425710 can be used in place of the Sequence Option to allow the SE controlled machines to function with both Remote Load Unload and Remote Start Stop Drawing Notes For DSA SE Intellisys Controlled Machines Note For Star Delta starter wiring the X4l Run signal should be connected directly to the 1M coil Note For Full Voltage wiring the 15 1Sb interlock will not be used The Run signal can be connected directly to the Intellisys terminal 42 For Sierra SE Intellisys Controllers the 51 interface 42425710 must be used to allow the SE Controller to be sequenced controlled by the Guidance only connections may differ with date model type variant special custom or concession builds This information is intended to be used in conjunction with the compressor s original control circuit diagram X4l Interconnect To Ingersoll Rand Intellisys SE Controlled Compressors Page 26 SE UP C OMERESSOR 1 Remote Load Unload X01 TERMINAL 112 wae Sian 2A V1 J M Remote Load Unload 13 es Homes 1462 2 2 2 3 3 4 4 4 5 5 6 6 9 LED 2 LOAD 2 LED 1 SEQ J5 Refer to the X4l Overview Drawing 1M 1A for the Compressor 2 through 4 terminal connections C05 2 J5 A
53. ns Manual for Pressure Sensor Connection Details For Connections Between The PRESSURE TRANSDUCER CABLE Compressor 1 Control Cable Compressor And The IR PCB 2 Conductor Cable 18 Gauge Stranded oo ED 54 Earth Shielded 1 1 No Greater Than 330FT 100M 2 2 24VDC Control Voltage 1 Compressor 5 5 2 6 6 X41 X05 CONNECTOR CONNECTOR CONNECIOR _ _ Compressor 2 Control Cable 25 VDC Pin 3 X02 CONNECTOR IR PCB CONNECTOR 2757 EN PRESSURE TRANSDUCER n 0 Compressor RECEIVER 3 Compressor 3 Control Cable he E X41 X03 CONNECTOR IR PCB CONNECTOR V1 e o 0160 13 1 2 Compressor IR PCB 5 4 6 DRIP LEG Compressor 4 Control Cable X04 CONNECTOR IR PCB CONNECTOR V4 V1 19 20 21 33 23 24 X4 Overview 14 ID Interconnect Ingersoll Unigy amp Nirvana 20 40 HP Compressors Refer to the Overview Drawing for the Compressor 2 through 4 X01 to IR PCB terminal connections For Unigy Compressors e
54. ntellisys SGN SGNe Controlled Compressors Refer to the X4l Overview Drawing for the X4l Compressor 2 through 4 X01 to IR PCB terminal connections For SGN SGNe Intellisys Controlled Machines e The 11 interface CCN 42425710 must be used to allow the SGN SGNe Controller to be sequenced controlled by the The SEQUENCER setting of the Intellisys controller must be set to Auto Restart must be turned to allow the machines to stop in Auto restart when unloaded by the The Intellisys must be run in the Online Offline regulation mode Do not use Modulation or ACS Check the Intellisys software revision level Always update to the latest revision prior to operation Drawing Notes For Nirvana Machines Note The Nirvana Target Pressure MUST be set equal to the Midpoint of the pressure control band Refer to the Overview Drawing for the Compressor 2 through 4 X01 to IR PCB terminal connections Guidance only connections may differ with date model type variant special custom or concession builds This information is intended to be used in conjunction with the compressor s original control circuit diagram 41 Interconnect To Ingersoll Rand Intellisys SGN SGNe Controlled Compressors Page 69 Nirvana SGN SGNe Sequence Interface 1 Remote Load Unload COMPRESSOR 1 X01 TERMINAL Run 4 Remote Load Enable 5 A Neutral Neutral Hot LED 2 LOAD LED 1 SEQ
55. oduct supplier UNIT LOCATION WWVW alr irco com The X41 be mounted a wall using conventional bolts The 4 can be located remotely from the compressors as long as it is within 330 feet 100 meters of cable length The X41 must also be located within 330 feet 100 meters of the system pressure transducer SPECIFICATIONS Ingersoll Rand Automation Dimensions 11 45 x 9 45 x 6 0 291mm x 241mm x 152mm Model X4l 1 COMPRESSOR CONTROL CABLE 5 NEMA 4 7 Conductor Cable 18 Gauge Stranded Earth Shielded OR Single Conductor Wire 18 Gauge Stranded Quantity 7 230Vac 10 50 Hz 115Vac 10 60 Hz Supply Power que In Grounded Conduit Temperature 32 F to 115 F No Greater Than 330FT 100M 0 C to 46 C o Greater Than 0 to 95 RH 24VAC Control Voltage non condensing Humidity Compressor 4 Control Cable Local Disconnect Breaker Box Fused for 50VA Compressor 3 Control Cable On Off Switch Com Cable pressor 2 Control Cable Power Cable conductor L E Sized in accordance with local electrical and safety regulations Compressor 1 Control Cable Compressor 1 Reference Compressor Interconnect and Application Guide Pressure Transducer Cable
56. operly sized fuse to provide adequate protection to the power supply cable used in accordance with local electrical and safety regulations XPM TAC24 1 2 3 4 0 1 2 3 4 69696969 109090009 L E VOLTAGE SELECT 230Vac m 115Vac Power Supply Terminals e Ensure that the voltage select input is properly jumpered for the incoming power Default voltage configuration is 230Vac PRESSURE SENSOR LOCATION The system pressure sensor P must be located where it will see the air pressure that is common to all of the compressors SUPPLY WET SIDE PRESSURE CONTROL Pressure Sensor Located Before Cleanup Equipment 5 Dry side pressure will be lower than the system pressure due to pressure differential losses across air treatment equipment The nominal system pressure will reduce as the air treatment differential pressure increases WWVW air irco com DEMAND DRY SIDE PRESSURE CONTROL Pressure Sensor Located After Shared Cleanup Equipment Pressure Sensor Located After Individual Cleanup Equipment 9 Ensure each compressor is equipped with independent excess pressure shutdown An increase in pressure differential across air treatment equipment can result in excess compressor discharge pressure 9 Regular routine monitoring of pressure differential across air treatment equipment is recommended 4 System Automation PRESSURE SENSOR CONNECTION The pressure sensor connects
57. r 2 through 4 E 0 VAC terminal connections UP6 5 15 FV 3PH 60Hz 1012 Page 53 r UP6 5 15 FV 3PH 60Hz 1012 13 M MOT 14 p fu du 24 05 UP6 5 15 FV 3PH 60Hz 2012 Page 54 UP6 5 15 SD 3PH 60Hz To 1M Contact 41 COMPRESSOR 1 ST To CR Relay X01 TERMINAL To HM JL To EDV To 1M 1S 2M Contacts To TD Relay CR Contact LED 2 LOAD CN LED 1 SEQ 1M Refer to the X4l Overview Drawing Contact for the Compressor 2 through 4 0 terminal connections _ Guidance only connections may differ with date model type variant special custom or concession builds information is intended to be used in conjunction with the compressor s original control circuit diagram UP6 5 15 SD 60Hz 1012 Page 55 UP6 5 15 SD 60 2 L3 L2 L1 HATS E STOP il UP6 5 15 50 60Hz 2012 Page 56 UP6 5 15 FV 50Hz COMPRESSOR 1 X01 TERMINAL MOL Contact E STOP ST HATS 110VAC LED2 LOAD LED 1 SEQ KM1 Refer to the X4l Overview Drawing Contact LLL for the X41 Compressor 2 through 4 terminal connections _ Guidance only connections may differ with date model type variant special custom or concession builds information is intended to be used in conjunction with the compressor s original control circuit diagram UP6 5 15 FV 3PH 50Hz 10
58. r the majority of compressor control systems in use Some compressors have variations in operation and or function consult your compressor supplier specialist for advice SERVICE MAINTENANCE SWITCH The IR PCB is equipped with a volt free input terminal C05 that can be used to remove the compressor from control without generating a fault condition during short term maintenance or servicing periods 1 _ _ rw n 2 P d ag S C05 Service Maintenance Switch Circuit When the Service Maintenance Switch input terminal pins are connected together using a volt free switching contact the X41 will indicate that the compressor is not available but will not generate a warning alarm or shutdown condition The 4 will also remove the compressor from the sequence strategy and substitute with an alternative available compressor if necessary When the Service Maintenance Switch input circuit is open again the compressor will automatically be accepted back in to the sequence strategy and will be utilized when next required The use of a key switch is recommended for this purpose in order to prevent the switch contacts being inadvertently left in the closed circuit condition after service maintenance is complete DO NOT connect any external voltage source the pins of terminal COS AUXILIARY INPUT OPTION The X4l is equipped with an auxiliary input at terminals 31 and 32 X07
59. s intended to be used in conjunction with the compressor s original control circuit diagram SSR UP5 11 22 SD 1012 Page 39 SSR UP5 11 22 SD Tt 2 1 a Aj Ti PS 15 zz bI 1 Ta 5 i L 1 Li Tf LEE 2 A gt el al a uma am EP 85583301 Rev C SSR UP5 11 22 SD 2012 Page 40 SSR UP5 22 37 SD 1 TM3 Helay Helay Contact Contact Hestart TD MOL MMS ATR Relay E STOP Contact Contact 55 Contact Contact 11 6 8 COMPRESSOR 1 X01 TERMINAL To TM2 Relay To KM1 Contact P To KM2 Contact 26 1 Relay Contact LED 2 LOAD LED 1 SEQ 0 VAC Refer to the X4l Overview Drawing for the X4l Compressor 2 through 4 terminal connections Guidance only connections may differ with date model type variant special custom or concession builds This information is intended to be used in conjunction with the compressor s original control circuit diagram SSR UP5 22 37 SD 1012 Page 41 PE L11213 SSR UP5 22 37 SD E3 MM E1 OV FM E2 LA 2 T1 E3 2FU aru p 2 amp 2 1 TM1 1 CABINET E4 L1A A1 PS E5 13 35V E7 58V 65 1 1 TM3 1 SS 2 M S 22182380 222 REV D DRYER OPTI
60. soll Rand Intellisys Redeye Controlled Compressors Page 22 X4l COMPRESSOR 1 X01 TERMINAL Refer to the X4l Overview Drawing for the X41 Compressor 2 through 4 terminal connections SSR Redeye Analog Barrier Board Remote Load Unload was Remote Start Remote Load Enable was Remote Stop SEQ CONT LOAD UNL GND LED 2 LOAD LED 1 SEQ Starter Interface Board Guidance only connections may differ with date model type variant special custom or concession builds This information is intended to be used in conjunction with the compressor s original control circuit diagram SSR Redeye 1013 Page 23 vO Add ZcES JOVLIOA Tina Ji IlYINJHOS TvD2IBIO313 28 SSR Redeye FV Wr ES LE GERD CIRCUIT PROTECELOM COMTACTUR TU BE PROVIDED RUA STAR CONTRACTOR 2 DASHED LEWES REPRESEN CITOMER 3 TERNAL STAD VUES Rn THE OH THE COMPRESSOR fala PLATE quw CERE SEE MOTE aT Gadd AMD LOCAL ELECTATCAL CODES VATS HIGH ACA TEMPERATURE SM TCH ha FU ST FAST ACTING TYPE USC 2 7 e THERMAL BREAKER LUE
61. te model type variant special custom or concession builds This information is intended to be used in conjunction with the compressor s original control circuit diagram WWVW alir irco com 4 System Automation SPECIFICATIONS Ingersoll Rand Automation Dimensions 11 45 x 9 45 x 6 0 M d X 41 291mm x 241mm x 152mm ode Weight 141 6 4kg zi COMPRESSOR CONTROL CABLE A fixings 7 Conductor Cable 18 Gauge Stranded Earth Shielded Supply 230Vac 10 50 Hz OR 115Vac 10 60 Hz c Single Conductor Wire 18 Gauge Stranded Quantity 7 Power 50 Grounded Conduit Temperature 32 F to 115 F No Greater Than 330FT 100 0 C to 46 C Humidity 0 to 95 RH 24VAC Control Voltage non condensing Compressor 4 Contro Cable Local Disconnect Breaker Box Fused for 50VA On Off Switch 3 Control Compressor 2 Control Cable Power Cable 3 conductor L N E Sized in accordance with local electrical and safety regulations Compressor 1 Control Cable Reference X4I Compressor Pressure Transducer Cable Compressor Interconnect and Application Guide 1 V3 V1 26 Signal Pin 1 ojo Reference X4I Operatio
62. tion to cable routing during installation e Never route an RS485 data communications or low voltage signal cable alongside a high voltage or 3 phase power supply cable If it is necessary to cross the path of a power supply cable s always cross at a right angle e If it is necessary to follow the route of power supply cables for a short distance for example from a compressor to a wall along a suspended cable tray attach the RS485 or signal cable on the outside of a grounded cable tray such that the cable tray forms a grounded electrical interference shield e Where possible never route an RS485 or signal cable near to equipment or devices that may be a source of electrical interference For example 3 phase power supply transformer high voltage switchgear unit frequency inverter drive module radio communications antenna X SECTION 5 ASSISTANCE Contacting Technical Support Services or Service Bulletins listed on the IR ServiceNet can provide further assistance if there are other questions or concerns during Installation and Start up Also additional Application and Compressor Interconnect Guides will be posted and available on the IR ServiceNet as they are developed and created SECTION 6 X4l OVERVIEW AND INTERCONNECT DRAWINGS The following pages are to assist with the connection of the to variety of Ingersoll Rand Compressors These drawings are for Guidance Only connections may differ with da
63. to terminal X05 of the terminal PCB using a shielded 18 AWG maximum 2 cable earth shield S Hot Used G Hot Used conductor cable no more than 330 feet 100 meters in length The transducer threads are BPT It is the equivalent of NPT Signal Signal Hot Used Pressure Transducer Pin View Pressure Transducer Connector G Pin View Hot Used Pressure Sensor Wiring and Location Wire polarity is important IR PCB INTERFACE MODULE The IR PCB is designed to interface a compressor with the using a 7 conductor shielded cable or individual wires run through grounded conduit no greater than 330 feet 100 meters in length Each compressor in the system must be assigned a unique identification number from 1 up to the number of compressors in the system The identification number should be clearly indicated on each compressor for operational reference For each compressor utilizing an IR PCB connection to the 41 the signal wires must be made to the correct 41 terminals for that compressor number Compressor 1 should be wired to terminal on the terminal PCB Compressor 2 should be wired to terminal X02 on the terminal PCB etc WWVW air irco com 69 VDC VF D fixed Load Enable 99699999 59 IR PCB Interface Module The IR PCB is a DIN rail mountable module designed to be installed within the compressor starter enclosure Each air compressor must be
64. vated 4 System Automation RUN INPUT MAIN LINE CONTACTOR OV NSS NSS UNI ALARM RUN READY C04 Run Signal Circuit The RUN input will accept 12V to 250V AC 50 60Hz only DC cannot be used 0 Do not connect a voltage greater than 250 to this input 12V to 250Vac must be applied to the run terminals when the compressor motor is running This input can be connected to the control terminals and A2 coil of the main starter contactor of the compressor When the compressor control system energizes the main contactor the IR PCB will detect the voltage across the contactor coil terminals and signal the 4 that the compressor is running Alternatively if the main contactor coil voltage is greater than 250Vac a contactor auxiliary switch can be used to apply a suitable voltage to the run input terminals MAIN LINE CONTACTOR AUXILIARY SWITCH ALARM RUN READY C04 Run Signal Circuit with Auxiliary Switch In instances where a motor starter contactor is not available or accessible any part of a compressor control circuit that is energized when the compressor is running can be monitored For example fan contactor or voltage signal to a remote starter TE 10 WWVW alF Irco com 2 The IR PCB input common terminal must always be connected to the neutral common or OV line of the applied input voltage WARNING INPUT OPTIONAL The IR PCB is equipped with a warnin

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