Hyundai 21 Series User's Manual
Contents
1. 35 2 Unit mm in D Tool Holder 550 352 22 430 40 47 650 ln 249 5 SKT 15LM 21LM O D Tool Holder 2401 113 SKT 15LM 21LM Live Tool Axial Double I D Tool Holder 215 1 700 1083 Tooling Travel Range SKT 15LMS 21LMS O D Double Holder 7 40_ HN3 550 _ 70 _ 256 5 Double I D Holder 40 Live Tool Radlal Unit mm in Holder Live Tool Axial 256 5 148 9 LSS i 16 69 1 HYUNDAI KIA MACHINE Specification Tuming Center SKT 15 21 Seri2. 4300 4 100 4400 4300 4 2 4 500 4400 4 500 WEIGHT 8 900 9 500 9 100 9680 9 500 9 680 9 900 9 680 9 900 CONTROLLER FANUC 0i T FANUC 21i TB Specifications are subject to change for improvement without notice STANDARD OPTION HYDRAULIC HOLLOW CHUCK 15CI e SPINDLE SPEED METER 15CI CONVEYOR FOOT SWITCH FOR 5 SOFT JAW 1SET 3EA SPINDLE LOAD METER 1SET REAR RIGHT SPINDLE INNER STOPPER Q SETTER 1SET s CALL LIGHT YELLOW e CHIP WAGON WITH CASTER AUTO DOOR SOCKETS amp SLEEVES 1SET WORK COUNTER AIR BLOW BAR FEEDER INTERFACE SPLASH GUARD 1SET NC FUNCTION DISPLAY ON THE CRT FOR CHUCK THROUGH SPINDLE PARTS CATCHER FLOOD COOLANT 1SET RUN HOUR DISPLAY HIGH PRESSURE COOLANT TOWER CALL LIGHT 3 COLORS WORK LIGHT 1SET NC FUNCTION DISPLAY ON THE CRT CHUCK OPEN CLOSE LEVELING PADS 1SET CONFIRMATION DEVICE ee ajige f FANUC O7 T ITEM Controlled Axes Simultaneous Controllable Axes Least Input Increment Least Command Increment SKT15 21 SKT15L 21L SKT15MS S SKT214MS S 2 X 7 axes Max 4 axes are available Max 4 X 7 B and C axes 2 axes Linear and circular Max 4 axes Max 4 X Z B and C axes Linear and Circular X axis 0 001mm 0 0001 Z axis 0 001mm 0 0001 C axis 0 001deg X axis 0 001mm 0 0001 Z axis 0 001mm 0 0001 C axis 0 001deg Spindle
3. China 201103 TEL 86 21 5422 5370 FAX 86 21 5422 5376 E mail trade Q wia co kr HYUNDAI KIA MACHINE GUANGZHOU Room 1305 Citic Plaza No 233 Tianhebei Road Guangzhou China 510613 TEL 86 20 8752 1595 1596 FAX 86 20 8752 1597 E mail trade Q wia co kr Specification could be changed without notice HYUNDAI KIA MACHINE EIE
4. U Drill Horder 9 40 9 13 Boring Holder 15LS 632 01 7 2115 6040 01 7 TAX m FACE Tool Holder 025 L11 ise W DB I D Tool Holder 15LS 9 32 2914 2115 940 9 1 5 Boring Holder gt 125 117 12 station I O D Tool Holder 125 1117 Boring Bar Socket U Drill 25X12 9 40 9 1 7 e1 x4 X Tools are not provided HVUNDAI KIA MACHINE Specification CNC Turning Center SKKT 15 21 Series Tooling System SKT15LM 21LM Tapping Collet O D Tool Holder 125 LI1 Axial Milling amp f Drilling Unit FACE Tool Holder Endmill gt 025 01 Milling Collet ER32470E Radial Milling 8 Drilling Unit Center Deill I D Tool Holder 12 station Reamer U Drill Tool Holder SKT15LMS 21LMS Tapping Collet O D Tool Holder 025 LI1 Double O D Holder Endmill 025 117 Center Deill Milling Collet O D I D Tool Holder ER32470E 125 01 1 0 Hold 12 station 2 Radial Milling amp 4 Drilling Unit 2 Reamer G2 I D Tool Holder U Drill Sleeves Tool Horder U Deill Boring Bar Socket 9 32x12 0114 x 5 9 32x20 0114 x 4 232 25 0104 1 Drill Socket MT2 ge U Drill Sleeves FACE Tool Socket 025 LI1 V7 222 ge Boring Bar Socket 9 25x12 01 x V5 9 25x20 01 x 34 Boring Bar Socket 932x12 013
5. Work coordinate is automatically set by just input the cut off depth on control panel as a parameter after slightly cutting the work surface Neither measuring nor calculating is needed and work coordinate can be set within 30 seconds Variation of work reference point e Machine reference position N Forward Forward Retract JOQ 409 m Move while button is pressed Pul 99010 15 21 40005 77 e Clamping and unclamping are fully automatic No tightening or loosening of bolts are required e When machining of a work with long length center drilling center forward and turning operation can be integrated as one operation Therefore non cutting time and set up time are greatly reduced Parts Catcher Option i Lis ar 4 LIP F 4 f I a x jil T This device automatically collects the finished works after job completion without opening the door Parts catcher is available not only for main spindle but also for sub spindle Parts are completely finished through the combination of Bar feeder live tool sub spindle and final sub spindle parts catcher At the same time both side of machining was completed without operator s loading amp unloading SKT19 21 Series Provides vou with superior rigiditv and accuracv Sub spindle amp B Axis e C
6. 47 x M 9 32x20 0114 x 4 9 32x25 0114 x1 Drill Socket MT Tools are not provided 1 U Deill O D Tool E25 E Boring Holder Tooling Interference SKT 15 15L External Dimensions Chip wagon Option Rear chip conveyor Option SKT 21 21L Right chip conveyor Option Chip wagon Option Unit mm in SKT 151 5 Unit mm in i SKT21LMS m WORLD INDUSTRIES ACE mn bi 11 5 15 2 400 94 7 1 870 73 6 1 650 64 9 864 34 500 197 1 143 45 5 21 2 400 94 7 1 870 73 6 1 650 64 9 864 34 500 19 7 1 143 45 SKT15L 21L 2 900 114 2 1 870 73 6 1 650 649 864 34 500 19 7 1 050 41 3 SKT15 21LMS 3 150 124 1 870 73 6 1 650 64 9 864 34 500 19 7 1 050 41 3 HYUNDAI KIA MACHINE Specification CNC Tuming Center SKT 15 21 Series Tooling Travel Range SKT15 21 SKT15L 21L SKT 15LS 21LS O D Tool Holder 40 120 550
7. 5 25x 32mm 11 x 1 25 SKT 21 125x 40mm 11 x 9 1 57 SLT15 Series SLT21 Series Indexing Time gt CAN 94 SAMA UN 6 000rpm o 2 istep 0 25 full 6step 0 6sec A NENNEN _ 20 m Rapid Traverse X Z xs 10 36m min 1 417ipm 1 500 3 000 5 250 6 000 rpm 250 500 1 000 3 000 4 000 rpm One Bed Cast ConstractionContains High Accuracy amp High Rigidity At the saddle Built in Construction has been applicated to X axis to get much rigidity amp accuracy that make users be satisfied HYUNDAI KIA MACHINE et S MI CNC Turning Center 15 21 Series Thermally Symmetrical Headstock Spindle is supported with angular contact ball bearings in the rear for high accuracy and rigidity Gearless Type Spindle Spindle has a wide range of generating power and 15 designed for minimizing thermal distortion as a high precise lathe It can be obtained a high accuracy during high speed operating as well as reducing a noise and realizing a good surface roughness due to gearless type spindle Pre tensioned and Double Anchored Ballscrew Each Axis is designed with a large diameter ballscrew fixed by double anchor on both ends to provide you with high rigidity and minimize thermal distortion Direct Connection Servo Motors with Ballscrews By directly connect
8. CNC TURNING CENTER I 115121 series HYUNDAI KIA MACHINE HYUNDAI KIA MACHINE High Speed High Accuracy High Rigidity 1 115121 serie CNC Turning Center High Productivity Versatile amp Integrated Lathe High Speed High Accuracy High Rigidity ensures Long Tool Life and Machining Accuracy integrated Operation MM Easy Control Convenient Operation SKT15 Series SKT21 Series MAX SWING ON BED 550mm 21 7 550mm 21 7 MAIN SPINDLE SPEED 6 000rpm 4 000rpm SUB SPINDLE SPEED 6 000rpm 6 000rpm SPINDLE MOTOR 11 7 5kW 15 10HP 15 11kW 20 15HP HYUNDAI KIA MACHINE t 4 _ peed b en 8 em x CNC Turning Center SKT15 21 Series EN ig gt l 4 AS Reduce Non Cutting Time with High Speed Rapid Traverse To Realize The Best Productivity 9 gn 9p Rigid and Reliable Servo Turret Index e High performed AC servo motor and high accurate 3 pieces coupling construction Powerful turret clamping force by hydraulic system 3 39O0kgr 7 458lb S Wide Range of Constant Power The wide range of constant power enables the machine to do an excellent heavy duty cutting at low speed with high power and torque of spindle motor No of Tool 12 Stations of Tool ID and OD tool holder can be attached at any position Tool Size SKT15 7 14kgrm 51 1ft lbr 8 21 29 22kgem 211 3ftlb SKT 1
9. Functions Programming Functions Spindle Speed Command Spindle Speed Override Spindle Orientation 1 Position Maximum Programmable Dimensions 55 digits Binary Output 50 150 10Steps Provided 9999 9999 Interpolation Functions Positioning Linear Circular G00 G01 G02 G03 Cvlindrical Interpolation Absolute and Incremental Command Constant Surface Speed Control Decimal Point Input Direct Drawing Dimension Programming Miscellaneous Function Canned Cycle G90 G92 G94 Multiple Canned Cycle G70 G72 G74 F76 Multiple Canned Cycle G80 G83 G83 G88 Provided G90 91 G96 SXXXX Provided Provided M2 Turning Threading Facing Finish Rough Peck Drilling Grooving Threading Deep Hole Drilling Tapping and Boring for X amp Z Rigid Tap Provided Program Stop Moo MO1 Program End M02 M30 Programmable Data Input G10 Provided Manual Jog Feed Rapid Jog Feed Handle Provided Manual Handle Feed rate X1 x10 x100 Feed Command Feed rate Override Jog Override Rapid Traverse Override Override Cancel Dwell Manual Continuous Feed F code Feed rate Direct Command 0 200 21 Steps 0 2 000mm min 79 ipm 21 Steps FO F5 F25 F50 F100 Provided G40 0 9999 9999 sec Simultaneous 1 Axis Jog Handle Same Mode Provided Incremental Feed X1 1000 Manual Reference Point Return Provided Automatic Reference Point Return G28 g29 Reference Point Re
10. es Specifications mews zw zus vais attus SWING OVER BED 0 550 21 7 MAX TURNING DIA 0 350 13 8 0 255 107 0 350 13 8 0 255 107 0 165 6 9 210 8 016567 92108 01656 92108 91656 921087 CAPACITY 9 135 5 37 0 350 13 87 TURNING LENGTH in 10 614 880087 016 14 530 20 87 BAR CAPACITY 945177 9665962 945177 966502627 945 177 9665062 945 177 96650627 400 z m _ 6000 mmlin i 0 80 3 1 9 110483 0 80017 01104 93 Bearing inner Dia 7 SPINDLE 0 mmfin 600 36 ASA A2 5 A2 6 A2 5 A2 6 115 NO OF TOOLS st 125 9 32 125 9 32 125 9 32 125 9 32 M qu Q qu Q qu Q qu INDEXING TIME 1 STEP FULL sec 02 04 03 06 02 04 0 3 0 6 TURRET MECHANISM SERVO MILL TOOL SPEED 4 000 4 000 20 M16 20 M16 DRILL TAP SIZE 0 3 4 5 8 3 4 5 8 36 1417 RAPID 36 1 417 30 1 181 100 FEED 7 210837 2208 7 TRAVEL 18016987 5001657 901699 550 21 6 T 1 750295 TAPER DIA MT4 e 5622 TAIL TRAVELS i 40915757 82000477 401156 52000477 72028 357 STOCK THRUST 450 992 TRAVEL 11 75 15 11 11 75 15 11 MM RET 15 10 20 15 15 10 00 15 37 22 5 3 53 FEED 16 2 13 ELECTRIC POWER SUPPLY 4000
11. he right side of the machine is provided for easy chip discharge QJC Chuck Option The QJC chuck is not the conventional type chuck which is assembled by blots and serration It only takes a minute to change precise three jaws of OJC chuck to another 15 MAX 45mm 1 77 IMSKT21 MAX g 66 5mm 2 62 mem 8015 seo Bar Capacity 45 1 777 66 5 2 62 Spindle Hole Size 05107 678 8077 Hollow Chuck Size in 165 6 210 8 Separated Coolant Tank Separated coolant tank has large capacity 1454 38gal and is designed to prevent the machine body from heat transfering and to ensure easy cleaning and cooling For coolant pumpin For chip disposal and coolant return R Tooling System SKT15 15L 21 21L Boring Holder Boring Holder 40 01 47 U Drill SKT15LS 21LS Boring U Drill Boring Bar Socket SKT15 0 12 20 25 9 34 1 SKT21 0 12 20 25 32 Ye wR WAM c N Drill Socket MT1xMT2 MT2 Opt U Drill Socket 9 20 25 32 9 1 1 Boring Bar Socket 15LS 0 12 20 25 9 Vs 34 1 211 912 20 25 32 2147 34 4 M Boring Bar Socket 020 140 3 x 25X20 6 1 x 3 og Drill Socket MT1 2 MT2 U Drill Socket 9 20 25 32 6 3 1 1 1 0 Tool Holder SKT15 9 32 0 1 SKT21 9 40 9 147 TRA Pe ere Opt 1 2 station FACE Tool Holder 11 Am
12. huck Size 135010 5 3 Sub spindle speed SKT15 21LS LMS 6 000 rpm e Motor AC 3 7 2 2 kW 5 3HP Rapid Traverse of B axis 30m min 1 1811pm e 5 Degree Indexing device is available for complicated applications Option Synchronizing of Sub Spindle With Main Spindle Live Tool LM amp LMS Series VDI live tool enables the machine to do continuous Drilling and End milling after turning with one set up This integrated operation greatly reduces set up time No of Tool on Turret 12EA Live tool could be installed at every station regardless of X and Z direction Live Tool Capacity Drilling 6 20mm 3 4 Tapping M16 5 87 End miling 20mm 3 4 e Max Speed of Live Tool 4 000rpm e Motor Output of Live Tool AC 3 7 kKW 5HP As the turning operation of outer diameter with main spindle is completed then the sub spindle synchronize with main spindle to pick up the work for machining the back surface while the main spindle is rotated HYUNDAI KIA MACHINE S Convenience ww CNC Turning Center SK T 15 21 Series 9KT 15 2 1 Series can provide a variety of choices for factory automation C Axis for Live Tool This function is available for limited models LM LMS Series Big Bore for Bar Feeder Better Chip Disposal Chips fall directly into the chip box The separate type chip box can be easily cleaned A large opening in t
13. ing ballscrews of every axis with servo motors it makes possible to obtain high accuracy e One piece built in casting construction greatly improves rigidity and accuracy with high power and torque SUPER KIATURN 15 6000 rpm Quick spindle Acc Dec Time Accelerating and decelerating time of the main spindle is greatly reduced in comparison with other machines by high performance of spindle motor I High Rigid and Excellent damping ability of Roller Guide High rigidity Excellent damping ROLLER 0 01 0 02 DISPLACEMENT mm High tolerance amp Excellent Cutting Capacity Cutting Condition p O E ROUGH CUTTING FINISH CUTTING BRASS 0 02 mm 0 0008 rev USE 42 1 6 2 PASSCUT 36 1 4 1 PASSCUT DIAMOND x This data is taken after full warming up operation HVUNDAI KIA MACHINE 99 Dersatile functions CNC Turning Center SK T 15 21 Series The tool offset is to be automatically memorized by tools touching onto the Q setter without so much time of trial cutting measuring tool offset input and so on Even a beginner can finish tool compensation within 40 seconds with it One touch Tailstock Complete tailstock positioning within 9 sec by only pushing button e Minimize non cutting time by doubling the retract time Forward 3m min 118 Retract 6m min 236ipm Easy Work Coordinate Setting
14. top Provided Stored Pitch Error compensation Provided Interlock Each Axis Back Ground Editing Provided Run Hour Parts count Display Provided Actual Cutting Feed rate Display Provided Erase CRT Screen Display Provided Program Restart Provided Graphic Display Provided Figures in inch are converted from metric values Design and specifications subject to change without notice ten Office i HYUNDAI KIA MACHINE th or 1 Namsan Plant Jungdong Plant Banwol Plant Gwangju Plant Head Office amp Factory 391 8 Kaumjung Dong Changwon Gyeongnam Korea TEL 82 55 280 9293 FAX 82 55 285 8156 http www wia co kr E mail trade Q wia co kr Seoul Office 83 36 LandMark Tower 15F YeokSam Dong KangNam Gu Seoul Korea TEL 82 2 2112 9780 FAX 82 0 2112 9865 HYUNDAI KIA MACHINE AMERICA CORP 30 Murray Hill Parkway Suite 300 East Rutherford NJ 07073 USA TEL 1 201 489 2887 FAX 1 201 489 2723 http www khiusa com E mail sales Q khiusa com HYUNDAI KIA MACHINE EUROPE GmbH Karl Hermann Fiach Str 36 61440 Oberursel Germany TEL 49 6171 9790 0 FAX 49 6171 9790 30 E mail khieurope Q wia co kr HYUNDAI KIA MACHINE BEIJING Room 908 No 38 Xiaoyun Road Chaoyang District Beijing China 100027 TEL 86 10 8453 9850 FAX 86 10 8453 9853 E mail trade Q wia co kr HYUNDAI KIA MACHINE SHANGHAI Room 501 Ocular B D No 1336 Wuzhong Road Shanghai
15. turn Check G27 Second Reference Point Return G30 HYUNDAI KIA MACHINE Specification CNC Turning Center SK T 15 21 Series 1011114011 11 FANUC Oz T SKT15 21 SKT15L 21L SKT15MS S SKT21MS S Tool Offset Amount G40 G42 Tool Function 7 1 6 2 digits Geometry Wear Compensation Provided Direct Input of Tool Offset Value Measured B Provided Tool Offset Amount 6 digits Tool Offest Pairs 32 Pairs Tool Life Management Provided Inch Metric Conversion Provided Polar Coordinate Interpolation Provided Work piece Coordinate System G2 g 59 Provided Tape Code EIA RS 244 A ISO 840 Automatic Recognition Number of Register able Program 200EA Part Program Storage Length 320M 1 050 FT 640M 2 100 FT Reader Puncher Interface RS232C Buffer Register 256Byte Provided Custom Macro B Provided Manual Absolute fixed Provided Block Skip Provided Optional Block Skip 2 9 Provided Backlash Compensation 0 255 Pulses Sequence Number Search Provided Program Number Search Provided Machine Lock All axis Program Check Function Dry Run Spindle Stop Provided Single Block Provided Function G3 M3 4 4 digits Optional Chamfering Corner R Provided CRT MDI 7 2 MONO LCD 8 4 Color LCD Memory Lock Provided Language English Stored Stroke 1 2 3 G22 G23 Provided Display of Spindle Speed and T code at all Screens Provided Self Diagnosis Function Provided Emergency S
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