Husqvarna ProFlex 18 User's Manual
Contents
1. nnnmnnnnennnennnnnna 19 Maintenance mmmmennnen annan anne 20 Maintenance schedule 0 20 Dismantling of the machine hoods 22 Checking the engine s cooling air intake 23 Checking the transmission s air intake 23 Checking and adjusting the steering wires 24 Checking and adjustment of throttle wire 25 Checking and adjustment of throttle wire 25 IMPORTANT INFORMATION Read through these instructions carefully so that you know how to use and maintain the machine before using it For servicing other than described in this manual contact an authorised dealer for parts and service Adjusting the hydrostatic wire 26 Adjusting the DIAKES raising aukeat ke 27 Checking the tyre pressure 27 Replacement of air filter 28 Replacement of fuel filter 29 Cleaning the pulse air filter 29 Checking the fuel pump s air filter 29 Checking the battery acid level 30 POTION SY SUG 4 7 sraccuenrtaceeuneeinubonneeuibncemesketecuain 30 Checking the safety system 31 The parts of the cutting unit 32 Fitting the cutting unit cccoocconccnnnncnnononos 32 Setting the parallelism2. oooccccconncnnccn 34 Setting the cutting height 34 Checking and adjusting the ground PreSSUre SM AAA at 39 Replacing the break pin BioClip 35 Service position for the cutting unit 36 Checking the blades miosina nin 36 Dismantling the cutting unit 37 Removing the attachment frame 39 Dismantling the belts oooccoocncoooc 39 Assembling the belts oooccooonconcncnnocos 40 Changing the cutting unit s belts 41 Removal of BioClip plug m 43 Cutting unit models nmrenenea 43 Lubrication o ccoassricn poste moteti ooteajal ala 44 Lubrication chart senicsinaieiad dencia 44 General lubrication nnmennenen nui 45 Lubricating Wires PA AA 45 Lubrication instructions according to chart 45 Trouble shooting schedule 50 Storage sinna inn antavat mata a i te 51 Winter storage cirios 51 SEE e E EEE EE 51 Wiring diagram mmmmernnenennnnneenna 52 Technical data cccooccccccnccccnocnnnncnncnnns 53 EU declaration of conformity 55 Service journal oo ooooocccccccocnococonccnncnnancnnnnnnns 56 English 1 INSTRUCTION Dear customer Thank you for choosing a Husqvarna Rider
3. Engine overheats Battery does not charge Machine vibrates Uneven mowing 50 English Procedure e Fuel tank empty e Plugs defective e Plug connections defective Dirt in carburettor or fuel pipe Battery flat Bad contact between cables and battery terminals Lift lever for cutting unit in wrong position Main fuse blown The fuse is located in front of the battery under the battery cover Ignition lock faulty Brake not engaged Hydrostat pedals not in the neutral position Plugs defective Carburettor incorrectly set Air filter clogged Fuel tank vent blocked Ignition setting defective Dirt in fuel pipe Choking or incorrectly adjusted throttle cable Air filter clogged Plug defective Dirt in carburettor or fuel pipe Carburettor incorrectly set Choking or incorrectly adjusted throttle cable Engine overloaded Air intake or cooling flanges blocked Fan damaged Too little or no oil in engine Ignition defective Plugs defective One or more cells in the battery faulty Bad contact between battery terminals and cables Blades are loose Engine is loose Imbalance on one or more blades resulting from damage or inferior balancing after sharpening Blades blunt Cutting unit set skew Long or wet grass Grass blockage under hood Different tyre pressures on right and left sides Over speeding Drive belts slipping The blade has a broken break pin BioClip S
4. English 5 SAFETY INSTRUCTIONS Take care when rounding a fixed object so that the blades do not hit it Never run the machine over foreign objects Only use the machine in daylight or in other well lit conditions Keep the machine at a safe distance from holes or other irregularities in the ground Pay attention to other possible risks Never use the machine if you are tired if you have consumed alcohol or if you are taking other drugs or medication that can affect your vision judgment or co ordination Keep an eye on the traffic when working close to a road or when crossing it Never leave the machine unsupervised with the engine running Always stop the blades apply the parking brake stop the engine and remove the keys before leaving the machine Never allow children or other persons not trained in the use of the machine to use or service it Local laws may regulate the age of the user WARNING WARNING Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals considered to cause cancer birth defects or other reproductive impairment The engine emits carbon monoxide which is a colourless poisonous gas Do not use the machine in enclosed spaces 6003 006 Keep children away from the area to be mowed You must use approved personal protective equipment whenever you use the ma chine Personal protective equipment cannot eliminate the risk of injury but
5. This Operator s Manual belongs to Transmission machine with serial number Serial number The serial number can be found on the printed plate attached to the front left hand side under the seat Stated on the plate from the top are e The machines type designation e The manufacturer s type number e The machine s serial number State the type designation and serial number when ordering spare parts The engine serial number is given on a bar code decal This is located on the left side of the crankcase in front of the starter motor The sign states e The engine serial number E NO e Code Please quote these when ordering parts The transmission s serial number is stated on the barcode decal located on the front of the housing on the left hand drive axle e Type designation is stated above the barcode and starts with the letter K e The serial number is stated above the barcode and has the prefix s n e The manufacturers type number is stated under the barcode and has the prefix p n State the type designation and serial number when ordering spare parts English Y EXPLANATION OF SYMBOLS These symbols are on the machine and in the instructions Study them carefully so that you know what they mean LL Read the instructions RN a gt AY Reverse Neutral Fast Slow Engine off Battery Choke Fuel Ty Gar s Je Oil pressure Cutting height Backwards Forwards Ignition E
6. Husqvarna Riders are built to a unique design with a front mounted cutting unit and a patented rear wheel steering system Riders are designed for maximum efficiency even in small or confined areas The closely grouped controls and pedal operated hydrostatic transmission also contribute to the performance of this machine We hope you will find this operator s manual very useful By following its instructions on operation service maintenance etc you will significantly extend the life of the machine and even its second hand value When you sell your Rider make sure you pass on the operator s manual to the new owner The last chapter in the operator s manual consists of a Service Journal Make sure that all service work and repairs are recorded A well documented service history reduces the costs of seasonal maintenance and influences the second hand value of the machine Remember to take along the operator s manual when you take the Rider to the workshop for servicing Travel and transport on public roads Check the relevant road traffic regulations before driving the machine on a public road If transporting the machine on another vehicle always use approved securing devices and make sure that the machine is securely held Towing lf your machine has a hydrostatic transmission you should only tow it very short distances at low speed if absolutely necessary otherwise the transmission may be damaged Intended use This machine is desi
7. Lubricate with a grease gun until grease is squeezed out Use molybdenum sulphide grease 6008 233 8 Driver s seat Tip up the seat Lubricate the linkage of the scissor springs using an oil can there are 8 lubrication points Lubricate the seat leg length adjustment mechanism using an oil can Lubricate the leg length adjustment rails using an oil can 8009 172 9 Throttle and choke wires lever bearings Remove the right side cover from the lever housing 3 screws and open the engine hood Lubricate the exposed ends of the wires using an oil can including the ends at the engine Move the levers through their full range of travel and lubricate again Lubricate joints locks and bearings for the cutting deck control levers using an oil can 6020 050 NOTE Take care when fitting The fine threaded screw for the side cover must be fitted from the outside Refit the side panel on the lever housing 8009 157 48 English LUBRICATION 10 Oil filter replacement 1 Open the engine hood 2 Drain off the engine oil according to the work description Changing of engine oil 3 Dismantle the oil filter If necessary use a filter extractor 4 Apply new clean engine oil on the seal for the new filter 5 Tighten the filter by hand until it makes contact then tighten a further 3 4 turn 6 Run the engine warm and check that there is no leakage round the oil filter
8. Placing in the service position 2 Remove the three screws holding the BioClip plug and remove the plug 3 Tip Fit three full thread screws M8x15 mm in the screw holes to protect the threads 4 Replace the unit in normal position 8009 289 Fit the BioClip plug in the reverse order Cutting unit models The following versions of cutting units can be used on this type of machine BioClip 103 6017 108 Cutting unit with rear ejection 97 and 120 997192 Combi 112 8009 288 English 43 LUBRICATION Lubrication chart 500h 1909h 1 52 1 365 ProFlex 18 fuses 1 52 25h 200h pa DDD LS SS Ty NORD AD ADDO DO ADA 1 52 Fa 40 AS l QT o lle Y AM A NL kl 2 10 34 AR Lo Y Y gt 7 REED Y 8009 291 44 English LUBRICATION General Remove the ignition key to prevent accidental movement during lubrication If lubricating with an oil can fill the can with engine oil If lubricating with grease use grease 503 98 96 01 or a similar chassis grease or bearing grease with good corrosion resistance unless otherwise specified If the Rider is used daily it should be lubricated twice a week Wipe off excess lubricant after lubrication It is important that lubricant does not get onto the drive surfaces of the belts or pulleys If this happens try to clean it off with white spirit If the belt continues to sli
9. Move the hose clips away from the filter Use a pair of flat pliers 3 Pull off the filter from the hose ends Press the new filter into the ends of the hoses Turn the filter so that the FLOW arrow is pointing upwards towards the fuel pump If necessary apply liquid detergent to the ends of the filter to facilitate connection 5 Push the hose clips back on the filter and tighten 8009 146 Cleaning the pulse air filter 1 Open the engine hood 2 Loosen the four quick action clips and lift off the cover and remove the filter 3 Blow out the filter using compressed air 4 Replace the filter in the cover and secure the cover using the quick action clips Replace the engine hood 6020 012 Checking of the fuel pump s air filter Check regularly that the fuel pump s air filter is free from dirt Remove the screws and fold out the pump no hoses need to be loosened The filter can when necessary be cleaned with a brush Replace the pump on the bracket 8009 147 English 29 MAINTENANCE Check the level of the battery acid Check that the level of the battery acid lies between the markings Top up the cells with distilled water only WARNING Procedures on contact with acid External Rinse well with plenty of water Internal Drink large quantities of water or milk Contact a doctor as soon as possible Eyes Rinse well with plenty of water Contact a doctor as soon as possi
10. and applicable supplements Of May 8 2000 relating to the emission of noise to surroundings 2000 1 4 EC Information regarding noise emissions and the mowing width see the Technical Data The following harmonised standards have been applied EN292 2 EN836 The registered body 0404 SMP Svensk Maskinprovning AB Fyrisborgsgatan 3 SE 754 50 Uppsala Sweden has issued the report with number 01 901 009 regarding the assessment of conformity according to annex VI to the COUNCILS DIRECTIVE of May 8 2000 relating to the emission of noise to surroundings 2000 14 EC Huskvarna January 3 2002 AQ Roger Andersson Development Manager Garden Products English 55 SERVICEJOURNAL Workdone S G Pre delivery service 1 Top up battery with acid and recharge for four hours 2 Fit steering wheel seat and any optional equipment 3 Fit cutting unit 4 Adjust cutting unit Adjust lift springs effective weight of cutting unit should be 12 15 kg or set to maximum lift if brush is to be fitted Adjust cutting unit so that rear edge is about 2 4 mm higher than front edge Adjust cutting unit height setting so that cutting height limit is 5 mm above the frame of the unit at the lowest cutting height 5 Check that the oil levels in the engine and transmission are correct 6 Check and adjust tyre pressure 60 kPa 0 6 bar 7 Connect battery 8 Fill with fuel and start engine 9 Check that machine does not move i
11. it will reduce the degree of injury if an accident does happen Ask your dealer for help in choosing the right equipment Make sure that you have first aid equipment close at hand when using the machine Never use the machine when barefoot Always wear protective shoes or protective boots preferably with steel toes Wear approved protective glasses or full face visor during assembly and when operating Never wear loose fitting clothes that can catch in moving parts 6 English 8011 292 Personal protective equipment SAFETY INSTRUCTIONS Driving on slopes Driving on slopes is one of the operations where the risk of the driver losing control of the machine or of it overturning is the greatest this can result in serious injury or death All slopes demand extra care If you cannot reverse up a slope or if you feel unsure do not mow tt A IL Proceed as follows e Remove obstacles such as stones branches etc e Mow upwards and downwards not sideways i 6003 004 e Do not use the machine on ground that slopes Mow upwards and downwards on slopes not sideways more than 15 e Avoid starting or stopping on a slope If the tyres start to slip stop the blades and drive slowly down the slope e Always drive smoothly and slowly on slopes e Do not make any sudden changes in speed or direction e Avoid unnecessary turns on slopes if necessary turn slowly and gradually downwards
12. the Rider 1 Dismantle the steering plate under the support wheel Use two 13 mm spanners 2 Unhook the spring on the blade brake 3 Pry off the belt from the intermediate pulley and remove the belt 8009 005 English 39 MAINTENANCE Assembling the belt 1 Position the belt from the front and let the front end of the belt hang around the hook guard s N handle 2 Fitthe belt on the intermediate pulley and against the support wheel MD 8009 009 3 Fitthe steering plate under the support wheel and tighten the bolts using two 13 mm spanners 6016 114 4 Hook on the spring for the blade brake The method of fitting the belt over the front pulley is described in steps 6 7 under Fitting the cutting unit 8009 005 40 English MAINTENANCE Replacing the cutting unit s belts Belt replacement on BioClip 103 There are two versions of BioClip 103 Version 1 has a single toothed belt and version 2 has two belts The toothed belts drive the blades and synchronise their rotation The belts are located under a cover on top of the cutting unit 1 Remove the cutting unit see page 37 2 Remove the attachment frame see Removing the attachment frame 8009 188 3 Tilt the height adjustment arm E forwards Unscrew the front bolt from the parallel strut F and tilt the strut backwards 4 Undo the two screws that hold the protective cover and lift off the cover
13. width Cutting heights Blade length Width Weight with cutting unit frame Length with cutting unit Rear ejector 120 Cutting width Cutting heights Blade length Width Weight with cutting unit frame Length with cutting unit TECHNICAL DATA Cutting unit Rear ejector 97 970 mm 7 settings 40 100 mm 350 mm 1075 mm 56 kg 2 370 mm BioClip 103 1 030 mm 77 settings 45 105 mm 410 mm 1115 mm 55 kg 2 310 mm Rear ejector 120 1 200 mm 7 settings 40 100 mm 440 mm 1 305 mm 60 kg 2 390 mm Combi 112 1 120 mm 7 settings 40 100 mm 420 mm 1 230 mm 58 kg 2 370 mm We reserve the right to change technical specifications without prior notice Note that no legal claims are valid on the basis of information in this manual Use only genuine parts for repairs The warranty is not valid if non genuine parts are used 54 English EU DECLARATION OF CONFORMITY EU declaration of conformity Only applies to Europe Husqvarna AB SE 561 82 Huskvarna Sweden tel 46 36 146500 declares under sole responsibility that the Rider Husqvarna Rider ProFlex 18 from 2002 s serial numbers and onwards the year is clearly stated in plain text on the rating plate with subsequent serial number complies with the requirements of the COUNCIL S DIRECTIVES of June 22 1998 relating to machinery 98 37 EC annex IIA of May 3 1989 relating to electromagnetic compatibility 89 336 EEC
14. ANCE Inspecting the safety system The Rider is equipped with a safety system that prevents starting or driving under the following conditions The engine should only be possible to start when the cutting unit is in its raised position and the driver s seat Make daily inspections to ensure that the safety system works by attempting to start the engine when one of the conditions is not met Change the conditions and try again hydrostat pedals are in the neutral position The driver does not need to be seated in the Startmotor si Works H Ignition system m Does not work Check that the engine stops if you temporarily move out off the driver s seat while the cutting unit is lowered or the hydrostat pedals are not in the neutral position English 31 MAINTENANCE The parts of the cutting unit A cutting unit with a rear ejector has been used in the instructions below however the same procedure applies to other units if not otherwise stated The parts mentioned are A Catch E Height setting arm B Inner pin F Parallel strut C Hook guard G Lowest height setting stop D Handle 8009 188 Fitting the cutting unit WARNING Take care Risk of crushing injury Starting point for fitting the unit e Place the Rider on a level surface e Apply the brakes by pressing down the pedal and lock using the pushbutton e The attachment frame in the lowered position e The attachment frame locked wit
15. Date mileage stamp sign 100 200 hour service 1 Change the engine oil Change the oil filter every 200 hours 2 Clean replace the air filter pre filter oil foam element Clean the paper air filter Replace every 200 hours more regularly in dusty conditions Clean the engine cooling air intake and transmission air intake Clean the cooling flanges on the cylinders and cylinder head Check adjust cutting height setting Check adjust parking brake Inspect flame guard spark arrestor optional equipment Clean replace spark plug Replace fuel filter in fuel line Clean the fuel pump air filter Clean pulse air filter Check screw and nuts Check if it is necessary to change the oil in the K62 gearbox every 500 hours English 59 SERVICEJOURNAL 300 hour service 1 Inspect the machine Additional work Change engine oil Replace the air filter oil foam element Replace air filter paper air filter Clean the fuel pump air filter Check adjust cutting height setting Check adjust parking brake Inspect flame guard spark arrestor optional equipment Replace engine oil filter Clean replace spark plug Replace fuel filter in fuel line Clean pulse air filter Clean the cooling flanges on the cylinders and cylinder head Check engine valve clearance Check if it is necessary to change the oil in the K62 gearbox every 500 hours 60 English SERVICEJOURNAL Work
16. NANCE Checking and adjustment of the cutting unit s ground pressure To achieve the best cutting results the cutting unit should follow the underlying surface without pres sing too hard against it The pressure is adjusted with a screw on each side of the machine Adjusting of the cutting unit s ground pressure is conducted as follows 1 Place a set of bathroom scales under the cutting unit s frame front edge so that it rests on the scales If necessary a block can be placed between the frame and scales so that the sup ney port wheels do not bear any weight 2 Adjust the unit s ground pressure by screwing in or out the adjusting screws located behind the front wheels on both sides The ground pressure should be between 12 and 15 kg and the springs evenly tensioned Replacing the break pin BioClip 103 The blades are fitted with a break pin to protect the BioClip unit and its drive when colliding with obstacles A domed spring friction washer is fitted to each blade bolt The washer must always be replaced with a new washer when replacing the break pin Otherwise the break pin can break a causing the blades to collide Only use original spare parts A set containing a blade break pin and friction washer can be purchased from your dealer 1 Put the unit in the service position see Placing in the service position 2 Remove the blade 2A by removing the blade bolt with washer and friction was
17. OQ My Use hearing protection Hydrostatic freewheel Parking brake Brake Warning Noise emissions to surroundings Warning Warning Risk that the Never drive across CE conformity in accordance with the European Rotating blades machine can tip over a slope marking Union s directive The machine s emissions are set out in the chapter TECHNICAL DATA and on the decal ai Sy Never use the machine if persons Never carry passengers on the Keep hands and feet away Drive very slowly especially children or animals machine or equipment from under the hood when without the cutting unit are in the vicinity the engine is running Speed limiter pedal forwards Starting instructions Neutral Read the instructions Check the engine s oil level Check the hydrostat s oil level Lift up the cutting unit Hydrostatic pedals in neutral position Brake If the engine is cold use the choke Start the engine Release the parking brake before driving Speed limiter pedal reverse Switch off the engine and take off the ignition cable before repairs or maintenance 4 English SAFETY INSTRUCTIONS Safety instructions These instructions are for your safety Read them carefully WARNING N The inserted symbol means that important safety instructions need to be observed It applies to your safety General use e Read all the instructions in this operator s manual and on the machine before you start it Ensu
18. Operator s manual Rider ProFlex 18 Please read these instructions carefully and make sure i you understand them before using the machine English CONTENTS Operator s Manual for Rider ProFlex 18 Introduction 5 saicssssictcosaessensmcuedienseaoeead seseeonnsteSeeede erode 2 Driving and transport on public roads 2 MOWING PETE AUT 2 Uo eee ee eee ne eee 2 Serial M ME osease ia aki v s 3 Explanation of symbols 4 Safety instructions mmennn 5 General use 6 neennnnnnn naeran nnnnennna 5 Driving ON SIODES sssrinin 7 e a 8 Maintenance trees sslesetndss onnaic es cuca cata 8 Transport e 10 Presentation mmernenneen 11 Location of the controls n 11 Throttle CONTO Aa 12 Choke lever ee 12 Speed limiter 22509402 1085 sh stiitii no paitsi atakk 12 CHIN UE OA a 13 Lift lever for cutting unit occcooonnccconnnonons 13 Lever for adjustment of cutting height 14 Parking Drake kutsevaliku aia dencia 14 E Ee s sai data ei aasa 14 EUS NG EAA AAMU 14 Driving JT MA AEA AADAMA 15 Before starting AA 15 Starting the engine ccccssseeeeeeeeeeeeeeeeees 15 Driving the MACHINE suits sncaistutannnnctinte ayuiebatadeuaess 16 Cutting MS ceras lan tasa ea ila 18 Stopping the engine nnnnnnennna 19 DISENGAGE lever
19. TORAGE Winter storage At the end of the season the machine should immediately be put in order for storage also if it is going to stand idle for more than 30 days Fuel which is left to stand for long periods 30 days or more can leave tacky deposits which can block the carburettor and interfere with the engine Fuel stabiliser is an acceptable alternative to avoid tacky deposits during storage If alkylate petrol Aspen is used stabiliser is not necessary since this fuel is stable However one should avoid changing from standard to alkylate petrol since sensitive rubber parts can harden Add stabiliser to the fuel in the tank or the storage container Always use the mixing ratios indicated by the manufacturer Run the engine for at least 10 minutes after adding the stabiliser so that it will reach the carburettor Do not empty the fuel tank and carburettor if stabiliser has been added WARNING Never place an engine with fuel in the tank indoors or in poorly ventilated areas where petrol fumes can come into contact with naked flames sparks or pilot flames in boilers hot water heaters or drying cabinets etc It is highly inflammable and negligent usage can cause severe person injury and mate rial damage Drain off the fuel in an approved container outdoors and well clear of naked flames Never use petrol for cleaning purposes Use degreasing agents and hot water instead To put the machine in order for storage fo
20. Useful hint Mark the positions of the blades on each belt using a felt tip pen 5 Version 1 Unscrew the three screws 1 2 1 turn Press the sides of the belt together to give maximum slack and tighten one of the screws Replace the belt and tension it as shown see decal on cover Set the blades at 90 to each other and undo the screw again The spring will set the correct belt tension Check the positions of the blades again and adjust if necessary by repositioning the belt on the teeth Tighten the three screws to a torque of 45 Nm 6012 075 5 Version 2 Loosen the nuts on the eccentric plate and turn this away Loosen the four nuts see diagram holding the outer blade bearing enough so that the bearing can be moved Slide the blade bearing in towards the centre bearing and pry off the upper belt Repeat the procedure for the lower belt WARNING Protect your hands by wearing gloves when working with the 6016 110 blades BioClip 103 Version 2 English 41 MAINTENANCE 6 Version 2 Assembly First fit the lower belt and then the upper belt Ensure the blades are positioned as set out in the diagram at 90 degrees to each other otherwise the belts must be adjusted When the blade bearings are loose the belts can be moved around to the next tooth Tighten the nuts enough so that the bearings rest against the cutting hood but still can be moved Tension the belt by turning the eccent
21. ble 6008 216 Batteries emit explosive gas Sparks flames and cigarettes must absolutely not be brought into the vicinity of the battery Ignition system The engine is equipped with an electronic ignition system Only the spark plug requires maintenance IMPORTANT INFORMATION For the recommended spark plug see Technical Inadequately tightened spark plugs can data cause overheating and damage the engine Tightening the spark plug too much can damage the threads in the cylinder head IMPORTANT INFORMATION Fitting the wrong spark plug type can damage the engine 1 Remove the ignition cable shoe and clean around the spark plug 2 Remove the spark plug with a 13 16 21 mm spark plug socket wrench 3 Check the spark plug Replace the spark plug if the electrodes are burned or if the insulation is cracked or damaged Clean the spark plug with a wire brush if it is to be reused 4 Measure the electrode gap with a gapping tool The gap should be 0 75 mm 0 031 Adjust as necessary by bending the side electrode 5 Reinsert the spark plug turning by hand to avoid damaging the threads 6 After the spark plug is seated tighten it using a spark plug wrench so that the washer is compressed A used spark plug should be turned 1 8 1 4 of a turn from the seated position A new spark plug should be turned 1 2 a turn from the seated position 7 Replace the ignition cable shoe 30 English MAINTEN
22. djustment is necessary adjust the lower wire as follows 1 Release the clamping screw that secures the wire casing and set the throttle control to full throttle 8009 144 2 Check that the throttle wire is attached to the correct hole in the lower lever see diagram 3 Pull the throttle wire casing to the far left and tighten the clamping screw Checking and adjusting the choke wire If the engine is producing black smoke or is difficult to start then the choke wire upper wire may be incorrectly adjusted If in doubt contact your service workshop If it is necessary to adjust the choke proceed as follows 1 Release the clamping screw that secures the wire casing and set the choke control to maxi mum choke 8009 145 2 Check that the throttle wire is attached to the upper lever see diagram 3 Pull the choke wire casing to the far right and tighten the clamping screw English 25 MAINTENANCE Adjusting the hydrostatic wire The hydrostatic wire on the left is adjusted as follows 1 Remove the transmission cover Unscrew the two screws one on each side and lift off the transmission cover 2 Separate the lower ball joint which is secured with a spring clip 3 Make sure the forward drive pedal is fully depressed 4 Raise the arm as far as possible and check that the ball and socket of the lower ball joint match up 5 Adjust the socket on the wire if required 6 Reas
23. done Date mileage stamp sign At least once a season 1 Change engine oil 100 hours 2 Clean replace the air filter pre filter oil foam element 25 hours more regularly in dusty conditions 3 Clean replace the paper air filter 100 hours more regularly in dusty conditions Clean the fuel pump air filter 50 hours Check adjust cutting height setting 50 hours Check adjust parking brake 50 hours aO 2 Se ai Inspect flame guard spark arrestor optional equipment 50 hours 8 Replace engine oil filter 200 hours 9 Clean replace spark plug 100 hours 10 Replace fuel filter in fuel line 100 hours 11 Clean pulse air filter 100 hours 12 Clean the cooling flanges on the cylinders and cylinder head 100 hours more regularly in dusty conditions 13 Check engine valve clearance 300 hours 14 Replace oil in K62 gearbox 500 hours 15 Carry out 300 hour service at authorised dealer English 61 SERVICEJOURNAL Work done Date mileage stamp sign 62 English SERVICEJOURNAL Work done Date mileage stamp sign English 63 SERVICEJOURNAL Work done Date mileage stamp sign 64 English 114 00 51 26 TULL 200211
24. e hood Check that the cooling intake is free from leaves grass and dirt If the cooling intake is blocked this will interfere with the cooling of the engine which can damage the engine 8009 152 Check the transmission s air intake Check that the transmission s air intake in not blocked 6008 208 English 23 MAINTENANCE Checking and adjustment of the steering wires The steering is controlled by means of wires These can in time become slack which implies that the adjustment of the steering becomes altered Check and adjust the steering as follows 1 Dismantle the frame plate by releasing the screws two on each side 6008 211 2 Check the tension of the steering wires by pushing them together at the arrows It should be possible to push them together so that the distance between them is half as much without using unnecessary force 6008 212 3 When necessary the wires can be tensioned by tightening the adjusting nuts one on each side of the machine Do not tension the wires too tightly they should only be tightened up to the steering rim Check the wire tension on completion of the adjustment as per item 2 6008 213 24 English MAINTENANCE Checking and adjustment of the throttle wire Check that the engine responds to the throttle control and that the correct engine speed is achieved at full throttle If in doubt contact the service workshop If a
25. e ignition key to the STOP Wass lt la sroll START a 6007 215 3 When the Rider is at a standstill press down the parking brake and push in the locking button 6004 212 Disengage lever Z S KK SS OS gt A aaa The release control must be pulled out in order for the Rider to be moved when the engine is shutoff O 6007 216 English 19 MAINTENANCE Maintenance schedule The following is a list of the maintenance which should be conducted on the machine For the items which are not described in these instructions go to an authorised service workshop Maintenance Check for fuel and oil leakage Check the parking brake Check the engine oil level when you refuel Check the fuel pump air filter O Check the seat safety switch Check the lift lever safety switch Check the parking brake safety switch Check clean the engine cooling air intake 0 Check the cutting unit e blades are secure e condition of blades sharpness shape etc e blade synchronisation 90 between BioClip Check steering wires for play etc Check fasteners screws nuts etc Start engine and blades listen for noise Clean underside of cutting unit Clean transmission air intake 0 Check battery acid level Check transmission oil level Check the condition of belts pulleys etc Check for damage Check tyre pressures 60 kPa Check for damage to wire guide at art
26. e is activated automatically to stop the blades within around 5 seconds 1 Pull back the lever to the locked position for transport The cutting unit will lift up and the blades stop rotating 2 Press in the lock button and move the lever forwards for the mowing position The unit will lower down and the blades start to rotate 3 The lever can also be used to temporarily regulate the cutting height e g for a small mound in the lawn Examples of the accessories for Rider ProFlex e Brush e Snow plough e Wheel weights e Snow chains e Dozer e Edger e Electric attachment lift e BioClip cutting unit e Gravel rake e Trailer OD A m 0 6004 209 Lifting of the cutting unit EEN AA RE HLA 7 Q E ii i A A 6004 210 Lowering of the cutting unit English 13 PRESENTATION Lever for adjustment of the cutting height The cutting height can be adjusted to 7 different positions with the cutting height lever To achieve an even cutting height it is important that the tyre pressures are the same on the front wheels 60 kPa Parking brake The parking brake is applied as follows 1 Push down the brake pedal 2 Fully depress the lock button on the steering column 3 Release the brake pedal while holding the button pressed The parking brake lock disengages automatically when the brake pedal is pressed 6004 212 Seat The seat has a jointed attachment on the front ed
27. e rear of the arm Release the pressure from the arm if necessary by lifting or pushing down on the front of the frame 8009 169 10 Pull the handle D and the unit simultaneously Release the handle when the unit has come out a bit 8009 170 11 Pull out the unit so that it engages in the outer hooks AET JA 12 Lower the unit using the lever on the right hand side of the driver 13 Pull the handle D so that the hook guard locks Check that the catch A is fully engaged 14 Lift the unit off of the Rider 8009 171 38 English MAINTENANCE Removing the attachment frame Starting point for removing attachment frame e Cutting unit must be removed 1 Release the catch so that the front mounting can be lifted clear of the cutting unit O S D x 8009 184 2 Slide the attachment frame backwards so that the tongue on the cutting unit is clear of the slot in the attachment frame then lift off the frame Refit in reverse order 8009 185 Dismantling the belt Starting point when dismantling the belt e No unit attached to the Rider e The front of the belt is hung around the hook guard s handle The method of disengaging the front section of the belt from the front pulley is described in steps 5 8 under Removing the cutting unit The entire belt is only dismantled as set out below 6016 114 when the snow plough is fitted on
28. g procedures look behind you and down for small children e Never allow children to ride along They can fall off and seriously injure themselves or be in the way for safe manoeuvring of the machine i A 8010 057 e Be particularly careful near corners bushes trees or other objects that block your view Maintenance e Stop the engine Prevent starting by removing the ignition cable from the spark plug or remove the ignition key before making any adjustments or carrying out maintenance e Never fill the fuel tank indoors e Petrol and petrol fumes are poisonous and extremely flammable Be especially careful when handling petrol as carelessness can result in personal injury or fire e Only store fuel in containers approved for the purpose e Never remove the fuel cap and fill the petrol tank while the engine is running e Allow the engine to cool before refuelling Do Never fill the fuel tank indoors not smoke Do not fill petrol in the vicinity of sparks or naked flames 8010 058 8 English SAFETY INSTRUCTIONS If leaks arise in the fuel system the engine must not be started until the problem has been resolved Store the machine and fuel in such a way that there is no risk that leaking fuel or fumes can cause any damage Check the fuel level before each use and leave space for the fuel to expand because the heat from the engine and the sun may otherwise cause the fuel to expand and overflow Avo
29. ge and can be tipped forward The seat can also be adjusted lengthways To adjust move the lever under the front edge of the seat to the left so that the seat can be moved forward or backwards to the required position 8009 165 Fuelling The engine runs on unleaded petrol with a minimum octane rating of 87 not mixed with oil We recommend the use of biodegradable alkylate petrol Refer to the Technical data for information on methanol and ethanol fuels WARNING Petrol is highly inflammable Exercise care and refuel outdoors see safety instructions 6004 214 14 English DRIVING Before starting e Read the sections headed Safety instructions and Presentation before starting the mower e Carry out daily maintenance before starting see Maintenance Maintenance Schedule e Adjust the seat to the required position Starting the engine 1 Lift up the cutting unit by pulling the lever back wards to locked position transport position and apply the parking brake 6007 201 2 Move the throttle control to the middle position Y gt A 6007 202 3 If the engine is cold move the choke lever backwards to its end position 6007 203 4 Turn the ignition key to the start position 6007 204 English 15 DRIVING 5 When the engine starts release the ignition key immediately back to neutral position IMPORTANT INFORMATION Do not run the starter for m
30. gned solely for cutting grass on conventional lawns and other cleared and leveled ground without obstacles as rocks stumps etc and in conjunction with accessories supplied by the manufacturer even for other special tasks for which instructions are delivered with the accessory Use in any other way is considered as contrary to the intended use Compliance with and strict adherence to the conditions of operation service and repair as specified by the manufacturer also constitute essential elements of the intended use This machine should be operated serviced and repaired only by persons who are familiar with its particular characteristics and who are acquainted with the relevant safety procedures Accident prevention regulations all other generally recognised regulations on safety and occupational medicine and all road traffic regulations must be observed at all times Any arbitrary modifications carried out to this machine may relieve the manufacturer of liability for any resulting damage or injury 2 English SAFETY INSTRUCTIONS Good service Husqvarna products are sold all over the world and only through servicing dealers This is to ensure that you the customer get the best support and service For example before this machine was delivered it was inspected and adjusted by your dealer See the certificate in the Service Journal in this manual When you need spare parts or advice on service issues warranty terms etc contact
31. h the hook guard and the catch A in the loaded position 8009 022 e Attachment frame mounted on cutting unit see Removing the attachment frame 1 Fit the unit in the attachment frame s outer hooks BEN A 8009 024 2 Pulloutthe catch A and release the hook guard by sliding its handle D backwards 3 Liftthe attachment by pulling up the lever located on the driver s right hand side 8009 167 32 English MAINTENANCE 4 Slide in the unit so that the inner pins B bottom in the attachment frame s groove 8009 018 5 Hook the rear end of the height adjustment arm E in place Set the cutting height lever to the forward position Release the pressure from the arm if necessary by lifting or pushin down on the front of the frame WARNING Watch your fingers Do not turn the blades or belt 8009 168 6 Disconnect the belt adjuster spring and fit the belt over the front pulley The new belt will be shorter If necessary fit a spanner over the centre bolt and turn the front pulley 7 Hook on the belt adjuster s spring again IMPORTANT INFORMATION Check that the belt is fitted around the tension roller 8009 008 Belt diagram 1 Drive belt 2 Front pulley 3 Tension roller 4 Belt adjuster spring 8 Refit the nose 6016 105 English 33 MAINTENANCE Setting the parallelism and height for the cutting unit with rear ejector and BioClip uni
32. her 2B 3 Remove the remains of the broken break pin 3 4 Make sure the contact surfaces 4 on the blade and the blade mounting are free from metal Clean if necessary 5 Fit one new break pin 5 in the blade mounting 8009 137 6 Fit the blade 6 make sure it is fitted as illustrated 7 Fit anew friction washer 7 with the concave face turned towards the blade 8 Fit the blade bolt with washer 8 Tightening torque 45 50 Nm 4 5 5 kpm English 35 MAINTENANCE Service position for the cutting unit The cutting unit can be set in a service position to provide good access for cleaning servicing and repair The service position means that the unit is raised and locked in the vertical position Placing in the service position 1 Position the unit so it hangs over the outer hooks by carrying out sections 1 11 under Removing the cutting unit 2 Take hold of the front edge of the unit and lift it vertically The unit is automatically locked in the vertical position Releasing from the service position 1 Loosen the top edge of the unit move it backwards move the handle forwards and slowly lower the unit to its horizontal position 2 Slide the unit into its working position by carrying out sections 4 8 under Fitting the cutting unit Checking the blades To achieve the best mowing results it is important that the blades are undamaged and well sharpened Check tha
33. herefore important to replace the air filter at regular intervals see Maintenance Maintenance Schedule for correct service interval Clean replace the air filter as follows 1 Raise the engine hood 2 Prise out the two clips and lift the cover off the 8009 148 air filter housing WARNING Let the exhaust system cool down before servicing it otherwise you could burn yourself 3 Pull off the foam plastic pre filter from the paper filter and wash clean in mild detergent Squeeze it dry in a clean cloth 8009 149 4 Remove the wing nut from the air filter and lift off the paper filter Tap the paper filter against a hard surface to shake off the dust IMPORTANT INFORMATION Do not use compressed air to clean the paper filter Do not wash the paper filter Do not oil the paper filter 8009 150 5 Refit the air filter as follows Fit the air filter in the air filter housing and tighten the wing nut 6 Press the pre filter over the rectangular section of the paper filter 7 Refit the cover over the air filter housing Bring the cover up from underneath making sure that the pre filter does not slip out of place Secure with the two clips 8009 151 28 English MAINTENANCE Replacement of the fuel filter Replace the fuel filter every 100 running hours once per season or more frequently if it is clogged Replace the filter as follows 1 Open the engine hood 2
34. hour service 1 First change after 8 hours When driving with a heavy load or when the ambient temperature is high replace every 50 hours Clean and replace the filter more often in dusty conditions For daily use of the machine lubrication should be conducted twice a week 4 Conducted by authorised service workshop O Described in these instructions O Not described in these instructions WARNING No service procedures must be conducted on the engine or cutting unit unless The engine is switched off e The parking brake is applied The ignition key is removed e The cutting unit is disengaged The ignition cables are removed from the plugs English 2 1 MAINTENANCE Dismantling of the machine hoods Engine hood 1 Tip up the seat 2 Turn the main catch on top of the engine hood 1 4 turn anti clockwise 3 Liftup the engine hood If necessary the engine hood can be removed by taking out the hinge pins 6020 014 8009 298 Nose Loosen the guick action lock and lift off the nose 6016 106 Right hand fender Dismantle the foot plate 1 screws 2 and 3 and lift off the fender 6008 203 22 English MAINTENANCE Left hand fender Dismantle the screws 1 and 2 and lift off the fender 8009 166 Transmission cover Undo the two screws one on each side and lift off the transmission cover 6008 209 Check the engine s cooling air intake Open the engin
35. iculated joint Clean thoroughly around engine Clean thoroughly around transmission Clean all belts pulleys etc Lubricate belt tensioner nipple Lubricate triangle link nipple Lubricate the driver s seat Lubricate all wires Lubricate safety lock on cutting unit Lubricate inner stud on cutting unit Lubricate slot for cutting unit tool frame Lubricate bearing surfaces on cutting unit Clean inside frame tunnel Lubricate pedal mechanism inside frame tunnel Lubricate the gear lever Lubricate the parking brake wire 20 English FEKE EE E HOPPE FOROR E MAINTENANCE Maintenance Page Daily main At least Maintenance interval in once a hours Lubricate throttle control Lubricate choke control Sm rj styrkedja i ramtunnel Lubricate steering chain inside frame tunnel Clean engine cooling air intake Clean the air filter pre filter oil foam Change engine oil Clean the air filter cartridge paper filter Check adjust cutting height setting Check adjust parking brake Inspect flame guard spark arrestor optional equipment Replace engine oil filter every 200 hours Clean replace spark plugs Replace fuel filter in pipe Clean pulse air filter Clean the cooling flanges Check engine valve clearance Check whether oil change are necessary for gearbox every 500 hrs Replace the air filter pre filter oil foam Replace air filter paper filter every 200 hours Carry out 300
36. id overfilling If you spill petrol on the machine wipe up the spill and wait until it has evaporated before starting the engine If you spill petrol on your clothing change your clothing Allow the machine to cool before performing any actions in the engine compartment Be especially careful when handling battery acid Acid on the skin can cause serious corrosive injuries In the event of spillage on the skin wash immediately with water Acid in the eyes can cause blindness contact a doctor immediately Take care with battery maintenance Explosive gases form in the battery Never perform maintenance on the battery while smoking or in the vicinity of open flames or sparks This can cause the battery to explode and cause serious injuries Make sure all nuts and bolts are tightened correctly and that the equipment is in good condition Do not modify safety equipment Check regularly to be sure it works properly The machine must not be driven if protective plates protective covers safety switches or other protective devices are not fitted or are defective Do not change the setting of governors and avoid running the engine at excessively high revs If you run too fast you risk damaging the machine components A WARNING The engine and the exhaust system become very hot during operation Risk of burn injuries if touched WARNING The battery contains lead and lead pollutants chemicals that are considered to cau
37. if possible e Watch out for and avoid driving over furrows holes and bumps It is easier for the machine to overturn on uneven ground Tall grass can hide obstacles e Drive slowly Do not turn the wheel sharply The machine engine brakes better in low gear e Take extra care if any attachments are fitted that can change the stability of the machine 8010 054 Be especially careful when driving on slopes e Do not mow too close to edges ditches or banks The machine can suddenly overturn if one wheel comes over the edge of a steep slope or a ditch or if an edge gives way e Do not mow wet grass It is slippery and tyres can lose their grip so that the machine skids e Do nottry to stabilize the machine by putting your foot on the ground e When cleaning the chassis the machine must never be driven close to an edge or ditch e Follow the manufacturer s recommendations regarding wheel weights or counterbalance weights to increase stability English SAFETY INSTRUCTIONS Children e Serious accidents may occur if you fail to be on your guard for children in the vicinity of the machine Children are often attracted to the machine and mowing Never assume that children will remain where you last saw them e Keep children away from the area to be mowed and under close supervision by another adult e Keep an eye out and shut off the machine if children enter the work area e Before and during reversin
38. llow these instructions 1 Carefully clean the machine especially under the cutting unit Touch up paint damage to avoid rust 2 Inspect the machine for worn or damaged parts and tighten loose screws and nuts 3 Change the oil and take care of the waste oil 4 Empty the fuel tank Start the engine and run it until the carburettor is emptied of fuel 5 Remove the plugs and pour in a tablespoon of engine oil in each cylinder Pull round the engine to distribute the oil and screw the plugs back on 6 Grease all grease nipples joints and axles 7 Remove the battery Clean it charge it and store it in a cool place 8 Store the machine in a clean and dry place and cover it over for extra protection Service When ordering spare parts state the purchase year model type and serial number Always use genuine parts Annual inspection or trimming by an authorised service workshop is a good way of getting the best out of your machine the next season 6020 019 English 51 WIRING DIAGRAM SEX SV L N NND OOO a NS TEN A gt A SWE 2 GL W558 7 7 We or N EN O SV p 8009 186 1 Microswitch hydrostat Explanation of colour abbreviations in wiring diagram 2 Microswitch cutting unit RD Red 3 Microswitch seat BL Blue 4 Ignition lock VT White 5 Counter SV Black 6 Start relay GL Yellow 7 Engine GR Grey 8 Fuse 15 A BR Brown 52 English Dimensions Leng
39. marks on the dipstick If the level is close to the ADD mark top up with oil to the FULL mark on the dipstick Never fill above the FULL mark Oil is added through the hole that the dipstick sits in Use SAE 30 or SAE 10W 30 grade engine oil or 10W 40 class SC SH above 0 C 32 F SAE 40 oil can be used above 20 C 68 F Use SAE 5W 20 engine oil class SC SH below 0 C 32 F The engine holds 1 5 litres of oil excluding the filter 1 7 litres including filter 4 Gear lever Remove the transmission cover by undoing the two Screws Lubricate the joints and bearings on the left side using an oil can Push the rubber protector out of the way and lubricate the hydrostatic wire using an oil can Press the pedal a few times and lubricate again Refit the rubber protector Refit the transmission cover 5 Transmission The oil should be changed by an authorised service workshop and is described in the Workshop Ma nual 20 C 10C O C NE SAE10W 30 SAE 10W 40 32 F 50 F 68 F 86 F 8009 158 8009 159 104F 8009 140 6008 209 6020 024 English 47 LUBRICATION 6 Cutting unit Remove the nose cowling Lubricate using an oil can A Safety catch Joints and bearings Lubricate with grease B Inner stud C Slot for attachment frame 6020 004 7 Triangular link Grease nipple located behind the right side front wheel
40. n neutral 10 Check Forward drive Reverse drive Operation of blades Seat safety switch Lift lever safety switch Safety switch for the hydrostat pedals OOGOOOOOO OOOO 0 0 0 0 OOo 11 Check engine revs 3 000 75 rpm 12 Tell customer about Pre delivery service carried out Need and benefits of following the service schedule No outstanding problems Need and benefits of having machine serviced every 300 Kee hours Servicing and the influence of this journal on the second hand value of the machine Range of applications for BioClip 13 Complete proof of sale etc Date mileage stamp sign After first 8 hours 1 Change engine oil L 56 English SERVICEJOURNAL 25 hour service 1 Clean the air filter pre filter oil foam element more regularly in dusty conditions 2 Clean the engine cooling air intake and transmission air intake 3 Clean the fuel pump air filter in dusty conditions English 5 SERVICEJOURNAL Work done Date mileage stamp sign 50 hour service 1 Clean replace the air filter pre filter oil foam element more regularly in dusty conditions 2 Clean the engine cooling air intake and transmission air intake 3 Gleanthe pre filter air filter 4 Clean the fuel pump air filter 5 Check adjust cutting height setting 6 Check adjust parking brake 7 Inspect flame guard spark arrestor optional eguipment 58 English SERVICEJOURNAL
41. ntrol regulates the engine speed and thereby also the rotation speed of the blades To increase or reduce the engine speed the control is moved forwards or backwards Avoid idling the engine for long periods as there is a risk of carbon build up on the spark plugs 6004 204 Choke lever The choke lever is used for cold starting and to give the engine a richer fuel mixture For cold starting the lever is moved backwards to its end position 6004 205 Speed limiter The speed of the machine is steplessly regulated with two pedals Pedal 1 is used to drive forwards and pedal 2 to reverse WARNING N Make sure that branches do not obstruct the pedals when mowing under bushes otherwise you may lose control 6004 206 12 English PRESENTATION Cutting unit Rider ProFlex can be equipped with numerous attachments The BioClip unit finely cuts the lawn by cutting the grass several times before returning the clippings to the lawn as fertiliser Cutting unit with rear ejection i e the grass cuttings are ejected behind the unit The Combi unit functions as a BioClip unit when a BioClip plug is fitted but can be reset to rear ejection by removing the BioClip plug For identification of the cutting unit see Maintenance Cutting unit models Lift lever for cutting unit The lift lever is used to set the cutting unit in transport or mowing position In transport position the blade brak
42. ore than about 5 seconds at a time If the engine does not start wait about 15 seconds before trying again 6 Push the choke lever gradually forward when the engine has started 7 Set the required engine speed with the throttle control Let the engine run at moderate speed or half throttle for 3 5 minutes before subjecting it to heavy load WARNING Never run the engine indoors in enclosed or poorly ventilated areas The exhaust fumes contain toxic carbon monoxide Driving the machine 1 Release the parking brake by pressing the brake pedal 2 Carefully press down one of the pedals until the required speed is obtained To drive forward press down pedal 1 or to reverse pedal 2 WARNING Make sure that branches do not obstruct the pedals when mowing under bushes otherwise you may lose control 16 English 6007 205 6007 206 6007 209 DRIVING 3 Select the required cutting height 1 7 with the cutting height lever 4 Push in the lock button on the lift lever and lower down the cutting unit 6007 211 English 1 7 DRIVING Cutting tips WARNING Clear the lawn from stones and other objects which can be thrown out by the blades Localise and mark stones and other fixed objects to avoid collision Start with a high cutting height and reduce down until the required mowing results are obtained The mowing results are best with a high engine speed fas
43. p it must be replaced Do not use petrol or other petroleum products to clean V belts Lubricating wires Lubricate both ends of the wires moving the controls through their full travel range while doing so Refit the rubber protectors over the wires after lubrication Wires with a casing will seize up unless lubricated regularly If a wire seizes it can cause operating problems such as difficulty disengaging the differential lock If a wire does seize up remove it and hang it up vertically Lubricate with light engine oil until the oil starts to drip from the lower end Useful hint Fill a small plastic bag with oil tape it tightly around the wire casing and hang the wire vertically from the bag overnight If this does not free up the wire then it must be replaced 1 Pedal mechanism in frame tunnel Lubricate the pedal mechanism in the frame tunnel Remove the cover from the frame tunnel by undoing the screws two on each side 6008 211 Pump the pedals and lubricate the moving parts using an oil can Lubricate the wires connected to the brake and drive pedals using an oil can Lubricate as described under Chains in frame tunnel before refitting the cover over the frame tunnel 6020 021 English 45 LUBRICATION 2 Chains in frame tunnel Remove the cover from the frame tunnel see step 1 Lubricate the chains in the frame tunnel using an oil can or motorcycle chain spray Lubricate the shaf
44. ransporting Check and observe local road traffic regulations before transporting or driving the machine on roads 10 English 8010 060 Never run the machine in an enclosed area 8010 061 Regularly clean grass leaves and other debris from the machine IMPORTANT INFORMATION The parking brake is not sufficient to lock the machine during transport Ensure you secure the machine firmly to the transpor ting vehicle Reverse the machine on to the transporting vehicle to prevent it from overturning PRESENTATION Presentation These instructions describe the Rider ProFlex 18 The Rider ProFlex 18 is equipped with a 18 horsepower four stroke V twin Kawasaki engine The power transmission from the engine is handled by a hydrostatic gearbox which enables variable speed by using the pedals One pedal for driving forward and one for reverse 6020 019 000000000000000 000000000000000000 000000000000000000 8009 164 Location of the controls 1 Ignition lock 8 Speed limiter for driving forward 2 Choke lever 9 Brake pedal 3 Throttle control 10 Lock button for parking brake 4 Counter 11 Lever for adjustment of seat 5 Lever for adjustment of cutting height 12 Fuel tank cap 6 Lifting lever for cutting unit with lock button 13 Main lock 7 Speed limiter for reversing 14 Lever to disengage the drive English 11 PRESENTATION Throttle control The throttle co
45. re you understand them and then observe them e Learn how to use the machine and its controls safely and learn to how to stop guickly Also learn to recognize the safety decals e Only allow the machine to be used by adults who are familiar with its use e Make sure nobody else is in the vicinity of the machine when you start the engine engage the drive or drive off 8010 047 Read the operator s manual before starting the e Make sure animals and people maintain a safe machine distance from the machine e Stop the machine if any one enters the working area e Clear the area of objects such as stones toys wires etc that may become caught in the blades and be thrown out e Look out for the ejector and do not direct it towards anyone e Stop the engine and prevent the engine from being started until you have cleaned the outlet channel SOS DOS Clear the area of objects before mowing e Remember the operator is responsible for danger or accidents e Never carry passengers The machine is only intended to be used by one person e Always look downwards and backwards before and while reversing Keep watch for both large and small obstacles e Slow before cornering e Switch off the blades when you are not mowing 8010 052 Never carry passengers WARNING This machine can sever hands and feet as well as throw objects Failure to observe the safety instructions can result in serious injuries
46. ric adjuster on top of the cutting hood Tighten the nut Tighten all nuts on the blade bearings Version 2 When the belt can be moved 7 mm inwards using a force of 10 N the belt is adjusted correctly Version 1 and 2 Fit the cover over the belts and refit the parallel strut and attachment frame Belt replacement on BioClip112 The BioClip 112 has collision proof BioClip blades that are driven by a V belt To change the belt see the instructions for the Cutting unit below Belt change on cutting unit with side or rear ejection and Combi unit On these cutting units with collision proof blades the blades are driven by one V belt Do as follows to change the V belt 1 Loosen the unit frame 1 the bolt on the parallelism arm 2 and the two bolts on the hood 3 Lift off the cutting unit s hood Loosen the spring that tensions the V belt and pry off the belt Reverse the procedure to fit the new belt 42 English 6016 111 IMPORTANT INFORMATION On BioClip 103 units the belts must be set at 90 to each other In all other cases the blades can collide and cause serious damage to the cutting unit 6012 079 6016 113 6012 080 MAINTENANCE Removal of BioClip plug Combi To change a Combi unit from BioClip function to cutting unit with rear ejection remove the BioClip plug located under the unit with three screws 1 Put the unit in the service position see
47. se cancer birth defects or other repro ductive impairment Wash your hands after touching the battery Do not smoke when carrying out maintenance 8009 242 English 9 SAFETY INSTRUCTIONS Never use the machine indoors or in spaces lacking proper ventilation Exhaust fumes contain carbon monoxide an odourless poisonous and highly dangerous gas Stop and inspect the equipment if you run over or into anything If necessary make repairs before starting Never make adjustments with the engine running The machine is tested and approved only with the equipment originally provided or recommended by the manufacturer The blades are sharp and can cause cuts Wrap the blades or wear protective gloves when handling them Check regularly that the parking brake works Adjust and maintain as required The mulching unit should only be used where better quality mowing is required and in known areas Reduce the risk of fire by removing grass leaves and other debris that may have fastened on the machine Allow the machine to cool before putting it in storage Transport The machine is heavy and can cause serious crush injuries Be especially careful when it is loaded in or out of a car or on and off of a trailer Use an approved trailer to transport the ma chine Activate the parking brake shutoff the fuel supply and secure the machine using approved fasteners such as tension belts chains or ropes when t
48. seal 8009 161 7 Checkthe engine oil level and top up if necessary The oil filter holds 0 2 litres of oil 11 Belt tensioner Use a grease gun to lubricate the single nipple on the right side below the lower engine pulley until grease is forced out Use good quality molybdenum sulphide grease Grease with a familiar brand name petrol company etc is generally of good quality 6008 232 12 Parking brake wire Remove the transmission cover see Gear lever Unhook spring A from screw B if necessary Push the rubber protector aside to lubricate the wire Lubricate the wire using an oil can press the brake pedal a few times and lubricate again Refit spring A and the transmission cover 6020 005 13 Transmission oil level 1 Check the level of the transmission oil by looking through the air intake mesh The oil level should be between the MIN and MAX marks on the oil reservoir at 20 C If it is necessary to top up the oil you must remove the transmission cover first 2 Unscrew the cap from the oil reservoir and top up with SAE 10W 30 grade engine oil class SF CC until the oil level reaches the MAX mark Screw the cap back onto the oil reservoir and refit the transmission cover 6008 210 English 49 TROUBLE SHOOTING SCHEDULE Problem Engine will not start Starter does not pull round engine Engine does not run smoothly Engine seems to have no power
49. semble the low ball joint 7 Refit the ball joint spring clip 26 English War en 6008 209 6020 002 MAINTENANCE Adjusting the brakes The parking brake on the right is adjusted as follows 1 Remove the transmission cover Unscrew the two screws one on each side and lift off the transmission cover 2 Unhook the spring A from the screw B 6008 209 3 Make sure the parking brake is released 4 Adjust so there is 1 mm play between the outer cable and the adjuster screw when you pull the outer cable Adjust the adjuster screw using the nuts 5 Tighten the nuts carefully to prevent damaging the adjuster screw Cm 6 Refit the spring A 7 Check that the brake works WARNING N Poorly adjusted brakes can result in reduced braking power 6020 005 Checking the tyre pressure Check tyre pressure 60 kPa 0 6 bar To improve driving the pressure on the rear tyres can be reduced to 40 kPa 0 4 kp cm The maximum tyre pressure is 100 kPa 1 0 kp cm IMPORTANT INFORMATION Different tyre pressures on the front tyres will result in the blades cutting the grass at different heights 6016 109 English 27 MAINTENANCE Replacing the air filter If the engine seems to lack power or does not run smoothly this may be because air filter is clogged If run with a soiled air filter carbon can build up on the spark plugs and lead to malfunctioning It is t
50. t The base unit is adjusted at the factory When one of the attachments is fitted the parallelism and height need to be adjusted Starting point 1 Check the tyre air pressure which should be 60 kPa 0 6 bar 2 The cutting unit should be lowered on a level surface 3 The height setting lever should be set for the lowest cutting height Parallelism Always start by adjusting the parallelism 1 Loosen the two nuts on the arm 2 Measure the distance between the ground and the front edge of the unit at the front and rear of the hood 3 Place a wrench on the bevelled section in the centre of the arm and turn so that the rear edge of the cutting unit sits 2 4 mm higher than the front edge of the unit 4 Check the measurements 5 Now tighten the two nuts on the arm Cutting height 1 Loosen the nuts on the height setting arm 2 Adjust so that the distance between the stop for the lowest height setting and the protective frame is 5 mm 3 Tighten the nuts 4 Check that the parallelism has not changed If it has changed the parallelism must be readjusted again 5 Check and if necessary adjust the cutting units ground pressure as described in the next section 6 Fit the nose IMPORTANT INFORMATION The parallelism and height must be adjusted again when changing the cutting unit 34 English Y NS HESS a Y 15 8009 027 8009 026 8009 028 8009 029 MAINTE
51. t of the control wire pulleys with grease Press the rollers to the side and brush the shaft with grease Refit the cover over the frame tunnel 6020 022 3 Engine oil The oil should be changed for the first time after 8 hours of running time Thereafter it should be IMPORTANT INFORMATION changed every 100 hours of running time Used engine oil is hazardous to health and must by law not be poured out on the ground or in the nature but shall be handed in to a workshop or special environmental station Avoid skin contact wash with soap and water in the event of spillage WARNING Engine oil can be very hot if it is drained off directly after the engine is stopped Therefore allow the engine to cool down first 1 Open the engine hood 2 Place a container under the drain plug on the left side of the engine 3 Remove the dip stick Remove the drain plug on the left hand side of the engine Let the oil run out into the receptacle Refit the drain plug and tighten it Replace the oil filter if necessary A Oo Top up with engine oil as described on the next page 8009 160 46 English LUBRICATION Check the engine oil level when the Rider is on level ground Raise the engine hood Take out the dipstick wipe it clean and push it in again Do not screw in the dipstick Take out the dipstick again and read the oil level The oil level should be between the
52. t rotating blades and low driving speed slow moving machine If the grass is not too high and thick the driving speed can be increased without noticeably depreciating the mowing result The best lawns are achieved if the grass is cut often Mowing becomes more uniform and the grass cuttings become more evenly distributed over the surface The total time consumption is not greater since it is possible to select a higher driving speed without inferior mowing results Avoid mowing a wet lawn The mowing results AX are inferior since the wheels sink down into the Ja e KESU soft lawn ma AA Hose down the cutting unit with water underneath each time it is used The cutting unit kad should be raised into the service position when 6007 212 cleaning If you use the BioClip unit it is important to mow the grass regularly WARNING Never drive the machine on ground at an angle of more than 15 Mow slopes upwards and downwards never across Avoid sudden changes in direction 6016 104 18 English DRIVING Stopping the engine Preferably let the engine idle a minute in order to attain normal operating temperature before stopping it if it has been worked hard Avoid idling the engine for long periods as there is a risk of carbon build up on the spark plugs 1 Lift up the cutting unit by pulling the lever back to the locked position 6007 214 2 Move the throttle control to the MIN position Turn th
53. t the blades attachment screws are tight 45 50 Nm 33 44 Ib ft The friction washer and break pin should also be replaced when replacing the blades IMPORTANT INFORMATION Replacing or sharpening the blades should be conducted by an authorised service workshop The blades should be balanced after sharpening Damaged blades should be replaced when hitting obstacles that result in a breakdown Let the servicing dealer judge whether the blade can be repaired ground or must be discarded IMPORTANT INFORMATION The Bioclip 103 unit should always have the blades in the relative positions shown in the diagram with a 90 angle between the blades Otherwise the blades can go against each other and cause serious damage to the unit 36 English BioClip unit 8009 016 8009 015 6008 226 6016 108 MAINTENANCE Dismantling the cutting unit WARNING N Take care Risk of crushing injury 1 Place the Rider on a level surface 2 Apply the brakes by pressing down the pedal and lock using the pushbutton 8009 001 3 Lift up the unit using the lifting lever 4 Remove the nose 8009 007 5 Remove the belt adjuster s spring 6 Take the belt off the front pulley 7 Hook on the belt adjuster s spring again 8009 008 8 Hang the belt around the handle N E A ne 8009 009 English 37 MAINTENANCE 9 Unhook the height adjustment arm E by raising th
54. th base machine Width base machine Height Kerb weight base machine Wheelbase Track Tyre size Tyre pressure front amp rear Max gradient Engine Manufacture Model Power Displacement Fuel Tank volume Oil Oljevolym Oil volume incl filter Start Noise emissions and cutting width Bio 103 Combi 112 Measured noise level Guaranteed noise level Cutting width Noise emissions and cutting width Rear 120 Measured noise level Guaranteed noise level Cutting width Electrical system Type Battery Main fuse Spark plug Transmission Manufacture Oil Oil capacity total TECHNICAL DATA Rider ProFlex 18 2 030 mm 900 mm 1 100 mm 275 kg without cutting unit 940 mm 720 mm 18 x 7 50 x8 60 kPa 0 6 kp cm 15 Kawasaki FH531V AS50 13 2 18 kW hk 494 cm 30 1 cu in min 87 octane unleaded max methanol 5 max ethanol 10 max MTBE 15 10 litres SAE 30 or SAE 10W 30 SAE 10W 40 class SC SH 1 5 litres 1 6 US at 1 7 litres 1 8 US at Electric starter 100 dB A 100 dB A 1030 1120 mm 101 dB A 102 dB A 970 1200 mm 12 V negative earthed 12 V 24 Ah Spade connector 15 A Champion RCJ8Y electrode gap 0 75 mm 0 030 Tuff Torq K 62 SAE 10W 30 class SF CC 2 5 litres When the service life of this product has been served and it is no longer used it should be returned to the dealer or to an applicable station for recycling English 53 Cutting
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