Hubbell Euclid 100E User's Manual
Contents
1. HUBBELL hubbell industrial controls inc EUCLID eben ped RA re T p remm e AC amp DC Mot e Power amp Neutral Grounding Resistors e Pushbuttons Magnet Controllers e Speed Switches Sensing Devices e Drum Switches EUCLID AC amp DC Controllers for lifting and travel motors on cranes and other motorized equipment DC Magnetic Motor Controls NEMA rated heavy duty controls for travel or hoisting motors Both types include mill duty components on a panel that allows front wiring and front component accessibility NEMA type 1 NEMA type 1A with gasket and NEMA type 3R enclosures are available Travel Control units feature e Smooth responsive acceleration e Safe controlled stopping Hoist Control units feature Complete operator control both hoisting and lowering Dynamic braking no mechanical brake required High speed no load hoisting and lowering AC Magnetic Motor Controls Euclid AC controllers are for use with new or existing wound rotor or squirrel cage motor drives Depending on model and type they are ideal for motor primary or secondary controls eddy current brake hoists counter torque hoists lift bridges and other large machines Designed to take vibration and dirt there is no sensitive on board computer and they can be repaired by in plant people There is a type for virtually every application Reversing plugging travel controller Dynamic lowering hoist con2. lifting magnet They all feature e Suited for many uses from light scrap to heavy billets or plates Fast and clean release of full load load Accurate release of partial load Precise control of dribbling Front wired and front accessible components for quick installation and service Model 4291 Varistor type Automatic discharge e 50 to 350 Amps cold magnet current Mill duty Long contact life Minimum maintenance Model 4292 Yardmaster Varistor type Automatic discharge e 5 to 100 Amps cold magnet current Heavy duty time proven components arranged to provide optimum control of your lifting magnets Mechanically interlocked Lift and Drop NEMA rated mill duty contactors Model 4295 Resistor type Automatic discharge 13 to 175 Amps cold magnet current Mechanically rugged high thermal capacity discharge resistor Permanently connected discharge path completely independent of the line Mechanically interlocked Lift and Drop contactors Model 4296 Resistor type Manual discharge 13 to 130 Amps cold magnet current Model 4292 Yardmaster Heavy duty time proven components Minimum maintenance Lifting Magnet Control Mechanically interlocked Lift and Drop contactors Lifting Magnet Disconnect Switch Fused safety disconnect switch designed to safely allow the operator to disconnect a highly inductive lifting magnet while the magnet is still energized Standard safety switches ar
3. steel element Type HHC Power Resistor No welds in element to cause mechanical or electrical failure Designed for effective cooling air flow Neutral Grounding Resistors Used for resistance grounding of industrial power Systems They limit the maxi mum fault current to a value which will not damage generating distribution or other associated equipment in the power system yet allow sufficient fault current M to flow to operate protective relays to clear the fault QM High thermal capacity absorbs high current surges Maximum current to 2000 amps depending on model and time rating Rugged shock resisting double insulated construction Continuous stainless steel element Open or louvered frames and safety enclosures also available ts Edgewound Resistive Elements in Open Frame Resistor Racks and Enclosures EUCLID offers a wide variety of racks and enclosures for grouping or stacking resistors Included are open indoor screened and outdoor racks Metal covers may be cane ventilated weatherproof or totally enclosed non ventilated kkbkkek ek bk k amp g LJ EI E a i E a E a d LJ Lj r E LI a EUCLID Magnet Controls and Disconnect Switches Lifting Magnet Controls Varistor or resistor type automatic discharge or manual EUCLID has them Discharge resistor and varistor types provide safe discharge path for stored energy EUCLID magnet controls are kind to your
4. atures of the bridge and the number and location of drive motors AC Motor Controllers DC Motor Controllers Primary thyristor static reversing for use with would rotor motors DC constant potential stepped magnetic e Stepped magnetic contactor resistor for use with wound rotor motors reversing or reversing dynamic braking con AC Vector controllers for use with squirrel cage motors trollers for use with series wound motors Manual drum controllers for use with wound rotor motors DC constant potential stepped magnetic 2 controllers for use with shunt wound motors EUCLID AC amp DC Controller Components Electronic Frequency Relay Master slave system designed to be used with wound rotor motor controls Master unit which can be used as a stand alone relay is a complete frequency relay provid ing one point of frequency detection The slave unit must be used with the master unit and provides additional point of frequency detection Up to five slave units can be used with each master Standard features include e Green Relay on and red Relay Picked up indicators e 5 5 218 hz response range e Single frequency adjustment set point for each device Hand held calibration module to monitor calibrate or troubleshoot the system Type 5330 Frequency Relay Static In Line Timer Solid state in line timing unit for AC or DC contactor and relay control circuits where a timed ON delay is required Typ
5. e not designed to disconnect an energized magnet High capacity discharge resistor e Supplied in a NEMA type 3R wall mounting enclosure Lifting Magnet Power Supplies Diode rectifier designed and rated for the demanding requirements where short circuits on the DC bus are common or a problem High capacity discharge resistor e Supplied in a NEMA type 3R wall mounting enclosure et Fl b od i Pe ia Fy U El i E 4 F T S E FHNH P LU J k a HE i E La iL f P i 5 r 1 5 t r iz L H Hed BH EUCLID Speed Switches and Sensors Speed Switches Speed switches are designed to respond to overspeed underspeed or stopped condi tions Typical applications include con veyors motors generators fans pumps and machine tools EUCLID can sup ply three types Fluid eddy current simi lar to the old centrifugal switches but upgraded for greater accuracy and durability Light chopping disk with an LED light source and light sensitive cell Proximity sensing a non contact technology which requires no physical connection such as input shaft extension Cast iron cast aluminum brass or fiberglass reinforced poly ester enclosures meet NEMA ratings specific rating varies with model Hot Metal Infrared Proximity and Optical Detectors and Sensors Universal Hot Metal Detectors Sense hot metal objects and initiate a desired action shown right Detects objec
6. ical application is on crane and mill drives The tim ing range is field adjustable by integral potentiometer and ranges from 0 08 seconds to 16 0 seconds depending on model Standard features include Totally encapsulated solid state design e Shock a vibration resistant Wide range ambient temperature operation d Type 5350 Static In Line Timer Arc Suppressor Designed to reduce contact arcing in DC control circuits with operating voltages between 24 and 275 volts DC When permanently connected in parallel with the oper ating coil the arc suppressor may eliminate the use of an interposing relay Standard features include Totally encapsulated electronic design e Shock and vibration resistant Operating voltage 24 to 275 volts DC Operating temperature range from 40 to 65 C Type 5360 Arc Suppressor Electronic Overload Relay Performs both the inverse time and instantaneous trip functions normally performed by two separate electro mechanical overload relays It receives the current signals from an optional ammeter shunt and may be used with any dc motor that requires overload current protection Standard features include Automatic reset Manual reset of trip indicators Green Overload on and yellow Overload Condition indicators Negative or positive shunt applications Mill duty design Double break contacts Latched red Overload Trip indicators EUCLID Pendant and S
7. ings for surface or flush mounting NEMA Types 1 3 4 and 13 Up to five speed points in each direction Up to 16 circuits plus feed for each direction Jamb proof mechanism for contact protection Plunger detents give operator positive position feel Cam Operated Master Switches Designed for multi speed control functions Rugged construction to withstand rough service encountered in steel mill applications such as crane coal or ore bridges blooming or rolling mills etc Available with lever action or joystick 600 volt AC or DC May be either floor or desk mounted Open or with NEMA 1 enclosure Positive cam operation e Step type or stepless Double break silver alloy contacts with self cleaning action Up to six speed points in each direction lever action Five with joystick Furnas Brand Class 58 Drum Switch Start stop and change speed and or rotating direction of reversible AC and DC electric motors Ideal for boats hoists doors metal and woodworking machin ery conveyors e Rated at 10HP 600V e Choice of handle kits e Fasy terminal access e Variety of enclosures NEMA 1 or NEMA 4 e UL listed and CSA certified AC amp DC Limit Switches EUCLID Power Limit Switches Ideal for Crane Hoist Overtravel Protection e Weight tripped and weight reset assures positive trip action e Rugged cast iron or fiberglass housing e Four oversize pre lubricated ball bearings for m
8. inimum friction and maintenance e Available as AC or DC Quick Break Power Limit Switches Closed by Weight of Striking Lever e NEMA amp CEMA ratings 1 3 4 9 general purpose weather proof watertight or explosion proof enclosures e Mill duty construction Hard drawn copper moving and stationary contacts Available as AC or DC e Automatic reset e Easy maintenance and access to fingers contact tips drum segments and tension springs Hubbell Industrial Controls Inc dii a subsidiary of Hubbell Incorporated HUBBELL 4301 Cheyenne Drive Archdale NC 27263 Telephone 336 434 2800 FAX 336 434 2803 http www hubbell icd com sales hubbell icd com
9. t without physical contact Adjustable temperature range no need to stock replacement unit for each temperature Built to meet demanding mill requirements Air purged and air or water cooled lenses available Adjustable response time Optical Position Detectors Continuously detects the presence and position of hot metal emitting infrared radiation Rotating lens system with infrared sensitive cell Rugged mill duty scanner enclosure and mounting Easy installation No electrical scanner phasing required at start up NEMA 12 enclosed control unit Air cool or water cooled jacket Infrared Detectors Sense hot metallic or non metallic materials such as steel copper glass ceramics or plastics Precise detection of product leading and trailing edge NEMA 13 cast aluminum enclosure Rugged Suitable for mill use e Swivel bracket Easy installation set up and maintenance e Self test feature operated from remote pushbutton Long Range Proximity Sensors Ideal for mounting flush or slightly below floor pans roller tables or other conveyors Sensing ranges from 1 18 30mm to 39 1000mm Detects objects as small as 3 16 4mm square AC and DC voltages Minimal misreadings due to sloppy parts placement material reflectivity or dirty contaminated optics Built in temperature compensation EUCLID Master Switches Drum Controllers Limit Switches Mini Master Handle Operated Cam Switch Hous
10. tdoor service Series XPBC Cast aluminum enclosure engineered to meet hazardous duty requirements e Rated for NEMA Type 7 Class 1 Group C or D Series XPBC Div 1 or 2 indoor hazardous locations Rugged and Time Proven HD and WP not shown Basic modular construction Designed for heavy duty applications of all kinds e Single speed two speed or maintained contact inserts CPB Compact Pendant Pushbutton Station Touch safety yellow molded polymer housing deal for electric hoist and industrial machine control Ergonomically designed to fit the hand comfortably Choice of single speed two speed or on off UL and CSA listed Ambient temperature range 20 to 158 F 29 to 70 Optional Cord Connector Kit permits use in NEMA 4X watertight dust tight and corrosion resistant applications or for outdoor use Mechanical interlock prevents actuating both buttons simultaneously EUCLID Power and Neutral Grounding Resistors Three Types of Power Resistors Type SSR Ideal for use in secondary of AC wound rotor motors e 1 3 to 101 Amps Hexwound or edgewound continuous resistive elements Porcelain core strips Corrosion resistant materials Type K e 38 to 195 Amps Continuous stainless steel edgewound element Mill type construction Floating element expands and contracts freely Type HHC e 125 to 695 Amps d Computer designed free floating folded ribbon stainless
11. troller Mechanical Load brake hoist controller Counter torque hoist controller Electric load brake hoist controller AC hoist controller with compensated DC dynamic lowering DC dynamic lowering hoist controller advantages of a dc hoist controller on an ac crane Crane Protective Panel Overload and under voltage protection on all motors on a crane Overload relays for three motors standard Protection for additional motors can be added AC Static Crane Controls he Ea c NC E a Solid state stepless controls are ideal for controlling overhauling loads such as lift bridges a E ET bridge cranes bucket grapple cranes portal whirly cranes turbine cranes tramways and coke oven drives These highly versatile controllers utilize squirrel cage or wound rotor AC induction motors through 500 hp or more and are available with either primary or secondary thyristors They are capable of operating on 208 230 380 460 575 3 phase VAC 50 60 hz Modular Components Hubbell s modular approach offers functional units that can be integrated into a complete control system either new or existing Available modules include Variable Speed Control Power Thyristor Eddy Current Brake Tachometer Continuity Tachometer Overspeed e TPM Test EUCLID AC amp DC Bridge Controllers Hubbell offers several different controls for swing bascule or vertical lift bridges Type of control is determined by the mechanical and structural fe
12. urface Mounted Pushbutton Stations for precision control of cranes and other motorized equipment Versatile PBM Pendant Station PBM Pushbutton Station Basic modular construction Light weight rugged Safety Yellow molded enclosures NEMA 3 3R 4 4X when equipped with Hubbell PBM 4X inserts and Hubbell Cord Connector Kits Readily available 22mm NEMA 4X pushbutton elements Five sizes 3 to 11 buttons e AC or DC Vis 2 PBP Pendant Pushbutton Station AC or DC Molded high visibility yellow all rubber enclosure NEMA Types 4 amp 4X Suitable for most indoor or outdoor industrial environments One to five speed inserts plug into front accessible terminal board Modular Cam Operated PBC WPBC XPBC e 150 VAC or 300 VDC e Silver to silver self cleaning contacts One to fourteen buttons Up to five speed points and eight common circuits for each direction Thousands of combinations available Contact blocks easily inspected and replaced Pendant and surface mounted models Highly customizable Some available options Duplex mounting two stations together Stepless speed acceleration Conduit box junction box handles circular button guards Series PBC Series PBP e Steel enclosure cover Fiberglass rear access insulating cover e NEMA Type 1 General purpose indoor service Series WPBC e Machined extruded aluminum enclosure NEMA Type 3R Rainproof and sleet resistant ou
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