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Husqvarna YTH2242 User's Manual

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5. Remove belt from centerspan idler Pull belt slack toward rear of tractor Carefully remove belt upwards from transmission input pulley and over cooling fan blades D Remove belt downward from engine pulley E e Slide belt toward rear of tractor off the steering plate F and remove from tractor BELT INSTALLATION e Install new belt from tractor rear to front over the steer ing plate F and above clutch brake pedal shaft G e Pull belt toward front of tractor and roll belt onto engine pulley E e Pullbelttoward rear of tractor Carefully work belt down around transmission cooling fan and onto the input pulley D Be sure belt is inside the belt keeper e Install belt on centerspan idler C e Install belt through stationary idler A and clutching idler B sure belt is in all pulley grooves and inside all belt guides and keepers e Install mower TO INSTALL MOWER section this manual p 1 We 1 1 277 02952 Fig 31 SERVICE AND ADJUSTMENTS TO REMOVE WHEEL See Fig 32 Block up axle securely Remove axle cover retaining ring and washers to allow wheel removal rear wheel contains a square key Do not lose Repair tire and reassemble rear wheels only align grooves in rear wheel hub and axle Insert square key e Replace washers and snap retaining ring securely
6. Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more WARNING Never storethe tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark Allow the engine to cool before storing in any enclosure TRACTOR Remove mower fromtractor for winter storage When mower isto bestoredfora period oftime clean itthoroughly remove all dirt grease leaves etc Store in a clean dry area Clean entire tractor See CLEANING in the Maintenance section of this manual Inspect and replace belts if necessary See belt replacementinstructions inthe Service and Adjustments section of this manual e Lubricate as shown in the Maintenance section of this manual e sure that all nuts bolts and screws are securely fastened Inspect moving parts for damage breakage and wear Replace if necessary Touch up all rusted or chipped paint surfaces sand lightly before painting BATTERY e charge the battery for storage After a period of time in storage battery may require recharging help prevent corrosion and power leakage during long periods of storage battery cables should be disconnected and battery cleaned thoroughly see TO CLEAN BATTERY AND TERMINALS in the Maintenance section of this manual e After cleaning leave cables disconnected and place cables where they cannot come in contac
7. NOTE Failure to movethrottle control between half and full speed fast position before stopping may cause engine to backfire e Turnignition key F to STOP position and remove key Always remove key when leaving tractor to prevent unauthorized use Never use the choke to stop the engine IMPORTANT LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN STOP WILL CAUSE THE BATTERY TO BE DISCHARGED DEAD NOTE Under certain conditions when tractor is standing idle with the engine running hot engine exhaust gases may cause browning of grass To eliminate this possibility al ways stop engine when stopping tractor on grass areas CAUTION Always stop tractor com pletely as described above and set parking brake before leavingthe opera tor s position TOUSE THROTTLE CONTROL D SeeFig 6 Always operate engine at full speed fast e Operating engine less than full speed fast reduces the engine s operating efficiency Full speed fast offers the best mower performance Fig 6 TO USE CHOKE CONTROL N See Fig 6 Use choke control whenever you are starting a cold engine Do not use to start a warm engine e engage choke control pull knob out Slowly push knob in to disengage TO MOVE FORWARD AND BACKWARD See Fig 7 The direction and speed of movement is controlled by the forward and reverse drive pedals Start tractor and release parking brake Slo
8. REVERSE NEUTRAL HIGH LOW CHOKE FAST IGNITION SWITCH 00 0 ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT MOWER LIFT OPERATION SYSTEM ROS UEM D i i LIGHTS ON FUEL BATTERY REVERSE FORWARD CRUISE CONTROL SEHTSEUBHARE DANGER KEEP HANDS CLUTCH DISENGAGED CLUTCH ENGAGED AND FEET AWAY KEEP AREA CLEAR SLOPE HAZARDS SEE SAFETY RULES SECTION DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury _ FREE WHEEL Automatic Models only CAUTION indicates a hazard which if not avoided might result in minor or moderate injury CAUTION when used without the alert symbol indicates a situation that could result in damage to the tractor and or engine Failure to follow instructions death The safety alert symbol if not avoided could result in death serious injury and or property damage is used to identify safety inform 3 ation about hazards which can Mg FIRE indicates a hazard which if not avoided could result in death serious injury and or result in death serious injury property damage and or property damage OPERATION KNOW YOUR TRACTOR READ THIS OWNER S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compar
9. Washer Clear Zinc Pin Cotter 5 16 Bow Tie Lock Link Lift Susp Mower Rear 40 KEY PART NO NO DESCRIPTION 97 8170006 12 Screw 3 8 16 x 75 Tap R Z 98 532 19 52 70 Link Lift Susp Front Mower 100 873 93 06 00 Nut Center Lock 3 8 16 unc 101 532 40 70 03 Link Asm Lift Fixed NOTE All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NUMBER YTH2242 96043010000 PRODUCT NO 960 43 01 00 SEAT ASSEMBLY seat tex 6 5SL 3 KEY PART NO NO DESCRIPTION 532 42 40 68 Seat 532 18 01 66 Bracket Pivot Fender 532 14 06 75 Strap Asm Fender 87380 06 00 Nut Lock w Ins 3 8 16 unc 532 1241 81 Spring Seat Cprsn 532 17 18 77 Bolt 5 16 18 unc x 3 4 w Sems 532 19 69 77 Pan Seat 532 17 18 52 Bolt Shoulder 5 16 18 CH 41 KEY PART NO NO DESCRIPTION 37 8738005 00 Nut Lock 5 16 18 unc 40 532 19 76 61 Handle Slide Seat 41 5321982 00 Spring Latch Seat 43 87476 06 12 Bolt Fin Hex 3 8 16 unc x 3 4 44 8191338 12 Washer 13 32 x 2 3 8 x 12 Ga NOTE All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NUMBER YTH2242 96043010000 PRODUCT NO 960 43 01 00 DECALS LI 12 KEY PART KEY PART NO NO DESCRIPTION NO NO DESCRIPTION 1 53241 16 58 Decal Fender Warning 9 532 14 50 05 Decal Battery Dnge Poi 2 532 42 20 12 Decal Hood 12 5321603 96 Decal Mower V Belt Schematic 3 532 43 20 19 Decal Hood Panel SD
10. 10 0 10 20 30 40 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE NOTE Although multi viscosity oils 5W30 10W30 etc improve starting in cold weather they will result in increased oil consumption when used above 32 F Check your engine oil level more frequently to avoid possible engine damage from running low on oil Change the oil after every 50 hours of operation or at least once a yearifthe tractor is not used for 50 hours in one year Check the crankcase oil level before starting the engine and after each eight 8 hours of operation Tighten oil fill cap dipstick securely each time you check the oil level TO CHANGE ENGINE OIL See Fig 16 Determine temperature range expected before oil change oil must meet service classification SG SL sure tractor is on level surface Oil will drain more freely when warm e Catch oil in a suitable container Remove oil fill cap dipstick Be careful not to allow dirt to enter the engine when changing oil 16 OIL DRAIN VALVE CLOSED AND POSITION YELLOW CAP Fig 16 e Remove yellow cap from end of drain valve and install the drain tube onto the fitting Unlock drain valve by pushing inward and turning counterclockwise e To open pull out on the drain valve After oil has drained completely close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown
11. 28 53240 11 37 29 532 13 71 80 37 532 12 34 87 42 81004 07 00 45 87351 04 00 62 532 14 66 29 69 532 16 53 91 70 532 15 99 55 71 532 16 05 89 79 532 18 39 06 81 532 14 84 56 82 532 42 82 87 83 532 17 18 77 84 81706 06 20 85 58217 39 37 90 81700 06 16 96 81909 14 16 97 81767 04 12 DESCRIPTION Engine Briggs Model No 441777 0726 E1 Muffler Keeper Belt Engine Pulley Engine Tank Fuel Cap Asm Control Throttle Screw 10 x 0 750 BOS Thread Control Choke Fuel Line Spark Arrester Kit Clamp Hose Washer Lock 7 16 Nut Keps Hex 1 4 20 unc Shield Heat Gasket Exhaust Tube LH Exhaust Tube RH Screw 5 16 18 x 1 Tube Drain Oil Easy Valve Drain Oil Bolt 5 16 18 unc x 3 4 w sems Screw 3 8 16 x 1 4 Bolt Hex 7 16 20 x 4 Gr 5 Screw 3 8 16 x 1 Washer 9 32 x 7 8 x 16 Ga Screw 1 4 20 x 3 4 NOTE All component dimensions given in U S inches 1 inch 25 4 mm For engine service and replacement parts call the toll free number for your engine manufacturer listed below Briggs amp Stratton Engine Power Rating Information 1 800 233 3723 The gross power rating for individual gas engine models is labeled in accordance with SAE Society of Automotive Engineers code J1940 Small Engine Power amp Torque Rating Procedure and rating performance has been obtained and corrected in accordance with SAE J1995 Revision 2002 05 Torque values are derived at 3060 RPM horsepower values are derived at 3600 RPM Actual gr
12. 532 16 69 60 Decal Bypass 4 532 40 88 40 Decal Engine 53241 08 05 Pad Footrest LH 5 532 42 38 29 Decal Customer Respons 5324108 06 Footrest RH 6 532 43 20 17 Decal Replacement 532 17 05 63 Decal Mower Warn Keep Hands Away WHEELS AND TIRES KEY PART NO NO DESCRIPTION 1 532 05 91 92 Valve Tire 2 53206 51 39 Stem Valve 3 532 13 83 36 Rim Front 4 532 05 99 04 Front Service Item Only 5 532 10 62 22 Tire Front 15 x 6 0 6 6 532 12 49 57 Fitting Grease Front Wheel Only 7 532 12 49 59 Bearing Flange Front Wheel Only 8 53217 50 39 Cap Axle 1 50 x 1 00 9 5324205 31 Tire R 18 x 9 5 8 Turf Saver LT 10 53212 49 26 Tube Rear Service Item Only 8 11 532 1383 37 Rim Asm 8 Rear 532 14 43 34 Sealant Tire 10 oz Tube wheel art 1 tex 42 NOTE component dimensions given in U S inches 1 inch 25 4 mm SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION Som THIS GD IS AT Ul ONLY RIDE UP AND DOWN HILL NOT ACROSS HILL 15 ld MAX WARNING To avoid serious injury operate your tractor up and Been down the face of slopes never across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted line indicated above 2 Hold page before you so that it
13. A TO e Insert end of link E into hole in front mower bracket CHASSIS Position hole in arm over pin B on outside and secure with washer and retainer spring J of tractor chassis and secure with retainer spring e Repeat on opposite side of tractor Fig 23 e Hook end of clutch cable spring Q into hole in idler Fig 21 arm e Push clutch cable housing guide P into bracket slide ATTACH REAR LIFT LINKS C Lift rear corner of collar L onto guide and secure with retainer spring K mower and position slot in link assembly over pin D on rear mower bracket and secure with washer and EE ee pulley M keapers a retainer spring 24 IMPORTANT CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES Raise attachment lift lever to highest position e f necessary adjust gauge wheels before operating Fig 22 mower as shown inthe Operation section of this manual ATTACH FRONT LINK E Work from left side of trac tor Insert rod end of link assembly through front hole in tractor front suspension bracket F gt 03042tex SERVICE AND ADJUSTMENTS TO LEVEL MOWER Make sure tires are properly inflated to the PSI shown on tires If tires are over or under inflated it may affect the appearance of your lawn and lead you to think the mower is not adjusted properly VISUAL SIDE TO SIDE ADJUSTMENT See Fig 26 e With all tires properly inflated an
14. Never carry passengers Do not mow in reverse unless absolutely necessary Always look down and behind before and while back ing Never carry children even with the blades shut off They may fall off and be seriously injured or interfere with safe machine operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator Be alert and turn machine off if a child enters the area Before and while backing look behind and down for small children Mow up and down slopes 15 Max not across Choose a low ground speed so that you will not have to stop or shift while on the slope Avoid starting stopping or turning on a slope If the tires lose traction disengage the blades and proceed slowly straight down the slope If machine stops while going uphill disengage blades shift into reverse and back down slowly Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible PRODUCT SPECIFICATIONS Gasoline Capacity 2 50 Gallons and type Unleaded Regular Oil Type API SG SL SAE 30 above 32 F SAE 5W 30 below 32 F w Filter 64 oz w o Filter 60 oz Champion QC12YC Gap 030 Forward 0 5 2 Reverse 0 2 9 5 AMPS BATTERY 3 AMPS HEADLIGHTS AMP HR 28 MIN CCA 230 Case Siz
15. inches 1 inch 2 25 4 mm TRACTOR MODEL NUMBER YTH2242 96043010000 PRODUCT NO 960 43 01 00 DRIVE 207 H pedal 48 drive tex K46 Sy 32 TRACTOR MODEL NUMBER YTH2242 96043010000 PRODUCT NO 960 43 01 00 DRIVE KEY PART NO NO 1 532 42 61 20 2 532 12 35 83 15 819 13 13 16 17 53241 36 78 26 532 19 96 79 29 532 40 38 06 33 812 00 00 01 35 532 19 95 91 42 532 12 48 72 49 87211 06 14 50 532 19 43 27 51 873 90 06 00 52 532 19 43 26 56 532 13 09 69 64 532 19 78 65 73 874 49 05 44 80 532 41 00 24 92 874 76 05 20 99 532 41 57 42 116 87390 05 00 125 817 00 05 12 143 817 49 05 08 153 532 12 47 88 159 876 02 04 12 160 532 16 94 84 161 532 10 57 09 163 532 40 10 34 166 532 42 83 05 167 532 40 52 57 170 53241 34 30 183 532 13 70 57 DESCRIPTION Transaxle Tufftorg KAGBT Key Square Washer 13 32 x 13 16 x 16 Ga Spring Brake Spring Return Cruise Rod Brake Ring E Rod Brake Park Cover Foot Pedal Bolt Pulley Idler Flat Lock Nut 3 8 16 Idler V Groove 910 Offset V Belt Drive Shaft Asm Pedal Brake Control Bolt Hex 5 16 18 Gr 5 Strap Torque Bolt Fin Hex 5 16 18 unc x 1 25 Rod Spring Bypass Nut Lock Hex Flange 5 16 18 Screw 5 16 18 x 3 4 Screw 5 16 18 x 1 2 Retainer Spring 1 Pin Cotter 1 8 x 3 4 Retainer Clip Spring Return Clutch Rod Control Nut Push Latch Brake Parking Keeper V Idler Spacer Axle 33 KEY PART NO 184 185 186 18
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17. 532 19 28 72 14 53218 72 81 15 53211 04 85 19 532 19 65 39 21 873 68 05 00 23 532 19 25 57 24 532 10 53 04 25 532 19 70 26 26 532 11 04 52 27 532 40 53 57 29 532 13 14 91 30 532 17 39 84 31 532 18 76 90 32 532 19 74 73 33 532 40 02 34 34 87211 06 12 36 532 19 73 79 37 81913 13 16 38 532 19 91 89 40 87390 06 00 42 532 19 84 10 43 532 19 72 56 46 532 13 77 29 47 532 19 72 50 55 532 19 72 49 56 532 19 90 92 57 817 00 06 16 59 532 14 10 43 60 532 19 94 71 DESCRIPTION Mower Housing Cover Mandrel RH Cover Mandrel LH Arm Suspension Screw 10 x 0 750 Bolt Washer asm 7 16 20 unf Blade Mower Hi Lift Shaft Assembly Mandrel Housing Mandrel Bearing Ball Mandrel Bolt Shoulder Nut Bracket Deflector Cap Sleeve Spring Torsion Deflector Nut Push Shield Deflector Rod Hinge Screw Thdrol Rolling Wsh Hd Washer Spacer Pulley Mandrel Nut Toplock Flanged Bolt Carr Sh 3 8 16 x 1 1 2 Gr 5 Pulley Idler Flat Washer 13 32 x 13 16 x 16 Ga Keeper Belt LH Mandrel Nut Lock Flg 3 8 16 unc Spring Torsion Brake Spring Torsion Retainer Screw Bracket Clutch Cable Arm Idler Spacer Retainer Screw Hexwsh Thd 3 8 16 x 1 Guard Idler 94 Arm Brake Mower LH 39 KEY PART NO NO 63 64 67 68 69 70 113 116 117 119 122 123 144 145 147 152 188 189 195 197 198 199 200 240 241 242 532 19 94 77 532 40 51 38 532 40 30 12 532 40 51 43 872 14 05 05 532 40 6
18. 53211 07 12 40 53240 10 98 41 8177204 08 42 53213 15 63 43 5321925 07 46 5324017 63 55 817 06 05 12 71 5324004 49 79 532 17 52 42 87 532 19 78 02 90 532 40 07 25 102 532 40 44 54 105 532 40 75 68 DESCRIPTION Battery Bolt Hex Head 1 4 20 x 3 4 Box Battery Switch Interlock Push In Harness Socket Light w 4152J Bulb Light Cable Starter Fuse Nut Keps Hex 1 4 20 unc Cable Ground Switch Seat Switch Ign Key Chain Switch Light Reset Harness Ign Dash Screw Thd Cut 1 4 20 x 1 2 Cover Terminal Solenoid Gauge Serviceminder Hrmtr Screw Thdrol 5 16 18 x 3 4 TYTT Harness Ign Socket Asm Bulb Switch Interlock Cover Terminal Harness Pigtail Switch Reverse NOTE component dimensions given in U S inches 1 inch 25 4 mm 29 TRACTOR MODEL NUMBER YTH2242 96043010000 PRODUCT NO 960 43 01 00 CHASSIS chassis tex TEX GT HUSQ 68 TRACTOR MODEL NUMBER YTH2242 96043010000 PRODUCT NO 960 43 01 00 CHASSIS KEY PART NO NO 3 532 40 50 12 5 532 40 87 02 14 53241 10 46 15 53219 89 07 18 532 40 86 07 25 532 19 89 06 34 532 19 61 25 36 81706 05 12 37 53241 87 14 52 873 68 05 00 58 53241 22 80 68 81749 05 08 130 532 41 63 58 137 532 40 75 90 138 532 40 29 54 150 532 19 85 12 152 532 19 95 35 159 817 00 06 12 162 532 14 24 32 175 532 19 63 04 176 532 40 07 76 177 532 19 52 27 180 532 41 50 63 181 532 40 30 25 182 532 40 68 59 183 874 52 05 20 189 817 00 05 12 194
19. 8 journee FUEL WILL DIM AS THE ENGINE IS 6 e SPEEDED UP THE LIGHTS i 1 POWER OUTLET WILL BECOME THEIR e LO e OPTIONAL e BRIGHTEST FUEL SHUT OFF CHARGING SYSTEM OUTPUT 28 VOLTS AC MIN 3600 RPM SOLENOID 3 DC 3600 RPM CHARGING SYSTEM DISCONNECTED IF SO EQUIPPED RED C Q _ ROA OA LIGHTING SYSTEM OUTPUT 6 5AMPAC 3600RPM DIODE ALTERNATOR ORANGE LLL LIGHT SWITCH 14 VOLTS AC MIN 3600 RPM LIGHTS OFF BROWN 65 BLACK e HEADLIGHTS IGNITION SWITCH POSITION CIRCUIT Og A eae 8 WIRING INSULATED CLIPS RUN OVERRIDE B A1 Q 9 OS 0 NOTE IF WIRING INSULATED NON REMOVABLE CLIPS WERE REMOVED FOR CONNECTIONS RUN BEA Et A2 D CN Q SERVICING OF UNIT THEY START 5 1 SHOULD BE RE INSTALLED TO PROPERLY SECURE YOUR CHASSIS HARNESS DASH HARNESS WIRING CONNECTOR MATING SIDE MATING SIDE 27 TRACTOR MODEL NUMBER YTH2242 96043010000 PRODUCT NO 960 43 01 00 ELECTRICAL c 9 Q o gt L N With 12V Outlet Option TRACTOR MODEL NUMBER YTH2242 96043010000 PRODUCT NO 960 43 01 00 ELECTRICAL KEY PART NO NO 1 532 16 34 65 2 874 76 04 12 8 532 19 32 28 16 53217 61 38 21 532 18 37 59 22 532 00 41 52 25 532 41 28 95 26 532 17 51 58 27 87351 04 00 28 532 19 88 85 29 532 40 15 45 30 532 19 33 50 33 53241 19 33 34
20. 87390 05 00 DESCRIPTION Logo Dash Hood Lens LH Grille Lens Asm Lens RH Plate Engine Screw 5 16 18 x 3 4 Fender Nut Lock 5 16 18 Drawbar Upper 2PC Sml Fender Screw Thdrol 5 16 18 x 1 2 Screw 10 x 0 750 Bumper Dash Cupholder Air Duct Shield Browning Screw Hexwsh Thrd 3 8 16 x 3 4 Screw Crossmember Plate Screw 10 24 x 5 8 Bushing Steering Chassis Bushing Mtg Fender Crgo Dash Lower Bolt Fin Hex 5 16 18 unc x 1 1 4 Screw 5 16 18 x 3 4 Nut Lock Hex Flange 5 16 18 31 KEY NO 195 196 202 203 204 205 206 207 208 209 210 211 212 213 214 217 218 228 234 235 236 238 239 287 PART NO 532 40 41 37 532 41 45 80 532 40 30 48 532 40 30 76 532 41 66 13 532 40 17 09 532 40 17 11 532 19 71 98 532 19 71 99 532 19 91 30 532 19 91 31 532 19 91 32 532 19 91 33 874 76 05 12 532 19 91 45 532 40 91 67 532 19 63 95 532 19 51 61 532 40 47 42 532 40 61 29 873 93 05 00 532 40 86 06 532 11 04 52 817 60 04 06 DESCRIPTION Plug Hole Dash Lower Console Asm Deck Lift Vent Side Hood RH Vent Side Hood LH Vent Top Hood Skirt Hood Side RH Skirt Hood Side LH Bezel RH Bezel LH Insert Hex Top RH Insert Hex Top LH Insert Hex Bottom RH Insert Hex Bottom LH Bolt 5 16 18 x 3 4 Clip Retainer Tinner Rod Pivot X Piece Hood Stop Stud Fastner Bumper Hood Spacer Fender Nut Lock 5 16 18 unc Trim Nut Push Screw 1 4 20 x 3 8 NOTE component dimensions given in U S
21. CAUTION Blades are sharp Protect your hands with gloves and or wrap blade with heavy cloth Raise mower to highest position Position blade so the tip is pointing straight forward Measure distance B to the ground at front and rear tip of the blade Fig 28 ffronttip of blade is not 1 8 to 1 2 lower than the rear tip go to the front of tractor e With an 11 16 or adjustable wrench loosen jam nut A several turns to clear adjustment nut B e With a 3 4 or adjustable wrench turn front link adjust ment nut B clockwise tighten to raise the front of mower or counterclockwise loosen to lower the front mower LOOSEN ADJUST NUT B TO LOWER MOWER TIGHTEN ADJUST NUT B TO RAISE MOWER LOOSEN JAM NUT A FIRST Fig 29 NOTE Each full turn of the adjustment nut will change mower height about 1 8 e Recheck measurements adjust if necessary until front tip of blade is 1 8 to 1 2 lower than the rear tip e Hold adjustment nut in position with wrench and tighten jam nut securely against adjustment nut SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT See Fig 30 The mower blade drive belt may be replaced without tools Park the tractor on level surface Engage parking brake BELT REMOVAL e Remove mower from tractor See TO REMOVE MOWER in this section of manual e Work belt off both mandrel pulleys and idler pulleys e belt away from
22. Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Depress brake pedal Disengage attachment clutch Recharge or replace battery Replace fuse Clean battery terminals Check all wiring Check replace ignition switch Check replace solenoid or starter Contact an authorized service center department Recharge or replace battery Clean battery terminals Check all wiring Check replace solenoid or starter Raise cutting height reduce speed Adjust throttle control Clean underside of mower housing Clean replace air filter Check oil level change oil Clean and regap or change spark plug Replace fuel filter Empty fuel tank and refill tank with fresh clean gas Empty fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter Connect and tighten spark plug wire Clean engine air screen fins Clean replace muffler Check all wiring See To Adjust Carburetor in Service Adjustments Contact an authorized service center department Replace blade Tighten blade bolt Replace blade mandrel Tighten loose part s Replace damaged parts TROUBLESHOOTING PROBLEM CAUSE Engine continues 1 Faulty operator safety presence control to run when oper system ator leaves seat with attachment clutch engaged Poor cut uneven Worn bent or loose blade Mower deck not level Buildup of grass leaves trash
23. H Husqvarna YTH2242 Owner s Manual 96043010000 2009 10 532 43 14 93 WARNING In orderto prevent accidental starting when setting up transporting adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug WARNING Donotcoastdownahill in neu tral you may lose control of the tractor WARNING Towonly the attachments that are recommended by and comply with specifications ofthe manufacturer of your tractor Use common sense when towing Operate only atthe lowest possible speed when on a slope Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor A WARNING A Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm A WARNING A Battery posts terminals and related accessories contain lead andlead compounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling GENERAL OPERATION Read understand and follow all instructions on the machine and in the manual before starting Do not put hands or feet near rotating parts or under the machine Keep clear of the discharge opening at all times Only allow responsible adults who are familiar with
24. ON position See Operation section TRACTOR MODEL NUMBER YTH2242 96043010000 PRODUCT 960 43 01 00 SCHEMATIC SCH11 E _ e E BATTERY SOLENOID STARTER RED RED FUSE AMMETER OPTIONAL WHITE AiTAGAMENT CLUTCH CLUTCH OFF BLACK 4 4 WY CLUTCH BRAKE GRAY PEDAL UP ____ 2 2 222222222 1 1 REVERSE SWITCH i NOT IN REVERSE BLACK RE BLACK 2 BLACK BLACK K Y SEAT SWITCH 1 e deal 23 BLACK NOT OCCUPIED BLACK BLACK i 56 1 JUNCTION ICONNECTOR _ 5 an o E 1 SHORTING 3 CHASSIS CONNECTOR 1 YOUR TRACTOR 15 1 HARNESS _________________ _ EQUIPPED WITH SPECIAL ALTERNATOR SYSTEM THE LIGHTS ARE NOT Q e CONNECTED TO THE IGNITION SPARK BATTERY BUT HAVE THEIR UNIT PLUGS Gap OWN ELECTRICAL SOURCE TWIN CYL ENGINES BECAUSE OF THIS THE OPTIONAL BRIGHTNESS OF THE LIGHTS es HOUR WILL CHANGE WITH ENGINE SPEED ATIDLE THELIGHTS
25. moderate growth For best cutting performance grass over 6 in height should be mowed twice Make the first cut relatively high the second to desired height TO ADJUST GAUGE WHEELS See Fig 9 Gauge wheels are properly adjusted when they are slightly off the ground when moweris at the desired cutting height in operating position Gauge wheels then keep the deck in prop er position to help prevent scalping in mostterrain conditions NOTE Adjust gauge wheels with tractor on a flat level surface Adjust mower to desired cutting height See TO AD JUST MOWER CUTTING HEIGHT in this section of manual With mower in desired height of cut position gauge wheels should be assembled so they are slightly off the ground Install gauge wheel in appropriate hole Tighten securely Repeat for all installing gauge wheel in same adjust ment hole Fig 9 TO OPERATE MOWER Yourtractor is equipped with an operator presence sensing Switch Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine You must remain fully and centrally positioned in the seat to prevent the engine from hesitat ing or cutting off when operating your equipment on rough rolling terrain or hills Select desired height of cut see ADJUST MOWER CUTTING HEIGHT e Start mower blades by engaging attachment clutch control TO STOP MOWER BLADES e Disengage attachme
26. s attachment clutch control to the EN GAGED position Remain in the operator s position with the cutting deck engaged until the deck is cleaned 8 Move the tractor s attachment clutch control to the DISENGAGED position Turn the ignition key to the STOP position to turn the tractor s engine off Turn the water off 9 Pull backthe lock collar of the nozzle adapter to discon nect the adapter from the nozzle washout port 10 Move the tractor to a dry area preferably a concrete or paved area Place the attachment clutch control in the ENGAGED position to remove excess water and to help dry before putting the tractor away WARNING A broken or missing washout fitting could expose you or others to thrown objects from contactwiththe blade Replace broken or missing washout fitting immediately prior to using mower again Pluganyholesin mower with bolts and locknuts SERVICE AND ADJUSTMENTS WARNING TO AVOID SERIOUS INJURY BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS Depress brake pedal fully and set parking brake Place attachment clutch in DISENGAGED position Turn ignition key to STOP and remove key TO Make sure the blades and all moving parts have completely stopped Disconnectspark plug wire from spark plug and place wire where it cannot come in contact with plug REMOVE MOWER See Fig 20 Place attachment clutch in DISENGAGED position Lower attachment lift lever to its lowest
27. several minutes depending on the temperature AUT MATI TRANSMISSION WARM UP Before driving the unitin cold weather the transmission should be warmed up as follows sure the tractor is on level ground e Release the parking brake and let brake slowly return to operating position e Allow one minute for transmission to warm up This can be done during the engine warm up period Theattachments be used during the engine warm up period after the transmission has been warmed up and may require the choke control be pulled out slightly NOTE If at a high altitude above 3000 feet or in cold temperatures below 32 F 0 C the carburetor fuel mixture may need to be adjusted for best engine performance See TO ADJUST CARBURETOR in the Service and Adjust ments section of this manual OPERATION PURGE TRANSMISSION CAUTION Never engage or disengage freewheel lever while the engine is running To ensure proper operation and performance it is recom mended that the transmission be purged before operating tractor for the first time This procedure will remove any trapped air inside the transmission which may have devel oped during shipping of your tractor IMPORTANT SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR e Place tractor safely on level surface with engine off and parking brake set e
28. under mower Bent blade mandrel Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels Mower blades will Obstruction in clutch mechanism not rotate Worn damaged mower drive belt Frozen idler pulley Frozen blade mandrel Engine speed too slow Travel speed too fast Wet grass Mower deck not level Low uneven tire air pressure Worn bent or loose blade Buildup of grass leaves trash under mower Mower drive belt worn Blades improperly installed Improper blades used Clogged mower deck vent holes from buildup of grass leaves trash around mandrels Headlight s not Switch is OFF working Bulb s or lamp s burned out if so equipped Faulty light switch Loose or damaged wiring Blown fuse Poor grass discharge gt Battery will not Bad battery cell s charge Poor cable connections Faulty regulator if so equipped Faulty alternator Loss of drive Freewheel control in disengaged position Debris on steering plate if equipped Motion drive belt worn damaged or broken Air trapped in transmission during shipment or servicing Axle key missing Engine back Engine throttle control not set between EE when turn half and full speed fast position before ing engine OFF stopping engine Engine dies when 1 Reverse operation system ROS is not ONT tractor is shifted while mower or o
29. 5 63 817 00 05 10 532 19 34 06 532 17 48 73 819 13 20 12 532 19 72 58 532 19 72 59 532 19 92 04 532 19 31 97 532 40 18 72 532 40 83 19 532 19 51 61 873 90 05 00 817 00 06 12 819 13 13 12 532 40 31 49 532 40 31 50 532 41 35 24 874 52 06 36 532 15 29 27 532 41 55 98 532 19 28 70 532 40 84 78 DESCRIPTION Arm Brake Mower Linkage Brake Handle Clutch Cable V Belt Bolt Clutch Asm Cable Screw 5 16 18 Bolt Shoulder Wheel Gauge Washer 13 32 x 1 1 4 x 12 Ga Keeper Belt Eng LH Keeper Belt Eng RH Keeper Belt Pulley Idler Spring Return Cable Clutch Manual w Spr Stud Fastener Nut Lock Hex Flange Screw 3 8 16 x 3 4 Washer 13 32 x 13 16 x 12 Ga Baffle Center Front Baffle Front RH Washer 13 32 x 1 x 1 2 11 Ga Bolt 3 8 16 unc x 2 1 4 Gr 5 Screw Washout Port Mandrel Assembly Includes hous ing shaft assembly and bearing only pulley nut washer and blade bolt washers not included Replacement Mower Complete NOTE component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NUMBER YTH2242 96043010000 PRODUCT NO 960 43 01 00 MOWER LIFT lift tex 22 KEY PART NO 2 3 7 10 87 88 89 90 91 NO 532 42 20 27 532 19 52 81 532 41 15 55 532 19 63 14 532 19 42 09 532 41 07 10 819 19 19 12 532 19 42 08 532 19 51 81 DESCRIPTION Shaft Asm Lift Lever Asm Lift RH Grip Lever Spring Torsion Pin Cotter 7 16 Bow Tie Lock Spring Lift Assist
30. 7 188 189 190 205 206 207 208 209 210 211 213 214 215 216 221 222 225 226 230 231 NO 532 40 31 18 872 11 06 22 532 19 43 21 819 13 32 10 532 19 43 23 532 19 43 17 532 19 43 18 532 12 17 48 532 19 78 67 532 19 78 68 532 19 78 69 532 19 95 92 532 40 09 80 532 12 01 83 532 40 31 19 532 42 12 63 532 40 17 23 532 19 61 31 532 40 31 87 879 21 20 10 532 40 33 19 532 40 15 64 532 18 89 67 532 40 72 87 DESCRIPTION Handle Parking Brake Bolt Spacer Retainer Washer Link Clutch Ground Drive Bellcrank Ground Drive Keeper Bellcrank Ground Drive Washer 25 32 x 1 5 8 x 16 Ga Bracket Mount Latch Cruise Latch Control Cruise Gear Sector Control Cruise Rod Control Cruise Rocker Asm Pedal Control Bearing Nylon Knob Control Cruise Pedal Forward Pad Pedal Reverse Bracket Pulley Idler Retainer Spring Clip Handle Washer 21 32 x 1 1 4 10 Ga Keeper Belt Transaxle Bracket Mount Torque Washer Harden 793 x 1 637 x 060 Idler V Groove 1 688 Offset NOTE All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NUMBER YTH2242 96043010000 PRODUCT NO 960 43 01 00 ENGINE 37 9 29 engine tex bs 2cyl 11 SPARK ARRESTER KIT 34 TRACTOR MODEL NUMBER YTH2242 96043010000 PRODUCT NO 960 43 01 00 ENGINE KEY PART NO NO 2 532 14 97 23 9 532 19 43 20 12 53240 54 71 15 53240 74 89 18 532 4251 62 20 532 17 83 85 21 532 41 63 58 22 532 19 15 96
31. 7 47 59 532 19 47 48 60 873 97 10 00 61 532 19 47 40 62 532 19 47 41 63 817 00 05 12 64 532 19 98 49 66 871 02 07 48 67 532 19 47 37 68 873 90 07 00 69 532 1991 62 70 532 19 61 97 DESCRIPTION Wheel Steering Axle Cast Iron Spindle Asm LH Spindle Asm RH Washer Thrust Washer 25 32 x 1 5 8 x 16 Ga Ring Klip 5304 75 Cap Spindle Washer 25 32 x 1 1 4 x 16 Ga Washer Lock Hcl Spr 3 8 Nut Crown Lock 3 8 24 unf Shaft Steering Plate Steering Adapter Wheel Steering Steering Support Lower Insert Wheel Steering Screw 3 8 16 x 3 4 Gear Sector Plate Washer 9 16 ID x 2 3 8 OD 12 Ga Nut Hex Jam Toplock 1 2 20 unf Washer Hardened 793 1 637 x 060 Bracket Upstop Bolt Shoulder Sector Pivot CFM Washer Thrust Sector Steering Nut Flange Lock 5 8 11 Draglink LH Draglink RH Screw 5 16 18 x 3 4 Retainer Clip Spring Steering Bolt Hex Fghd 7 16 14 x 3 Serr Bushing PM Front Axle Nut Lock Flange 7 16 14 Gr 5 Washer 1 5 x 505 x 118 Bracket Deck Susp Front NOTE All component dimensions given in U S inches 1 inch 25 4 mm 37 TRACTOR MODEL NUMBER YTH2242 96043010000 PRODUCT NO 960 43 01 00 MOWER DECK 42 D man tex LT 33 r3 TRACTOR MODEL NUMBER YTH2242 96043010000 PRODUCT NO 960 43 01 00 MOWER DECK KEY PART NO NO 1 532 41 08 63 2 532 40 55 06 3 532 40 55 07 6 532 19 51 86 7 532 41 63 58 8 532 19 30 03 11 532 40 53 80 13
32. Check for any additional loose parts or cartons and remove BEFORE REMOVING TRACTOR FROM SKID TO CHECK BATTERY See Fig 1 e Lift seat to raised position NOTE If this battery is put into service after month and year indicated on label label is located between terminals charge battery for minimum of one hour at 6 10 amps See BATTERY in Maintenance section of this manual for charging instructions For battery and battery cable installation see RE PLACING BATTERY inthe Service and Adjustments section in this manual Fig 1 SEAT See Fig 2 Sit in seat Liftup adjustment lever and slide seat until a com fortable position is reached which allows you to press clutch brake pedal all the way down Release lever to lock seat in position Fig 2 ASSEMBLY NOTE You may now roll your tractor off the skid Follow the instructions below to remove the tractor from the skid A WARNING Before starting read understand andfollow all instructions in the Operation section of this manual Be sure tractor is in a well ventilated area Be sure the area in front of tractor is clear of other people and objects TO ROLL TRACTOR OFF SKID See Operation section for location and function of controls e Raise attachment lift lever to its highest position Release parking brake by depressing clutch brake pedal e Place freewheel control in transmission disengaged position See TO TRANSPORT in
33. Disengage transmission by placing freewheel control in freewheeling position See TO TRANSPORT in this section of manual e Sitting in the tractor seat start engine After the engine is running move throttle control to slow position Dis engage parking brake Depress forward drive pedal to full forward position hold for five 5 seconds and release pedal Depress reverse drive pedal to full reverse position hold for five 5 seconds and release pedal Repeat this procedure three 3 times NOTE During this procedure there will be no movement of drive wheels The air is being removed from hydraulic drive system e Shut off engine and set parking brake Engage transmission by placing freewheel control in engaged position See TO TRANSPORT in this sec tion of manual Sitting in the tractor seat start engine After the engine is running move throttle control to half 1 2 speed Disengage parking brake Drive tractor forward for approximately five feet then backwards for five feet Repeat this driving procedure three times Your transmission is now purged and now ready for normal operation 13 OWING TIPS Mower should be properly leveled for best mowing performance See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual The left hand side of mower should be used for trim ming Drive so that clippings are discharged onto the area that has been cut Have the cut
34. Remove the drain tube and replace the cap onto to the bottom fitting of the drain valve e Refill engine with oil through oil fill dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCT SPECIFICATIONS section of this manual Use gauge on oil fill cap dipstick for checking level Be sure dipstick cap is tightened securely for accurate reading Keep oil at FULL line on dipstick Tighten cap onto the tube securely when finished ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year See engine manual AIR FILTER Your engine will not run properly using a dirty air filter Ser vice air cleaner more often under dusty conditions CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers ENGINE COOLING SYSTEM To ensure proper cooling make sure the grass screen cooling fins and other external surfaces of the engine are kept clean at all times Every 100 hours of operation more often under extremely dusty dirty conditions remove the blower housing and other cooling shrouds Clean the cooling fins and external surfaces as necessary Ensure the cooling shrouds are reinstalled NOTE Operating the engine with a blocked grass screen dirty or plugged cooling fins and o
35. and reverse operation systems are working properly If your tractor does not function as described repair the problem immediately The engine should not start unless the brake pedal is fully depressed and the attachment clutch control is in the disengaged position CHECK OPERATOR PRESENCE SYSTEM e Whentheengineis running any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine When the engine is running and the attachment clutch is engaged any attempt by the operator to leave the seat should shut off the engine The attachment clutch should never operate unless the operator is in the seat CHECK REVERSE OPERATION ROS SYSTEM When the engine is running with the ignition switch in the engine ON position and the attachment clutch engaged any attempt by the operator to shift into reverse should shut off the engine e When the engine is running with the ignition switch in the ROS ON position and the attachment clutch engaged any attempt by the operator to shift into reverse should NOT shut off the engine ROS ON POSITION ENGINE ON POSITION NORMAL OPERATING Fig 13 15 BLADE CARE For best results mower blades must be kept sharp Replace bent or damaged blades CAUTION Use only a replacement blade ap proved by the manufacturer of your tractor Using a blade not approved by the manu facturer of your tractor is hazardous co
36. ange Engine Oil with oil filter _ we ew Oo S Se we Clean Air Filter Lo Vel l l __ vet __ pcc 11 e _ Lo Lo Ww KL __ __ 1 Change more often when operating under a heavy load or in high ambient temperatures 2 Service more often when operating in dirty or dusty conditions GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence Toreceive full value from the warranty operator must maintain tractor as instructed in this manual Some adjustments will need to be made periodically to properly maintain your tractor At least once a season check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual e Atleast once a year you should replace the spark plug clean or replace air filter and check blades and belts for wear A new spark plug and clean air filter assure proper air fuel mixture and help your engine run better and last longer BEFORE EACH USE e Check engine oil level e Check brake operation e Check tire pressure e Check operator presence and ROS systems for proper operation e Check for loose fasteners 3 Replace blades more often when mowing in sandy soil 14 5 See Cleaning in Maintenance Section 4 Not required if equipped w
37. area to the right of the machine This will result in a more even distribution of clippings and more uniform cutting When mowing large areas start by turning to the right so that clippings will discharge away from shrubs fences driveways etc After one or two rounds mow in the opposite direction making left hand turns until finished See Fig 12 Fig 12 If grass is extremely tall it should be mowed twice to reduce load and possible fire hazard from dried clip pings Make first cut relatively high the second to the desired height Do not mow grass when it is wet Wet grass will plug mower and leave undesirable clumps Allow grass to dry before mowing Always operate engine at full throttle when mow ing to assure better mowing performance and proper discharge of material Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired When operating attachments select a ground speed that will suit the terrain and give best performance of the attachment being used MAINTENANCE BEFORE EACH USE MAINTENANCE SCHEDULE EVERY 8 HOURS EVERY EVERY EVERY EVERY BEFORE 100 SEASON STORAGE HOURS HOURS HOURS Lv wv 11 Ew dE Et ek Check for Loose Fasteners EE Lubrication Chart O T Lubrication Chart EE _ J J l L _ Z EE II Ch
38. battery cable ends with wire brush until bright Coat terminals with grease or petroleum jelly e Reinstall battery See REPLACING BATTERY in the SERVICE AND ADJUSTMENTS section ofthis manual MAINTENANCE V BELTS Check V belts for deterioration and wear after 100 hours of operation and replace if necessary The belts are not adjustable Replace belts if they begin to slip from wear TRANSAXLE COOLING The transmission fan and cooling fins should be kept clean to assure proper cooling Do not attempt to clean fan or transmission while engine is running or while the transmission is hot To prevent pos sible damage to seals do not use high pressure water or steam to clean transaxle e Inspect cooling fan to be sure fan blades are intact and clean e Inspect cooling fins for dirt grass clippings and other materials To prevent damage to seals do not use compressed air or high pressure sprayer to clean cooling fins TRANSAXLE PUMP FLUID The transaxle was sealed at the factory and fluid mainte nance is not required for the life of the transaxle Should the transaxle ever leak or require servicing contact your nearest authorized service center department ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SG SL Select the oil s SAE viscosity grade according to your expected operating temperature SAE VISCOSITY GRADES F 20 0 30 32 40 60 80 100 C 30 20
39. d battery Dirty fuel filter Stale or dirty fuel Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Brake pedal not depressed Attachment clutch is engaged Weak or dead battery Blown fuse Corroded battery terminals Loose or damaged wiring Faulty ignition switch Faulty solenoid or starter Faulty operator presence switch es Weak or dead battery Corroded battery terminals Loose or damaged wiring Faulty solenoid or starter Cutting too much grass too fast Throttle in CHOKE position Build up of grass leaves trash under mower Dirty air filter Low oil level dirty oil Faulty spark plug Dirty fuel filter Stale or dirty fuel Water in fuel Spark plug wire loose 10 Dirty engine air screen fins 1 Dirty clogged muffler 12 Loose or damaged wiring 13 Carburetor out of adjustment 14 Engine valves out of adjustment 15 Worn bent or loose blade 1 Bent blade mandrel 2 Loose damaged part s 3 25 gt gt gasoline and replace fuel filter Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Clean replace air filter Replace spark plug Recharge or replace battery Replace fuel filter Empty fuel tank and refill tank with fresh clean gas
40. d if your lawn appears unevenly cut determine which side of mower is cutting lower With a 3 4 or adjustable wrench turn lift link adjust ment nut A to the left to lower LH side of mower or to the right to raise LH side of mower Turn nut left to lower mower Turn nut right to raise mower Fig 26 NOTE Each full turn of adjustment nut will change mower height about 3 16 e Test your adjustment by mowing some uncut grass and visually checking the appearance Readjust if necessary until you are satisfied with the results PRECISION SIDE TO SIDE ADJUSTMENT See Fig 27 e With all tires properly inflated park tractor on level ground or driveway CAUTION Blades are sharp Protect your hands with gloves and or wrap blade with heavy cloth Raise mower to its highest position At both sides of mower position blade at side and measure the distance A from bottom edge of blade to the ground The distance should be the same on both sides e If adjustment is necessary see step in Visual Adjust ment instructions above Recheck measurements adjust if necessary until both sides are equal FRONT TO BACK ADJUSTMENT See Figs 28 amp 29 IMPORTANT Deck must be level side to side To obtain the best cutting results the mower blades should be adjusted so the front tip is 1 8 to 1 2 lower than the rear tip when the mower is in its highest position
41. e U1R Blade Bolt Torque 45 55 Ft Lbs Oil Capacity Spark Plug Ground Speed MPH Charging System Battery CONGRATULATIONS on your purchase of a new tractor Ithas been designed engineered and manufactured to give you the best possible dependability and performance Should you experience any problem you cannot easily rem edy please contact your nearest authorized servicecenter department We have competent well trained technicians and the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain your tractor properly Always observe the SAFETY RULES CUSTOMER RESPONSIBILITIES Read and observe the safety rules e Follow a regular schedule in maintaining caring for and using your tractor e Follow the instructions under Maintenance and Stor age sections of this owner s manual WARNING This tractor is equipped with an internal com bustion engine and should not be used on or near any un improved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the state of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal law
42. e backside of the grill Close hood INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly stop running or prevent it from starting e Check wiring See electrical wiring diagram in the Repair Parts section TO REPLACE FUSE Replace with 20 amp automotive type plug in fuse The fuse holder is located behind the dash TO REMOVE HOOD AND GRILL ASSEMBLY 566 Fig 35 Raise hood e Unsnap headlight wire connector e Standinfrontoftractor Grasp hood at sides tilttoward engine and lift off of tractor e To replace reverse above procedure de HEADLIGHT WIRE CONNECTOR 23 TRANSMISSION REMOVAL REPLACEMENT Should your transmission require removal for service or replacement it should be purged after reinstallation and before operatingthetractor See PURGE TRANSMISSION in the Operation section of this manual ENGINE TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary If adjustment is nec essary see engine manual TO ADJUST CHOKE CONTROL The choke control has been preset at the factory and adjust ment should not be necessary If adjustment is necessary See engne manual TO ADJUST CARBURETOR Your carburetor is not adjustable If your engine does not operate properly due to suspected carburetor problems take your tractor to an authorized service center for repair and or adjustment STORAGE
43. e the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments Save this manual for future reference Our tractors conform to the applicable safety standards of the American National Standards Institute A ATTACHMENT LIFT LEVER Used to raise and lower the mower or other attachments mounted to your tractor B BRAKE PEDAL Used for braking the tractor and starting the engine C PARKING BRAKE Locks clutch brake pedal into the brake position D THROTTLE CHOKE CONTROL Used for starting and controlling engine speed E ATTACHMENT CLUTCH LEVER Used to engage the mower blades or other attachments mounted to your tractor F IGNITION SWITCH Used for starting and stopping the engine G REVERSE OPERATION SYSTEM ROS ON POSITION Allows operation of mower or other powered attachment while in reverse H LIGHT SWITCH Turns the headlights on and off J CRUISE CONTROL LEVER Used to set forward movement of tractor at desired speed without holding the forward drive pedal K FORWARD DRIVE PEDAL Used for forward move ment of tractor L REVERSE DRIVE PEDAL Used for reverse move ment of tractor M FREEWHEEL CONTROL Disengages transmission for pushing or slowly towing the tractor with the engine off N CHOKE CONTROL Used when starting a cold engine P SERVICE REMINDER HOUR METER Indicates when service is required for the engine a
44. equipment with a portable container rather than from a gasoline dispenser nozzle Keep the nozzle in contact with the rim ofthe fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device If fuel is spilled on clothing change clothing immedi ately Never overfill fuel tank Replace gas cap and tighten securely SAFETY RULES Safe Operation Practices for Ride On Mowers GENERAL SERVICE Never operate machine in closed area Keep all nuts and bolts tight to be sure the equipment is in safe working condition Never tamper with safety devices Check their proper operation regularly Keep machine free of grass leaves or other debris build up Clean oil or fuel spillage and remove any fuel soaked debris Allow machine to cool before storing If you strike a foreign object stop and inspect the machine Repair if necessary before restarting Never make any adjustments or repairs with the engine running Check grass catcher components and the discharge chute frequently and replace with manufacturer s rec ommended parts when necessary Mower blades are sharp Wrap the blade or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as required Maintain or replace safety and instruction labels as necessary Be sure the area is clear of bystanders before operat ing Stop machine if anyone enters the area
45. ere overinflated at the factory v Be sure mower deck is properly leveled side to side front to rear for best cutting results Tires must be properly inflated for leveling v Check mower and drive belts Be sure they are routed properly around pulleys and inside all belt keepers Check wiring See that all connections are still secure and wires are properly clamped 4 Before driving tractor be sure freewheel control is in transmission engaged position see TO TRANS PORT in the Operation section of this manual WHILE LEARNING HOW TO USE YOUR TRACTOR PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS 4 Engine oil is at proper level 4 Fuel tank is filled with fresh clean regular unleaded gasoline Become familiar with controls their location and function Operate them before you start the engine Be sure brake System is in safe operating condition Be sure Operator Presence System and Reverse Op eration System ROS are working properly See the Operation and Maintenance sections in this manual itis importantto purge the transmission before operat ing your tractor for the first time Follow proper start ing and transmission purging instructions See TO START ENGINE and PURGE TRANSMISSION in the Operation section of this manual OPERATION These symbols may appear on your tractor or in literature supplied with the product Learn and understand their meaning R N H LNS e
46. il with gasoline Purchase fuel in quantities that can be used within 30 days to assure fuel freshness CAUTION Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame IMPORTANT WHEN OPERATING IN TEMPERATURES BELOW 32 F 0 C USE FRESH CLEAN WINTER GRADE GASOLINE TO HELP ENSURE GOOD COLD WEATHER STARTING CAUTION Alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system ofan engine while storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer Drain the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season See Storage Instructions for additional information Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur 12 TO START ENGINE See Fig 3 When starting the engine for the first time or if the engine has run out of fuel it will take extra cranking time to move fuel from the tank to the engine e Besurefreewheel controlis inthe transmission engaged position e Sit on seat in operating position depress brake pedal and set parking brake e Move attachment clutch to DISENGAGED position e Move throttle control to fast position e choke control out for a cold engine start attempt F
47. in axle groove Replace axle cover NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion WASHERS RETAINING RING AXLE COVER SQUARE KEY _______ WHEEL ONLY Fig 32 FRONT WHEEL TOE IN CAMBER Your new tractor front wheel toe in and camber is set at the factory and is normal The front wheel toe in and camber are not adjustable If damage has occurred to affect the factory set front wheel toe in or camber contact a qualified service center TO START ENGINE WITH A WEAK BATTERY See Fig 33 WARNING Lead acid batteries generate explosive gases Keep sparks flame and smoking materials away from batteries Always wear eye protection when around batteries If your battery is too weak to start the engine it should be recharged See BATTERY in the MAINTENANCE sec tion of this manual If jumper cables are used for emergency starting follow this procedure IMPORTANT YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT SYSTEM THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES TO ATTACH JUMPER CABLES Connect one end of the RED cable to the POSITIVE terminal of each battery A B taking care not to short against tractor chassis e Connectone end ofthe BLACK cable to the NEGATIVE terminal C of fully cha
48. ing speed on hills e If stopping is absolutely necessary push brake pedal quickly to brake position and engage parking brake e Torestart movement slowly release parking brake and brake pedal Slowly depress appropriate drive pedal to slowest set ting Make all turns slowly CAUTION Do not drive up or down hills with slopes greater than 15 and do not drive across any slope 11 TO TRANSPORT See Figs 3 and 11 When pushing or towing your tractor be sure to disengage transmission by placing freewheel control in freewheeling position Free wheel control is located at the rear drawbar of tractor e JhRaiseattachmentliftto highest position with attachment lift control Pull freewheel control out and down into the slot and release so it is held in the disengaged position Do not push or tow tractor at more than two 2 MPH To reengage transmission reverse above procedure NOTE To protect hood from damage when transporting your tractor on a truck or a trailer be sure hood is closed and secured to tractor Use an appropriate means of tying hood to tractor rope cord etc TRANSMISSION ENGAGED TRANSMISSION DISENGAGED Fig 11 TOWING CARTS AND OTHER ATTACHMENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your trac tor Use common sense when towing Too heavy of a load while on a slope is dangerous Tires can lose traction
49. inted in the U S A
50. into cylinder s Turm ignition key to START position for a few seconds to distribute oil e Replace with new spark plug s OTHER Do not store gasoline from one season to another Replace your gasoline can if your can starts to rust Rust and or dirt in your gasoline will cause problems e If possible store your tractor indoors and cover it to give protection from dust and dirt e Cover your tractor with a suitable protective cover that does not retain moisture Do not use plastic Plastic cannot breathe which allows condensation to form and will cause your tractor to rust IMPORTANT NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM PROBLEM Will not start Hard to start Engine will not turn over Engine clicks but will not start Loss of power Excessive vibration CAUSE 1 2 3 4 5 6 8 9 CON OO Op TROUBLESHOOTING CORRECTION Out of fuel 1 Fill fuel tank Engine not CHOKED properly 2 See TO START ENGINE in Operation section Engine flooded 3 Wait several minutes before attempting to start Bad spark plug 4 Replace spark plug Dirty air filter 5 Clean replace air filter Dirty fuel filter 6 Replace fuel filter Water in fuel 7 Empty fuel tank and carburetor refill tank with fresh Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment 1 Dirty air filter Bad spark plug Weak or dea
51. ith maintenance free battery LUBRICATION CHART SPINDLE ZERK SPINDLE ZERK FRONT WHEEL BEARING BEARING D STEERING 6 ENGINE SECTOR GEAR TEETH D General Purpose Grease Refer to Maintenance ENGINE Section IMPORTANT DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF LUBRICATING BEARINGS IF YOU FEEL THEY MUST BE LUBRICATED USE ONLY A DRY POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY MAINTENANCE TRACTOR Always observe safety rules when performing any maintenance BRAKE OPERATION If tractor requires more than five 5 feet to stop at highest speed in highest gear on a level dry concrete or paved surface then brake must be checked and adjusted See TO CHECK BRAKE in the Service and Adjustments section of this manual TIRES Maintain proper air pressure in all tires See the sides of tires for proper PSI e Keep tires free of gasoline oil or insect control chemicals which can harm rubber e Avoid stumps stones deep ruts sharp objects and other hazards that may cause tire damage NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM ROS See Fig 13 Be sure operator presence
52. mower BELT INSTALLATION e Work belt around both mandrel pulleys and idler pulleys e sure belt is in all pulley grooves and inside all belt guides e Install mower See TO INSTALL MOWER in this section of manual MANDREL g IDLER PULLEY PULLEYS MANDREL PULLEY Fig 30 TO CHECK BRAKE If tractor requires more than five 5 feet to stop at highest speed in highest gear on a level dry concrete or paved surface then brake must be serviced You may also check brake by e Park tractor on a level dry concrete or paved surface depress brake pedal all the way down and engage parking brake e Disengage transmission by placing freewheel control in transmission disengaged position Pull freewheel control out and into the slot and release so it is held in the disengaged position The rear wheels must lock and skid when you try to manu ally push the tractor forward If the rear wheels rotate then the brake needs to be serviced Contact qualified Service center 21 TO REPLACE MOTION DRIVE BELT See Fig 31 Park the tractor on level surface Engage parking brake For assistance there is a belt installation guide decal on bottom side of left footrest BELT REMOVAL Remove mower See TO REMOVE MOWER section in this manual NOTE Observe entire motion drive belt and position of all belt guides and keepers Remove belt from stationary idler and clutching idler B
53. nd mower OPERATION The operation of any tractor can result in foreign objects thrown into the eyes which can result in severe eye damage Always wear safety glasses or eye shields while operating FORESIGHT IS BETTER THAN NO SIGHT your tractor or performing any adjustments or repairs We recommend standard safety glasses or a wide vision safety mask worn over spectacles HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE See Fig 4 Your tractor is equipped with an operator presence sens ing switch When engine is running any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine Depress brake pedal B all the way down and hold Pull parking brake lever C up and hold release pres sure from brake pedal B then release parking brake lever Pedal should remain in brake position Make sure parking brake will hold tractor secure Fig 4 STOPPING See Fig 5 MOWER BLADES To stop mower blades place attachment clutch control in the DISENGAGED position een ATTACHMENT CLUTCH LEVER CLUTCH LEVER ATTACHMENT DISENGAGED ENGAGED Fig 5 GROUND DRIVE To stop ground drive depress brake pedal into full BRAKE position IMPORTANT FORWARD AND REVERSE DRIVE PEDALS RETURN TO NEUTRAL POSITION WHEN NOT DEPRESSED ENGINE Move throttle control D between half and full speed fast position
54. ne Never allow children to operate the machine Use extra care when approaching blind corners shrubs trees or other objects that may block your view of a child IV TOWING Tow only with a machine that has a hitch designed for towing Do not attach towed equipment except at the hitch point Follow the manufacturer s recommendation for weight limits for towed equipment and towing on slopes Never allow children or others in or on towed equipment On slopes the weight of the towed equipment may cause loss of traction and loss of control Travel slowly and allow extra distance to stop V SERVICE SAFE HANDLING OF GASOLINE To avoid personal injury or property damage use extreme carein handling gasoline Gasoline is extremely flammable and the vapors are explosive Extinguish all cigarettes cigars pipes and other Sources of ignition Use only approved gasoline container Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling Never fuel the machine indoors Never store the machine or fuel container where there is an open flame spark or pilotlight such as on a water heater or other appliances Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner Always place containers on the ground away from your vehicle when filling Remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possible then refuel such
55. nt clutch control CAUTION Do not operate the mower without either the entire grass catcher on mowers So equipped or the deflector shield S in place See Fig 10 OPERATION REVERSE OPERATION SYSTEM ROS Your tractor is equipped with a Reverse Operation System ROS Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS ON position A WARNING Backing up with the attachment clutch en gaged while mowing is strongly discouraged Turning the ROS ONT to allow reverse operation with the attachment clutch engaged should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged Do not mow in reverse unless absolutely necessary USING THE REVERSE OPERATION SYSTEM Only use if you are certain no children or other bystanders will enter the mowing area Depress brake pedal all the way down e With engine running turn ignition key counterclockwise to ROS ON position down and behind before and while backing Slowly depress reverse drive pedal to start movement When use of the ROS is no longer needed turn the ignition key clockwise to engine ON position ROS ON POSITION ENGINE ON POSITION NORMAL OPERATING TO OPERATE ON HILLS A e Choose the slowest speed before starting up or down hills e Avoid stopping or chang
56. or a warm engine start attempt the choke control may not be needed NOTE Before starting read the warm and cold starting procedures below Insert key into ignition and turn key clockwise to START position and release key as soon as engine starts Do not run starter continuously for more than fifteen seconds per minute If the engine does not start after several attempts push choke control in wait a few minutes and try again If engine still does not start pull the choke control out and retry WARNI WEATHER STARTING 50 F 10 C and above When engine starts slowly push choke control in until the engine begins to run smoothly Ifthe engine starts to run roughly pull the choke control out slightly for a few seconds and then continue to push the control in slowly The attachments and ground drive can now be used If the engine does not accept the load restart the engine and allow it to warm up for one minute using the choke as described above COLE WEATHER STARTING 50 F 10 C and below When engine starts slowly push choke control in until the engine begins to run smoothly Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load until the choke control is fully in If the engine starts to run roughly pull the choke control out slightly for a few seconds and then continue to push the control in slowly This may require an engine warm up period from several seconds to
57. oss engine power will be lower and is affected by among other things ambi ent operating conditions and engine to engine variability Given both the wide array of products on which engines are placed and the variety of environmental issues applicable to operating the equipment the gas engine will not develop the rated gross power when used in a given piece of power equipment actual on site or net power This difference is due to a variety of factors including but not limited to accessories air cleaner exhaust charging cooling carburetor fuel pump etc application limitations ambient operating conditions temperature humidity altitude and engine to engine variability Due to manufacturing and capacity limitations Briggs amp Stratton may substitute an engine of higher rated power for this Series engine 35 TRACTOR MODEL NUMBER YTH2242 96043010000 PRODUCT NO 960 43 01 00 STEERING ASSEMBLY Steering tex HUSQHR 1 r1 UU ma 36 TRACTOR MODEL NUMBER YTH2242 96043010000 PRODUCT NO 960 43 01 00 STEERING ASSEMBLY KEY PART NO NO 1 532 41 64 80 2 532 19 59 68 4 532 40 30 87 5 532 40 30 88 6 532 12 49 31 7 532 12 17 48 8 812 00 00 29 9 532 12 12 32 13 532 12 17 49 14 810 04 06 00 15 873 54 06 00 16 532 40 82 19 19 532 19 47 29 21 532 18 67 37 22 532 42 05 37 26 532 41 59 87 28 817 00 06 12 35 532 19 47 32 45 819 1838 12 51 873 94 08 00 53 532 18 89 67 57 532 40 74 65 58 532 19 4
58. perating near or crossing roadways Use extra care when loading or unloading the machine into a trailer or truck Always wear eye protection when operating machine Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury Follow the manufacturer s recommendation for wheel weights or counterweights Keep machine free of grass leaves or other debris build up which can touch hot exhaust engine parts and burn Do not allow the mower deck to plow leaves or other debris which can cause build up to occur Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool before storage ll SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death Operation on all slopes requires extra caution you cannot back up the slope or if you feel uneasy on it do not mow it Mow up and down slopes not across Watch for holes ruts bumps rocks or other hidden objects Uneven terrain could overturn the machine Tall grass can hide obstacles Choose a low ground speed so that you will not have to stop or shift while on the slope Do not mow on wet grass Tires may lose traction Always keep the machine in gear when going down slo
59. pes Do not shift to neutral and coast downhill Avoid starting stopping or turning on a slope If the tires lose traction disengage the blades and proceed slowly straight down the slope Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction which could cause the machine to roll over Use extra care while operating machine with grass catchers or other attachments they can affect the stability of the machine Do no use on steep slopes Do not try to stabilize the machine by putting your foot on the ground Do not mow near drop offs ditches or embankments The machine could suddenly roll over if a wheel is over the edge or if the edge caves in CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them Keep children out ofthe mowing area and in the watchful care of a responsible adult other than the operator Be alert and turn machine off if a child enters the area Before and while backing look behind and down for small children Never carry children even with the blades shut off They may fall off and be seriously injured or interfere with safe machine operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machi
60. position Roll belt off engine pulley M and belt keepers G Remove retainer spring slide collar L off and push housing guide P out of bracket Remove clutch cable spring from idler arm Disconnect front link E from mower remove retainer spring and washer Go to either side of mower and disconnect mower suspension arm A from chassis pin B and rear lift link C from rear mower bracket D remove retainer springs and washers CAUTION AFTER REAR LIFT LINKS ARE DISCONNECTED THE ATTACH MENT LIFT LEVER WILL BE SPRING LOADED HAVE A TIGHT GRIP ON LIFT LEVER WHEN CHANGING POSITION OF THE LEVER Slide mower out from under right side of tractor 18 IMPORTANT IF AN ATTACHMENT OTHER THAN THE MOWER IS TO BE MOUNTED ON THE TRACTOR REMOVE THE FRONT LINK E AND REAR LIFT LINKS C FROM TRACTOR AND HOOK THE CLUTCH SPRING Q INTO THE CABLE GUIDE ON FRONT EDGE OF LOWER DASH TO INSTALL MOWER See Fig 20 25 Be sure tractor is on level surface and engage parking brake Lower attachment lift lever to its lowest position CAUTION LIFT LEVER IS SPRING LOADED HAVE A TIGHT GRIP ON LIFT LEVER LOWER IT SLOWLY AND ENGAGE IN LOWEST POSITION NOTE Be sure mower side suspension arms A are point ing forward before sliding mower under tractor Slide mower under tractor until it is centered under tractor 03042tex SERVICE AND ADJUSTMENTS ATTACH MOWER SIDE SUSPENSION ARMS
61. r cooling shrouds removed will cause engine damage due to overheating SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation whichever occurs first Spark plug type and gap setting are shown in PRODUCT SPECIFICATIONS section of this manual MAINTENANCE MUFFLER Inspect and replace corroded muffler and spark arrester if equipped as it could create a fire hazard and or damage IN LINE FUEL FILTER See Fig 17 The fuel filter should be replaced once each season If fuel filter becomes clogged obstructing fuel flow to carburetor replacement is required e Withengine cool removefilterand plug fuel line sections Place new fuel filter in position in fuel line with arrow pointing towards carburetor Be sure there are no fuel line leaks and clamps are properly positioned Immediately wipe up any spilled gasoline FUEL FILTER Fig 17 CLEANING Clean engine battery seat finish etc of all foreign matter e Clean debris from steering plate Debris can restrict clutch brake pedal shaft movement causing belt slip and loss of drive CAUTION PINCH POINTS STEERING SYSTEM DASH FENDER AND MOWER NOT SHOWN Fig 18 Keep finished surfaces and wheels free of all gasoline oil etc e Protect painted surfaces with automotive type wax We do not recommend using a garden hose or pressure washer to clean your tractor unles
62. rged battery e Connect the other end of the BLACK cable D to good chassis ground away from fuel tank and battery 22 TO REMOVE CABLES REVERSE ORDER BLACK cable first from chassis and then from the fully charged battery RED cable last from both batteries FULLY PPARGED EAK DEAD BATTERY BATTER Fig 33 REPLACING BATTERY See Fig 34 WARNING Do not short battery termi nals by allowing a wrench or any other object to contact both terminals at the same time Before connecting battery remove metal bracelets wristwatch bands rings etc Positive terminal must be connected first to prevent sparking from accidental grounding Lift seat pan to raised position e Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor Install new battery with terminals in same position as old battery Firstconnect RED battery cable to positive terminal with bolt and nut as shown Tighten securely Slide terminal cover over terminal e Connect BLACK grounding cable to negative ter minal with remaining bolt and nut Tighten securely Lower seat pan SEAT PAN TERMINAL COVER POSITIVE RED NEGATIVE BLACK CABLE SERVICE AND ADJUSTMENTS TO REPLACE HEADLIGHT BULB Raise hood e Pullbulbholderoutofthe hole in the backside ofthe grill e Replace bulb in holder and push bulb holder securely back into the hole in th
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64. s apply on federal lands A spark arrester for the muffler is available through your nearest authorized service center department See REPAIR PARTS section of this manual TABLE OF CONTENTS SAFETY RULES esent 2 3 PRODUCT SPECIFICATIONS ee 4 CUSTOMER RESPONSIBILITIES 4 ASSEMBLY EE 5 6 innata inani anne rnt 7 13 MAINTENANCE SCHEDULE 14 MAINTENANCE eren 14 17 SERVICE AND ADJUSTMENTS 18 23 STORAGE 24 TROUBLESHOOTING eene 25 26 REPAIR PARTS niais 27 42 UNASSEMBLED PARTS Slope Sheet 2 Keys a A ASSEMBLY Your new tractor has been assembled atthe factory with the exception of those parts left unassembled for shipping purposes TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier Standard wrench sizes are listed 1 1 2 wrench Tire pressure gauge 2 7 16 wrenches Utility knife Pliers When right or left hand is mentioned in this manual it means when you are in the operating position seated behind the steering wheel TOREMOVETRACTOR FROM CARTON UNPACK CARTON e Remove all accessible loose parts and parts cartons from carton e Cut along dotted lines on all four panels of carton Remove end panels and lay side panels flat e
65. s left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope you want to measure 4 Compare the angle of the fold with the slope of the hill 43 800 69282 ON enopeu 1 15 GEL VNHVAOSRH 1 ul 10 29 008 6ullleo Aq euoudejei eui jo eur peleool Alleuuou eq ueo eureAbsnp pezuouine uy siy Aq jou pue dn yord esuedxe sJeuwo out 16 Jsnw eu eunjrej 10 jeuomejedo eui jo 08 uey Jet ou Aja e pezuouine ue ol eq eq ol jonpoud ueueN SU Jo 1jeueq eu ulelqo 6ullles jo pue pue eues paseyoind 0019 514 5 AueJeN ureiqo ol Ul pezuouine ol pajuasaid eq snu eseuoind jo Joold 5 1500 ol pue y ol JepJo ul eseuoind jo eui SAep 01 eq pinoys pleo siu uedujo
66. s the engine and trans mission are covered to keep water out Water in engine or transmission will shorten the useful life of your tractor Use compressed air or a leaf blower to remove grass leaves and trash from tractor and mower DECK WASHOUT PORT See Fig 30 Your tractor s deck is equipped with a washout port on its surface as part of its deck wash system It should be utilized after each use 1 Drive the tractor to a level clear spot on your lawn near enough to a water spigot for your garden hose to reach IMPORTANT Make certain the tractor s discharge chute is directed AWAY from your house garage parked cars etc Remove bagger chute or mulch cover if attached 2 Make sure the attachment clutch control is in the DISENGAGED position set the parking brake and stop the engine 3 Thread the nozzle adapter packaged with yourtractor s Operator s Manual onto the end of your garden hose 4 Pull back the lock collar of the nozzle adapter and push the adapter onto the deck washout port at the left end of the mower deck Release the lock collar to lock the adapter on the nozzle HOSE NOZZLE ADAPTER WASHOUT IMPORTANT Tug hose ensuring connection is secure 5 Turn the water on 6 While sitting in the operator s position on the tractor re start the engine and place the throttle lever in the Fast position IMPORTANT Recheck the area making certain the area is Clear 7 Move the tractor
67. t with battery terminals f battery is removed from tractor for storage do not store battery directly on concrete or damp surfaces 24 ENGINE FUEL SYSTEM IMPORTANT ITISIMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOL OR METHANOL CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATIONAND FORMATION OF ACIDS DURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE e Empty the fuel tank by starting the engine and let it run until the fuel lines and carburetor are empty e Never use engine or carburetor cleaner products the fuel tank or permanent damage may occur Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in minimizing the formation offuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor Do not empty the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drainoil with engine warm and replace with clean engine oil See ENGINE inthe Maintenance section of this manual CYLINDER S e Remove spark plug s Pour one ounce of oil through spark plug hole s
68. the Operation section of this manual e Roll tractor forward off skid Remove banding holding the deflector shield up against tractor Continue with the instructions that follow CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes Correct tire pressure is important for best cutting performance Reduce tire pressure to PSI shown on tires CHECK DECK LEVELNESS For best cutting results mower housing should be prop erly leveled See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual Verify that the belts are routed correctly CHECK BRAKE SYSTEM After you learn howto operate your tractor check to see that the brake is operating properly See TO CHECK BRAKE in the Service and Adjustments section of this manual CHECKLIST BEFORE YOU OPERATE YOUR NEW TRACTOR WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT PLEASE REVIEW THE FOLLOWING CHECKLIST assembly instructions have been completed wy No remaining loose parts in carton V Battery is properly prepared and charged Seatis adjusted comfortably and tightened securely 4 All tires are properly inflated For shipping purposes the tires w
69. the instructions to operate the machine Clear the area of objects suchas rocks toys wire etc which could be picked up and thrown by the blades Be sure the area is clear of bystanders before operating Stop machine if anyone enters the area Never carry passengers Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing Never direct discharged material toward anyone Avoid discharging material against a wall or obstruction Material may ricochet back toward the operator Stop the blades when crossing gravel surfaces Donotoperate machine withoutthe entire grass catcher discharge chute or other safety devices in place and working SAFETY RULES Safe Operation Practices for Ride On Mowers DANGER THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH A Slow down before turning Never leave a running machine unattended Always turn off blades set parking brake stop engine and remove keys before dismounting Disengage blades when not mowing Shut off engine and wait for all parts to come to a complete stop before cleaning the machine removing the grass catcher or unclogging the discharge chute Operate machine only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when o
70. ther attachment engaged into reverse 26 CORRECTION 1 or PON ovd om poo woe oocouomomromc Check wiring switches and connections If not corrected contact an authorized service center department Replace blade Tighten blade bolt Level mower deck Clean underside of mower housing Replace blade mandrel Clean around mandrels to open vent holes Remove obstruction Replace mower drive belt Replace idler pulley Replace blade mandrel Place throttle control in FAST position Shift to slower speed Allow grass to dry before mowing Level mower deck Check tires for proper air pressure Replace blade Tighten blade bolt Clean underside of mower housing Replace mower drive belt Reinstall blades sharp edge down Replace with blades listed in parts manual Clean around mandrels to open vent holes Turn switch ON Replace bulb s or lamp s Check replace light switch Check wiring and connections Replace fuse Replace battery Check clean all connections Replace regulator Replace alternator Place freewheel control in engaged position See CLEANING in the maintenance section Replace motion drive belt Purge transmission Install axle key at rear wheel See TO REMOVE WHEEL in the Service and Adjustments section Move throttle control between half and full speed fast position before stopping engine Turn ignition key to ROS
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72. uld damage yourtractor and void your warranty BLADE REMOVAL See Fig 14 e Raisemowertohighestpositiontoallow accesstoblades NOTE Protect your hands with gloves and or wrap blade with heavy cloth Remove blade bolt by turning counterclockwise e Install new or resharpened blade with stamped THIS SIDE UP facing deck and mandrel assembly IMPORTANT TOENSUREPROPERASSEMBLY CENTERHOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY e Install and tighten blade bolt securely 45 55 Ft Lbs torque IMPORTANT SPECIAL BLADE BOLT HEAT TREATED MANDREL ASSEMBLY BLADE BOLT SPECIAL CENTER HOLE Fig 14 BATTERY Yourtractor has a battery charging system which is sufficient for normal use However periodic charging of the battery with an automotive charger will extend its life Keep battery and terminals clean Keep battery bolts tight Keep small vent holes open Recharge at 6 10 amperes for 1 hour NOTE Theoriginal equipment battery on yourtractor is main tenance free Do not attemptto open or remove caps or cov ers Adding or checking level of electrolyte is not necessary TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to leak power Raise seat Disconnect BLACK battery cable first then RED bat tery cable and remove battery from tractor Rinse the battery with plain water and dry e Cleanterminals and
73. with the ground and cause you to lose control of your tractor SERVICE REMINDER HOUR METER Service reminder shows the total number of hours engine has run and flashes to indicate that the engine or mower needs servicing When service is required the service reminder will flash for two hours To service engine and mower see the Maintenance section of this manual NOTE Service reminder runs when the ignition key is in any position but STOP For accurate reading be sure key remains in the STOP position when engine is not running OPERATION BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped from the factory already filled with summer weight oil e Check engine oil with tractor on level ground e Removeoilfill cap dipstick and wipe clean reinsert the dipstick and screw cap tight wait for a few seconds remove and read oil level If necessary add oil until FULL mark on dipstick is reached Do not overfill e For cold weather operation you should change oil for easier starting See OIL VISCOSITY CHART in the Maintenance section of this manual To change engine oil see the Maintenance section in this manual ADD GASOLINE Fill fuel tank to bottom of filler neck Do not overfill Use fresh clean regular unleaded gasoline with a minimum of 87 octane Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life Do not mix o
74. wly depress forward or reverse L drive pedal to begin movement Ground speed increases the further down the pedal is depressed OPERATION TO USE CRUISE CONTROL J See Fig 7 The cruise control feature can be used for forward travel only Fig 7 SYSTEM CHARACTERISTICS The cruise control should only be used while mowing or transporting on relatively smooth straight surfaces Other conditions such as trimming at slow speeds may cause the cruise control to disengage Do not use the cruise control on slopes rough terrian or while trimmimg or turning With forward drive pedal depressed to desired speed pull cruise control lever J up and hold while lifting your foot off the pedal then release the lever To disengage the cruise control depress the brake pedal or tap on forward drive pedal TO ADJUST MOWER CUTTING HEIGHT See Fig 8 The position of the attachment lift lever A determines the cutting height Fig 8 Put attachment lift lever in desired cutting height slot The cutting height range is approximately 1 to 4 The heights are measured from the ground to the blade tip with the engine not running These heights are approximate and may vary depending upon soil conditions height of grass and types of grass being mowed The average lawn should be cut to approximately 2 1 2 during the cool season and to over 3 during hot months For healthier and better looking lawns mow often and after

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