Husqvarna 968999211 User's Manual
Contents
1. Clear the area of objects such as stones toys steel wire etc that may become caught in the blades and thrown out Beware of the discharge deck and do not point it at any one Do not use the machine without the discharge deck in place Stop the engine and prevent it from start ing before you clean the discharge deck Remember that the operator is responsible for dangers or accidents Never take passengers The machine is only intended for use by one person Always look down and behind before and during reversing maneuvers Keep a look out for both large and small obstacles Slow down before turning Shut down the blades when not mowing 8011 512 Read the operator s manual before starting the machine Clear the area of objects before mowing ey 8011 520 Never take passengers SAFETY INSTRUCTIONS Be careful when rounding fixed objects so that the blades do not hit them Never drive over foreign objects Only use the machine in daylight or in other well lit conditions Keep the machine a safe distance from holes or other irregularities in the ground Pay attention to other possible risks Never use the machine if you are tired if you have consumed alcohol or if you are taking other drugs or medication that can affect your vision judgment or coordination Beware of traffic when working near or crossing a road Never leave the machine unsupervised with the engine running Always2. H Husqvarna Operator Model And 968999211 CZ48 Parts Manual For 48 Inch Consumer Z Grass Catcher MANUAL NO 1140207 26 REV 01 03 13 06 C CONGRATULATIONS on your purchase of a new Grass Catcher It has been designed engi neered and manufactured to give you the best possible dependability and performance Should you experience any problem you cannot easily remedy please contact your nearest au thorized service center department They have competent well trained technicians and the proper tools to service or repair this mower Please read and retain this manual The instruc tions will enable you to assemble and maintain your Grass Catcher properly Always observe the SAFETY RULES NOTE To make debris disposal easier 30 gallon 3 0 mil plastic trash bags may be inserted in plastic grass containers SYMBOL DECAL Warning DO NOT operate mower with the discharge chute not attached to the collection container KNOW YOUR GRASS CATCHER READ THIS OPERATION MANUAL AND SAFETY RULES BEFORE ASSEMBLING OR OPERATING YOUR GRASS CATCHER Compare the illustra tions with the carton contents to familiarize your self with the parts before starting the assembly Study the operating instructions and safety pre cautions thoroughly to insure proper functioning of your Grass Catcher and to prevent injury to your self and others Save this manual for future refer ence usemos The o
3. The blades are sharp and can cause cuts and gashes Wrap the blades or use protective gloves when handling them Check the parking brake s functionality regularly Adjust and service as necessary The mulch deck shall only be used when higher quality mowing is desired in familiar areas Reduce the risk of fire by removing grass leaves and other debris that may have accumulated on the machine Allow the machine to cool before putting it in storage Transport The machine is heavy and can cause serious crushing injuries Be extra cautious when it Is loaded on or unloaded from a vehicle or trailer Use an approved trailer to transport the machine Activate the parking brake turn off the fuel supply and fasten the machine with approved fastening devices such as bands chains or ropes when transporting Check and abide by local traffic regulations before transporting or driving the machine on any road Catcher DO NOT operate mower with grass catcher unless the front weights are installed Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recom mended parts when necessary o 8011 515 Never drive the machine in an enclosed space 8011 514 Clean the machine regularly IMPORTANT INFORMATION The parking brake is not sufficient to lock the machine in place
4. immediately with water Acid in the eyes can cause blindness contact a doctor immediately Be careful when servicing the battery Explosive gases form in the battery Never perform maintenance on the battery when smoking or near open flames or sparks The battery can explode and cause serious injury damage Ensure that nuts and bolts especially the fastening bolts for the blade attachments are properly tightened and that the equipment is in good condition Do not modify safety equipment Check regularly to be sure it works properly The machine must not be driven with defective or unmounted protective plates protective cowlings safety switches or other protective erie devices Do not smoke when performing maintenance on i the battery The battery can explode and cause Do not change the settings of governors and serious injury damage avoid running the engine with overly high engine speeds If you run the engine too fast you risk damaging the machine components SAFETY INSTRUCTIONS Never use the machine indoors or in spaces lacking proper ventilation The exhaust fumes contain carbon monoxide an odorless poisonous and lethal gas Stop and inspect the equipment if you run over or into anything If necessary make repairs before starting Never make adjustments with the engine running The machine is tested and approved only with the equipment originally provided or recommended by the manufacturer
5. shut down the blades pull back the parking brake stop the engine and remove the ignition key before leaving the machine Never allow children or other persons not trained in the use of the machine to use or service it Local laws may regulate the age of the user WARNING WARNING Engine exhaust and certain vehicle components contain or emit chemicals considered to cause cancer birth defects or other reproductive system damage The engine exhaust contains carbon monoxide which is a colorless poisonous gas Do not use the machine in enclosed spaces 8011 518 Keep children away from the work area When using the machine approved personal protective equipment shall be used Personal protective equipment cannot eliminate the risk of injury but it will reduce the degree of injury if an accident does happen Ask your retailer for help in choosing the right equipment Make sure that you have first aid equipment close at hand when using the machine Never use the machine when barefoot Always wear protective shoes or boots preferably with steel toecaps Always wear approved protective glasses or a full visor when assembling or driving Never wear loose clothing that can get caught in moving parts Personal protective equipment 8011 292 SAFETY INSTRUCTIONS Driving on Slopes Driving on slopes is one of the operations where the risk is greatest that the driver will lose control or the ma
6. 0 mil 30 gallon can be inserted inside grass catcher containers for ease of debris disposal To remove the plastic trash bags when full a Unlatch and raise cover b Remove one container at a time by grasp ing container handles and pulling toward the rear off of the tube rails c With the container resting on the ground close and secure the top of the plastic lawn bag d Tip the container on its side and slide the filled bag from the container e Install a new plastic lawn bag with the edges of the bag draped over upper lip of the Container for replacement bags refer to REPLACEMENT PARTS f Repeat for other containers g Reinstall containers making sure right con tainer overlaps left container at center sup ports h Close cover and secure latches over cen ter support tubes e Avoid cutting wet grass or in the morning while the dew is still heavy Grass clippings collected under these conditions tend to be sticky and adhere to the walls of the flow path causing clogging 14 Your bagger is equipped with a dump bag indi cator As the bags become full the flow indi cating ball will drop down in its slot indicating that the bags are full or the chutes have be come clogged Care should be taken not to dam age the parts and that the ball moves freely at the beginning of each use If the grass catcher fails to pick up cut grass or leaves it is an indication that clogging has oc curred in the system or tha
7. AUTION BEFORE PERFORMING ANY MAINTE NANCE SERVICE OR ADJUSTMENTS Set parking brake Place motion control levers in NEU TRAL position Place clutch control in DISENGAGED position Turn ignition key to OFF position Make sure blades and all moving parts have completely stopped Do not leave grass in bagger containers Empty containers after each use and be fore storing Failure to do so may result in spontaneous combustion which could de velop into a fire Disconnect spark plug wire s from spark plug s and place wire where it cannot come in contact with plug A CAUTION Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check compo nents and replace with manufacturer s rec ommended parts when necessary 15 PARTS ITEM PART NO QTY DESCRIPTION da 092127933 serocincas ade Screen cover AES 532134678 Messe Cover Oise 532176741 des Chute upper 4 on 818021008 tens Screw 10 14 x 1 2 special ui 532140572 Ve Dump bag indicator oe 532087175 Tons Screw 10 24 x 1 1 8 os 819061216 A Washer 3 16 x 3 4 x 16 Ga A 532007206 lo Spacer split gt ANREGEN 532060867 Tea Nut 10 24 acorn 10 an
8. SUPPORT ASSEMBLY See Figure 2 1 Remove rear engine guard by removing the g six bolts that attach the guard to the frame NOTE For ease of assembly you may wish to 2 Attach hitch Part No 539108014 to the obtain the assistance of another person for frame using the same holes and same six mounting cover assembly to mower bolts that attached the rear engine guard 1 Position cover assembly on ground behind mower as shown NOTE If your unit does not have the holes or 2 Lift and rotate cover to align cover brackets slots on the fenders you will need to mark and with support assembly tubes drill them before continuing 3 Slide cover assembly down onto the support tubes FENDER wa ENGINE GUARD i B RR 3 8 HOLE COVER gt REAR ENGINE GUARD ee N 3 8 HOLE N SUPPORT ASSEMBLY FIGURE 1A 3 Using the hardware shown attach the upper arms of the hitch to the rear fenders of the frame WASHER 5 16 WASHER NUT 5 16 NYLOC SPECIAL Te gt S E LZ HITCH Sy O A NUT 5 16 NYLOC f WASHER 5 16 WASHER 5 16 BOLT wo SI 5 16 18X 1114 gt N Y ee Y NA eae f a 222 WASHER SPECIAL 5 16 18 X 1 1 4 FIGURE 1B FIGURE 2 10 ASSEMBLY 3 CONTAINER ASSEMBLY See Figure 3 Place bottom half inside of top half as shown 2 Place one foot inside bottom half and lift top half to meet bottom half 3 Press halves tightly together while li
9. chine will tip over which can result in serious injury or death All slopes require extra caution If you cannot reverse up a slope or if you feel unsure do not mow the slope Do as follows e Remove obstacles such as stones tree branches etc e Mow up and down not side to side e Never drive the rider on terrain that slopes more than 10 e Avoid starting or stopping on a slope If the tires begin to slip shut down the blades and drive Mow up and down not side to side slowly down the slope 8003 004 e Always drive evenly and slowly on slopes e Make no sudden changes in speed or direction e Avoid unnecessary turns on slopes and if it proves necessary turn slowly and gradually downward if possible e Watch out for and avoid driving over furrows holes and bumps On uneven terrain the machine can tip more easily Long grass can hide obstacles e Drive slowly Use small movements of the steering controls e Be extra cautious with any additional equipment which can alter the machine s stability Be extra cautious when driving on slopes 8011 519 e Do not mow near verges ditches or banks The machine can suddenly spin around if a wheel goes over the edge of a drop or ditch or if an edge gives way e Do not mow wet grass It is slippery and the tires can lose their grip so that the machine slides e Try not to stabilize the machine by putting a foot on the ground e When cleaning the chas
10. d for the purpose e Never remove the fuel tank cap and never fill the fuel tank while the engine is running Never fill the fuel tank indoors 8011 516 SAFETY INSTRUCTIONS Allow the engine to cool before refueling Do not smoke Do not fill fuel in the vicinity of sparks or open flames WARNING If leaks arise in the fuel system the engine A The engine the exhaust system must not be started until the problem has been and the hydraulic system s resolved components become very warm Store the machine and fuel in such a way that during operation there is no risk of leaking fuel or fuel vapor Risk for burns if touched leading to damages Check the fuel level before each use and leave space for the fuel to expand because the heat from the engine and the sun may otherwise cause the fuel to expand and overflow Avoid overfilling If you spill fuel on the machine WARNING wipe up the spill and wait until it has evaporated before starting the engine If you have spilled fuel on your clothing change your clothing The battery contains lead and lead compounds chemicals that are considered to cause Allow the machine to cool before taking any cancer birth defects and actions in the engine compartment other reproductive system Be very careful when handling battery acid damage Wash your hands Acid on skin can cause serious corrosive after touching the battery burns If you spill battery acid on your skin rinse
11. during transport Ensure that the machine is well fastened to the transport vehicle Reverse the machine onto the transport vehicle to avoid tipping it over CARTON CONTENTS UNPACKING INSTRUCTIONS CARTON CONTENTS e Remove all parts and packing materials 3 Container Tops 2 Straps from carton 3 Container Bottoms 4 Bolts 3 8 16 x 4 1 2 e Check carton contents against list Be sure 1 Upper Chute 4 Nuts 3 8 16 Ene lock all parts are there 1 Lower Chute 2 Bolts 5 16 18 x 1 1 4 1 Catcher Mount 4 Washers 5 16 flat TOOLS REQUIRED FOR ASSEMBLY 1 Cover Assembly 2 Washers support 2 1 2 Wrenches 2 Front Weights 2 Nuts 5 16 18 nyloc 1 9 16 Wrench 1 9 16 Socket wrench PARTS IDENTIFICATION COVER ASSEMBLY DUMP BAG INDICATOR CHUTE LATCH UPPER CHUTE GRASS CATCHER CONTAINERS LOWER CHUTE LOWER CHUTE ATTACHING STRAPS NOTE When right hand R H and left hand L H are mentioned in this manual it means when you are seated on the mower in the operator s position AM caution BEFORE ASSEMBLING GRASS CATCHER TO MOWER Set parking brake Place motion control levers in NEUTRAL position Make sure the blades and all moving parts have completely stopped e Turn ignition key OFF and remove key e Disconnect spark plug and place wire where it cannot come in contact with plug ASSEMBLY BAGGER SUPPORT ASSEMBLY MOUNTING COVER ASSEMBLY TO See Figures 1A and 1B
12. fting top to lock into place as shown IMPORTANT BEFORE LOCKING THE TABS HOOKED EDGES ON BOTH HALVES MUST OVERLAP TO FORM SEAL AS SHOWN IN IN SET CONTAINER BOTTOM CONTAINER BOTTOM HALF PRESS TOGETHER TO FORM SEAL WHILE LIFTING TOP HALF TAB ASSEMBLY CHECK Squeeze sides of lower half of container and check that there is no gap be tween upper and lower halves If a gap appears unlock tabs to separate container halves and re peat instructions above FIGURE 3 CONTAINER MOUNTING See Figure 4 Install one container to left side first with warning to the outside of unit Install another container to center position and one in right position NOTE Right container should always overlap left container at center supports 2 Close cover and lock latch handles over center support tubes COVER LATCH HANDLES CONTAINER WARNING CENTER C SUPPORT TUBES Sy CONTAINER WARNING CONTAINER HANDLE manne DO NOT operate mower unless container is properly installed Container is subject to wear and deterioration check contain ers frequently replace when cracked or damaged Use only a recommended re placement container FIGURE 4 11 ASSEMBLY LOWER CHUTE See Figure 5 1 Turn mower engine off 2 Raise and hold deflector shield in upright position 2 Place slot in lower chute over tab on mower deck and position lower chute over deck Open
13. ing as shown 3 Hook rear latch into flange hole on back of mower deck 4 Hook front latch into tab hole on front of mower deck A CAUTION Before raising deflector shield turn mower engine off DO NOT remove deflector shield from mower Raise and hold shield when at taching lower chute and allow it to rest on chute while in operation DEFLECTOR SHIELD TAB REAR LATCH FIGURE 5 12 See Figures 6A amp 6B 6 UPPER CHUTE 1 Lower mower deck to its lowest cutting position 2 Assemble upper chute by inserting curved end into hole in back of cover NOTE Handle carefully so as not to damage dump bag indicator 3 Push in and turn upper chute until it is in line with lower chute 4 Align the bosses on lower chute with align ment slots on upper chute with alignment slots on upper chute and slide together 5 Secure with rubber latch by hooking hole in latch over latch pin DUMP BAG UPPER INDICATOR CHUTE HANDLE FIGURE 6A ALIGNMENT SLOT LATCH PIN RUBBER LATCH BOSSES FIGURE 6B 7 LEVEL MOWER DECK Be sure deck is properly leveled for best mower performance See your mower operator s manual for instructions ASSEMBLY FRONT WEIGHTS See Figure 8 1 Turn casters so they are facing the front as shown 2 Bolt the weights to the front tube of the frame as shown A CAUTION DO NOT operate mower with grass catcher unless the front weight
14. l weight 39 HIER 539108156 D net Strap AO 539990591 4 nn Bolt 3 8 16 x 4 1 2 41 539200732 dass Decal Husqvarna 42 anna 539108163 RR Decal warning catcher an 532104419 Bag 3 0 mil 30 gal trash not included with unit 17 H Husqvarna
15. nn 810071000 D eden Lockwasher Mes 532109808 A Latch chute ere 532125004 Sans Nut weld 14 532160793 A Latch assembly WD ze 932174345 egens Chute lower 16 ii 871161010 AA Screw 10 24 x 5 8 MA 532132796 Ve Spring cover L H black NO astas 532140809 E tadas Spacer cover TO cs 532132983 Dios Spring cover R H gray 20 aaa 932089902 2 cacaos Spring retainer AN su 532174083 4 eres Plug tubing end 22 sss 532176990 enanas Bagger frame 7 FREE 932128600 Dee Pin hinge 24 ann 932127534 AA Gasket cover DD wicca 532183286 Se Container top 20 testes 532129586 A Container bottom DR een 532134637 Vegan Seal cover 28 RA 532130895 Dee Handle bagger cover 29 ti 532155857 stos Strip reinforcement 30 Loo 532069180 14 Nut 10 24 crownlock not included with unit Fl oss 871141008 O reed Screw 10 24 x 1 2 not included with unit JL saken 539106504 Dun Washer special SS erre 539990692 4 on Washer 5 16 34 soon 539990627 A Bolt 5 16 18 x 1 1 4 es A 539108014 V on Hitch OO ean 539990717 Los Nut 5 16 18 nyloc OF cis 539990546 De asien Nut 3 8 16 centerloc JO EE 539108154 Z de Whee
16. peration of any mower can result in foreign objects thrown into the eyes which can result in severe eye damage ALWAYS wear safety glasses or eye shields before starting your mower and while mowing We recommend a wide vision safety mask for over the spectacles or standard safety glasses TABLE OF CONTENTS SAFETY INSTRUCTIONS eee 3 8 CARTON CONTENTS miss msorssareresserensrrrronrnrn nan 9 ASSEMBLY A UP A 10 13 OPERATION rateros ee 14 CUSTOMER RESPONSIBILITIES 15 STORAGE a re ten 15 o O 16 17 2003 Husqvarna All Rights Reserved Beatrice NE Printed in U S A SAFETY INSTRUCTIONS Safety Instructions These instructions are for your safety Read them carefully WARNING This symbol means that important safety instructions need to be emphasized It concerns your safety General Use Read all instructions in this operator s manual and on the machine before starting it Ensure that you understand them and then abide by them Learn how to use the machine and its controls safely and learn how to stop quickly Also learn to recognize the safety decals Only allow the machine to be used by adults who are familiar with its use Make sure nobody else is in the vicinity of the machine when you start the engine engage the drive or run the machine Make sure animals and people maintain a safe distance from the machine Stop the machine if someone enters the work area
17. s are installed 539990546 NUT 3 8 16 CENTERLOC 539990546 NUT 3 8 16 CENTERLOC 539108154 WHEEL WEIGHT x SADR NE a N a m 2 u N EN i o 7 de aie STRAP IFA IT A TE IN SWAY gt a Y E SE Ne y IM i CA AZ a 539990591 N NZ Vv i o N BOLT 3 8 16 X 41 2 N SE 0 ul SS ot 7 2 2 i E 3 539990591 a i BOLT 3 8 16 X 4 1 2 539990591 j BOLT 3 8 16 X 4 1 2 j E FIGURE 8 13 OPERATION TIPS FOR IMPROVED BAGGING OPERATION Follow the mower operation instructions in you mower operator s manual When operating your grass catcher on a lawn where grass and leaf bagging equipment has not been used you are picking up thatch and debris that has accumulated for long periods of time The amount collected and the total time of operation may be greater than you will experience with regu lar use of your grass catcher e Always run throttle at full speed when bagging e Select a speed low enough to give good mower cutting performance good quality cut and good bagging performance NOTE It may be necessary to overlap width of cut to suit your conditions e lf grass is extremely tall it should be mowed twice The first time relatively high the second time to desired height e Use left hand side of mower for trimming e Plastic trash bags 3
18. sis the machine may never be driven near verges or ditches SAFETY INSTRUCTIONS Children e Serious accidents may occur if you fail to be on guard for children in the vicinity of the machine Children are often attracted to the machine and mowing work Never assume that children will stay put where you last saw them e Keep children away from the mowing area and under close supervision by another adult e Keep an eye out and shut off the machine if children enter the work area e Before and during a reversing maneuver look backward and downward for small children Never allow children to operate the machine 8011 517 e Never allow a child to ride with you They can fall off and injure themselves seriously or prevent risk free maneuvering of the machine e Never allow children to operate the machine e Be particularly cautious near corners bushes trees or other objects that block your view WARNING The engine must not be started when the driver s floor plate or any protective plate for the mower deck s drive belt is removed e Stop the engine Prevent the engine from starting by removing the ignition key before making any adjustments or performing maintenance e Never fill the fuel tank indoors e Fuel and fuel fumes are poisonous and extremely flammable Be especially cautious when handling fuel as carelessness can result in personal injury or fire e Only store fuel in containers approve
19. t the grass catcher containers are full a Disengage blades place motion control levers in neutral position Unlatch and raise cover Slide out containers and dispose of clippings Replace containers close cover and latch b Unlatch chutes and check for clogging Remove all debris in chute Reassemble and latch chutes c Check to insure dump bag indicator has not become clogged The air passage hole must be clear of debris Gently insert a small twig or wire into passageway to clear A CAUTION DO NOT operate mower with grass catcher partially installed Disengage blades and stop engine be fore leaving mower seat to empty con tainers unclogging chutes etc Close cover before starting Disengage mower blades when crossing driveways or gravel surfaces and other areas where thrown objects could be a hazard DO NOT attempt to vacuum up cans or other potentially hazardous projectiles CUSTOMER RESPONSIBILITIES GENERAL RECOMMENDATIONS STORAGE Always observe safety rules when performing any When grass catcher is to be stored for a period of maintenance time clean it thoroughly remove all dirt grass e Before each use check for loose fasteners leaves etc Store in a clean dry place e Clean unit thoroughly after each use BLADE CARE A CAUTION For best results mower blades must be kept sharp Replace bent or damaged blades e See BLADE CARE instructions in your mow er operator s manual A C
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