Hubbell UH28 User's Manual
Contents
1. DOG amp RATCHET Standard Rotation P N 042230 Reverse Rotation P N 042231 men SPOOL LOCK All models P N 042227 TOEN ROLLER HOSE Reducers included in G UIDES Hose Adapter Kits when required HOSE STOPS o oe 340 PIVOT BASE HORIZONTAL shown A SPOOL PART 3 00 O D WIDTH NUMBER 6 042205 B 8 042206 m 10 042207 3 50 O D 12 042208 PART type FITS 0 D s 14 oe NUMBER MIN MAX 037529 B 0 44 0 62 VERTICAL 037531 A 0 62 0 75 SPOOL PART 037532 A 0 75 1 05 SPOOL PART WIDTH NUMBER 037533 A 1 06 1 30 037535 B 0 75 1 05 WIDTH NUMBER 6 042275 037536 B 1 06 1 38 8 042276 037537 B 1 39 1 55 4 6 042284 10 042277 041845 B 1 56 1 87 8 10 042285 12 042278 041846 B 1 88 2 06 12 14 042286 14 0422792. 12 dia core Includes segments amp hardware Wrapper Assy Kit 8 w 10 12 dia core Wrapper Assy Kit 10 w 10 12 dia core Wrapper Assy Kit 12 w 10 12 dia core Wrapper Assy Kit 14 w 10 12 dia core Wrapper Assy Kit 6 w 14 18 dia core Wrapper Assy Kit 8 w 14 18 dia core Wrapper Assy Kit 10 w 14 18 dia core Wrapper Assy Kit 12 w 14 18 dia core Wrapper Assy Kit 14 w 14 18 dia core Wrapper Assy Kit 6 w 20 26 dia core Wrapper Assy Kit 8 w 20 26 dia core Wrapper Assy Kit 10 w 20 26 dia core Wrapper Assy Kit 12 w 20 26 dia core Wrapper Assy Kit 14 w 20 26 dia core Hose Adapter Kit 0 25NPT Standard Rotation Includes swivel hub reducer amp elbow Hose Adapter Kit 0 38NPT Standard Rotation Hose Adapter Kit 0 50NPT Standard Rotation Hose Adapter Kit 0 75NPT Standard Rotation Includes swivel hub amp goose neck fitting Hose Adapter Kit 1 00NPT Standard Rotation Hose Adapter Kit 1 25NPT Standard Rotation Hose Adapter Kit 1 50NPT Standard Rotation Hose Adapter Kit 0 75NPT Reverse Rotation Hose Adapter Kit 1 00NPT Reverse Rotation Hose Adapter Kit 1 25NPT Reverse Rotation Hose Adapter Kit 1 50NPT Reverse Rotation Swivel Joint Only 0 25 Reducer Required Swivel Joint Only 0 38 Reducer Required Swivel Joint Only 0 50 Swivel Joint Only 0 75 Swivel Joint Only 1 00 Swivel Joint Only 1 25 Swivel Joint Only 1 50 Lockwasher
3. 3 NOTE Bearings and springs are prelubricated and require no periodic maintenance WARNING Do not attempt to remove spring from its housing Clock type springs can be dangerous to handle Removal of spring from housing could result in personal injury SPRING REPLACEMENT The unique SAFETYCHANGE spring motor consists of a spring and hub sealed within a housing A replacement spring is supplied sealed in its housing and the old unit should be discarded completely I 1 Turn off supply pressure to reel 2 Insure that machinery to be serviced by reel is at position closest to reel Disconnect hose from machine connections 33 Wind all hose onto reel to relieve all spring tension 34 Remove inspection cover from face of spring housing I5 Rotate spool clockwise and observe inner shaft Shaft should rotate clockwise and hub with spring attached should remain stationary NOTE Do not attempt to remove spring if resistance is met or hub tends to rotate with shaft Continue to rotate spool and strike end of shaft several sharp blows with a lead hammer or rubber mallet until shaft rotates freely and hub remains stationary 36 Remove 4 bolts which secure spring motor to frame I7 Slide spring motor off shaft and discard 38 Install replacement spring motor pawls and pawl springs NOTE Pawl springs must be located between the pawls and the deepest section of the shaft grooves Make sure that pawls
4. P N 042230 Reverse Rotation P N 042231 SPOOL LOCK All models P N 042227 ROLLER HOSE GUIDES HORIZONTAL shown B 3 50 O D PART FITS O D s TYPE NUMBER MIN MAX 037529 B 0 44 0 62 037531 A 0 62 0 75 037532 A 0 75 1 05 SPOOL PART 037533 A 1 06 1 30 037535 B 0 75 1 05 WIDTH NUMBER 037536 B 1 06 1 38 ae 037537 B 1 39 1 55 4 6 042284 041845 B 1 56 1 87 8 10 042285 041846 B 1 88 2 06 12 14 042286 SPOOL PART WIDTH NUMBER 6 042205 8 042206 10 042207 12 042208 14 042209 VERTICAL SPOOL PART WIDTH NUMBER 6 042275 8 042276 10 042277 12 042278 14 042279 SPOOL PAWL SPRING HUB SHAFT ve Spring not _ shown Soe SPRING SIDE VIEW insta END VIEW Se against flat z GROOVE Figure 4 I amp S 9 Tighten bolts securing spring housing to reel frame I 10 Connect free end of hose to connections on machine or adjust hose stop so that desired length of hose extends from reel 11 Tension spring with spanner wrench Refer to INSTALLATION section CS 4 Unwrap hose without allowing spool to turn I5 Disconnect hose from elbows inside spool wrapper I6 Install new hose following directions below HOSE INSTALLATION Use the following procedure to replace hose or if reel was ordered without hose Refer to HOSE INSTALLATION REFERENCE DRAWING below IS Unspool new hose f
5. Rotation Spring Motor Kit 100 Standard Rotation Spring Motor Kit 35 Reverse Rotation Spring Motor Kit 62 Reverse Rotation Spring Motor Kit 75 Reverse Rotation Spring Motor Kit 80 Reverse Rotation Spring Motor Kit 100 Reverse Rotation Gasket Hub Cover Hub Cover Springs Screw 8 32 x 0 25 Lg Hub Lock Pin Kit 100 Springs Includes two pins Hub Lock Pin Kit All Other Springs Ratchet Wrench Kit 35 80 Springs Ratchet Wrench Kit 100 Springs QTY ek ek ee et Se ek ee ee ai el ket ak AR AR AR Horizontal Roller Guide H Vertical Roller Guide V Spool Lock S ACCESSORY CODE 340 Pivot Base P Dog amp Ratchet ratchet lock D Limit Switch L Reel Model Number Structure UH 28 80 1 08 10 06 1 HSD REEL TYPE ani SPOOL DIAMETER SPRING MODEL QUANTITY SPRINGS HOSE CODE ACCESSORIES PRETENSION TURNS SPOOL WIDTH CORE DIAMETER TO DETERMINE ROTATION OF REEL STANDARD REVERSE ROTATION ROTATION Hose is played out and retracted as shown when viewing reel from spring motor side 27 0 75 1 5 ID HOSE ONLY Reducers included in Hose Adapter Kits when required HOSE STOPS TYPE A 3 00 O D TYPE Always specify SERIAL NUMBER amp MODEL NUMBER when ordering parts DOG amp RATCHET Standard Rotation
6. Springs Stand off 62 75 amp 80 Springs Stand off 100 Spring Flat Washer M12 ESNA Nut M12 1 75 Spring Motor Kit 35 Standard Rotation Includes items 20 27 28 29 amp 30 Spring Motor Kit 62 Standard Rotation Spring Motor Kit 75 Standard Rotation Spring Motor Kit 80 Standard Rotation Spring Motor Kit 100 Standard Rotation Spring Motor Kit 35 Reverse Rotation Spring Motor Kit 62 Reverse Rotation Spring Motor Kit 75 Reverse Rotation Spring Motor Kit 80 Reverse Rotation Spring Motor Kit 100 Reverse Rotation Gasket Hub Cover Hub Cover Springs Screw 8 32 x 0 25 Lg Hub Lock Pin Kit 100 Springs Includes two pins Hub Lock Pin Kit All Other Springs Ratchet Wrench Kit 35 80 Springs Ratchet Wrench Kit 100 Springs QTY AR AR AR ACCESSORY CODE Horizontal Roller Guide H 340 Pivot Base P Vertical Roller Guide V Dog amp Ratchet ratchet lock D Spool Lock S Limit Switch L Reel Model Number Structure UH 28 80 1 08 10 06 1 HSD REEL TYPE ani SPOOL DIAMETER SPRING MODEL QUANTITY SPRINGS HOSE CODE ACCESSORIES PRETENSION TURNS SPOOL WIDTH CORE DIAMETER TO DETERMINE ROTATION OF REEL Always specify ON Va SERIAL NUMBER amp MODEL NUMBER i when ordering parts STANDARD REVERSE ROTATION ROTATION Hose is played out and retracted as shown when viewing reel from spring motor side
7. and pawl springs are inserted flush with ends of shaft and hub or they may rub against inspection cover See Fig 4 page 4 CONTINUED ON BACK PAGE mummi DIRECT DRIVE UH28 UNIVERSAL HOSE REEL REPLACEMENT PARTS LIST ITEM PART NO 1 2 10 11 12 14a 14a 14a 14a 14a 14a 14a 15 16 042018 012140 103837 038424 028268 042008 119114 103823 042030 012137 118322 042028 04271001 04271002 04271003 04271004 04271005 04271006 04271007 04271008 04271009 04271010 04271011 04271012 04271013 04271014 04271015 042711 042712 042713 042714 042715 042716 042717 04271401 04271501 04271601 04271701 102159 102159 102159 024670 102160 102161 041276 028138 028131 DESCRIPTION Vertical Frame Assy Swivel Side Housing 2 Bore Bearing Ball Bearing 2 Bore Flat Washer M8 ESNA Lock Nut M8 1 25 Vertical Frame Assy Drive Side Housing 1 75 Bore Bearing Ball Bearing 1 75 Bore Spool Support Hub Drive Side Stub Shaft Drive Pin Retaining Ring Spool Disk U28 Wrapper Assy Kit 6 w 10 12 dia core Includes segments amp hardware Wrapper Assy Wrapper Assy Wrapper Assy Wrapper Assy Wrapper Assy Wrapper Assy Wrapper Assy Wrapper Assy Wrapper Assy Wrapper Assy Wrapper Assy Wrapper Assy Wrapper Assy Wrapper Assy Hose Adapter Kit 0 25NPT Standard Rotation Includes swivel hub reducer am
8. 25 012426 012427 031484 025942 025941 042555 042183 042182 029159 028502 042727 042725 042726 042724 042723 042732 042730 042731 042729 042728 G51 23 G27 42 101220 021762 021761 042735 042736 DESCRIPTION Bottom Base Kit 6 wide Wrapper Includes mounting hardware Bottom Base Kit 8 wide Wrapper Bottom Base Kit 10 wide Wrapper Bottom Base Kit 12 wide Wrapper Bottom Base Kit 14 wide Wrapper Spanner Wrench 35 80 Springs Includes mounting hardware Spanner Wrench 100 Springs Stub Shaft 1002 Direct Standard Rotation Stub Shaft 1001 Direct Standard Rotation Stub Shaft 802 622 752 Direct Std Rot Stub Shaft 801 621 751 Direct Std Rot Stub Shaft 351 Direct Standard Rotation Stub Shaft 1002 Direct Reverse Rotation Stub Shaft 1001 Direct Reverse Rotation Stub Shaft 802 622 752 Direct Rev Rot Stub Shaft 801 621 751 Direct Rev Rot Stub Shaft 351 Direct Reverse Rotation Pawl Kit 35 Spring Includes 2 pawls amp springs Pawl Kit 62 75 amp 80 Springs Pawl Kit 100 Spring Hex Hd Cap Screw M12 1 75 x 35L Lockwasher M12 Hex Nut M12 1 75 Stand off 35 Springs Stand off 62 75 amp 80 Springs Stand off 100 Spring Flat Washer M12 ESNA Nut M12 1 75 Spring Motor Kit 35 Standard Rotation Includes items 20 27 28 29 amp 30 Spring Motor Kit 62 Standard Rotation Spring Motor Kit 75 Standard Rotation Spring Motor Kit 80 Standard
9. INSTALLATION and MAINTENANCE INSTRUCTIONS UH28 UNIVERSAL HOSE REEL DIRECT DRIVE RT NOTE These instructions are written for machine pull reels If installing or servicing hand pull reel use only those steps marked with hand I All units are provided with right hand rotation unless otherwise specified This means that hose is pulled off spool top left or bottom right spool rotates clockwise to wind hose when viewing spring end of reel See diagram on parts page Clock type springs provide power for automatic hose take up Spring must be pretensioned at time of installation to insure that tension is applied to hose at all times A tension adjustment spanner wrench is provided with each reel INSTALLATION WARNING If machine pull reel move machinery to position closest to reel before adjusting spring tension Adjusting tension with hose extended may result in damage to reel or personal injury 1 Install hose if reel was purchased without hose See instructions on page 4 2 Insure that machinery to be serviced by reel is at position closest to reel 853 Securely mount reel in desired position using 1 2 M12 Be sure spool is aligned with hose run I4 Position hose guide if supplied so hose pays out as straight as possible through hose guide I5 Connect free end of hose to connections on machine or adjust hose stop so that desired length of hose extends from reel 356 Connect flexible supply lines to s
10. M10 Hex Hd Cap Screw M10 1 5 x 20L QTY ak E E E E r E E kk 20 20 20 21 22 31 32 32 ITEM PART NO 04272201 04272202 04272203 04272204 04272205 042733 042734 042152 042153 042156 042157 042554 042160 042161 042164 042165 042566 012425 012426 012427 031484 025942 025941 042555 042183 042182 029159 028502 042727 042725 042726 042724 042723 042732 042730 042731 042729 042728 G51 23 G27 42 101220 021762 021761 042735 042736 DESCRIPTION Bottom Base Kit 6 wide Wrapper Includes mounting hardware Bottom Base Kit 8 wide Wrapper Bottom Base Kit 10 wide Wrapper Bottom Base Kit 12 wide Wrapper Bottom Base Kit 14 wide Wrapper Spanner Wrench 35 80 Springs Includes mounting hardware Spanner Wrench 100 Springs Stub Shaft 1002 Direct Standard Rotation Stub Shaft 1001 Direct Standard Rotation Stub Shaft 802 622 752 Direct Std Rot Stub Shaft 801 621 751 Direct Std Rot Stub Shaft 351 Direct Standard Rotation Stub Shaft 1002 Direct Reverse Rotation Stub Shaft 1001 Direct Reverse Rotation Stub Shaft 802 622 752 Direct Rev Rot Stub Shaft 801 621 751 Direct Rev Rot Stub Shaft 351 Direct Reverse Rotation Pawl Kit 35 Spring Includes 2 pawls amp springs Pawl Kit 62 75 amp 80 Springs Pawl Kit 100 Spring Hex Hd Cap Screw M12 1 75 x 35L Lockwasher M12 Hex Nut M12 1 75 Stand off 35
11. e areas WRAPPER HOSE HERE HOSE ON SECTIONS ADJUSTABLE HOSE STOP SWIVEL FITTING P HARD PLUMB OPTIONAL HORIZONTAL HOSE STOP MOUNTING HOSE GUIDE BASE LOCATION VIEW FROM FITTING SIDE SPOOL ATTACH SUPPLY LINE HERE NOTE SUPPLY MUST BE FLEXIBLE LINE DO NOT VIEW FROM SPRING SIDE Glison Pd AS Ca A Hubbell Company Printed in USA GLEASON REEL CORP P O Box 26 600 South Clark St Mayville WI 53050 0026 Phone 920 387 4120 Fax 920 387 4189 Bulletin No 042871 b DIRECT DRIVE UH28 UNIVERSAL HOSE REEL REPLACEMENT PARTS LIST ITEM PART NO 1 2 10 11 12 14a 14a 14a 14a 14a 14a 14a 15 16 042018 012140 103837 038424 028268 042008 119114 103823 042030 012137 118322 042028 04271001 04271002 04271003 04271004 04271005 04271006 04271007 04271008 04271009 04271010 04271011 04271012 04271013 04271014 04271015 042711 042712 042713 042714 042715 042716 042717 04271401 04271501 04271601 04271701 102159 102159 102159 024670 102160 102161 041276 028138 028131 DESCRIPTION Vertical Frame Assy Swivel Side Housing 2 Bore Bearing Ball Bearing 2 Bore Flat Washer M8 ESNA Lock Nut M8 1 25 Vertical Frame Assy Drive Side Housing 1 75 Bore Bearing Ball Bearing 1 75 Bore Spool Support Hub Drive Side Stub Shaft Drive Pin Retaining Ring Spool Disk U28 Wrapper Assy Kit 6 w 10
12. p elbow Hose Adapter Kit 0 38NPT Standard Rotation Hose Adapter Kit 0 50NPT Standard Rotation Hose Adapter Kit 0 75NPT Standard Rotation Includes swivel hub amp goose neck fitting Hose Adapter Kit 1 00NPT Standard Rotation Hose Adapter Kit 1 25NPT Standard Rotation Hose Adapter Kit 1 50NPT Standard Rotation Hose Adapter Kit 0 75NPT Reverse Rotation Hose Adapter Kit 1 00NPT Reverse Rotation Hose Adapter Kit 1 25NPT Reverse Rotation Hose Adapter Kit 1 50NPT Reverse Rotation Swivel Joint Only 0 25 Reducer Required Swivel Joint Only 0 38 Reducer Required Kit 8 w 10 12 dia core Kit 10 w 10 12 dia core Kit 12 w 10 12 dia core Kit 14 w 10 12 dia core Kit 6 w 14 18 dia core Kit 8 w 14 18 dia core Kit 10 w 14 18 dia core Kit 12 w 14 18 dia core Kit 14 w 14 18 dia core Kit 6 w 20 26 dia core Kit 8 w 20 26 dia core Kit 10 w 20 26 dia core Kit 12 w 20 26 dia core Kit 14 w 20 26 dia core Swivel Joint Only 0 50 Swivel Joint Only 0 75 Swivel Joint Only 1 00 Swivel Joint Only 1 25 Swivel Joint Only 1 50 Lockwasher M10 Hex Hd Cap Screw M10 1 5 x 20L QTY ak E E E E r E E kk 20 20 20 21 22 29 30 31 31 32 32 ITEM PART NO 04272201 04272202 04272203 04272204 04272205 042733 042734 042152 042153 042156 042157 042554 042160 042161 042164 042165 042566 0124
13. rom shipping spool and lay out to eliminate twist NOTE This step is not essential but will aid in winding operation of the reel and prolong hose life 1 amp 12 Replace inspection cover E amp 2 Insert hose end through guide and connect to elbows inside spool wrapper See drawing below HOSE REMOVAL I5 Wind the hose onto the reel spool by hand rotating Use the following procedure to remove worn or damaged hose orn uly elocewige dina vicwed ven sean east from reel prior to installation of new hose i E 6 Adjust hose stop not used on machine pull reel 1 Move machine serviced by reel to a position closest to J P P reel Spring will still be under pre tension at this point IS7 Complete working end connections E2 Turn off supply pressure to reel I8 Pretension reel and complete installation as IF described in REEL INSTALLATION section 3 Disconnect hose from machine or other attachments Remove hose stop if installed and allow hose to retract onto spool Ensure all tension is off spring by manually rotating spool normally clockwise when viewed from spring side HOSE INSTALLATION REFERENCE DRAWING TANDARD SPOOL loki STANDARD SPOOL ROTTIEN OEE CTION ROTATION DIRECTION HOSE GUIDE TO WIND HOSE WHEN IBC E SITIO EN SEREN LOCATION a VIEWED FROM ee STANDARD SPRING SIDE REEL leh FITTING SIDE MOUNTED BASEUP i gt SPRING Vee MOTOR ELBOW SPOOL SPOOL CONNECT DISK DISK SPOOL SPOOLED ee
14. wivel fitting See HOSE INSTALLATION REFERENCE DRAWING NOTE Do not hard plumb to swivel fitting 37 Remove cover plate on spring housing to expose shaft and spring hub See Figure 1 I amp 8 Insert spanner wrench into holes in spring hub Fig 2 Rotate spanner wrench counter clockwise Number of 360 turns should match last digit in model number on WARNING Some reels with large or multiple springs are equipped with a ratcheted adjustment wrench Follow separate instruc tions for its use Failure to use ratcheted wrench on reels so equipped could result in serious personal injury MAINTENANCE OHA aiea Periodically A Inspect hose SPRINGOK p gt x for wear and check mounting 4 bolts and other hardware for OUT with 2 3 tighimess cable off reel ft A B Check for broken springs SPRING T amp lt by pulling about 2 3 hose off BROREN G reel and observing Broken Figure 3 Spring Indicators on sides of serial plate SPRING COUNTER HOUSING CLOCKWISE FOR STANDARD ROTATION COVER i PLATE S O X SPRING SPANNER HUB Figure 2 WRENCH CAUTION Do not exceed number of turns indicated on serial plate Over tensioning can cause a broken spring sheared shaft or other damage WARNING Do not attempt to relieve spring tension using spanner wrench Doing so may result in personal injury spring canisters Fig
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