I.C.T.C. Holdings Corporation PW2700-SC User's Manual
Contents
1. ressure Washer PW2700 S PW2000 M ji N e L Ea NAN Ul Un sD SANS H E R 0 Industries a division of Middlefield Bancorp Limited 2719 Lake City Way Burnaby B C Canada Phone 604 420 6543 Fax 604 420 8725 Toll Free 1 800 494 4376 E mail sales hero ca Website www hero ca U S mail P O Box 75 Custer WA 98240 0052 Table of Contents Safety Instructions Important Operating Maintenance Precautions Start Up 4 5 Shutting Down 5 Nozzle Selection UE Trouble Shooting Pump Schematic amp Parts List 14 16 AAA RRMA EE EE EE EE AE A KSK SA WARRANTY This product is warranted to be free from defects in materials and workmanship under normal use and service for a period of two years from the date of purchase when operated and maintained in accordance with the Maintenance and Operation Instructions supplied with the unit The warranty does not cover misuse or negligence This warranty is extended only to the original purchaser Hoses spray guns wands and other accessories are warranted for 30 days Warranty is void if repairs are attempted by anyone other than an Authorized Service Center H E R O Industries liability under warranty is limited to repair of product and or replacement of parts and is given to the purchaser in lieu of all other remedies including incidental and consequential charges There are no expressed warranties other than those specified herein L2. 00 7 PW 10 4008 00 8 PW 60 0331 51 9 PW 60 0310 61 0 PW 60 0313 61 1 PW 60 0304 31 22 PW 21 0212 51 23 PW 21 0211 31 24 PW 21 0160 51 25 PW 14 7420 01 26 PW 10 3049 00 7 PW 21 0161 31 28 PW 21 0158 31 29 PW 10 3043 01 30 PW 21 0155 31 1 PW 21 0156 31 3 PW 1055 4 PW 1400 5 PW 1060 ma m ked O Ring Ri Piston Rh Spring Support N Spring N Valve Cap Nozzle Injector Body Spring Ball O Ring N Nipple Spring O Ring Injector Nipple Hose Knob Outlet Plug Quick Disconnect 3 8 Female LAA Inlet Garden Hose Female Washer Filter ta pw 00 030331 Connector 1 is EOI 16 pwiozossoo orig OOO 4 u CATE le Pweoo 0331si Piston OO 19 Pw o0 0310 61 Senn Sprat 0 Pweo0 0313 61 Spring OO 4 21 Pw o0 030431 ValveCop o 22 Pwe2t o2i2si Norde OO 4 as Pw 21 021131 InjectorBody o 24 Pw 21o160s1 Sans as pweia7azoor ear 26 PW 10 3049 00 O Ring OOO 27 pw21016131 viper 28 Pw 21015831 Sens 9 pw i03043 01 O Ring OO 1 30 Pw 21 015531 Injector Nipple Hose S an pwatoissan Knob o 33 pw ioss Outlet Plug Quick Discomnect 3 8 Female 1 34 PW 1400 Inlet Garden Hose Female fol as pw 1060 washerFiltee gt 1 H E R O Industries Page 12 Pressure Washer Owners Manual BUILT IN UNLOADER AND INJECTOR CONTROLS HPWD2700 tll T PW RKI102 PW 1077 H E R O Industrie
3. O Industries Page 9 Pressure Washer Owners Manual HEHH lt REF PART DESCRIPTION PW 1077 Valve Thermal Protection 1 2 w Barb 1 HPWD2000LC amp HPWD2700 Only PW 1405 Tubing Pressure Relief Valve 1 1 1 1 1 A EEH EN MEET 2 ees KEK HE EI MEE 60 poe EN EE 65 66 Ewe 8 oe La H E R O Industries Page 10 Pressure Washer Owners Manual UNLOADER AND INJECTOR CONTROLS PW 1130 HPWD2000 Only Model WP10 Unloader With Injector Unloader Service The unloader is made up of may small o rings springs and check balls Repair kits are available to replace these Soft Goods Repairs requiring the replacement of valve bodies or Hard Goods may be more economically solved through the replacement of the entire Bolt On unloader Shop labor may make an unloader repair a poor economical choice 33 REF PART DESCRIPTION Unloader With Chemical Injector Less Intake Fitting HPWD2000LC Only After 3 1 98 ron Waster SSCS 4 Pw 103109 96 O Ring t 5 Pw 60 0396 31 Connector L aia gt _ lt va a 6 rw 10306601 E 7 ew 10300500 O Ring SCS MCU rw sae OCS MET ae 10 ew 00 0315 88 adm SSS ma Fe ked H E R O Industries Page 11 Pressure Washer Owners Manual REF PART S DESCRIPTION PW 60 0801 35 Valve Body PW 10 3051 01 4 PW 60 0303 31 Connector 5 PW 60 0317 31 6 PW 10 3055
4. 0000000 9000000000000 00000000000000000000000000060 0000000000000 AAA AAA AAA AAA AA AAA AA AAA AAA H E R O Industries Page 3 Pressure Washer Owners Manual IMPORTANT OPERATION MAINTENANCE PRECAUTIONS M Change oil in pump after the first 50 hours then every 500 hours Use SAE30 Non Detergent Motor oil M Change engine oil as specified by the Honda See Honda owners manual Do Not run washer longer than 3 minutes with gun closed as this can result in damage to the seals Heat generated by the re circulating water can damage seals Avoid freezing pump Drain unit prior to storage or run an antifreeze solution through pump Ensure the pump and hoses are completely bleed of all liquid START UP AND OPERATION INTRODUCTION 1 Verify that the vented YELLOW dip stick is installed in pressure washer pump Remove the RED shipping plug if present from top of the pump and replace it with the YELLOW oil level dipstick provided Fig 1 2 Before first use check engine and pump oil levels Note For shipping purposes engine oil has not been added Before each use check engine oil level by unscrewing the oil dipstick Add motor oil consult Honda manual for correct grade as required to bring to proper level approximately mid way on dipstick 3 Check water supply volume To operate correctly the unit requires a water supply 25 greater than the units output i e PW2700SC 3 GPM PW2000SC 3 75 GPM of water f
5. DD DO DO DD ES DD KSK KK KE E DPP POPO KS EEEE eE z DD D9 eo DO OO DO 050303030530303030303 03 23030390006303 H E R O Industries Page 2 Pressure Washer Owners Manual 99990900000000000000000000000000000000900 IMPORTANT SAFETY PRECAUTIONS This book has important information for the use and safe operation of this machine Read and understand all warnings before you start working 90000009 WARNING WHEN USING THIS MACHINE M Read all the instructions before using machine M To reduce risk of injury close supervision is necessary when the machine is used near children VI Know how to stop the machine and bleed pressure quickly Be quite familiar with the controls M Stay alert Watch what you are doing M Keep operating area clear of all persons M Follow the maintenance instructions specified in the manual Do not operate the machine when fatigued or under the influence of alcohol or drugs Do not overreach or stand on unstable support Keep good footing and balance at all times To prevent fire hazard do not use with or near inflammables such as gasoline grain dust solvents and thinners Never add gasoline to a hot engine as this can result in a fire or explosion Never direct spray at the pressure washer unit Warning Risk of injection or injury Do not direct discharge stream at persons or animals The high pressure water stream can cause injury or death 900000000000 000000000000000000000000000000000000
6. E SELECTION For your convenience we have provided a selection of nozzles to choose from Your machine is equipped with a 0 15 40 and a chemical nozzle If you reguire a different cleaning action we suggest selecting the correct tip for the job 1 RED 0 Angle High impact solid stream 2 YELLOW 15 Angle Narrow width spray pattern 3 WHITE 40 Angle Wide width spray pattern 4 BLACK Chemical Injector 0 Angle 15 Angle 40 Angle lt H E R O Industries Page 6 Pressure Washer Owners Manual TROUBLE SHOOTING FAULT CAUSE REMEDY Pump running normally but Pump sucking air Check that hoses and fittings pressure does not achieve rated are air tight pressure Valves worn or dirty Check clean or replace Insufficient water flow Increase water supply Unloader valve packing worn Check and replace Nozzle incorrect or worn Check and replace Worn piston packing Check and replace Fluctuating pressure Valves worn dirty or stuck Check clean or replace Pump sucking air Check that hoses and fittings are air tight Worn piston packing Check and replace Insufficient water flow Increase water supply May require new water supply source Pressure drops after period of Nozzle worn Check and replace normal use Valves worn dirty or stuck Check clean or replace Unloader valve packing worn Check clean or replace Worn piston packing Check and replace Pump noisy Pump sucking air Che
7. asher Owners Manual CHASSIS PARTS GUN HOSE ACCESSORIES PART DESCRIPTION OTY 1 PW 1430 Gun Wand Assembly C W PW 1000 1010 1045 1055 ASSY PW 1055 Plug Ouick Disconnect 3 8 Steel Male PW 1435 Assembly Pressure Washer Hose 50 with 2 female quick Assembly connect fittings After 3 1 98 PW 1030 amp 2x PW 1050 PW 1100 0001 Spray Nozzle 0 Degree RED HPWD2000 Only N 3 gt PW 1100 00035 Spray Nozzle 0 Degree RED HPWD2700 Only PW 1100 00045 Spray Nozzle 0 Degree RED N N Decal Warning Pressure Washing H E R O Industries Page 17 Pressure Washer Owners Manual ACCESSORIES Pl Mii Pressure washer gun wand assembly PW 1000 Gun less fittings PW 1010 Wand w insulator 30 PW 1012 Wand w insulator 48 PW 1014 Wand w insulator 79 PW 1015 Wand twin lance less fittings PW 1020 Strainer chemical suction a c w tubing less fitting PWE LO2D issit se Fitting chemical suction PW 1415 ara Assembly chemical injector hose S Si ars c w brass fitting PW 1435 tasa Assembly pressure washer hose O te w 2 female g c after 3 1 98 PW 1025 nd rait Hose assembly pressure washer is 25 less quick connect fittings PW 1030 Hose assembly pressure washer A eee erro ee 50 less quick connect fittings DPW 1035 Socket assembly swivel guick disconnect PW 1045 Body quick dis
8. assembled Install new o ring in valve cavity Insert assembly into valve cavity 8 Replace valve cap ref 10 and torque to 74 foot pounds UL UN a AR jii j j Ue TT N g AA H E R O Industries Page 15 Pressure Washer Owners Manual REPAIR KITS Part Description Kit Ref Included Page Pieces Number aR Repair Ki Va 1500 20000 1 TR ras 6 PW RK02 Repair Kie ou Sea 2500 3000 23 o Js PW RKI084 Valve Cap amp oi 101 H ps PW RK1086 High Low Pressure Seals 20 21 22 15 3 TT9091 PW RK1088 Repair Kit High Low Pressure 88 43 44 51 10 3 Seals Restop 2500 3000 PW RK1089 Brass Ring High Pressure Seals 42 10 3 WW960 WW961 W RK1090 High Pressure Seal WW960 WW961 W RK1093 Repair Kit Unloader Complete 5 10 11 15 16 18 19 Part PW 1140 20 21 22 23 24 29 36 37 38 39 PW RK1094 Repair Kit Unloader Soft Parts 94 18 32 41 43 46 47 Only Part PW 1140 53 54 55 56 PW RK1096 Repair Kit Seal Kit Complete 18 19 20 21 22 15 1 TT9091 3 Kits needed per unit PW RK1097 Repair Kit Packing 18 19 21 22 PW RK1123 Repair Kit Valve 4 5 6 7 8 11 ENTE PW RK1124 Valve Cap Brass amp O ring 124 9 10 WW960 WW961 PW RKI125 Low Pressure Brass Ring amp O 125 40 41 10 3 Ring PW RK1130 Repair Kit Packing 15mm 130 40 41 42 43 44 45 10 1 2500 3000 51 H E R O Industries Page 16 Pressure W
9. ck that hoses and fittings are air tight Valves dirty or worn Check clean or replace Worn bearings Check and replace if necessary Water too hot Reduce temperature Presence of water in oil High humidity in air Check and change oil twice as often Piston packing and oil seal Check and replace worn Water dripping from under Piston packing worn Check and replace pump The O rings of piston guide or Check and replace retainer worn Thermal relief valve opened Check and replace Oil dripping Check and replace Engine will not start Low fuel level Add fuel Low oil level Add oil Worn spark plug or gap Replace H E R O Industries Page 7 Pressure Washer Owners Manual HPWD2000LC TT9071 Pump Assembly HPWD2700 TT2530 Pump Assembly 64 63 62 69 68 67 66 65 o H E R O Industries Page 8 Pressure Washer Owners Manual Pump Only HPWD2000LC TT9071 with thermal valve After 3 1 98 te E T P without thermal valve hame far MEN E KE M E 3 PW 90 3833 00 O Ring Cid Tan ETE EC MET OO EXE IA oO TE Tw rt ETA E Tw TA ATI MET 8 PW 96 6938 00 Washer _____________ g o CC E ATA 0 rw 903841 00 o a T emoa sr e std nytt H 19 CT soir oniyine H ECT INICIO soomaa H T e n om OO e e is CET cp s GT 17 PW 36 7032 01 Valve Unit gt gt gt kii 6 a ET og TEA a 22 TEA E 102727 EN 23 Pw 97 5968 00 OilLevelindicator__ 1 a TC Bearing i H E R
10. connect 1 4 brass female PW 1050 Body quick disconnect 3 8 brass female PW 1055 asst Plug quick disconnect 3 8 steel male Pel bus Plug quick disconnect 3 8 steel female PW 1065 Gauge 0 3000 psi PW 1070 Gauge 0 4000 psi PW 1105 uses Nozzle rotating 2000 psi less g c fitting A a HPWD 1500 only PW lO oad Nozzle rotating 3000 psi less q c fitting FE OT PRO E HPWD 2500 3000 only PW 1115 Assembly sandblast head HPWD 1500 PW 1116 Assembly sandblast head HPWD 2500 PW 1117 Assembly sandblast head HPWD 3000 PW 1120 Plug quick disconnect 1 4 male O for rotating nozzle 10 WW 18 Whirka way 18 10 WW 24 Whirka way 24 H E R O Industries Page 18 PW 1000 PW 1430 PW 1012 PW 1012 PW 1014 PW 1050 D ad PW 1055 U PW 1057 ROTATING NOZZLE Pressure Washer Owners Manual SERVICE RECORDS NOTES DATE SERVICE PREFORMED CHECK H E R O Industries Page 19 Pressure Washer Owners Manual MODEL SERIAL PURCHASED ON PURCHASED FROM
11. low To test water supply output a Turn water flow to full maximum output b Place a 5 gallon pail or container under water flow for exactly 1 minute 60 seconds Pressure CG c Measure contents to determine water flow Control y 4 Connect a standard garden hose to the water inlet or bottom connection on the pump head Female hose connector Fig 2 CEE ypa 5 Connect the high pressure hose to the water Outlet or upper connection on the pump head or Male quick connect nipple Fig 2 GK 6 Turn the unloader Knob on top of the pump head counter il clockwise to reduce the pressure prior to starting the K machine A SS 7 Select the desired tip for the job Insert tip into wand A H E R O Industries Page 4 Pressure Washer Owners Manual START UP AND OPERATION INTRODUCTION quick connect fittings See page 6 DO AS GK 11 12 RED 0 Narrow Fan Direct or Concentrated Cleaning YELLOW 15 Medium Fan General Use WHITE 40 Wide Fan Soft Pattern For Rinsing BLACK 65 Chemical Injector Tip Must be used when operating chemical injector If using injector system insert BLACK spray tip and connect the detergent chemical suction line to the fitting marked Injector and place the filter end into the chemical detergent jug Turn the knob clockwise to prevent suction until desired Turn on the water supply and trigger the spray gun to purge all air from the syste
12. m PRIOR to starting engine VERY IMPORTANT Start the engine by following this procedure Turn the ON OFF switch to ON Turn the GAS to ON Turn the CHOKE to FULL Push the THROTTLE lever to the ON position Pull the STARTING cord Once the engine has started reduce the CHOKE until it is OFF and open the THROTTLE to full ON Use these instructions in conjunction with instructions provided in the Honda manual At this point the gun is triggered to evacuate any remaining air in the system Then trigger the gun and begin turning the red unloader knob in a clockwise direction as far as it will turn You should now have full pressure To introduce chemicals detergent to the spray do the following Install Black injector tip Turn the CHEMICAL DETERGENT adjustment knob counter clockwise Trigger the SPRAY GUN and continue to turn the ADJUSTING knob until the desired amount of chemical flow is achieved Trigger the SPRAY GUN and continue to turn the ADJUSTING knob until the desired amount of chemical flow is achieved Trigger the spray gun and reduce the pressure by turning the unloader knob counter clockwise SHUTTING DOWN THE MACHINE AFTER USE RR Turn engine switch to the OFF position Turn the throttle and gas levers to the OFF or Closed positions Shut OFF the water Trigger gun to remove any remaining pressure in the system Disconnect hose H E R O Industries Page 5 Pressure Washer Owners Manual NOZZL
13. s Page 13 Pressure Washer Owners Manual BUILT IN UNLOADER AND INJECTOR CONTROLS HPWD2700 REF PART DESCRIPTION A rar Co EZ a ANN s Jpwssaosaae ser 4 TIESTO or ANN Cs eweseaiest0 vavecp A 0 pw 363160 70 AN 1 Oo waso pag A ME IET En MET a rw cp EEN rw si 1201 41 Manifold Refer to diagram on page 14 for mea pars 1 Ca AT En TEE Nowe SSCS ANN 33 35to PW RKI094 Repair Kit Parts only sold in Kit PW RK1094 40 42 46 Ca EEN poly OSS a CE vaesa H Ca EEES se TN Tas wassa knob SS META ar ECTS emas T so 667 70 Inlet Garden Hose Comer Female ass re str Sid Ca rios Oue Nipple Quick Doma 38 ema a a l a l o H E R O Industries Page 14 Pressure Washer Owners Manual PUMP SERVICE AII inlet and discharge valves can be serviced without disrupting the inlet or discharge plumbing The inlet and discharge valves are identical on all H E R O models See pages 8 10 and 14 16 VALVE ASSEMBLIES To service any valve remove valve cap ref 10 and extract valve assembly ref 4 A D 9 Examine o rings and replace if there is any evidence of cuts abrasions or distortion Remove valve assembly ref A D from valve cavity Remove o ring ref 4 from valve cavity Only one valve kit is necessary to repair all the valves in the pump The kit includes new o rings valve seat poppet spring and retainer ref 4 A D all pre
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