Husqvarna Z 42" User's Manual
Contents
1. 1 Liftup the front of the mower and secure with jack stands 2 Using a socket and ratchet remove the blade bolts and blades 3 Reinstall the new high lift blades and bolts 4 Torque the blade bolts to 35 ft lbs 46 Nm OPERATION TIPS FOR IMPROVED BAGGING OPERATION Follow the mower operation instructions in the mower operator s manual When using the grass catcher on a lawn where grass and leaf bagging equipment has not been used thatch and debris that has accumulated for long periods of time will be picked up The amount collected and the total time of operation may be greater than experienced with regular use of the grass catcher Always run throttle at full speed when bagging Select a speed low enough to give good mower cutting performance good quality cut and good bagging performance NOTE It may be necessary to overlap width of cut to suit your conditions e If grass is extremely tall it should be mowed twice The first time relatively high the second time to desired height Use left hand side of mower for trimming Plastic trash bags 3 0 mil 30 gallon can be inserted inside grass catcher containers for ease of debris disposal To remove the plastic trash bags when full a Disengage blades shift into neutral engage the parking brake and stop the engine Unlatch and raise cover Remove one container at a time by grasping container handles and pulling toward the rear off of the2. Ratchet e Standard Screwdriver PARTS IDENTIFICATION COVER ASSEMBLY LOWER CHUTE BAG CONTAINERS NOTE When right hand RH and left hand LH are mentioned in this manual it means when seated on the mower in the operator s position BEFORE ASSEMBLING GRASS MOWER Place motion control levers in NEUTRAL position Set parking brake Turn ignition key OFF and remove key Make sure the blades and all moving parts have completely stopped Disconnect spark plug and place wire where it cannot come in contact with plug ASSEMBLY UTILITY BOX AND REAR GUARD INSTALL REAR GUARD PLATE REMOVAL AND HANGER NOTE Before mounting new bagger the utility 1 Using bolts removed from rear bracket install rear box and rear guard must be removed guard included in kit 1 Remove the hairpins and clevis pins that secure 2 Place the hanger over the tab on the plate the utility box to the unit all four corners 3 Attach support plate to the front and rear brackets 2 Using a 7 wrench remove the bolts that secure with four s 34 bolts and nuts provided with kit the rear bracket to the unit Support Plate Front Bracket Remov Bolts Rear Bracket 4 Secure the hanger to the rear bracket with 5 1 34 bolt from kit Hanger Bolt ASSEMBLY d HOOD INLET 1 Place the cover assembly upside down on a flat surface 2 Place the inlet
3. Tall grass can hide obstacles Use slow speed Choose a low speed so that you will not have to stop while on the slope Use extra care with grass catchers or other attachments These can change the stability of the machine Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly straight down the slope SAFETY A SAFE OPERATION PRACTICES FOR RIDE ON MOWERS A DO NOT e Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible not mow near drop off ditches or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in Do not mow on wet grass Reduced traction could cause sliding Do try to stabilize the machine by putting your foot on the ground CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them NEVER allow children to operate the machine e Keep children out of the mowing area and under the watchful care of another responsible adult alert and turn off the machine if children enter the area e Before and when backing look behind and down for small childr
4. result in severe eye damage ALWAYS wear safety glasses or eye shields before starting your mower and while mowing We recommend a wide vision safety mask for over the spectacles or standard safety glasses SAFETY A SAFE OPERATION PRACTICES FOR RIDE ON MOWERS A DANGER THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH GENERAL OPERATION Read understand and follow all instructions in the manual and on the machine before starting Only allow responsible adults who are familiar with the instructions to operate the machine Clear the area of objects such as rocks stones toys wire etc which could be picked up and thrown by the blades Be sure the area is clear of all people and pets before mowing Stop the machine if anyone enters the area Never carry passengers or children even with blades off Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing Be aware of the mower discharge direction and do not direct it towards anyone Do not operate the mower without either the entire grass catcher or the guard in place Slow down before turning Never leave the machine unattended when the engine is running Always turn off the blades set the parking brake stop the engine and remove the key before leaving the machine Turn off blades whe
5. 39 110052 532 192927 QTY 4 E 2 2 A NN A a NO B BR OD NN 2a DESCRIPTION REAR BRACKET W DECALS s INLET HOSE CLAMP HCS 16 18 3 4 NUT 20 NYLOC NUT 3 e 16 NYLOC HCS 3 s 16 x 34 HCS 4 20 x WASHER NUT 9 6 18 NYLOC DECAL PAYLOAD HOSE 42 HOSE 46 DECAL UTIL BOX WARNING DECAL UTIL BOX PAYLOAD LOWER CHUTE 42 LOWER CHUTE 46 FRONT BRACKET HI LIFT BLADE 42 NOTE ALL FASTENERS ARE GRADE 5 UNLESS OTHERWISE SPECIFIED 15 TORQUE SPECIFICATIONS HEX HEAD CAP SCREWS The torque values shown should be used as a general guideline when specific torque values are not given U S Standard Hardware Grade SAE Grade 5 SAE Grade 8 Flangelock Screw w Flangelock Nut _ ft Ibs ft Ibs ft Ibs p 5 Shank Size Diameter in inches fine or coarse thread Grade 5 Minimum commercial quality lower quality not recommended Metric Standard Hardware ft Ibs 5 E o g o 2 2 S B o o x o P N 539 111137 R04 03 27 08
6. Operator and Parts Manual Grass Catcher Z 42 539 110164 Z 46 968 999746 2008 HTC All Rights Reserved Beatrice NE Printed in U S A CONTENTS SAFETY RULES CONTAINER CONTENTS ieicpeje s M TH OPERATION CUSTOMER RESPONSIBILITIES CONGRATULATIONS on your purchase of a new Grass Catcher It has been designed engineered and manufactured to give you the best possible dependability and performance Should you experience any problem you cannot easily remedy contact the nearest authorized service center department They have competent well trained technicians and the proper tools for service and repairs Read and retain this manual The instructions will enable you to assemble and maintain your collection system properly Always observe the SAFETY RULES KNOW YOUR GRASS CATCHER READ THIS OPERATION MANUAL AND SAFETY RULES BEFORE ASSEMBLING OR OPERATING YOUR GRASS CATCHER Compare the illustrations with the carton contents to familiarize yourself with the parts before starting the assembly Study the operating instructions and safety precautions thoroughly to insure proper functioning of your Grass Catcher and to prevent injury to yourself and others Save this manual for future reference A warnine The operation of any mower can result in foreign objects thrown into the eyes which can
7. cturer s recommended parts when necessary 13 PARTS AN NN WC 14 ITEM 1 11 12 13 14 15 16 Whe 18 19 20 PART NO 539 111139 532 063180 539 976952 532 127533 532 132796 532 132983 532 133235 532 124670 532 174083 532 179746 532 128600 532 130895 532 155042 539 108084 539 108552 539 108089 539 108194 532 400226 539 111003 539 110997 QTY 10 SCREW 10 24 X 5 s SCREEN COVER SPRING COVER LH SPRING COVER RH SPACER COVER SPRING RETAINER CAP TUBING END BAGGER FRAME PIN HINGE LATCH HANDLE COVER STRIP REINFORCEMENT WASHER 2 1 x 34 16 GA LOCKWASHER NUT WELD LATCH ASSM CHUTE CONTAINER SOFT BAG PLATE W DECAL HANGER e 1 a Na na NN WO oc c c PARTS DESCRIPTION COVER ASSM COMPLETE INCLUDES ITEMS 2 13 NUT 10 24 CROWNLOCK ITEM PART NO 21 22 23 24 25 26 2T 28 29 30 31 32 33 34 35 36 37 539 109930 539 111134 539 097076 539 976934 539 976978 539 976979 539 990134 539 990580 539 990598 539 990717 539 109929 539 111136 539 132209 539 109927 539 109928 539 111007 532 405455 5
8. en e Never carry children They may fall off and be seriously injured or interfere with safe machine operation Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision IV SERVICE operation of any mower can result in foreign objects thrown into the eyes which can result in severe eye damage Always wear safety glasses or eye shields while operating your mower or performing any adjustments or repairs We recommend a wide vision safety mask over spectacles or standard safety glasses Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive Use only an approved container Never remove gas cap or add fuel with the engine running A Allow engine to cool before refueling Do not smoke Never refuel the machine indoors Never store the machine or fuel container inside where there is an open flame such as a water heater Never run a machine inside a closed area Keep nuts and bolts especially blade attachment bolts tight and keep equipment in good condition Never tamper with safety devices Check for proper operation regularly Keep machine free of grass leaves or other debris buildup Clean oil or fuel spillage Allow machine to cool before storing Stop and inspect the equipment if you strike an object Repair if necessary before restarting Never make adjustments or repairs with the engine runnin
9. g Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recommended parts when necessary Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as shown in the Operator s Manual SAFETY A SAFE OPERATION PRACTICES FOR RIDE ON MOWERS A In order to prevent accidental starting when NEVER allow children to operate the machine Be sure the area is clear of other people before mowing Stop machine if anyone enters the area Never carry passengers or children even with the blades off Do not drive in reverse unless absolutely necessary Always look down and behind before and while backing Never carry children They may fall off and be seriously injured or interfere with safe machine operation Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn machine off if children enter the area Before and when backing look behind and down for small children Mow up and down slopes 10 not across Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain could overturn the machine Tall grass can hide obstacles Use a slow speed while on slope or hill A
10. in the cover and direct it out of the large hole on the front side of the cover Set the inlet so that the opening will be facing into the containers and the inlet hood is upwards 3 Toattach inlet place one washer on each of the six bolts 74 x 34 Place the bolt and washer through the inlet hole 4 Secure on outside of hood with another flat washer and a nyloc nut Inside Cover Inlet with opening downwards Outside Cover MOUNTING COVER ASSEMBLY TO SUPPORT ASSEMBLY For ease of assembly you may wish assistance from another person for mounting the cover assembly to mower 1 Position cover assembly on the ground behind the mower 2 Lift and rotate cover to align the frame bracket with the hanger and slide the cover down until secure Cover Assembly Frame Bracket Hanger ASSEMBLY Lo CONTAINER INSTALLATION 1 Install containers on support frame overlapping containers at center tube Note One container should always overlap the other container at the center tube 2 Close cover and lock latch handle over support tubes Latch Handle T aA A WARNING DO NOT operate mower unless container is properly installed Container is subject to wear and deterioration check containers frequently replace when cracked or damaged Use only a recommended replacement container 10 A Support Frame CHUTE INSTALLATION 1 Raise and hold deflector shield in upright pos
11. ition 2 Fitlower chute as shown and hook rear latch to mower deck 3 Align the bracket slot on lower chute with the deflector bracket tab on the mower deck Slide chute down over tab 4 With the lower chute in proper position hold the chute securely while hooking the front latch to the mower deck NOTE While hooking the latches the deflector shield may try to push the chute away from the mower deck opening It is important to hold the chute in position while hooking the latches to the mower deck Deflector Shield Deflector Bracket Front Latch Rear Latch Attach Rear Latch here ASSEMBLY 7 HOSE INSTALLATION 1 Place both clamps over the hose 4 Remove any twists in the hose by rotating it at the 2 Slide hose over the hood inlet at the top end top or bottom end 3 Slide the hose over the lower chute inlet 5 Tighten clamps Hood Inlet Hood Inlet Blades are sharp Protect your hands with gloves and or wrap blades with a heavy cloth when handling 8 BLADE REPLACEMENT 42 ONLY 9 LEVELING MOWER DECK Tools Needed Be sure deck is properly leveled for best mower 9 4e Socket and Ratchet performance See your mower operator s manual for Ft Lbs Torque Wrench instructions The mower comes from the factory with a low lift blade The blades need to be replaced with the high lift blades provided in kit Failure to do this may result in poor performance of the collection system
12. n not mowing Stop engine before removing grass catcher or unclogging chute Mow only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch out for traffic when operating near or crossing roadways Use extra care when loading and unloading the machine onto a trailer or truck e Data indicates that operators age 60 years above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury NOT operate mower with grass catcher unless the front weights are installed e Keep machine free of grass leaves or other debris buildup which can touch hot exhaust engine parts and burn Do not allow the mower deck to plow leaves or other debris which can cause buildup to occur Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool before storage Il SLOPE OPERATION Slopes are a major factor related to loss of control and tipover accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it DO e and down slopes 10 Max not across Remove obstacles such as rocks tree limbs etc e Watch for holes ruts or bumps Uneven terrain could overturn the machine
13. r areas where thrown objects could be a hazard DO NOT attempt to vacuum up cans or other potentially hazardous projectiles CUSTOMER RESPONSIBILITIES GENERAL RECOMMENDATIONS Always observe safety rules when performing any maintenance e Before each use check for loose fasteners Clean unit thoroughly after each use BLADE CARE For best results mower blades must be kept sharp Replace bent or damaged blades e See BLADE CARE instructions in your mower operator s manual CAUTION BEFORE PERFORMING MAINTENANCE SERVICE OR ADJUSTMENTS Set parking brake Place motion control levers in NEUTRAL position Place clutch control in DISENGAGED position Turn ignition key to OFF position Make sure blades and all moving parts have completely stopped Disconnect spark plug wire s from spark plug s and place wire where it cannot come in contact with plug STORAGE When grass catcher is to be stored for a period of time clean it thoroughly remove all dirt grass leaves etc Store in a clean dry place CAUTION Do not leave grass in bagger containers Empty containers after each use and before storing Failure to do so may result in spontaneous combustion which could develop into a fire CAUTION Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufa
14. tube rails d With the container resting on the ground close and secure the top of the plastic lawn bag e Tip the container on its side and slide the filled bag from the container f Install a new plastic lawn bag with the edges of the bag draped over upper lip of the container g Repeat for other container h Reinstall containers making sure right container overlaps left container at center supports i Close cover and secure latches over center support tubes e Avoid cutting wet grass mowing in the morning while the dew is still heavy Grass clippings collected under these conditions tend to be sticky and adhere to the walls of the flow path causing clogging 12 If the grass catcher fails to pick up cut grass or leaves it is an indication that clogging has occurred in the system or that the grass catcher containers are full a Disengage blades place motion control levers in neutral position Unlatch and raise cover Slide out containers and dispose of clippings Replace containers close cover and latch b Unlatch chutes and check for clogging Remove all debris in chute Reassemble and latch chutes CAUTION DO NOT operate mower with grass catcher partially installed Disengage blades and stop engine before leaving mower seat to empty containers unclogging chutes etc Close cover before starting Disengage mower blades when crossing driveways or gravel surfaces and othe
15. void starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly straight down the slope If machine stops while going uphill disengage blades shift into reverse and back down slowly Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible CAUTION Look for this symbol to point out important safety precautions It means CAUTION BECOME ALERT YOUR SAFETY IS INVOLVED setting up transporting adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Battery posts terminals and related accessories contain lead and lead compounds chemicals know to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling UNPACKING INSTRUCTIONS CONTAINER CONTENTS e Remove all parts and packing materials from 2 Soft bag containers 1 Bag of Hardware carton 1 Hose 1 Inlet e Check carton contents against list Be sure all 1 Lower chute 1 Cover Assembly parts are there 2 High Lift Blades TOOLS REQUIRED 77 Wrench 2 e 96 Wrench 2 e he Wrench 2 Ft Lbs Torque Wrench e 9he Socket and
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