Hubbell Electric Cable Reels SHO Series User's Manual
Contents
1. 1 2 027854 Collector Shaft 1 18 012462 Cable Connector 75 to 88 Dia Cable 1 18 amp Over Dia Spool Wrapper 18 012463 Cable Connector 88 to 1 00 Dia Cable 1 3 021752 Bearing Kit 2 bore 1 18 012464 Cable Connector 1 00 to 1 12 Dia Cable 1 Includes housing and gasket 18 012465 Cable Connector 1 12 to 1 25 Dia Cable 1 4 012402 Bearing Kit 2 Bore 4 18 012466 Cable Connector 1 25 to 1 38 Dia Cable 1 Includes housing and gasket 18 012467 Cable Connector 1 38 to 1 50 Dia Cable 1 5 TS5060 Retaining Ring 4 18 021764 Cable Connector 1 50 to 1 62 Dia Cable 1 6 012401 Bearing Kit 1 75 Bore 2 18 021765 Cable Gonnectorzi 62 to 1 75 Dia Cable 1 Includes housing and gasket 19 021763 Ta 2 Cover due pee 1 7 021753 Spring Shaft Kit 1 Includes cover gasket and hardware Includes spring shaft stub shaft drive pin retaining ring 20 016337 Collector Entrance Assembly 1 8 021754 Sprocket Kit Ratio AA 1 Includes two sprockets and keys 21 101652 Pipe Plug 1 8 021755 Sprocket Kit Ratio AB 1 8 021756 Sprocket Kit Ratio AC 1 22 012285 Collector Assembly 2 Pole 35 Amp 1 8 021757 Sprocket Kit Ratio AD 1 22 012286 Collector Assembly 3 Pole 35 Amp 1 8 021758 Sprocket Kit Ratio AE 1 22 012287 Collector Assembly 4 Pole 35 Amp 1 9 021759 Idler Kit 1 22 012288 Collector Assembly 6 Pole 35 Amp 1 AYPA rie Sha inaona h 22 012289 Collector Assembly 8 Pole 35 Amp 1 Includes sprocket v FONSIONCL bar 22 012290 Collector Assembly 10 Pol2. lock screws which must be removed to reach set screws holding collector to shaft 6 Slide collector off shaft 7 Install new collector by reversing above steps Cable Output 1 ZZL ILILILILIL RR z gig Connect leads to collector Frame Gear Case HUBBELL A Hubbell Company Printed in USA LLL LLL LLM LLL LAA LL LLL LLL LLL LLL Cable Gland Thread gland into shaft Thread cable thru gland and shaft Tighten gland cover to secure cable gt DD NOTE Strip cable to inside of gland if required Wrap leads with electrical tape thru shaft GLEASON REEL CORP P O Box 26 600 South Clark St Mayville WI 53050 Phone 920 387 4120 Fax 920 387 4189 Bulletin No 052980 b
3. off reel canisters See Fig 3 SAR NOTE Bearings and springs acs are prelubricated and require no Figure 3 periodic maintenance IS WARNING Do not attempt to remove spring from its housing Clock type springs can be dangerous to handle Removal of spring from housing could result in personal injury SPRING REPLACEMENT The unique SAFETYCHANGE spring motor consists of a spring and hub sealed within a housing A replacement spring is supplied sealed in its housing and the old unit should be discarded completely Turn off all electric power Disconnect cable from machine junction box Wind all cable onto reel to relieve all spring tension Remove inspection cover from face of spring housing Rotate spool clockwise and observe inner shaft Shaft should rotate clockwise and hub with spring attached should remain stationary NOTE Do not attempt to remove spring if resistance is met or hub tends to rotate with shaft Continue to rotate spool and strike end of shaft several sharp blows with a lead hammer or rubber mallet until shaft rotates freely and hub remains stationary 6 Remove 4 nuts which secure spring motor s to frame 7 Slide spring motor s off shaft and discard NOTE On multi spring reels be sure to remove and save dowel pins which connect one spring hub with another Also remove snap rings on shaft between spring housings 8 Install replacement spring motor s pawls an
4. or if reel was ordered without cable Refer to CABLE INSTALLATION REFERENCE DRAWING below 1 Unspool new cable from shipping spool and lay out to eliminate twist NOTE This step is not essential but will aid in winding operation of the reel and prolong cable life CABLE INSTALLATION REFERENCE DRAWING Cable Collector Input d x4 2 Feed one end of the cable through water tight connector on the main shaft inside the spool and into the slip ring side see drawing below NOTE This may require that jacket of cable be stripped to allow conductors to pass through shaft 3 Connect individual conductors to appropriate rings on collector using crimp fitting or similar connection method 4 Tighten water tight connector and U bolt provided on drum wrapper segments Do not over tighten 5 Wind the cable onto the reel spool by hand rotation spool in direction it tuns free of spring tension 6 Connect free end of cable to machine junction box 7 Pretension reel and complete installation as previously described COLLECTOR REPLACEMENT 1 Turn off all power to reel 2 Remove collector cover and gasket 3 Disconnect electric leads to and from collector 4 Remove drive stud bolt from bearing housing 5 Remove pipe plug from hole in side of housing Insert long 1 8 Allen wrench through hold and loosen two set screws in collector locking collar Set screws are at 90 to one another NOTE Older reels may have
5. 9 Stub Shaft Std Rot 1004 1 22 012382 Collector Assembly 4 Pole 200 Amp 1 11 01461901 Stub Shaft Rev Rot 1004 1 22 012383 Collector Assembly 6 Pole 200 Amp 1 2 042649 SSSR L Kit St ROE 80 AB 22 012384 Collector Assembly 8 Pole 200 Amp 1 pring Motor Kit Std Rot Includes one spring assembly snap ring pawl 23 012440 _ Brush Kit 35 Amp AR pawl spring hub cover and gasket Each kit includes 4 brushes and 4 fingers 12 017050 Spring Motor Kit Rev Rot 80 AR 23 012441 Brush Kit 75 Amp Ars 12 017051 Spring Motor Kit Std Rot 100 AR 23 012443 Brush Kit 125 Amp 200 Amp AR 12 017052 Spring Motor Kit Rev Rot 100 AR 24 012409 Collector Cover Kit 8 long 1 Includes Seal Ring 13 012426 Pawl Kit 80 Springs i AR 24 012410 Collector Cover Kit 10 5 long 1 Includes two pawls and two pawl springs 24 012411 Collector Cover Kit 13 long 1 13 012427 Pawl Kit 100 Springs AR 24 012412 Collector Cover Kit 15 5 long 1 14 021761 Hub Lock Pin Kit two pins 80 Springs AR A a oe hee S E Ro i 14 021762 Hub Lock Pin Kit two pins 100 Springs AR 15 017054 Extension Bolts 80 Springs AR 25 012458 Seal Ring only 1 4 bolt kit I hard Re Reeser Wale 26 Spool Assembly 1 15 017055 Extension Bolts 100 Springs AR Consult factory for part number of Spool Assembly and related hardware 16 G64 29 Adjustment Wrench 80 Springs 1 Please give model number and serial number to obtain correct Spool Assembly 16 G64 27 A
6. INSTALLATION and MAINTENANCE INSTRUCTIONS SHO SERIES ELECTRIC CABLE REELS All units are provided with right hand rotation unless otherwise specified This means that cable is pulled off spool top left or bottom right spool rotates clockwise to wind cable when viewing spring end of reel See diagram on parts page Clock type springs provide power for automatic cable take up Spring must be pretensioned at time of installation to insure that tension is applied to cable at all times A tension adjustment spanner wrench is provided with each reel 1 WARNING Some reels with large or multiple springs are equipped with a ratcheted adjustment wrench Follow separate instruc tions for its use Failure to use ratcheted wrench on reels so equipped could result in serious personal injury WARNING Do not attempt to relieve spring tension using spanner wrench Doing so may result in personal injury INSTALLATION 1 Insure that machinery to be serviced by reel is at position closest to reel 2 Securely mount reel in desired position using 3 8 M10 bolts Be sure spool is aligned with cable run 3 Position optional cable guide if reel is so equipped 4 Connect free end of cable to junction box on machine or adjust cable stop so that desired length of cable extends from reel 5 Remove cover plate on spring housing to expose shaft and spring hub See Figure 1 6 Insert spanner wrench into holes in spring
7. d pawl springs NOTE Pawl springs must be located between the pawls and the deepest section of the shaft grooves Make sure that pawls and pawl springs are inserted flush with ends of shaft and Q O N hub or they may rub against inspection cover SPRING SPOOL PAWE HUB SHAFT Spring not shown o w SPRIN Install SANET SIDE VIEW GROOVE against flat 9 Tighten nuts and extension bolts securing spring housing s to reel frame 10 Connect free end of cable to junction box on machine or adjust cord stop so that desired length of cord extends from reel 11 Tension spring with spanner wrench Refer to INSTALLATION section 12 Replace inspection cover CONTINUED ON BACK PAGE ILLUSTRATED PARTS LIST SHO SERIES ELECTRIC CABLE REELS apis 1o jouu uds wo J391 BUIA IA U UA UMOUS SB p9 0 1 91 pue no pated s qeO NOILVLOY NOILVLOY 3SzudA33 GuVGNVLS S YZ 13321 dO NOILVLOY ANINYALAG OL syed Buliepso u uA YAGWNN 13qON 2 YAGINNN IVIXIS Apoeds skemjy SHO SERIES ELECTRIC CABLE REEL REPLACEMENT PARTS LIST NOTE Applicable mounting hardware included with each kit ITEM KIT NO DESCRIPTION QTY ITEM KITNO DESCRIPTION QTY 1 020554 Frame Assembly SHO 1 18 012459 Cable Connector 38 to 50 Dia Cable 1 2 027853 Collector Shaft 1 18 012460 Cable Connector 50 to 62 Dia Cable 1 14 17 Dia Spool Wrapper 18 012461 Cable Connector 62 to 75 Dia Cable
8. djustment Wrench 100 Springs 1 17 032805 Ratchet Wrench 80 Springs 1 47 032804 Ratchet Wrench 100 Springs 1 MODEL NUMBER EXPLANATION SLIP RING CHAIN RATIO Typical Model Number AMPACITY CODE CODE SHO 100 2 4 12 XXXXXX AE 3 wie aaa CODE AMPS CODE RATIO REEL SPRING NUMBER NUMBER AMPACITY SPOOL CHAIN PRETENSION 3 35 AE 1 0 1 TYPE MOTOR SPRINGS POLES CODE DIMENSIONS Belles CODES 7 75 AD ISi and TYPE 12 125 AC 2 0 1 20 200 AB 2 5 1 AA 3 0 1 CABLE REMOVAL Use the following procedure to remove worn or damaged cable from reel prior to installation of new cable CAUTION Failure to relieve all spring tension prior to removing cable could result in damage to equipment or personal injury Follow instructions carefully 1 Move machine serviced by reel to a position closest to reel Springs will still be under pre tension at this point 2 Turn off all electric power 3 Lock spool to prevent turning using wither a spool lock mechanism or by tying off 4 Disconnect cable from machine junction box 5 Grip spool by hand and carefully release spool lock or tie Slowly unwind remaining tension 6 Again lock or tie spool to prevent rotation 7 Remove cable from spool Loosen U bolt and water tight connector and disconnect conductors from slip ring 8 Install new cable following instruction at right CABLE INSTALLATION Use the following procedure to replace cable
9. e 35 Amp 1 locking collar and mounting hardware 22 012291 Collector Assembly 12 Pole 35 Amp 1 10 021760 Roller Chain Kit 1 22 012292 Collector Assembly 14 Pole 35 Amp 1 Includes connecting link 22 012293 Collector Assembly 16 Pole 35 Amp 1 22 012294 Collector Assembly 20 Pole 35 Amp 1 11 012209 Stub Shaft Std Rot 801 1 af d s Per Rol eon i 22 012295 Collector Assembly 24 Pole 35 Amp 1 11 012210 Stub Shaft Std Rot 802 1 22 012296 Collector Assembly 30 Pole 35 Amp 1 11 01221001 Stub Shaft Rev Rot 802 1 22 012297 Collector Assembly 36 Pole 35 Amp 1 11 012211 Stub Shaft Std Rot 803 1 22 012298 Collector Assembly 2 Pole 75 Amp 1 11 01221101 Stub Shaft Rev Rot 803 1 22 012299 Collector Assembly 3 Pole 75 Amp 1 11 012212 Stub Shaft Std Rot 804 1 22 012300 Collector Assembly 4 Pole 75 Amp 1 11 01221201 Stub Shaft Rev Rot 804 1 22 012376 Collector Assembly 6 Pole 75 Amp 1 11 012213 Stub Shaft Std Rot 1001 1 22 012377 Collector Assembly 8 Pole 75 Amp 1 11 01221301 Stub Shaft Rev Rot 1001 1 22 037194 Collector Assembly 2 Pole 125 Amp 1 11 012214 Stub Shaft Std Rot 1002 1 22 037294 Collector Assembly 3 Pole 125 Amp 1 11 01221401 Stub Shaft Rev Rot 1002 1 22 037295 Collector Assembly 4 Pole 125 Amp 1 11 012371 Stub Shaft Std Rot 1003 1 22 012304 Collector Assembly 2 Pole 200 Amp 1 11 01237101 Stub Shaft Rev Rot 1003 1 22 012381 Collector Assembly 3 Pole 200 Amp 1 11 01461
10. hub Fig 2 Rotate wrench counterclockwise for standard rotation Number of 360 turns should match last digit in model number on serial plate If model number includes an R reel is reverse rotation and wrench must be rotated clockwise See EXPLANATION on parts list page NOTE If reel is equipped with ratcheted adjustment wrench follow instructions on separate sheet NOTE On reels containing more than one Spring the hubs are connected at the factory Therefore by tightening the outer spring the inside spring s will be tightened 7 Remove collector cover and connect individual supply conductors to collector terminals SPRING COUNTER HOUSING CLOCKWISE FOR STANDARD COVER PLATE O SPRING SPANNER Figure 1 HUB Figure 2 WRENCH CAUTION Do not exceed number of turns indicated on serial plate Over tensioning can cause a broken spring sheared shaft or other damage MAINTENANCE Periodically A Use compressed air to clean collector assembly and inside of collector housing Inspect collector assembly for brush wear and pitted slip rings B Inspect cable for wear and check mounting bolts and other _ N wth2 3 BROKEN SPRING cable off reel hardware for tightness SPRING OK _ NDICATORS C Check for broken springs by ae pulling about 2 3 cable off reel ly ya and observing Broken Spring Indicators on sides of spring OUT with 2 3 cable
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