Hubbell K-28 User's Manual
Contents
1. Bolts 62 75 80 Springs 4 bolts per kit less hardware 017055 Extension Bolts 100 Springs 016182 Carriage Bolt 50 13 x 1 5 021291 Lockwasher 56 Med Z P 100959 Hex Nut 50 13 Z P 101211 Flat Washer 50 P06 03 ESNA Lock Nut 50 13 Z P 021762 Hub Lock Pins 100 Springs 021761 Hub Lock Pins All Other Springs TO DETERMINE ROTATION OF REEL Always specify Te JN SERIAL NUMBER amp MODEL NUMBER lv N FS PERSH p when ordering parts STANDARD REVERSE ROTATION ROTATION Hose is played out and retracted as shown when viewing reel from spring motor side Reel Model Number Structure K 28 75 1 4 1 REEL TYPE PRETENSION TURNS 4 1 4 i d hose SPOOL DIAMETER HOSE CODE 6 9 8 i d Hose 8 1 2 i d hose SPRING MODEL QUANTITY SPRINGS 12 3 4 id hose 10 Connect free end of hose to connections on machine or adjust hose stop so that desired length of hose extends from reel 11 Tension spring with spanner wrench Refer to INSTALLATION section 12 Replace inspection cover HOSE REMOVAL Use the following procedure to remove worn or damaged hoses from reel prior to installation of new hoses 1 Move machine serviced by reel to a position closest to reel Spring will still be under pre tension at this point 2 Turn off supply pressure to reel 3 Disconnect hoses from machine o2. 1 015548 Bearing Kit Spring End Includes bearing housing and gasket 01420201 Stub Shaft Rev Rot 621 751 801 016306 Stub Shaft Std Rot 622 752 801 700079 Swivel Kit 4 hose code 01630601 Stub Shaft Rev Rot 622 752 801 700080 Swivel Kit 6 hose code 014204 Stub Shaft Std Rot 1001 700081 Swivel Kit 8 hose code 01420401 Stub Shaft Rev Rot 1001 015549 Swivel Kit 12 hose code Replacement Seal Kits 4 6 8 hose code 017190 Spanner Wrench 35 80 Springs 015564 Nitrile Hydraulic Fluid Water Pueumatic 017191 Spanner Wrench 100 Springs 015565 Propyl Phosphate Ester Base 032805 Ratchet Wrench 35 80 springs 015566 Vitron Pydraul 135 7 7 7 T 8 8 9 9 032804 Ratchet Wrench 100 springs Replacement Seal Kits 12 hose code 012425 Pawl Kit 35 60 Springs Includes 2 pawls and springs 015567 Hydraulic amp Pneumatic Service 015568 Phosphate amp Ester Based Fluids 012426 Pawl Kit 62 80 Springs 015569 Vitron Pydraul 135 012427 Refer to Model Number Structure on following page Reel model number is found on serial plate affixed to reel Indicates spring size and number of springs Example 621 one 62 size spring Pawl Kit 100 Springs 017054 Extension
3. INSTALLATION and MAINTENANCE INSTRUCTIONS K 28 DUAL HOSE REEL DIRECT DRIVE All units are provided with right hand rotation unless otherwise specified This means that hose is pulled off spool top left or bottom right Spool rotates clockwise to wind hose when viewing spring end of reel See diagram on parts page Clock type springs provide power for automatic hose take up Spring must be pretensioned at time of installation to insure that tension is applied to hose at all times A tension adjustment spanner wrench is provided with each reel WARNING If machine pull reel move machinery to position closest to reel before adjusting spring tension Adjusting tension with hose extended may result in damage to reel or personal injury INSTALLATION 1 Install hoses if reel was purchased without hoses See instructions on page 4 Insure that machinery to be serviced by reel is at position closest to reel Securely mount reel in desired position using 1 2 M12 Be sure spool is aligned with hose run Connect free end of hoses to connections on machine Connect flexible supply lines to swivel fitting See HOSE INSTALLATION REFERENCE DRAWING NOTE Do not hard plumb to swivel fitting Remove cover plate on spring housing to expose shaft and spring hub See Figure 1 Insert spanner wrench into holes in spring hub Fig 2 Rotate spanner wrench counter clockwise Number of 360 turns should match last digit in m
4. bly 6 hose code Kit 017041 Spring Motor Kit Std Rot 35 Includes pawls pawl springs cover gaskets and snap ring 015533 Frame Assembly 8 hose code Kit 017042 Spring Motor Kit Rev Rot 35 015534 Frame Assembly 12 hose code Kit 017043 Spring Motor Kit Std Rot 60 015538 Spool Discs 28 Set of two 017044 Spring Motor Kit Rev Rot 60 015539 Main Shaft Kit 4 hose code Includes shaft center tube retaining ring and drive pin 017045 Spring Motor Kit Std Rot 62 017046 Spring Motor Kit Rev Rot 62 015540 Main Shaft Kit 6 hose code 017047 Spring Motor Kit Std Rot 75 015541 Main Shaft Kit 8 hose code 017048 Spring Motor Kit Rev Rot 75 015542 Main Shaft Kit 12 hose code 017049 Spring Motor Kit Std Rot 80 015543 Wrapper Kit 4 hose code Includes 2 covers and 4 spacers 017050 Spring Motor Kit Rev Rot 80 017051 Spring Motor Kit Std Rot 100 015544 Wrapper Kit 6 hose code 017052 Spring Motor Kit Rev Rot 100 015545 Wrapper Kit 8 hose code 014200 Stub Shaft Std Rot 351 015546 Wrapper Kit 12 hose code 01420001 Stub Shaft Rev Rot 351 015547 Bearing Kit Swivel End Includes bearing and housing 014202 Stub Shaft Std Rot 621 751 80
5. nd hub sealed within a housing A replacement spring is supplied sealed in its housing and the old unit should be discarded completely 1 Turn off supply pressure to reel 2 Insure that machinery to be serviced by reel is at position closest to reel Disconnect hose from machine connections Wind all hose onto reel to relieve all spring tension Remove inspection cover from face of spring housing Rotate spool clockwise and observe inner shaft Shaft should rotate clockwise and hub with spring attached should remain stationary NOTE Do not attempt to remove spring if resistance is met or hub tends to rotate with shaft Continue to rotate spool and strike end of shaft several sharp blows with a rubber mallet until shaft rotates freely and hub remains stationary D Remove 4 bolts which secure spring motor to frame a Slide spring motor off shaft and discard Install replacement spring motor pawls and pawl springs NOTE Pawl springs must be located between the pawls and the deepest section of the shaft grooves Make sure that pawls and pawl springs are inserted flush with ends of shaft and hub or they may rub against inspection cover See Fig 4 page 4 9 Tighten bolts securing spring housing to reel frame CONTINUED ON BACK PAGE 015531 DIRECT DRIVE K 28 DUAL HOSE REEL REPLACEMENT PARTS LIST Frame Assembly 4 hose code Kit Includes frame and swivel bracket 015532 Frame Assem
6. odel number on serial plate SPRING COUNTERCLOCKWISE HOUSING FOR STANDARD ROTATION COVER PLATE O SPRING SPANNER Figure 4 HUB Figure 2 WRENCH CAUTION Do not exceed number of turns indicated on serial plate Over tensioning can cause a broken spring sheared shaft or other damage WARNING Do not attempt to relieve spring tension using spanner wrench Doing so may result in personal injury A WARNING Some reels with large or multiple springs are equipped with a ratcheted adjustment wrench Follow separate instructions for its use Failure to use ratcheted wrench on reels so equipped could result in serious personal injury MAINTENANCE Periodically A Inspect hose for wear and check mounting bolts and other hardware for tightness B Check for broken springs IN with 2 3 BROKEN SPRING by pulling about 2 3 hose off SPRINGOK lt ye reel and observing Broken Spring Indicators on sides of spring canisters Fig 3 NOTE Bearings and OUT with 2 3 Qp aepRING lt springs are prelubricated BROKEN z and require no periodic Figure 3 maintenance A WARNING Do not attempt to remove spring from its housing Clock type springs can be dangerous to handle Removal of spring from housing could result in personal injury SPRING REPLACEMENT The unique SAFETYCHANGE spring motor consists of a spring a
7. r other attachments Remove hose stops if installed and allow hoses to retract onto spool Ensure all tension is off spring by manually rotating spool normally clockwise when viewed from spring side 4 Unwrap hoses without allowing spool to turn 5 Disconnect hoses from elbows inside spool wrapper 6 Install new hoses following directions below SPOOL PAWL SPRING HUB SHAFT Spring not shown g SPRING SIDEVIEW Install END VIEW SHART against flat GROOVE Figure 4 HOSE INSTALLATION Use the following procedure to replace hoses or if reel was ordered without hoses Refer to HOSE INSTALLATION REFERENCE DRAWING below 1 Unspool new hose from shipping spool and lay out to eliminate twist NOTE This step is not essential but will aid in winding operation of the reel and prolong hose life 2 Connect hoses to elbows inside spool wrapper See drawing below 3 Wind the hose onto the reel spool by hand rotating spool in direction it turns free of spring tension Normally clockwise when viewed from spring side 4 Complete working end connections 5 Pretension reel and complete installation as described in REEL INSTALLATION section HOSE INSTALLATION REFERENCE DRAWING STANDARD SPOOL ROTATION DIRECTION TO WIND HOSE WHEN VIEWED FROM FITTING SIDE REEL ee SPOOL SPOOL CONNECT 7 DISK SPRING SPOOLED HOSES HOSE ON MOTOR HERE SPOOL SWIVEL FITTING F
8. rer SUPPLY LINES SPOOL WRAPPER SECTIONS NOTE SUPPLY MUST BE FLEXIBLE LINE DO NOT HARD oe VIEW FROM FITTING SIDE PLUMB MOUNTING FRAME DISK BASE Glasi RLA A Hubbell Company Printed in USA GLEASON REEL CORP P O Box 26 600 South Clark St Mayville WI 53050 0026 Phone 920 387 4120 Fax 920 387 4189 Bulletin No 052764 b
Download Pdf Manuals
Related Search