Ice-O-Matic IOD16022 User's Manual
Contents
1. Part Number KBT3030 Install the thermostatic bin control kit when applicable Part Number 1051020 02 Note The thermostatic bin control kit is required on all ICE Series Cubers Using silicone sealant place a bead of sealant onto the top edges of the area on the adapter where the ice machine will go Install the ice machine onto the dispenser center the machine left to right and align the machine flush to the back Install the thermostatic bin control cap tube into the thermal well mounted in the bin Note The thermostatic bin control kit is required on all ICE Series Cubers Fasten together at the back of the machine using fasteners from the icemaker and mounting hardware from the kit Place the front cover plate onto the dispenser in front of the ice machine Follow the ice machine start up instructions included with the ice machine Completion Make a final check for any leaks and correct as necessary Reinstall the splash panel and secure it with two Phillips head screws Check for proper operation of the dispense system Instruct the site manager regarding the requirements for maintaining operation and sanitizing the dispenser Page 7 10D16022 Cleaning and Sanitizing 10D22030 The dispenser must be cleaned and sanitized periodically as prescribed by local health authority or the product supplier which ever has jurisdiction Ice O Matic recommends the dispenser be cleaned and sanitized at least monthly if not specified by lo2. View 10D16022 00 Opie 10D22030 4 06 61 11 CM 31 69 80 49 CM 30 00 1 46 i 76 20 CM 3 71 CM SINK DRAIN FOR 1 25 I D 5 31 04 9 53 CM 3 18 CM TUBE 4 06 CM 62 97 CM 1 25 11 00 y EEN OPENNGATTOP BIN OPENING AT TOP 3 18 CM REAR PLUMBING COVER A OPEN AREA NEEDED FOR DRAIN LINES THRU TOP OF CABINET LINES THRU TOP OF CABINET SINK amp ICE BIN DRAIN t FOR 75 1 90 CM 32 04 D TUBE 81 38 CM 69 49 CM 10 50 49 43 CM 96 67 CM _ oo CUP REST_Y 8 81 CM REAR 46 00 CM gt PLUMBING y 25 a 2 36 COVER 10 26 CM 57 15 CM 5 99 CM SINK DRAIN FOR 1 25 29 00 9 53 CM 1 D 3 18 CM TUBE 73 66 CM Ice O Matic ice machines are not designed for outdoor installations Machine requires voltage indicated on rating nameplate Failures caused by improper voltage are not considered factory defects Extended periods of operation at temperatures exceeding limitations constitutes misuse under the terms of the Ice O Matic Manufacture s Limited Warranty resulting in a loss of warranty coverage Specifications and design are subject to change without notice The 10D16022 and 10D22030 carry a 2 year Parts warranty and a 1 year Labor Warranty Page 3 10D16022 Installation General 10D22030 Equipment Description The 10D16022 and IOD22030 are counter top mounted ice only dispensers These units are designed to dispense cube i
3. of household bleach to 2 gallons of potable water or mix a solution of any approved sanitizer following the directions for mixing and applying that sanitizer Unscrew the sweep arm from the rotor shaft fN and pull the rotor from the hopper OS SWEEP ca Using a clean cloth or sponge wipe all interior ARM A surfaces of the storage hopper with the sanitizing solution allow to air dry Wipe all surfaces of the rotor and sweep arm with the sanitizing solution allow to air dry Lift up amp out and remove the upper front panel UPPER ICE CHUTE LIFT UP amp Twist the clear ice chute 1 3 turn and pull down to OFFPANEL remove Locate the two thumbscrews holding the upper ice chute and remove them Remove the upper ice chute Le from the machine Thoroughly wipe the surfaces of the bin door and both ice chutes with the sanitizing solution and allow to air dry Place the upper ice chute back into the dispenser and secure with the thumb screws Place the clear ice chute back into the dispenser and replace the upper front panel Reassemble the rotor and sweep arm assembly and replace the dispenser cover plate Reconnect power to the ice machine and dispenser Page 9 10D16022 Service Diagnosis Electrical Sequence 10D22030 Service Diagnosis PROBLEM PROBABLE CAUSE CORRECTION Will not dispense No ice in hopper Fill bin with ice E Vend switch does not close Check vend switch replace if o
4. 12237701 3012237702 Fluorescent Tube 7 3002306701 3002306701 Cover 8 3013088201 3013088201 Rubber Mounts 9 3A32683003 3A32683003 Solenoid 10 3013059500 3013059500 Door Gasket 11 N A N A Transformer 12 3012237101 3012237101 Agitation Timer 13 3000522001 3000522001 Thumb Screw 14 3000477000 3000477000 Spout Adapter Assembly 15 3012238601 3012238601 Starter 16 3012238002 3012238002 Ballast Not Shown Page 17 10D16022 10D16022 and 10D2230 Service Parts 10D22030 Ice Door and Solenoid Assembly Page 18 10D16022 and 10D2230 Service Parts Ice Door And Solenoid Assembly 10D16022 10D22030 10D16022 10D22030 Item Number Part Number Part Number Description 1 3A34801001 3A34801001 Ice Door 2 1061400000 1061400000 Cotter Pin 6 Req 3 3002308902 3002308902 Solenoid Link 3000463000 3000463000 Solenoid Link Bushings 4 3002308801 3002308801 Long Axle 5 1034580000 1034580000 Washer 6 3A32685001 3A32685001 Axle Linkage 7 2066990000 2066990000 Solenoid 8 3A32690002 3A32690002 Torsion Spring 9 3A34802001 3A34802001 Door Hinge 10 1061400000 1061400000 Cotter Pin 11 3000463000 3000463000 Plastic Hinge Bushing 6 Req 3000482000 3000482000 Kit Door Assembly Page 19 10D16022 10D16022 and 10D2230 Wiring Diagrams 10D22030 COMPONENT LAYOUT WIRING DIAGRAM POWER 115VAC SEC 24VACI E KEY LOCK O SWITCH VALVE CONNECTUR PIN 3 OPEN NOTES y 1 AREA NOTED IS APPLICABLE ONLY FOR F UNITS WITH SODA
5. 30 Dispenser Preparation Remove the shipping carton and discard Remove the merchandiser by lifting up on the merchandiser and pulling it forward Remove the drain pan from the skid and all hardware from the bin Remove the splash panel by removing the two phillips head screws near the bottom corners of the panel Remove the 4 brackets holding the dispenser to the skid Optional Screw 4 legs into the well nuts in the bottom of the dispenser In order to comply with NSF requirments this unit must be either elevated above the counter top sufficiently to provide space for cleaning under the unit or the unit must be sealed to the counter top Elevating the unit may be accomplished by using legs IOM Part Number KIOD4 Page 4 10D16022 Installation General 10D22030 Drain Line Installation Dispenser Connect a ID flexible drain hose to the drain nipple located under the ice storage bin Clamp the hose in place and insulate the hose to prevent condensation Connect a ID flexible drain hose to the drain tube at the back of the drain pan Clamp the drain hose in place Dispenser Installation i i CABINET DRAIN If the dispenser is to be sealed to the TUBES counter top the drain tubing should be available and planned such that the connections may be finished after the unit has been sealed to the counter Sealing may be accomplished by the Use of RTV rubber sealant such as Dow Corning 731
6. 6022 and 10D2230 Service Parts Cabinet Front Page 14 10D16022 10D16022 and 10D2230 Service Parts 10D22030 Cabinet Front 10D16022 10D22030 Item Number Part Number Part Number Description 1 30064206 30064226 Cover Merch Black Lever 30064218 30064238 Cover Merch Black Push Button 30069901 30069901 Screws For Cover 2 3015075218 3015075418 Merch Sign 3 3002307101 3002307101 Bezel for Ice Switch Button 4 3002307200 3002307200 Button Ice Switch 5 30072700 30072700 Push Button Switch Bracket 6 30073000 30073000 Microswitch Push Button 3012157001 3012157001 Microswitch Lever 7 3002306801 3002306801 Ice Chute 8 30072800 30072830 Ice Chute Panel 9 3000570132 30077031 Grill Cup rest 10 30061102 30061122 Black Drain Pan Assembly 11 3A34794005 3A34795009 Panel Lever 3034794006 3A34795010 Panel Push Button 12 30061810 30076010 Splash Panel 13 30073200 30073200 Screw 14 3012237201 3012237201 Boot For Microswitch 15 3A34806001 3A34806001 Lever Lever Models Only 16 3003072706 3003072706 Thumbscrew Page 15 10D16022 10D22030 10D16022 and 10D2230 Service Parts Control Box Page 16 10D16022 10D16022 and 100 02230 Service Parts 10D22030 Control Box 10D16022 10D22030 Item Number Part Number Part Number Description 1 3000480001 3000480001 Relay 2 1193210500 1193210500 Transformer 3 2021610000 2021610000 Starter Socket 4 3012238501 3012238501 Bulb Holder 5 30073510 30073530 Control Box Cover 6 30
7. DISPENSING VALVES 2 SEE NAMEPLATE FOR PROPER VOLTAGE ki amp FUSE SIZES THIS UNIT MUST BE GROUNDED USE COPPER CONNECTORS ONLY VALVE SCHEMATICS ARE TYPICAL CAUTION RISK OF ELECTRICAL SHOCK DISCONNECT POWER BEFORE SERVICING UNIT Page 20 OD16022 and 1 0D2230 Wiring Diagrams o SCHEMATIC DIAGRAM Ra RD AR O al LA L2 ee STARTER 286 LAMP MA ITOR 41148 fi RELAY 8 GEARMOTOR 4 6 ICE OOOR RELAY A SOLENOID RELAY A COIL ADJUSTABLE i N TIMER eee rt ee ee it A eS A PP ee ee ee ee ee ee ee VALVE l l 1 t A E CATENE pt eo Se cee VALVE SEE NOTE 1 SHOWN IN ICE DISPENSE POSITION WITH SODA VALVES ENABLED Page 21 10D16022 10D2203 0
8. With the unit located on the counter as desired Tilt or lift the unit to expose the bottom flanges of the base frame Apply the sealant to cover the bottom ae e Flanges of the base frame COUNTERTOP Return the unit to the desired position on the counter top Add sealant around the base frame and Counter top to provide a seal with a radius of Y inch Follow the sealant manufacturer s instructions on the package for working with the sealant and cleaning up Seal around all access holes in the counter Top with Permagum or Mortite caulk or an equivalent material Route the drain lines to the building drain The drain lines must be pitched and vented to ensure proper flowage of the wastewater Page 5 10D16022 Installation General 10D22030 Final Preparation Install the drain pan on the dispenser by engaging the slots in the metal backplate of the drain pan onto the brackets protruding from the lower left and right hand corners of the dispenser front Push down on the drain pan to lock it into place When applicable seal the drain pan to the counter top If the dispenser is to be sealed to the counter top use the sealant recommended in the Dispenser Installation section of the instructions Place the cup rest into the drain pan Install the fluorescent bulb into the bulb holders located on the top sloped portion of the front of the dispenser Place the merchandiser on the unit Sanitize the ice storage sys
9. Zz CS Ice O Matic PRODUCT MANUAL FOR MODEL 10D16022 AND 10022030 COUNTER TOP DISPENSER Part Number 9081286 01 Print Date 7 01P 10D16022 Introduction 10D22030 To the owner or user This product manual is a source of information about the installation start up cleaning maintenance and repair of the product The 10D16022 and 10D22030 are ice only counter top dispensers designed to use 22 inch wide and 30 inch wide respectfully lce O Matic cubed ice machines as the source of ice Ice from the cuber falls into the insulated bin where it is stored until needed When a user pushes the dispense button a rotating wheel scoops the ice up to the top front of the bin where there is an outlet to the ice chute Ice will dispense continually for as long as the push button or lever is depressed or until the bin is empty Table of Contents Specification Limitations Page 2 3 Installation Page 4 7 Cleaning Page 8 9 Service Diagnosis Page 10 Parts List Page 11 19 Wiring Diagram Page 20 21 Warranty Information Page 3 Note the warning symbol where it appears in this manual It is an alert for important safety information on a hazard that might cause serious injury A WARNING Keep this manual for future reference Page 1 10D16022 Specifications 10D22030 Limitations Must meet the same limitations as the cuber installed on top of it 50 F air minimum 100 F air maximum Must be installed indoors Must al
10. cal code requirement Dispenser Cleaning and Sanitizing Procedures WARNING When using cleaning fluids or any chemicals rubber gloves and eye protection should be worn The sink grill and splash panel should be cleaned daily The ice storage system should be sanitized monthly Daily Lift up and remove the grill from the sink Use soap hot water and a clean cloth to wash the sink and splash panel rinse with hot water allowing plenty of hot water to run down the drain Wash the grill then rinse with clean water Place the grill back in sink Clean all exterior surfaces of the unit with warm water and a sponge Rinse out the sponge with clean water wring excess water out of the sponge and wipe off external surfaces of the unit Wipe unit dry with a clean soft cloth Do not use abrasive type cleaners Pour hot water down sink to clean out drain Splash panel Grill Page 8 10D16022 Cleaning and Sanitizin 10D22030 Monthly And Initial Start Up Sanitize the ice storage system Disconnect power to the dispenser and ice machine AWARNING AWARNING Ice hopper contains parts that can ta Electrical Shock W ime and wil cause BD injury if hands are in the Hazard way Do not Unplug unit before sill E unit has Been ri 1 df the servicing iechioal power Remove the dispenser front cover plate in front of the ice machine and discard all remaining ice Mix a solution of 1 ounce
11. ce only and have ice storage capacities of 160 Ib and 220 Ib respectively Site Preparation The site chosen for the dispenser must be capable of supporting the dispenser with a full bin of ice plus all other loads being placed on the surface supporting the dispenser If an ice machine is being placed on the dispenser the weight of the ice machine must be included in the calculations to determine the support structure needed for the dispenser Allow sufficient clearance above the unit for removal of the cover and for pouring ice into the bin A 115 volt 15 amp electric outlet needs to be located within 6 feet of the unit The outlet must be properly grounded and fused No other electrical appliance should be on the circuit ALL ELECTRICAL WIRING MUST CONFORM TO NATIONAL AND LOCAL CODES Do not place the dispenser next to heat sources such as ovens heat ducts or in the warm air discharge from adjacent equipment The unit must be located near a building drain Drain lines must be properly vented and pitched to ensure free flowing of wastewater to the drain These dispensers are designed to dispense cubed ice only Do not use flaked crushed or compressed ice forms If an Ice O Matic ice machine is to be placed on top of the dispenser an adapter will be required Ice Machine Adapter 22 inch cuber Part Number KBT2222 Ice Machine Adapter 22 inch cuber on 30 wide dispenser Part Number KBT2230 Ice Machine Adapter 30 inch cuber Part Number KBT30
12. low at least 6 inch clearance at the rear and both sides when using an air cooled ice machine Must allow space for the utility connection at the back Must have a drain Options Field Installed Required Thermostatic Bin Control Kit 22 Inch Ice Series Thermostatic Bin Control Kit 30 Inch Ice Series Manual Water Glass Filler Kit Ice Machine Adapters 22 inch cuber 30 inch cuber 22 inch machine on a 30 inch dispenser Leg Kit Dispenser Specifications Model Number 10D16022 10D16022 10D22030 10D22030 Dimensions Model Number 10D16022 10D22030 Storage Capacity lbs kqs 160 70 160 70 220 100 220 100 Inches Width 22 inches 30 inches Basic Electrical 115 60 1 115 60 1 115 60 1 115 60 1 Actuation Lever Button Lever Button Depth 32 inches 32 inches Note Counter top legs are included with the dispenser Page 2 Part Number 1051 134 01 Part Number 1051020 02 Part Number KISWGF Part Number KBT2222 Part Number KBT3030 Part Number KBT2230 Part Number KIOD4 Min Circuit Ampacity Max Fuse Size 2 15 2 15 2 15 2 15 Height 34 inches 34 inches 10D16022 Specifications 10D22030 Dispensers Specifications 125 19 50 Se 11 00 49 53 CM Wee rece 3 18 CM ICE BIN OPENING 3 18 CM ICE BIN OPENING REAR PLUMBING COVER OPEN AREA NEEDED FOR DRAIN LINES THRU TOP OF CABINET conte Front
13. ns the service parts available for the OD16022 and 10S22030 ice only dispenser Check the model number on the data plate and refer to the correct column listing for the specific dispenser These two models share many common components but also have components that are model specific Check carefully that the correct part is identified and ordered TABLE OF CONTENTS Cabinet Pictorial Page 12 Cabinet Parts Listing Page 13 Cabinet Front Pictorial Page 14 Cabinet Front Parts Listing Page 15 Control Box Pictorial Page 16 Control Box Parts Listing Page 17 Ice Door and Solenoid Assembly Pictorial Page 18 Ice Door and Solenoid Assembly Parts Listing Page 19 Wiring Diagram Page 20 21 Page 11 10D16022 10D16022 and 10D2230 Service Parts 10D22030 Cabinet Note The hopper assembly and or the cabinet are not replaceable Page 12 10D16022 10D16022 and 10D2230 Service Parts 10D22030 Cabinet 10D16022 10D22030 Item Number Part Number Part Number Description 1 30064502 30064512 Black Lid 2 30074312 30074312 Side Panel Extension 3 3012236901 3012236901 Gearmotor Assembly 4 N A N A Drain Hose 5 2066110000 2066110000 Leg Kit 6 30074311 30074311 Side Panel Extension 7 1117390000 1117390000 Switch Lock and Key 8 3002304001 3002304001 Rotor 9 3A34760001 3A34760001 Hub Assembly 10 3A34810001 3A34810001 Mounting Plate Hub 11 3A34817001 3A34817001 Gearmotor Plate 12 3002310305 3002310305 Sweep Arm Page 13 10D16022 10D22030 10D1
14. pen Drive motor not working Check drive motor replace if not working Door solenoid will not open door Check replace door and solenoid Rotor will not turn Check hub of rotor Relay for vend switch does not Check relays replace as required close during operation Electrical Sequence Reference Wiring Diagram Page 20 21 Ice Vending Ice is dispensed as long as the vend lever or push button is depressed or until the bin is empty When the ice vend lever or push button is depressed the vend switch closes and makes a circuit to the coil of relay A When relay A is energized relay A s contacts 4 6 and 5 3 close Relays A s contacts 5 1 open When relay A s contacts 4 6 close they make a circuit to the door solenoid which opens the ice door When relays A s contacts 5 3 close they make a circuit to the coil of relay B When relays A s contacts 5 1 open the circuit to the timer is opened When relay B s coil is energized it closes a circuit to the gearmotor and the gearmotor turns the rotor Agitation Relay A s contacts 5 1 are closed and make a circuit to the timer The timer is energized when the unit is not dispensing The timer switch will close for a few seconds every two hours When the timer switch is closed it makes a circuit to relay B s coil When relay B is energized it powers the gearmotor and the rotor is turned Page 10 10D16022 10D16022 and 10D2230 Service Parts 10D22030 This parts list contai
15. tem See page 9 Start Up Fill the bin with sanitary ice Place the cover on top of the dispenser Note This unit is provided with a timer that will activate the ice dispenser rotor for 1 to 6 seconds each time the unit is plugged into an electrical outlet and every 2 hours thereafter The agitation cycle helps to keep the ice from fusing together during long periods of non use No ice is dispensed during the agitation AWARNING Ice hopper contains parts that can move at any time and will cause injury if hands are in the way Do not remove the hopper cover until the unit has been unplugged from the electrical power Plug the unit s power cord into the electrical outlet The rotor should turn for a few seconds and the fluorescent bulb should illuminate Dispense several containers of ice Check all connections including drain hoses for leaks Repair as required Page 6 10D16022 Installation General 10D22030 Ice Machine Installation Make sure the counter the dispenser is place on is structurally able to hold the combined weight of the dispenser ice and ice machine Remove the dispenser cover Retain for future use Place the appropriate stainless steel KBT adapter onto the top of the dispenser 22 inch wide ice machine on a 22 inch wide dispenser Part number KBT2222 22 inch wide ice machine on a 30 inch wide dispenser Part Number KBT2230 30 inch wide ice machine on a 30 inch wide dispenser
Download Pdf Manuals
Related Search