Husqvarna DS160C User's Manual
Contents
1. Vacuum Quick Disconnect gt a Y 1 LA Feed Handle Back Support a a E Assembly Removable Vacuum Cap Removable Base Plate w Integrated Vacuum 11 Operation Positions The drill stand can be used for drilling ceilings floors and walls Individual safety instructions for each area of applications as described in the following chapters must be observed and complied with The three main drilling directions area of application are Floor position The feed direction is vertical and downward Wall position The feed direction is horizontal Overhead position The feed direction is vertical and upwards A Floor Positions A falling core can cause serious injury The danger zone underneath the drilling area must be sealed off and the core must be supported Pi Position Before drilling into a wall the operator must ensure that there are no obstructions at the exit point and that there is no risk of injury A Overhead Drilling It is not permitted to secure the drill by means of the vacuum plate when carrying out overhead drilling Follow local codes for anchoring overhead Overhead drilling may only be carried out if a water collector and vacuum collection system is used During overhead drilling only use impact anchors suitable for zones subject to tensile force AN Anale Drilling When angle drilling always work at low drilling pressure until the drill bit is completely engaged 12 Fastening the D2. H Husqvarna DS160C Manuel d utilisation et d entretien Foreuse de chantier Manual de Instrucciones Taladradora de obra Betriebs und Wartungsanleitung Baustellen Bohrmaschine Manual de Instrucoes Perfuradora de obra Manuale di Istruzioni Trapanatrice da cantiere Operating Instructions Drilling Machine Gebruiksaanwijzing Verplaatsbare Boormachine Bruksanvisning och Underhallsmanual Borrmaskin P N 541404170 8 2006 DECLARATION OF CONFORMITY WITH EUROPEAN DIRECTIVES DECLARACI N DE CONFORMIDAD CON LAS DIRECTIVAS EUROPEAS D CLARATION DE CONFORMIT AUX DIRECTIVES EUROPEENNES MANUFACTURER herewith declares that the machine designed hereunder EL FABRICANTE declara que la m quina descrita a continuaci n LE FABRICANT d clare que la machine d sign e ci dessous DS160C HUSQVARNA CONSTRUCTION PRODUCTS NORTH AMERICA 17400 West 119th Street Olathe Kansas 66061 USA HUSQVARNA CONSTRUCTION PRODUCTS 433 81 Partille SWEDEN conforms to the modified MACHINES Directive 98 37 CE the LOW VOLTAGE Directive 73 23 CEE the EMC Directive 89 336 CEE in accordance with European standards EN 50081 1 and EN 55022 and the NOISE Directive 2000 14 CEE in accordance with European standards EN ISO 3744 conforma a las MAQUINAS Directivo de modificadas 98 37 CE el VOLTAJE BAJO Directivo 73 23 CEE el Directivo EMC 89 336 CEE en acuerdo con el est ndar de Europa EN 50081 1 y E
3. angle and drill depth indicator decal Rigid drill collar motor mount Brass inserts for leveling bolts Precision rack and pinion drive 5 Handling Transport Remove the diamond core bit from the drill motor Remove the motor from the carriage assembly Lower the carriage to the base and lock the brake The transport wheels enable the drill stand to be moved easily Tilt the drill stand backwards and hold the handle at the top of the column To avoid damaging the motor shaft the motor must not be carried or moved by the shaft whether or not it is fitted with a drill or extension If the base is to be used as a vacuum mount do not move the drill stand laterally or damage and tearing away the vacuum seal may result To avoid deforming the seal remove the seal when vacuum is not in use 6 Inspection Before Starting Up Please read the instructions for use prior to operating the machine for the first time A The working area must be completely cleared well lit and all safety hazards removed no water or dangerous objects in the vicinity The use of ear protection is mandatory e The operator must wear protective clothing appropriate to the work he is doing We D recommend that this includes both eye and ear protection E Any person not involved in the work should leave the working area E od a Use core bits which are suitable for the work to be done 7 Fitting and Removing the Motor Unplug the mot
4. 04130 541404035 541404152 541404039 541404036 541404131 541404102 541404038 541404129 541404032 541404152 541404154 Qty ma AAN BPN ONN HBB HNN HN gt NJ gt a Aa WI gt Comments Complete Complete 18 N E H se A 4 b a r Item WO J 0 U1 UW N gt gt Description Column M3x8 Socket Head Flat Head Screw Depth Measurement Decal Angle Measurement Decal Wear Plate Rack M4x8 Socket Head Capscrew Carriage Stop M6x25 Socket Head Capscrew Column Spacer M8x90 Socket Head Capscrew Part Number 541404050 541404137 541404054 541404055 541404052 541404051 541404135 541404053 541404136 541404081 541404151 Qty N gt gt gt gt 0 BRN N Comments 19 Description Roller Spacer Bearing 12mmI D x24mm0O D x6mm Part Number 541404037 541404036 541404034 Comments 20 e a UY Item Description Part Number Qty Comments 1 Angle Support Member 541404062 2 2 Angle Support Spacer 541404064 1 3 T Washer Retainer 541404065 1 4 M6x20 Flat Socket Head Screw 541404138 2 5 M8 Socket Head Shoulder Screw 541404139 2 6 Angle Support Bushing 541404063 2 21 Item V1 L UW N Description Knob w Stud 1 8 NPT Male Fitting Ball Detent Vacuum Cap Vacuum Cap Gasket Part Number 541404073 5
5. 41404071 541404072 541404785 541404070 Qty Nx Comments 22 HUSQVARNA CONSTRUCTION PRODUCTS Product Limited Warranty Equipment manufactured by Husqvarna Construction Products is warranted to be free from defects in material and workmanship if operated properly without abuse or negligence in normal service applications for a period of two 2 years from date of purchase by the original consumer purchaser Keep all payment records bill of sale delivery slip The date on these records establishes the warranty period Should warranty service be required you must show proof of purchase If proof of purchase cannot be supplied the warranty period will determined from the date of manufacture of the product All warranty claims will be determined after inspection at a designated facility Write or call Husqvarna at 17400 W 119th Street Olathe KS 66061 800 365 5040 for instructions The customer must prepay the freight and absorb any labor expense required to return or replace a product submitted to Husqvarna for warranty consideration Husqvarna will pay return shipping expenses for repaired or approved replacement products Under no circumstances will Husqvarna be responsible for incidental or consequential damages The responsibility of Husqvarna under this warranty is limited to the repair or replace ment at our option of defective parts and assemblies at its plant in Olathe KS and Torrance CA and does not
6. 47 541404097 541404781 541404078 541404079 541404109 541404155 541404148 541404113 541404141 541404139 541404084 541404146 541404147 541404083 541404142 541404143 541404107 541404081 541404151 541404136 541404053 541404782 541404783 541404144 541404098 541404786 541404145 541404080 541404099 542190734 541404153 Qty gt gt D D ao mo a PR BRNMNN ANN gt HL Comments Complete Complete Complete Complete Complete Complete Not Shown 16 15 16 17 17 Description Drill Carriage Adaptor Plate Drill Collar Key M8x25 Socket Head Capscrew Locking Mechanism Knob Pin Retainer Compression Spring Pin Spring Pin 2mmx16mm Travel Lever Assembly Travel Lever Travel Lever Drive Hub Stainless Steel Ball Plunger Hex Nut M8x1 25 Travel Lever Knob Carriage Drive Shaft Bearing 17mmlDx35mmODx10mm Width External Retaining Ring Level Bubble M4x10 Socket Head Capscrew Side Cleaning Plate M8x35 Socket Head Capscrew Eccentric Shaft Spacer M12x1 75 Nut Roller Assembly Straight Shaft M8x8 Socket Set Screw Cup Point Wear Cylinder M8x35 Socket Head Capscrew M8 Lock Nut Part Number 541404784 541404029 541404030 541404031 541404126 541404114 541404087 541404085 541404089 541404086 541404088 541404101 541404043 541404044 541404133 541404132 541404045 541404040 541404033 541404042 541404049 5414
7. N 55022 y el Directivo de RUIDO 2000 14 CEE in acuerdo de est ndar de Europa EN ISO 3744 est conforme aux dispositions de la directive MACHINES modifi e 98 37 CE la directive BASSE TENSION 73 23 CEE la directive CEM 89 336 CEE suivant les normes europ ennes EN 50081 1 et EN 55022 et la directive BRUITS 2000 14 CEE suivant les normes europ ennes EN ISO 3744 James H McMenemy Vice President Operations AN WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead base paints Crystalline silica from bricks and cement and other masonry products and Arsenic and Chromium from chemically treated lumber Your risk from these exposure varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles REFER TO MANUAL PREFACE TO THE MANUAL These operating instructions apply exclusively to drill stand type DS 160 C Please also read the operating instructions that accompany your drill motor to verify their compatibility and not to exceed the limitations of the DS 160 C drill stand Usage to the Intended Purpose The drill st
8. an indication and do not constitute an undertaking No warranty will be granted in the event of errors or omissions or for damage occurring during delivery or caused by the design or use of this machine We are very concerned about the quality of our products and we serve the right to make any technical modifications to improve them without warning This document will assist the user particularly in Information about the machine Information about its possible uses Prevent accidents due to unsuitable use by an untrained person during maintenance repairs overhauls handling or transport Improve the reliability and durability of the machine Ensuring correct use regular maintenance and rapid repair in order to reduce stoppage times and repair cost The manual should always be available at the place of work It should be read and used by any person installing or using the machine The obligatory technical regulations in force in the county where the machine is used must also be adhered to for maximum safety GENERAL SAFETY INSTRUCTIONS The use of symbols on the drill stands and in the manual identify advice concerning your safety This symbol indicates that the machine is in conformance with the applicable European directive J N WARNING L MANDATORY D PROHIBITED INFORMATION These signs give advice concerning your safety SPECIAL INSTRUCTIONS The drill stand is designed to provide safe and reliable ser
9. and is designed exclusively for core drilling in concrete asphalt brickwork or similar building materials Details of the maximum permissible drill bit diameter can be found under Technical Specifications Any use above and beyond the intended purpose endangers both user and machine and is not permitted Before commencing drilling always ensure that there is no danger of drilling through electric cables gas oil or other pipes the drilled holes do not undermine the stability of the structure you do not drill into or through any steel girders when drilling through walls you cannot cause any damage at the drill exit point Strict care must be taken when drilling in areas where people or general public are present Local codes dictate proper protocol and must be observed Improper Usage The drill stand must not be used for any kind of stirring e g paint or similar drilling holes in soil e g to drill holes for posts The drill stand must be mounted via anchor bolt or vacuum do not attempt to drill hand held or standing on base plate This drill stand incorporates the expertise of decades of experience in the field of concrete drilling Before leaving our factory every machine passes an inspection program in which everything is checked completely Following the instructions will ensure that your machine gives long service in normal operating conditions The user advice and spare parts mentioned in this document are given as
10. arried out monthly Check that all screws and fastening elements are properly secure Check the feed handle for easy movement Check the drive for easy movement and noise Check the column for wear and damage Check for movement or play in the drill carriage A Always disconnect the electrical plug before cleaning your drill stand The drill is virtually maintenance free and only requires cleaning Never clean the drill motor with water or exces sively wet clothes Adjusting Carriage Rollers Loosen the locknut 1 using a 19mm open end wrench turn the eccentric shaft 2 using an 8mm open end wrench so there is only slight pressure of the roller in contact with the column wear plates 3 Holding the eccentric shaft in place tighten the locknut Follow this procedure for both adjusting rollers a If you are unable to achieve proper adjust ment the rollers and or column wear plates may need to be replaced 13 Wear Cylinders Using a 4mm allen wrench turn each of the 4 setscrews 4 clockwise until the nylatron wear cylinders 5 are in slight contact with the column Side Cleaning Plates Loosen each of the 4 cleaning plate capscrews 6 using a 3mm allen wrench and slide the cleaning plate 7 so it is in contact with the column wear plates Tighten the capscrews 17 Spare Parts Stocking Spare Parts In order to gain maximum usage of your drill stand it is necessary to ensure that an on site sto
11. ck of the most important spare parts and those parts subject to wear are always ready and on hand The fitting and or use of spare parts that we have not supplied or authorized may change the technical configuration of the drill stand thus impairing active and or passive operational safety The manufacturer accepts no liability for damage due to the use of non original spare parts Ordering Spare Parts The following spare parts lists with diagrams are designed to assist you when ordering spare parts When ordering spare parts have the model number and part number ready 14 N 0 31 7 1 20 19 18 15 Drill Stand Parts Item e de do dd do do do do do EE ODUNUAUMHBRWNBOVMPANTDUBWN WWWNHNNNNNNNDN N N 200600 Y DUBWN O Description M4x16 Socket Head Capscrew Handle Top Decal Column Handle T Washer Angle Support Bolt Angle Support Assembly M10x25 Socket Head Capscrew M10 Lockwasher Wheel Assembly M6 Acorn Nut M8x10 Socket Head Shoulder Screw Leveling Screw Cap M4 Washer M4x16 Socket Head Capscrew Gasket M12 Acorn Nut M12 Lockwasher Drill Column Assembly Column Spacer M8x90 Socket Head Capscrew M6x25 Socket Head Capscrew Carriage Stop Drill Carriage Assembly Drill Base Casting M16x70 Socket Head Shoulder Screw Drill Operating Instruction Decal Vacuum Cap Assembly M10x1 5 Nut Leveling Screw Serial Number Decal Husqvarna Decal M6 Allen Wrench Part Number 5414041
12. cover engines motors pumps transmissions and other trade accessories sold with attached to or operated with Husqvarna products Such components parts and accessories are subject to the original manufacturer s warranty policy and procedures Normal wear items such as filters V belts and wheels are not covered under this warranty The Husqvarna warranty does not apply to defects caused by abuse modifications low voltage acts of God unreasonable use faulty repairs made by others or damage or loss caused by failure to provide reasonable maintenance All warranties are void if the equipment or any of its components are altered or modified by the purchased or if the product is used in a manner or with a blade not recommended by the manufacture The foregoing express warranties are in lieu of all other warranties HUSQVARNA EXPRESSLY DISCLAIMS ALL OTHER WARRANTIES INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE Some states do not allow exclusion of warranties or limitations of damages so the limitations and exclusions contained in this warranty may not apply to you This warranty gives you specific legal rights You many have additional rights which vary from state to state 23
13. e ceiling and is secured from the other side by means of a washer and locknut Fastening by means of a Vacuum Plate It is not permitted to fasten the drill stand by means of a vacuum when carrying out overhead drilling Vacuum Pump Vacuum Cap Base Plate and Gasket Actual pump may vary between Regions Connect the vacuum hose to the vacuum cap 1 and switch on the vacuum pump 2 Set the vacuum base at the measured position and prime A vacuum of at least 25 in Hg must be reached or until the plate is properly secure Because this type of fastening depends on the surface it can only be implemented on smooth level and non porous surfaces When fasten ing the drill stand it must be ensured that the floor covering is firmly attached to the undersurface and cannot work its way loose 11 13 Setting the Angle of the Column Remove the column lock bolt 1 Loosen bolt on back support bracket 2 The column can now be pulled into the desired N position O to 45 degrees Side decal provides approximate measurements If greater precision is required use alternate measuring techniques Maximum column range is 45 degrees Indictor strip on the column shows various degrees 3 14 Mounting the Drill Carriage A Risk of injury Always disconnect the power before mounting the drill carriage to the drill motor Fingers may be crushed between the column and drill carriage For this reason when mounting the drill carriage keep on
14. e hand on the handle and the other hand on the drill motor Align the column Mount the drill carriage 15 Operating the Feed AN writting into a live external power supply line can cause a fatal injury as the drill may conduct current and voltage A Ground Fault Circuit Interrupter GFCI offers no protection in such situations therefore care must be taken prior to drilling to ensure that electrocution is avoided A The use of levers or extensions to increase drilling pressure is prohibited In order to prevent the drill bit being damaged it is important to ensure that the diamond core bit is supplied with sufficient cooling water Operate the feed handle manually The feed handle is designed to facilitate handling of the drill and its flexible left right hand fitting enables convenient adaptation to individual drilling situations The feed handle can be switched to the other side as follows Pull off the feed handle in an axial direction Slip the feed handle onto the axle shaft on the opposite side AN A loose feed handle on the shaft may cause you to lose PA control of the drill For this reason always ensure that the J feed handle is securely fitted on the shaft 12 16 Maintenance For details of maintenance work required for the drill motor please refer to the enclosed motor manufacturer s documentation Routine Checks Check electrical connections routinely before each use The following routine checks should be c
15. e the manufacturer s manual supplied with the motor Please contact us regarding any other frame motor combination 1 Delivery On delivery carry out an immediate visual check for signs of physical damage and that no components are missing The contents of the package should include Drill Stand Base Column Carriage Crank Wheel Assembly Vacuum Cap Plate Vacuum Gasket and Back Support Operating Instructions and Ordered Accessories 2 Technical Specifications Base length 15 50 in 394 mm Base width 9 50 in 241 mm Height 32 in 813 mm Weight 30 Ibs 14 kg Motor rating up to max 3 5 hp 2 4 kW Drill bit diameter up to max 6 in 152 mm Impact anchor minimum tensile force 5 7 kN with M12 Fastener 3 Assembly Align holes on the wheel assembly 1 with the tapped holes on rear of the base plate 2 Insert bolts 3 through lockwashers 4 then insert bolts through D7 wheel assembly and screw onto base plate 3 4 Description and Features of the Drill Stand lt lt p Tapered roller carriage Cm Y Sealed ball bearing design Plumb and leveling guides Left and right crank handle drive with incorporated adjustment tool This adjustment tool adjusts IAN column angle leveling screws and column angle lock Ele Angle column capability Wee o Anchor base with incorporated vacuum capability D MCO g Detachable wheel assembly Replaceable wear items Incorporated carrying handle Column
16. or from the outlet MN Always remove the core bit before fitting or removing the motor Engage the carriage brake The motor is mounted on the frame by means of a support collar 8 Electrical Connection AN ELECTRICAL SAFETY GA Operate this machine only on a supply equipped with a 30 mA grounded current l limiting circuit breaker The Ground Fault Circuit Interrupter GFCI must be used correctly including testing it regularly For tools supplied with an integral GFCI in the cable or in the main plug if the cable or plug has been damaged repairs must be carried out by the manufactur er one of his agents or by a qualified repair workshop to avoid any risks resulting from errors Use single phase 2 pole plus grounded sockets for the appropriate voltage Make sure that the main voltage is the same as that on the manufacturer s plate Extension cables type HO7 RNF should have an adequate cross section for the power 3 x 2 5 mm up to 50 m or double for longer cables 9 Mounting Methods There are three options available for fastening the base plate of your drill stand Fastening with threaded rod and heavy duty anchor expanding anchor or vacuum 10 Designation of the Components Carrying Handle Carriage Level and Plum Indicator J s k s Carriage Brake _ Ke Drill Motor Mount Gear Rack Depth and Angle Scale Te Angle Column Lock ee EIA NO 4 Leveling Screws
17. rill Stand Base Plate There are three options available for fastening the base plate Fastening with threaded rod and heavy duty anchor or impact anchor Fastening by means of a threaded rod and locking nut with washer Fastening by means of a vacuum plate and vacuum pump Fastening by means of a Threaded Rod and Heavy Duty Anchor or Impact Anchor Fastening the drill stand base plate should be carried out without the drill motor installed To ensure that the device is securely fastened only use heavy duty anchors or impact anchors approved by the building inspection authorities which may vary by country providence county or city When working overhead only use anchors suitable for zones subject to tensile force For details of minimum tensile force see Technical Specifications 10 Drill a hole for the anchor at a distance of 292 mm X from the hole center 1 Nut and Washer Drive the impact anchor and secure l 7 Screw in the all thread rod 2 __ 2 All thread rod Slip on the base plate 4 over the thread rod 3 Adjusting screw Fit the washer and tighten nut 1 slightly Align the base plate 4 by means of the ML F YE adjusting screw 3 p NV 7 4 Base plate Tighten nut 1 Fastening by means of a Thread Rod Washer and Lock Nut If for any reason the anchoring surface does not provide sufficient hold for the anchor a thread rod must be used which passes through the brickwork the wall or th
18. vice in operating conditions corresponding with the instructions but it can present dangers for the user and risks of damage consequently regular on site inspection is necessary to ensure Perfect technical condition use for the purpose for which it is intended and taking into account any risks and correction of any malfunction detrimental to safety Use of a diamond core bit for water lubricated cutting of concrete asphalt marble stone granite brick and facings porcelain glazed tiles ceramics etc The use of any other core bit is forbidden abrasive saw etc Competent staff qualifications age training who have read and understood the manual in detail before starting work any electrical mechanical or other problem should be investigated by a qualified maintenance engineer electrician maintenance manager approved dealer etc That the warnings and instructions marked on the machine are followed adequate personal protection correct use general safety instructions etc That no modification transformation or addition is detrimental to safety and that it is carried out without prior authorization from the manufacturer MOTORS DIMAS DM 225D with motor support collar WEKA DK 12 with motor support collar DM 225 with motor support collar DK 13 with motor support collar DK 14 with motor support collar CARDI Talpa TO with motor support collar Talpa T1 with motor support collar Motor characteristics se
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