Hubbell SM32 User's Manual
Contents
1. ITEM KIT NO DESCRIPTION QTY ITEM KIT NO DESCRIPTION QTY 1 020905 Main Frame and Gear Case Assembly 1 19 106873 Collector Drive Access Plug 1 2 020903 Vertical Frame 1 20 032804 Ratchet Spring Adjustment Wrench 1 3 020908 Hoop Brace 2 21 012285 Collector Assembly 2 Pole 35 Amp 1 4 020914 Gearbox Side Cover 2 21 012286 Collector Assembly 3 Pole 35 Amp 1 5 039358 Main Shaft 4 21 012287 Collector Assembly 4 Pole 35 Amp 1 6 012137 Drive Pin 1 21 012288 Collector Assembly 6 Pole 35 Amp 1 7 118322 Retaining Ring 2 21 012289 Collector Assembly 8 Pole 35 Amp 1 Bearing Kit 2 Bore 21 012290 Collector Assembly 10 Pole 35 Amp 8 016516 i 1 Includes mounting hardware 21 012291 Collector Assembly 12 Pole 35 Amp 1 9 016517 Bearing Kit 1 75 Bore 1 21 012292 Collector Assembly 14 Pole 35 Amp 1 Includes mounting hardware 21 012293 Collector Assembly 16 Pole 35 Amp 10 016518 Bearing Kit 1 25 Bore 2 21 012298 Collector Assembly 2 Pole 75 Amp Includes mounting hardware 21 012299 Collector Assembly 3 Pole 75 Amp 1 ul 016519 i Dive Stud Brackett i 21 012300 Collector Assembly 4 Pole 75 Amp 1 12 U 015944 Stub Shan Drum Geer 1 21 037194 Collector Assembly 2 Pole 125 Amp 13 04166201 SPOOI Assembly 8 Dia Wrapper 1 21 037294 Collector Assembly 3 Pole 125 Amp Includes two spool disks wrappe2. 1 2 3 t ih Na j 1 1 GOLLAR Ko suP RNe ee COVER SLIP RING ENCLOSURE 600 VOLT AC 250 VOLT DC WATERTIGHT DUST TIGHT DO NOT EXCEED AMPERAGE RATING OF CABLE OR SLIP RING NUMBER OF CIRCUITS MAY VARY FROM TWO MINIMUM TO 36 MAXIMUM FOUR CIRCUITS SHOWN CABLE WATER TIGHT CABLE GRIP REEL MAINSHAFT NOTE Wire size wire connectors connection sequence and connection methods must comply with National Electrical code and Local Electrical ordinances If in doubt contact a local electrical contractor or electrical inspector COLOR SEQUENCE FOR TYPE SO CABLE THREE CONDUCTOR CABLE 1 BLACK 2 WHITE 3 GREEN ground FOUR THRU TWELVE CONDUCTOR CABLE 1 BLACK 2 WHITE 3 RED 4 GREEN ground 5 ORANGE 6 BLUE 7 WHITE W BLACK TRACER 8 RED W BLACK TRACER 9 GREEN W BLACK TRACER 10 ORANGE W BLACK TRACER 11 BLUE W BLACK TRACER 12 BLACK W WHITE TRACER HHHRHHHHHH SM 32 GEAR DRIVE ELECTRIC CABLE REEL REPLACEMENT PARTS LIST For SM 32 Gear Drive Electric Cable Reels manufactured after October 20 1997 NOTE Applicable mounting hardware included with each kit
3. AMPACITY CODE MAX gajas Sas wor ite a REEL SERIES SERIES SPRINGS POLES DIAMETER RATIO TURNS 3 35 m j 32 10 8 R 2 20 10 v 1 1E 12 125 INDICATES REVERSE ROTATION 20 200 NO LETTER INDICATES STANDARD ROTATION INSTALLATION Use the following procedure to relieve spring tension prior to cable or spring replacement A WARNING DO NOT insert hands into gearbox until springs are fully detensioned Doing so could lead to serious injury 1 Cycle reel thru normal operating cycle and stop when maximum amount of cable is wound onto reel spool 2 Set spool lock to prevent spool from turning 3 Remove access cover from top of gearbox 4 Using open end wrench loosen larde hex nut slowly to allow springs to unwind Fully loosen nut further with wrench until springs are completely unwound 5 Repair reel or replace springs or cable as necessary 6 Panen nut until definite resistance is felt and spring washers are full compressed flat Replace cover NOTE If hex nut is not adequately tightened spring unwinding can occur during reel operation 7 Pretension reel See INSTALLATION section front page CABLE REMOVAL Use the following procedure to remove worn or damaged cable from reel prior to installation of new cable N CAUTION Failure to relieve all spring tension prior to removing cable could result in damage to equipment or personal injury Follow instr
4. Phone 920 387 4120 Fax 920 387 4189 GLEASON REEL CORP P O Box 26 600 South Clark St Mayville WI 53050 Bulletin No 043344 b
5. snap rings on shaft between spring housings 8 Install replacement spring motor s pawls and pawl springs NOTE Pawl springs must be located between the pawls and the deepest section of the shaft grooves Make sure that pawls and pawl springs are inserted flush with ends of shaft and hub or they may rub against inspection cover ON SPRING SPOOL HUB SHAFT Spring not shown SHAFT SIDE VIEW GROOVE 9 Tighten nuts and extension bolts securing spring housing s to reel frame 10 Connect free end of cable to junction box or adjust cord stop 11 Retighten nut on spring detensioner See SPRING DETENSIONING back page 12 Tension spring with spanner wrench Refer to INSTALLATION section 13 Replace inspection cover and top gear access cover CONTINUED ON BACK PAGE lt i ILLUSTRATED PARTS LIST SM 32 GEAR DRIVE ELECTRIC CABLE REELS manufactured after October 20 1997 Always specify SERIAL NUMBER amp MODEL NUMBER when ordering parts ELECTRICAL CONNECTIONS LEADWIRE INPUT FIXED END y CUSTOMER SUPPLIED BRUSH TERMINAL SLIP RING CONNECTIONS LEADWIRES ARE 29 TO DETERMINE ROTATION OF REEL STANDARD REVERSE ROTATION ROTATION Cable is payed out and retracted as shown when viewing reel from spring motor side CABLE LEADWIRES lt __ MOVING END NUMBER TAGGED ae SLIP RING LEAD TO MOVING CABLE CONNECTIONS
6. For reels manufactured after October 20 1997 INSTALLATION and MAINTENANCE INSTRUCTIONS SM32 GEAR DRIVE ELECTRIC CABLE REELS All units are provided with right hand rotation unless otherwise specified This means that cable is pulled off spool top left or bottom right spool rotates clockwise to wind cable when viewing spring end of reel See diagram on parts page Clock type springs provide power for automatic cable take up Spring must be pretensioned at time of installation to ensure that tension is applied to cable at all times A tension adjustment ratchet wrench is provided with each reel N WARNING Do not attempt to relieve spring tension using spanner wrench Doing so may result in personal injury INSTALLATION 1 Ensure that machinery to be serviced by reel is at position closest to reel 2 Securely mount reel in desired position using 1 2 M12 bolts Be sure spool is aligned with cable run 3 Position optional cable guide if reel is so equipped See CABLE INSTALLATION DRAWING 4 Connect free end of cable to junction box on machine or adjust cable stop so that desired length of cable extends from reel 5 Remove ratchet wrench and cover plate on spring housing to expose shaft and spring hub See Figure 1 6 Reinstall ratchet wrench Fig 2 Use long handled wrench to rotate arbor driver clockwise for standard rotation Number of 360 turns should match last digit in model number on serial pl
7. PRING INDICATORS 7 OUT with 2 3 cable off reel i SPRING canisters See Fig 3 BROKEN NOTE Bearings and springs Figure 3 are prelubricated and require no periodic maintenance N WARNING Do not attempt to remove spring from its housing Clock type springs can be dangerous to handle Removal of spring from housing could result in personal injury SPRING REPLACEMENT The unique SAFETYCHANGE spring motor consists of a spring and hub sealed within a housing A replacement spring is supplied sealed in its housing and the old unit should be discarded completely Turn off all electric power Disconnect cable from machine junction box Relieve all spring tension following steps under SPRING DETENSIONING on last page 4 Remove inspection cover from face of spring housing 5 Rotate spool clockwise and observe spring shaft Shaft should rotate clockwise and hub with spring attached should remain stationary NOTE Do not attempt to remove spring if resistance is met or hub tends to rotate with shaft Continue to rotate spool and strike end of shaft several sharp blows with a lead hammer or rubber mallet until shaft rotates freely and hub remains stationary 6 Remove 4 nuts which secure spring motor s to frame 7 Slide spring motor s off shaft and discard NOTE On multi spring reels be sure to remove and save dowel pins which connect one spring hub with another Also remove
8. ate If model number includes an R reel is reverse rotation and wrench must be rotated counterclockwise See EXPLANATION on parts list page COVER PLATE AND GASKET RATCHET WRENCH ADJUSTING POSITION Ee gt REMOVE TH SE So NUTS AND USE TO Figure 1 MOUNT WRENCH Figure 2 N CAUTION Do not exceed number of turns indicated on serial plate Over tensioning can cause a broken spring sheared shaft or other damage NOTE On reels containing more than one spring the hubs are connected at the factory Therefore by tightening the outer spring the inside spring s will be tightened 7 Remove wrench and install on other spring stack Add pretension turns as in step 6 above Springs on both sides must be adjusted equally Remove wrench replace cover plates and return wrench to stored position 8 Remove collector cover and connect individual supply conductors to collector terminals See ELECTRICAL CONNECTIONS diagram on parts page MAINTENANCE Periodically A Use compressed air to clean collector assembly and inside of collector housing Inspect collector assembly for brush wear and pitted slip rings B Inspect cable for wear and check mounting bolts and other hardware for tightness C Check for broken springs by pulling about 2 3 cable off reel and observing Broken Spring Indicators on sides of spring IN with 2 3 cable off reel SPRING OK BROKEN S
9. escribed COLLECTOR REPLACEMENT 1 Turn off all power to reel 2 Remove collector cover and gasket 3 Disconnect electric leads to and from collector 4 Remove drive stud bolt from bearing housing 5 Remove button plug from hole in side of housing Insert long 1 8 Allen wrench through hole and loosen two set screws in collector locking collar Set screws are at 90 to one another NOTE Older reels may have lock screws which must be removed to reach set screws holding collector to shaft 6 Slide collector off shaft 7 Install new collector by reversing CABLE INSTALLATION REFERENCE DRAWING COLLECTOR COVER lt REMOVE INSTALL CABLE POSITION HOOP TO WIND CABLE WHEN TERMINATE THIS END TO THIS DIRECTION MOUNTED CABLE VIEWED FROM SPRING SIDE MACHINE JUNCTION BOX 4 CABLE GUIDE OPTIONAL STANDARD ROTATION NE SO THAT ROLLER PAYOFF l P PLATE FACES CABLE DIRECTION CABLE PAYOFF DIRECTION t OPTIONAL ATTACH INDIVIDUAL BOTTON ee OLANE SPOOL h GUIDE PLUG M CONDUCTORS TO ii il LINE x LOCATION COLLECTOR LEADS WATERS SET He AT THIS END ENTRANCE CONNECTOR PRETENSION GEARBOX l OPTIONAL SLIP RING Beate 4 7 VERTICAL ASSEMBLY HOOP GUIDE Gatte 7 4 DOWN it T T GUIDE OPTIONAL VERTICAL i j l i REVERSE DOWN GUIDE i i A SRAT STANDARD ROTATION i PAH SPOOL ROTATION DIRECTION HUB PAYOFF SPRING MOTORS SPRING MOTORS oN A Hubbell Company Printed in USA AEA
10. nut 1 13 04166219 Spool Assembly 26 Dia Wrapper 1 Gear Access Cover Kit 28 016527 1 13 04166220 Spool Assembly 27 Dia Wrapper 1 Includes cover and gasket 13 04166221 Spool Assembly 28 Dia Wrapper 1 29 015945 Spring Shaft Gear Std Rot 1001 1 14 04169201 Cable Clamp Kit 0 68 Dia Cable 1 29 01594501 Spring Shaft Gear Rev Rot 1001 1 14 04169202 Cable Clamp Kit 0 75 Dia Cable 1 29 015946 Spring Shaft Gear Std Rot 1002 1 14 04169203 Cable Clamp Kit 0 81 Dia Cable 1 29 01594601 Spring Shaft Gear Rev Rot 1002 1 14 04169204 Cable Clamp Kit 0 87 Dia Cable 1 29 015947 Spring Shaft Gear Std Rot 1003 1 14 04169205 Cable Clamp Kit 0 94 Dia Cable 1 29 01594701 Spring Shaft Gear Rev Rot 1003 1 14 04169206 Cable Clamp Kit 1 00 Dia Cable 1 29 015948 Spring Shaft Gear Std Rot 1004 1 14 04169207 Cable Clamp Kit 1 06 Dia Cable 1 29 01594801 Spring Shaft Gear Rev Rot 1004 1 14 04169208 Cable Clamp Kit 1 12 Dia Cable 1 Collector Entrance Kit 30 016529 2 1 14 04169209 Cable Clamp Kit 1 18 Dia Cable 1 Includes wiring box cover and gasket 14 04169210 Cable Clamp Kit 1 25 Dia Cable 1 31 016202 Gear Kit Ratio M 1 14 04169211 Cable Clamp Kit 1 31 Dia Cable 1 Includes one drum gear and two spring gears 14 04169212 Cable Clamp Kit 1 38 Dia Cable 1 31 016203 Gear Kit Ratio N 1 14 04169213 Cable Clamp Kit 1 43 Dia Cable 1 31 016204 Gear Kit Rati
11. o P 1 14 04169214 Cable Clamp Kit 1 50 Dia Cable 1 31 016205 Gear Kit Ratio Q 1 15 012459 Cable Connector 0 38 0 50 Dia Cable 1 31 016206 Gear Kit Ratio R 1 15 012460 Cable Connector 0 50 0 62 Dia Cable 1 31 016207 Gear Kit Ratio S 1 15 012461 Cable Connector 0 62 0 75 Dia Cable 1 31 016208 Gear Kit Ratio T 1 15 012462 Cable Connector 0 75 0 88 Dia Cable 1 31 016209 Gear Kit Ratio V 1 15 012463 Cable Connector 0 88 1 00 Dia Cable 1 31 016210 Gear Kit Ratio W 1 15 012464 Cable Connector 1 00 1 12 Dia Cable 1 31 016211 Gear Kit Ratio Y 1 15 012465 Cable Connector 1 12 1 25 Dia Cable 1 32 015958 Lube Tube 2 Bore Bearing 1 15 012466 Cable Connector 1 25 1 38 Dia Cable 1 33 015957 Lube Tube Gearbox 2 15 012467 Cable Connector 1 38 1 50 Dia Cable 1 34 016234 Lube Tube 1 25 Bore Bearing 2 16 016520 Spring Motor Kit Standard Rotation 100 Includes snap ring AR 35 015955 Male Gonnector 1 4 Tube x 1 8 NPT 7 two pawls two springs hub cover and gasket 36 101377 Grease Fitting 5 16 016521 Spring Motor Kit Reverse Rotation 100 AR 37 112000 Hex Hd Cap Screw 1 00 8 x 4 5 1 47 012497 Pawl Kit 100 Spring i 38 101030 Hex Nut 1 00 8 1 Includes two pawls amp two springs 39 021762 Hub Lock Pin Kit Includes 2 pins 1 18 016522 Spring Mounting Kit 1 NOTE Please consult factory for optional accessories roller guides Includes four extension studs ratchet lock and limit switch MODEL NUMBER EXPLANATION
12. r segments amp hardware 21 037295 Collector Assembly 4 Pole 125 Amp 7 13 04166203 Spool Assembly 9 Dia Wrapper 1 ees sponta Oa ope Le f eelere Assenti Eae Anp 13 04166205 Spool Assembly 11 Dia Wrapper 1 13 04166205 Spool Assembly 12 Dia Wrapper J 21 013757 Col eaor Assembly 4 Pole 200 Amp 1 13 04166206 Spool Assembly 13 Dia Wrapper 1 22 012440 pe seals ee ee AR 13 04166207 Spool Assembly 14 Dia Wrapper 1 22 012441 Brush Kit 75 Amp AR 13 1704166208 Spool Assembly 215 Dla Wrapper 1 22 012443 Brush Kit 125 Amp 200 Amp AR 13 04166209 Spool Assembly 16 Dia Wrapper 1 Collector Cover Kit 9 75 long 13 04166210 Spool Assembly 17 Dia Wrapper 4 23 03742101 Includes seal ring 1 13 04166211 Spool Assembly 18 Dia Wrapper 1 23 03742102 Collector Cover Kit 12 75 long 1 13 04166212 Spool Assembly 19 Dia Wrapper 1 23 03742103 Collector Cover Kit 14 75 long 1 13 04166213 Spool Assembly 20 Dia Wrapper 1 23 03742104 Collector Cover Kit 19 25 long 1 13 04166214 Spool Assembly 21 Dia Wrapper 1 24 016213 Seal Ring only 1 13 04166215 Spool Assembly 22 Dia Wrapper 1 25 020913 Gear Detensioner Cover 1 13 04166216 Spool Assembly 23 Dia Wrapper 1 26 015939 Gear Detensioner Cover Gasket 1 13 04166217 Spool Assembly 24 Dia Wrapper 1 Gear Detensioner Cover Kit 13 04166218 Spool Assembly 25 Dia Wrapper 1 27 016525 Includes washers pads and
13. uctions carefully 1 Move machine serviced by reel to a position closest to reel Springs will still be under pre tension at this point 2 Turn off all electric power 3 Using spool lock lock spool to prevent turning 4 Disconnect cable from machine junction box 5 Detension springs as described above 6 Remove cable from spool Loosen cable clamp and water tight connector and disconnect conductors from slip ring CABLE INSTALLATION Use the following procedure to replace cable or if reel was ordered without cable Refer to CABLE INSTALLATION REFERENCE DRAWING below 1 Unspool new cable from shipping spool and lay out to eliminate twist NOTE This step is not essential but will aid in winding operation of the reel and prolong cable life 2 Feed one end of the cable through water tight connector on the main shaft inside the spool and into the slip ring side See drawing below NOTE This may require that jacket of cable be stripped to allow conductors to pass through shaft 3 Connect individual conductors to appropriate rings on collector using crimp fitting or similar connection method 4 Tighten water tight connector and cable clamp in slot on spool disk Do not over tighten 5 Wind the cable onto the reel spool by hand rotating spool in direction it turns free of spring tension 6 Connect free end of cable to machine junction box 7 Pretension reel and complete reel installation as previously d
Download Pdf Manuals
Related Search