hussman 0425683F User's Manual
Contents
1. ohm reading before replacing wireway heater should be installed so that only one white covers This will ensure that heater wire was not portion of the wire enters the raceway The other broken during installation portion entering the raceway will be the black lead wire After covers are reinstalled turn power on and verify that heaters are working properly Figure 18 Replacing Door Frame Heaters HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A e WWW HUSSMANN COM Innovator Door Installation and P N 0425683F Service Instruction 2 Disengage the diffuser clips from mullion by squeezing the diffuser cover at the clips Two WA H N hands may be required as shown in Figure 19 Always disconnect the electrical power at the Diffuser Clip main disconnect when servicing or replacing any electrical component This includes but 15 not limited to such items as doors lights fans heaters and thermostats LAMP CENTER MULLION REPLACEMENT Note No additional parts need to be removed to change out the lamps 1 Turn off lights at switch Light Switch Figure 19 Disengaging Diffuser Clips 3 Raise the diffuser slightly upward and out of the bottom filler Twist the bottom of the diffuser Reach in models manufactured with Innovator toward the shelf and center of the door while or Innovator II doors have anti arc ballast lowering slightly to clear the honeycomb When re star2. HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A e WWW HUSSMANN COM P N 0425683F NEW INSTALLATIONS Untape the doors and remove the shipping braces located at top and bottom of the doors Doors are not fine adjusted at the factory since they will go out of adjustment during shipment This 15 normal ADJUSTING CLOSING TORQUE Adjust closing torque by turning the bottom hinge pin in the direction the door closes Use a 1 2 in 13 mm wrench Turn the hinge pin until the door closes on its own usually 3 to 4 clicks or 3 4 turn See Figure 1 DO NOT over torque the hinge spring assembly Excessive torque over 1 full turn will result in damage to the spring assembly and or door If door does not close on its own after one full turn 5 clicks look for obstructions causing the door to hang up P N 0425683F ADJUSTING DOOR SAG To adjust door sag saw tooth effect from door to door loosen the two hinge plate mounting screws using a Torx Plus no 27 bit Adjust hinge plate as needed then tighten the screws See Figure 2 whinge plate Je mounting screws Y j Figure 2 Adjusting Door Sag CONDITIONING GASKETS The manufacturer cannot control the environment surrounding cases during shipment Temperature and humidity fluctuations during shipment as well as excessive vibration may promote gaps between gasket and frame These gaps prevent gaskets from sealing even when correctly fit
3. 3 4 Button Black 0428596 HH 0428596 4550116 Plug 3 4 Button Gray 0428598 HH 0428598 4550118 Plug 3 4 Button 311 Pearl 0442937 TP 4987257 4987257 v HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A e WWW HUSSMANN COM Innovator Door Installation P N 0425683F Service Instruction Parts List Continued Description Mfg Aftermarket Service Part No Part No Part No Retainer Door Black 0458446 TP4913201 4913201 Retainer Door Silver 0458447 TP 4978039 4978039 Screw Handle 0428558 XX 0428558 4550108 Screw Harness 0428652 BA 4480897 4480897 Screw Hold open Shoulder Black 0442731 DO 4550301 4550301 Screw Hold open Shoulder Silver 0442732 DO 4550303 4550303 Screw Case End Shoulder Black 0428616 XX 0428616 4550128 Screw Case End Shoulder Silver 0428617 XX 0428617 4550129 Screw Socket Retainer Black 0430364 XX 0430364 4550111 Screw Socket Retainer Silver 0430365 XX 0430365 4550112 Screw Oval Head Sheet Metal 0425647 XX 0425647 4550107 Shield Lamp 0428600 BU 0428600 4550106 Socket Bottom Hinge Black 0428586 HH 4550104 4550104 Socket Bottom Hinge Silver 0428590 HH 4550102 4550102 Socket Top Hinge Black 0428585 HH 4550101 4550101 Socket Top Hinge Silver 0428589 HH 4550103 4550103 Spring Top Hinge Pin 0428549 4550114 4550114 Switch Ballast Supply Power 0428613 SW 4440103 4440103 Washer F lat Torsion Assembly 0428629 XX 0428629 4550124 HUSSMANN CORPORATION BRIDGETON MO 63044 2
4. Innovator Il Joint End Door and Frame Part Identification Chart HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A e WWW HUSSMANN COM P N 0425683F HussSmmnmn IMPACT Parts List Description Mfg Aftermarket Service Part No Part No Part No Ballast One Lamp 1 F58 120v 0430329 BA 4480341 448034 Dallast Two Lamp 2 F58 120v 0430330 BA 4480342 4480342 Ballast Three Lamp 3 F58 120V 0454319 BA 4480601 4480601 Ballast 1 3 F58 105 250V 0424649 0424649 4480110 Bushing Bottom Hinge Pin 0428547 DO 4550122 4550122 Bushing Top Hinge Pin 0428548 HH 4550123 4550123 Clip Mullion Diffuser 0428595 HH 0428595 4550105 Clip SPN 5 Strain Relief 0432602 TP 4550113 4550113 Closer Door Lh Standard 65 inch Door 0428627 HH 4550125 4550125 Closer Door Rh Standard 65 inch Door 0428628 HH 4550126 4550126 Closer Door Lh RLT 75 inch Door 0454328 HH 4550307 4550307 Closer Door Rh RLT 75 inch Door 0454329 HH 4550308 4550308 Cover Wireway 2 Door Top Lh Black Bottom Rh 0428566 TP 0428566 4910108 Cover Wireway 2 Door Top Lh Gray Bottom Rh 0428575 TP 0428575 4910116 Cover Wireway 2 Door Top Lh 311 Pearl Bottom Rh 0442048 TP 0442048 4910275 Cover Wireway 2 Door Top Rh Black Bottom Lh 0428567 TP 0428567 4910109 Cover Wireway 2 Door Top Rh Gray Bottom Lh 0428576 TP 0428576 4910117 Cover Wireway 2 Door Top Rh 311 Pearl Bottom Lh 0442049 TP 0442049 4910276 Cover Wireway 3 Door Top Lh Black Bottom Rh 0428568 TP 042856
5. popping out Tape may be used to temporarily hold the hinge pin once door is removed Figure 7 Removing the Door from the Top Hinge Pin HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A e WWW HUSSMANN COM Innovator Door Installation and P N 0425683F Service Instruction 6 Rock the door out and pull the bottom hinge REPLACING MAGNETIC GASKET pin out from the bottom socket Carefully remove the old gasket from the groove 7 Install the new door in reverse order in the back of the door Figure 9 8 Adjust the torque on the new door If needed adjust sag REPLACING DOOR HINGE SPRING The door must be removed before replacing the door hinge spring Pull the hinge spring assembly out of the bottom of the door and replace with a new assembly See Figure 8 Note that there are right hand and left hand hinge spring assemblies Figure 9 Removing Door Gasket The new gasket will be easier to work with if it is at ambient temperature Begin by lubricating the new gasket with a mild soap and water solution Figure 8 Replacing Door Hinge Spring Assembly HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A e WWW HUSSMANN COM P N 0425683F Hussmmnmn IMPACT Work from the corners to the centers of each side RESTORING GASKET SEAL top and bottom Carefully push the new gasket into the groove at each corner refer to Figure 10 A Then push the gasket into the channel at the center of the top
6. 3 4980332 Door Innovator Low Temp 311 Pearl Rh Standard 0441634 DO 0441634 4980333 HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A e WWW HUSSMANN COM v P N 0425683F HuSsSsSmmnmn IMPACT Parts List Continued Description Mfg Aftermarket Service Part No Part No Part No Door Innovator Low Temp Black Lh 0456167 DO 4981150 4981150 Door Innovator Low Temp Black Rh 0445379 DO 4980999 4980999 Door Innovator Low Temp Gray Lh RLT 0445382 DO 4980978 4980978 Door Innovator Low Temp Gray Rh 0445383 DO 4981000 4981000 Door Innovator Low Temp 311 Pearl Lh RLT N A N A N A Door Innovator Low Temp 311 Pearl Rh N A N A N A Door Innovator II Black Lh 0440469 DO 0440469 4980109 Door Innovator II Black Rh 0440470 DO 0440470 4980110 Door Innovator II Gray Lh 0440471 DO 0440471 4980111 Door Innovator II Gray Rh 0440472 DO 0440472 4980112 Door Innovator II 311 Pearl Lh 0441635 DO 0441635 4980334 Door Innovator II 311 Pearl Rh 0441636 DO 0441636 4980335 Note Innovator II Doors are not available for RLT Door Innovator No Fog Black Lh Standard 0458381 4982571 4982571 Door Innovator No Fog Black Rh Standard 0458382 DO 4982572 4982572 Door Innovator No Fog Gray Lh Standard 0458455 DO 4982574 4982574 Door Innovator No Fog Gray Rh Standard 0458456 DO 4978782 4978782 Door Innovator No Fog Black Lh 0461549 DO 49825778 4982578 Door Innovator No Fog Black Rh 04615
7. 483 U S A e WWW HUSSMANN COM P N 0425683F HUussmmnmn IMPACT APPENDIX A The diagrams below may be of wiring must be done in accor REPLACEMENT BALLAST assistance when changing from dance with NEC and local WIRING one ballast type to another codes Please note that line side is on top Black White Single lamp wiring same as old Two lamp wiring has a red wire from each lamp spliced together Two blues and one red go to the ballast as a group HUSSMANN SYL QT 2X54 120PHC P N 0425671 HUSSMANN Jamicon 2 F58 120V P N 0430330 Note that one lamp goes to top 3 pins other lamp to bottom 3 pins with a common connection between them Please note Neutral on top Power Line middle Ground bottom Two lamp wiring has a red wire from each lamp spliced together and returning to the ballast Two blues and one red go to the ballast as a group from each lamp HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A e WWW HUSSMANN COM AS 9 To obtai P gt v warranty information R 9 M er support contact your Ge P ussmann repr S presentative KA Please include the model and Q0 serial number of th product 9 Ka PN RY AS A Qo KY AS e
8. 50 DO 4978783 4978783 Door Innovator No Fog Gray Lh 046155 DO 4978784 4978784 Door Innovator Gray Rh 0461552 DO 4978785 4978785 Door Innovator II No Fog Black Lh Standard 0458383 DO 4982573 4982573 Door Innovator II No Fog Black Rh Standard 0458384 DO 4978028 4978028 Door Innovator II No Fog Gray Lh Standard 0458457 DO 4987587 4987587 Door Innovator No Fog Gray Rh Standard 0458458 DO 4978786 4978786 Filler Diffuser Lh 0421028 TP 0421028 4910129 Filler Diffuser Mullion 0421030 4914216 4914216 Filler Diffuser Rh 0421029 TP 4914291 491429 Vv HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A e WWW HUSSMANN COM Innovator Door Installation and P N 0425683F Service Instruction Parts List Concluded Description Mfg Aftermarket Service Part No Part No Part No Gasket Black Magnetic Standard 0428562 4330101 4330101 Gasket Gray Magnetic Standard 0428563 GA 4330102 4330102 Gasket Black Magnetic RLT 0461957 GA 4330208 4330208 Gasket Gray Magnetic RLT 0461958 GA 4330207 4330207 Handle Standard Black Door 0428559 HH 0428559 4910106 Handle Standard Gray Door 0428561 HH 4910107 4910107 Handle Standard 311 Pearl Door 0441686 HH 4914279 4914279 Harness Ballast Supply 2 Door 0430293 ES 0430293 4440112 Harness Ballast Supply 3 Door 0430294 ES 0430294 4440113 Harness Ballast Supply 4 Door 0430295 ES 0430295 4440114 Harness Ballast Supply 5 D
9. 8 4910110 Cover Wireway 3 Door Top Lh Gray Bottom Rh 0428577 TP 0428577 4910118 Cover Wireway 3 Door Top Lh 311 Pearl Bottom Rh 0442088 TP 0442088 4910277 Cover Wireway 3 Door Top Rh Black Bottom Lh 0428569 TP 0428569 4910111 Cover Wireway 3 Door Top Rh Gray Bottom Lh 0428578 TP 0428578 4910119 Cover Wireway 3 Door Top Rh 311 Pearl Bottom Lh 0442089 TP 0442089 4910278 Cover Wireway 4 amp 5 Door Top Lh Black Bottom Rh 0428570 TP 0428570 4910112 Cover Wireway 4 amp 5 Door Top Lh Gray Bottom Rh 0428579 TP 0428579 4910120 Cover Wireway 4 amp 5 Door Top Lh 311 Pearl Bottom Rh 0442094 TP 0442094 4910279 Cover Wireway 4 amp 5 Door Top Rh Black Bottom Lh 0428571 TP 0428571 4910113 Cover Wireway 4 amp 5 Door Top Rh Gray Bottom Lh 0428580 TP 0428580 4910121 Cover Wireway 4 amp 5 Door Top Rh 311 Pearl Bottom Lh 0442095 TP 0442095 4910280 V HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A e WWW HUSSMANN COM Innovator Door Installation and P N 0425683F Service Instruction Parts List Continued Description Mfg Aftermarket Service Part No Part No Part No Cover Wireway 5 Door Center Black 0428572 TP 0428572 4910114 Cover Wireway 5 Door Center Gray 0428581 TP 0428581 4910122 Cover Wireway 5 Door Center 311 Pearl 0442100 TP 0442100 4910281 Cover Wireway End Black Standard 0428565 TP 0428565 4910125 Cover Wireway End Gray Standard 0428574 TP 0428574 4910123 Cover Wirew
10. 8 Lamp A A Wire Assembly R Lamp Ballast Two lamp wiring has a red wire from each lamp spliced together and White Neutral returning to the ballast Terminal Block Two blue wires and one v Black Line red wire go to the ballast as a group from each lamp Insulated 1 4 in Male Spade Connectors 2 Door Section Note that one lamp goes to top 3 pins second lamp goes to bottom 3 pins with a common connection between Black Line Switch o Q Q Q S S i 9 co n Wire Wire o Jumper 10 to Jumper T Assembly Assembly T ire R R R Assembly Lamp Ballast Black Line White Neutral Terminal Block Cf Black Line Insulated 1 4 in Male Spade Connectors 3 Door Section HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A e WWW HUSSMANN COM P N 0425683F HUussmmnmnmn IMPACT 120V Electronic Ballast Wiring Diagrams Switch Wire Jumper Assembly Wire Jumper Assembly F58 T8 Lamp F58 T8 Lamp F58 T8 Lamp F58 T8 Lamp F58 T8 Lamp A A A Wire Assembly R Lamp Ballast Two lamp wiring has a red wire from each lamp spliced together and Black Line relurning to the ballast White Neutral Eum Two blue wires and one erminal Block red wire go to the ballast f Black Line as a group from each lamp Insulated 1 4 in Male Spade Connectors 4 Door Section Note th
11. HUSSMANN IMPACT INNOVATOR tet INNOVATOR II REACH IN GLASS DOOR 2 AU UTEM L e ums 1 i m NC S z INSTALLATION amp SERVICE MANUAL P N 0425683F September 2006 Innovator Door Installation and P N 0425683F Service Instruction Table of Contents ecc MMC 1 Lamp Replacement Center Mullion 11 Always Clear Glass 1 Lamp Replacement End Mullion 13 Shipping Damage 1 Ballast Replacement 13 New Installations Heater Harnesses 14 Adjusting Closing Torque 1 Wiring Diagrams 15 Adjusting Door Sag 2 Replacement Parts Chart 17 Conditioning Gasket 2 Replacement Parts List 18 Replacing Doors 3 WARRANTY Replacing Door Hinge Spring 5 Revision E Replacing Magnetic Gasket 5 1 Added Always Clear cleaning information page 1 2 Revised text for diffuser removal pages 11 amp 12 Restoring Gasket Seal 6 3 Revised wiring diagrams pages 15 amp 16 4 Added ballast change out direction page 24 Door Handle Replacement 8 REVISION F Frame Heater Replacement 9 1 Added instruction for conditioning gaskets during initial case installation page 2 2 Revised wiring diagrams pages 15 amp 16 3 Added Aft
12. ap runs the entire length of the door heat the area 4 in 100 mm above and 8 in 200 mm below the top most point where the gap starts and work in 12 in 300 mm increments If the gasket becomes shiny remove heat immediately as this is an indication that the gasket is near the melting P N 0425683F i 1 Direct the hot air through the gap between the gasket and mullion Remember to use a constant up and down motion when applying heat B a Back Light point If possible direct the hot air onto the gasket and also through the gap between the gasket and mullion This will help to heat both sides of the gasket Refer to Figure 13 A and B As the gasket softens and becomes pliable the magnet in the gasket should pull it across the gap As the gap closes move heat down to create a Zippering effect as shown in Figure 14 If the gasket is not pulled across the gap by the magnet reach around the mullion from the inside and pull the gasket skirt toward the mullion Figure 14 Zipper Effect HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A e WWW HUSSMANN COM P N 0425683F As shown in Figure 15 this can also be accom plished by pushing the magnet across the gap from the outside with a pencil or other non heat conduct ing material Figure 15 Pulling Gasket Into Place With a Pencil On doors where the gap 15 against an end t
13. at one lamp goes to top 3 pins second lamp goes to bottom 3 pins with a common connection between Switch Q Q Q S _ 2 OO Wire E H t Wire O Jumper 2 s 0 Jumper 2 Assembly Assembly ox A A R R Wire Wire Assembly R Assembly R Lamp Lamp Ballast Ballast Black Line White Neutral Terminal Block Insulated 4 in Male Spade Connectors 5 Door Section Black Line V HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A e WWW HUSSMANN COM Y Innovator Door Installation and P N 0425683F Service Instruction v Washer Spring Bushing Bushing Screw Screw Screw Flat Top Top Bottom Socket Hold open Case End Torsion Hinge Pin Hinge Pin Hinge Pin Retainer Shoulder Shoulder Assembly c o Screw lt j an C Holder Top socket Top Hinge Socket Bottom Hinge NOTE Top LAMP HOLDER HAS Handle Standard o Two Leaps BOTTOM LAMP O en HOLDER HAS THREE LEADS A Binder Post Pin Top Hinge Lamp Screw 6x5 8 7 Oval Head SMB TaD Bottom A Cover Clip SPN 5 Wireway Strain Relief Sj ait e Harness Retainer Door lig Female if Receptacle not used with Ballast medium temperature y d or Innovator II Closer Door N Molding Molding Innovator and
14. ator II amp Med Temp 0440150 HA 440150 4480113 Heater Frame Wire 3 Door Innovator II amp Med Temp 0440151 HA 440151 4480114 Heater Frame Wire 4 Door Innovator II amp Med Temp 0440152 HA 440152 4480115 Heater Frame Wire 5 Door Innovator II amp Med Temp 0440153 HA 0440153 4480116 Lamp Fluorescent F58 T8 4100K Standard 0428614 BU 4480339 4480339 Lamp Fluorescent F58 T8 3500K 0425687 BU 0425687 4480340 Lamp Fluorescent F58 T8 3500K GE 0425694 BU 0425694 4480105 lamp holder Bottom 0428582 BU 4440116 4440116 lamp holder Top 0428583 BU 4440117 4440117 Molding End Black Standard 0425607 TP 0425607 4980336 Molding End Gray Standard 0425609 TP 0425609 4980337 Molding End 311 Pearl Standard 0442338 TP 0442338 4980338 Molding End Black RLT 0456200 TP 4987550 4987550 Molding End Gray RLT 0456201 TP 4912879 4912879 Molding End 311 Pearl N A N A N A Molding Joint Black Standard 0425608 TP 0425608 4980340 Molding Joint Gray Standard 0425610 TP 0425610 498034 Molding Joint 311 Pearl Standard 0442337 TP 0442337 4980339 Molding Joint Black RLT 0456200 4987550 4987550 Molding Joint Gray 0456201 TP 4912879 4912879 Molding Joint 311 Pearl N A N A N A Pin Top Hinge 0428546 HH 4550121 4550121 Plug 1 4 Button Black 0428597 HH 0428597 4550115 Plug 1 4 Button Gray 0428599 HH 0428599 4550117 Plug 1 4 Button 311 Pearl 0441687 TP 0441687 4910285 Plug
15. ay End 311 Pearl Standard 0442047 TP 0442047 4910282 Cover Wireway End Black RLT 0304949 TP 4978787 4978787 Cover Wireway End Gray RLT 0305004 TP 4978788 4978788 Cover Wireway End 311 Pearl RLT N A N A N A Cover Wireway Mullion Black Standard 0428564 TP 0428564 4910115 Cover Wireway Mullion Gray Standard 0428573 TP 0428573 4910124 Cover Wireway Mullion 311 Pearl Standard 0442046 TP 0442046 4910283 Cover Wireway Mullion Black RLT 0304948 TP 4978791 4978791 Cover Wireway Mullion Gray RLT 0305003 TP 4978792 4978792 Cover Wireway Mullion 311 Pearl RLT N A N A N A Diffuser Assembly Left 0428592 BU 0428592 4910127 Diffuser Assembly Mullion 0428594 BU 0428594 4910126 Diffuser Assembly Right 0428593 BU 0428593 4910128 Door Innovator Med Temp Black Lh 0425617 DO 0425617 4980180 Door Innovator Med Temp Black Rh 0425618 DO 0425618 4980102 Door Innovator Med Temp Gray Lh 0425619 DO 0425619 4980103 Door Innovator Med Temp Gray Rh 0425620 DO 0425620 4980104 Door Innovator Med Temp 311 Pearl Lh N A N A N A Door Innovator Med Temp 311 Pearl Rh N A N A N A Door Innovator Low Temp Black Lh Standard 0415937 DO 4980105 4980105 Door Innovator Low Temp Black Rh Standard 0415938 DO 0415938 4980176 Door Innovator Low Temp Gray Lh Standard 0415947 DO 0415947 4980179 Door Innovator Low Temp Gray Rh Standard 0415948 DO 0415948 4980108 Door Innovator Low Temp 311 Pearl Lh Standard 0441633 DO 044163
16. bottom and each side Figure 10 B Avoid stretching the gasket Sub divide remaining areas and push the gasket in at those points Figure 10 C Sub divide once again and repeat pushing the gasket in until all of the gasket is evenly seated in the groove Figure 10 D Use a soft cloth or paper towels to dry the gasket before closing door on clean door frame aS SF OPT yy INA OUO T Sub divide Middle Locations Sub divide again Figure 10 Sequence for Installing New Gasket Occasionally a crimped or damaged gasket can cause gaps in the seal Figure 11 leading to frost formation on the doors Use this procedure to close gaps and end frost formation on doors Figure 11 Improperly Installed or Damaged Gasket Locate Gaps Normally interior case lighting will provide enough light to see gaps In some cases the only way to see gaps 15 to provide a backlight as shown in Figure 12 A Backlight the door mullion and look for places the light shines between the door and gasket Figure 12 B seri Figure 12 Back Lighting Gaps in Gasket HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A e WWW HUSSMANN COM Innovator Door Installation and Service Instruction Heat the Gasket Make sure the door 15 closed Beginning at the top of the gap use a heat gun or electric hair dryer 1500 1600 watt to heat the gasket with a constant up and down motion IMPORTANT If a g
17. ermarket part numbers pages 18 through 23 IMPORTANT KEEP IN STORE FOR FUTURE REFERENCE Quality that sets industry standards 12999 St Charles Rock Road Bridgeton MO 63044 2483 H i m n n U S amp Canada 1 800 922 1919 Mexico 1 800 522 1900 www hussmann com 2006 Hussmann Corporation HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A Innovator Door Installation and Service Instruction GENERAL Be sure merchandisers have been leveled accord ing to the installation instructions shipped with the merchandiser The door nameplate 1s attached to the top of the door handle side behind the magnetic gasket The frame nameplate 15 located on the top left near the switch ALWAYS CLEAR GLASS Hussmann recommends using a soft cloth with isopropyl rubbing alcohol to clean the inside coated glass surface Isopropyl alcohol does not freeze and evaporates without leaving residue Always allow the surface to dry before closing the door Use of abrasives may damage the coated surface and void the warranty Labels stickers applied to the coated surface will cause damage and void the warranty SHIPPING DAMAGE equipment should be thoroughly examined for shipping damage before and during unloading This equipment has been carefully inspected at our factory Any claim for loss or damage must be made to the carrier The carrier will provide any necessary inspection reports and or claim forms
18. ing any electrical component This includes but is not limited to such items as doors lights fans heaters and thermostats Screwdriver g REPLACING DOORS 1 Loosen torque on door before removing the door Wedge a screwdriver between the bottom of the door and the hinge socket then lift the door up This will lift the bottom hinge pin up and out of the bottom hinge socket Hold the hinge pin with a 1 2 in 13 mm open end wrench to keep it from spinning out and stripping the socket See Figure 3 Figure 3 Loosening Torque on the Door HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A e WWW HUSSMANN COM P N 0425683F 2 Unscrew the two 6 Phillips screws that hold the black plug into the side of the door as shown in Figure 4 Remove the plug from the door Figure 4 Removing Screws to Plug 3 strain relief just below the cord and pull until the heater terminal plug comes out See Figure 5 Note that the left end door must be opened more than 90 degrees to access the screws Figure 5 Removing the Heater Terminal Plug HUSSMANN IMPACT 4 Use a flat blade screwdriver as shown in Figure 6 to lift the door retainer over the shoulder screw Door Retainer Figure 6 Removing the Door Retainer 5 Push down the top hinge pin until it clears the top socket using a flat blade screwdriver as shown in Figure 7 With finger hold the hinge pin in the door to keep it from
19. oor 0430296 ES 0430296 4440115 Harness Door Heater 2 Door 0432596 ES 0432596 4440108 Harness Door Heater 3 Door 0432597 ES 0432597 4440109 Harness Door Heater 4 Door 0432598 ES 0432598 4440110 Harness Door Heater 5 Door 0432599 ES 0432599 4440111 Harness Female Receptacle Black 0432600 ES 0432600 4440104 Harness Female Receptacle Gray 0432601 ES 0432601 4440105 Harness Female Receptacle 311 Pearl N A N A N A Harness Opposite Swing Black 0432612 ES 0432612 4440106 Harness Opposite Swing Gray 0432613 ES 0432613 4440107 Harness Opposite Swing 311 Pearl N A N A N A Heater Frame Wire 2 Door Innovator Low Temp Standard 0428601 HE 4480101 4480101 Heater Frame Wire 3 Door Innovator Low Temp Standard 0428602 HE 4480102 4480102 Heater Frame Wire 4 Door Innovator Low Temp Standard 0428603 HE 4480103 4480103 Heater Frame Wire 5 Door Innovator Low Temp Standard 0428604 HE 4480104 4480104 Heater Frame Wire 2 Door Innovator RLT 0458438 HE 4850651 4850651 Heater Frame Wire 3 Door Innovator RLT 0458439 4850610 4850610 Heater Frame Wire 4 Door Innovator 0458440 4850652 4850652 Heater Frame Wire 5 Door Innovator 045844 HE 4850611 4850611 HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A e WWW HUSSMANN COM Vv P N 0425683F HUuSSmmnnmn IMPACT Parts List Continued Description Mfg Aftermarket Service Part No Part No Part No Heater Frame Wire 2 Door Innov
20. oor Installation and Service Instruction N WARNING Always disconnect the electrical power at the main disconnect when servicing or replacing any electrical component This includes but is not limited to such items as doors lights fans heaters and thermostats FRAME HEATER REPLACEMENT Always turn off power to the case before working on any electrical components The old wireway covers must be removed to access the door frame heaters Begin by inserting a putty knife into the groove between the wireway cover and fiberglass frame about an inch 25 mm away from joints in the frame as shown in Figure 17 A Carefully begin to pry off the cover As shown in Figure 17 B use a second putty 042568 knife or flat head screwdriver to hold up the cover Pry the remainder of the section up using putty knife only until entire cover 15 off and frame heater inside the door frame 15 exposed Door frame heaters shown in Figure 18 may now be replaced Hussmann recommends against frame heater cycling with nnovator doors to prevent door seals from freezing to the frames and tearing Figure 17 Removing Door Wireway Covers HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A e WWW HUSSMANN COM P N 0425683F HUussmmnmnmn IMPACT During installation the white portion of the Once the heater wire is connected check resist heater should not come in contact with itself The
21. op or bottom mullion this process can still be done however the heat will need to be directed between the lip of the mullion and the edge of the door It will work in the same fashion but the back light shining through and showing on the mullion will have to be a guide as to the position of the gasket Cool the Gasket Once the gap 15 closed remove the heat and allow the gasket to cool undisturbed for 3 to 5 minutes As the gasket cools it will set permanently in this new shape Once the gasket is cool to the touch open the and close the door Verify that the gasket seals If not repeat the process If the gasket rolls 1 must be replaced v HUSSMANnN IMPACT Use a soft cloth or paper towels and a mild soap and water solution to thoroughly clean the gasket Dry the gasket completely with a fresh cloth or paper towels before closing the door on a clean door frame DOOR HANDLE REPLACEMENT Carefully pull the magnetic gasket out of the groove nearest the handle to expose the mounting screws as shown in Figure 16 Remove the screws and replace the handle After reinstalling screws carefully push gasket back into groove If need ed use a mild soap and water solution to lubricate the gasket Clean and dry the gasket to complete the door handle replacement Mounting Screws Figure 16 Replacing Door Handle HUSSMANN CORPORATION e BRIDGETON MO 63044 2483 U S A e WWW HUSSMANN COM Innovator D
22. pull the lamp holder off the lamp and pull the lamp out of the bottom lamp holder 2 Pry the diffuser away from the end reflector 5 Remove the tube guard from old lamp and using a flat blade screwdriver Pull the diffuser place it on the new lamp slightly upward and out of the bottom filler The bottom filler does not have to be removed to 6 Replace lamp by reversing the procedure replace the lamps See Figure 21 Ensure lamp pins line up with lamp holder holes and that lamp holder is fully engaged in lamp holder bracket End Mullion BALLAST REPLACEMENT Ballasts are located in the raceway below the door frame as shown in Figure 22 To access the raceway remove the bumper then remove the 8 hex head screws that hold on the front painted panel Figure 21 Removing Diffuser from End Mullion Lamp 3 Pull the top lamp holder out of the lamp holder bracket Figure 22 Ballast Location HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A e WWW HUSSMANN COM WV P N 0425683F HUussmmnmnmn IMPACT Terminal Block Door Heater Harness Typical Low Temperature Frames Terminal Block Typical Medium Temperature Frames Heater Harnesses HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A e WWW HUSSMANN COM Innovator Door Installation and P N 0425683F Service Instruction 120V Electronic Ballast Wiring Diagrams Switch Wire Jumper Assembly F58 T8 Lamp F58 T8 Lamp F58 T
23. ted at the factory This is not a warranty issue or defect Before and After Gasket Conditioning v HUSSMANnN IMPACT Follow this procedure to ensure gaps close and gaskets seal properly 1 Remove all shipping retainers and packing material 2 Close each door Use a flashlight to identify any gaps between frame and gasket 3 Energize all anti sweat fan and light circuits for at least two hours but not more than four hours prior to initiating the refrigeration cycle 4 Monitor all gaps If gaps remain at the end of four hours follow the procedure for Restoring Gasket Seal beginning on page 6 of this manual 5 Initiate cooling sequence once gaps disappear Do not exceed 8 hours of energized circuits without refrigeration Doing so may cause damage to the case and will void the warranty ATTENTION TO ENSURE PROPER DOOR GASKET SEAL REMOVE ALL SHIPPING RETAINERS AND ENERGIZE ALL ANTI SWEAT FAN amp LIGHT CIRCUITS 2 TO 4 HOURS PRIOR TO INITITATING REFRIGERATION CYCLE DO NOT EXCEED 8 HOURS OF ENERGIZED CIRCUITS WITHOUT REFRIGERATION DAMAGE OR PRODUCT FAILURE MAY OCCUR AND VOID THE WARRANTY DO NOT REMOVE THIS LABEL UNTIL REFRIGERATION IS INITIATED HUSSMANN CORPORATION e BRIDGETON MO 63044 2483 U S A e WWW HUSSMANN COM Innovator Door Installation and P N 0425683F Service Instruction N WARNING Always disconnect the electrical power at the main disconnect when servicing or replac
24. ting lamps turn power off then on retainer Pull the top of the diffuser toward the HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A e WWW HUSSMANN COM Ny P N 0425683F HUussmmnmn IMPACT shelf and over the lamp tube and wires The top 5 Next remove the lamp holder from the lamp part of the diffuser must be below the honeycomb pull the lamp out of the bottom lamp holder retainer and above the lamp tube The bottom filler need not be removed See Figure 20 Bottom Filler Remove lamp holde a f j i i a uM a m Figure 20 Removing Diffuser from Center Mullion Lamp 4 Pull the top lamp holder out of the lamp holder bracket as shown below 6 Remove the tube guard from old lamp and place it on the new lamp 7 Install the new lamp in reverse order Ensure lamp pins line up with lamp holder holes as shown below and that lamp holder 1s fully engaged in lamp holder bracket HUSSMANN CORPORATION BRIDGETON MO 63044 2483 U S A e WWW HUSSMANN COM Innovator Door Installation and P N 0425683F Service Instruction LAMP END MULLION REPLACEMENT 1 Turn off lights at switch N WA H N N G Always disconnect the electrical power at the main disconnect when servicing or replacing any electrical component This includes but is not limited to such items as doors lights fans heaters and thermostats 4 Next
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