HP 40cp User's Manual
Contents
1. on page 16 NOTE The water distribution kit pipes are flushed prior to shipment The water distribution kit is enclosed within a 10 ft ISO container that includes internal lighting and heating The heater comes equipped with a programmable thermostat that you can set to run as needed to ensure the water temperature inside does not drop below freezing Optional components 45 Water distribution kit power requirements 30 AT 30 AF 3P Within facility 480V 3 phase power distribution equipment 3 10 1 10G 1 C Feeder sized on a maximum run of 100 ft o 2 E a A e 2 o zo sar O oS e _ 3 12 1 12G 34 C 1 2 3 7 9 Optional components 46 Frequently asked questions HP POD frequently asked questions Can keep the HP POD on the trailer Yes if you choose to lease the trailer from HP or if your purchase your own trailer and have the HP POD installed on your trailer prior to shipment You must also e Ensure that the site is stable and has been prepared correctly for the additional weight of the trailer e Provide a work platform to access exterior panels What cooling capacity ranges are available The HP POD is capable of cooling rack mounted components in the HP POD consuming up to 605 kW of electrical power What electrical power capacity ranges are The low density HP POD is capable of powering components up available in the HP POD to 450 kW of electrical power The high density HP PO2. Three way key operated Sets the EPO operating mode Test switch Armed or Bypass 5 System alarm EPO Indicates an EPO alarm has been shutdown triggered and non emergency HP POD red power has been shut off System Test mode LED Indicates the EPO is undergoing a amber system test 7 EPO Bypass mode LED Indicates the EPO is in Bypass mode green After an EPO alarm reset the EPO system 1 Use the button key release mechanism to restore the EPO alarm buttons to their normal state 2 Reset the main breaker in the House panel 3 Reset the electrical busway breakers 4 Press the Reset button on the EPO panel EPO modes The EPO panel operates in three modes Armed Test and Bypass The operating mode is determined by the status of a key operated selector switch on the EPO panel The switch status can be reported to a monitoring system that is external to the POD Power management 37 Armed mode Pressing a red EPO button on the POD causes the following events e The red System Alarm EPO Shutdown light on the EPO panel illuminates to indicate that an EPO switch has been activated This light remains illuminated until all EPO buttons are restored to their normal state by means of a key release mechanism and the Reset button on the EPO panel is pressed e The EPO activated relay is energized and sends a signal to the EPO panel to energize the associated control relays e The control relays within the EPO panel s
3. breakers and the House panel Component identification 15 en Component Deepen 2 Transformer Transforms power from 480V at your facility to the 415V needed for the HP POD Water distribution kit components optional The water distribution kit is an optional component that is composed of two closed loop systems one for the facility water and one for the HP POD water The water for the HP POD is supplied through the fill tank and chemically treated prior to entering the HP POD to ensure adequate water quality Panel disconnect Power disconnect for water distribution kit components 400A controller board 400A electrical panel board providing auxiliary electrical requirements Panel disconnect Power disconnect for water distribution kit components Component identification 16 Installation HP POD contents The following items are shipped with the HP POD and are delivered at the time of your HP POD delivery and installation Standard 40 ft HP POD omon y o Either of the following Not applicable Not applicable e HP Transformer and HP Switchboard e Engineer your own site power for a minimum of 1200A Either of the following e HP Water distribution kit AH988A e Engineer your own site water for a minimum of 240 gal min HP 50U rack AN982A Side panel 5OU kit AN991A 50U rack bracket kit APO14A Either of the following busway dropbox and PDU kits e Single phase HP POD busway dropbox kit e Sing
4. complies with local work space lighting requirements per code regulations Environmental considerations e Install a properly engineered awning to enable access to the building in adverse weather conditions e Install lightning protection for the HP POD e Make sure that the HP POD is properly grounded e Avoid placing the HP POD directly along a drainage path or in an area prone to flooding e Raise the HP POD slightly off the ground or set it on a higher point of elevation In low elevated areas HP recommends setting the HP POD on a concrete housekeeping pad e Avoid placing the HP POD directly in the path of external heat loads such as a diesel generator or an air cooled chiller Temperature considerations The standard operating temperature for the HP POD is from 17 8 C to 54 4 C O F to 130 F If you choose to purchase the additional insulating paint Additional insulation on page 44 the operating temperature of the HP POD is from 28 9 C to 54 4 C 20 F to 130 F Site requirements 8 Leveling requirements The site location for the HP POD must be level 0 5 degree tolerance Grounding requirements 2 IMPORTANT Before installing the HP POD consult your local AHJ for applicable codes and to review site specific location guidelines The HP POD must be grounded in accordance to local electric code HP recommends grounding the HP POD the transformer and switchboard and the water distribution kit to your g
5. from the sanitary water systems in your building bathroom sink drinking water Ensure facility managers understand the additional load being added to the chilled water supply of the building Be aware that the added heat load might affect other components being cooled by the chilled water plant Water temperature Without a water distribution kit the temperature of the water supplied to the HP POD must be 12 to 24 C 55 to 75 F Freezing water might cause a blockage and damage to the unit Water quality requirements 31 Power management Electrical busway The electrical busway is a modular overhead electrical distribution system that supplies power to the HP POD IT loads There are two electrical busways in the standard HP POD 1 and 3 and three electrical busways in the high density HP POD 1 2 and 3 Each PDU is powered by the dropboxes attached to each of the electrical busways Disabling power Power management 32 e To disable power to a single PDU turn off the main switch on that PDU e To disable power to a single rack open the main breaker on the dropbox connected to the electrical busway e To disable power to a single electrical busway open the appropriate main breaker for that busway on the corresponding electrical busway panel outside of the HP POD Power distribution The standard HP POD is powered b
6. miiie Il miiie i i a q il HUE Il HUE li HP POD emergency components External emergency components Fire strobe and horn Indication of a fire alarm condition within the HP POD EPO panel Contains controls and status indicators for the EPO system EPO alarm lamp red Activated when an EPO alarm button is pressed EPO button Pressing this button cuts off all power to the HP POD and activates the EPO alarm lamp Fire alarm XFMR Fire alarm transformer ASSD panel Samples the air in the HP POD monitoring smoke 7 Fire alarm control panel Contains controls and status indicators for the fire alarm system Optional component Component identification 13 Internal emergency components l D iY men feom Josi oS 1 Internal fire strobe and horn Indication of a fire alarm condition within the HP POD x2 2 EPO button x2 Pressing one of these buttons cuts off all power to the HP POD and activates the EPO strobe EPO strobe Activated when an EPO button is pressed Fire alarm pull switch x2 Pulling one of these switches activates the fire strobes and horns HP POD panel locations Electrical busway enclosed 400A enclosed circuit breakers that powers the electrical circuit breaker on page 36 busways e Two electrical busway panels are activated in the standard HP POD Three electrical busway panels are activated in the high density HP POD 2 EPO panel on page 36 Con
7. the installation of your HP POD verify the following action items have been completed All components are delivered to your facility The HP POD transformer switchboard and water distribution kit are in their final locations You must have facility power at your final location You can provide the connection cables from the facility to the transformer and switchboard or purchase connection cables from HP at additional costs You must have facility water at your final location You can provide the connection hoses from the facility to the water distribution kit or purchase connection hoses from HP at additional costs The HP POD has been properly grounded Required tools 10 ft ladder 2 6 ladder 2 Tongue and groove pliers with 4 25 in capacity jaws Screwdriver set Ratchet set Diagonal cutters Heavy duty tie wraps Installation 18 e Pipe wrench Installing the HP POD using the optional components The following steps are an overview of the installation procedure for installing a HP POD using the transformer switchboard and the water distribution kit You must obtain service professionals to connect your power and water IMPORTANT All wiring in and around the HP POD must be completed by a licensed electrician 2 IMPORTANT All plumbing to and from the HP POD must be completed by a licensed plumber Connecting the water Z CAUTION All customer supplied water fittings must be composed of carbon steel
8. Care Packs refer to the HP website http www hp com hps e In other locations see the Contact HP worldwide in English webpage http welcome hp com country us en wweontact html Maintenance 55 Regulatory compliance notices Regulatory compliance identification numbers For the purpose of regulatory compliance certifications and identification this product has been assigned a unique regulatory model number The regulatory model number can be found on the product nameplate label along with all required approval markings and information When requesting compliance information for this product always refer to this regulatory model number The regulatory model number is not the marketing name or model number of the product Federal Communications Commission notice This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at personal expense Modifications T
9. D is capable of powering components up to 605 kW of electrical power Can the level of heat removal be regulated Yes the control system automatically adjusts the air flow to in proportion to the waste heat generated remove heat generated in the HP POD How is water connected to the HP POD There are two options to connect water e You directly connect your facility water to the HP POD making sure the water meets the water requirements Water quality requirements on page 30 for quality temperature and flow rate You connect your facility water to the water distribution kit which is then connected to the HP POD through two 4 in 150 psi hoses Does the HP POD require maintenance Yes general maintenance is outlined in this document Contact HP service for additional information Does condensation form During normal operation some condensation might form but the condensation does not reach any rack mounted components or cause any damage Excess condensation from the heat exchangers is collected and drained via three condensate drains HP POD drains on page 28 across the rear of the HP POD In most cases the condensation evaporates prior to reaching the condensate drains How does the HP POD control humidity The relative humidity is maintained between 30 70 If additional humidity is required connect your facility water to the humidifier supply on the front of the HP POD Does the air flow within the HP POD The humidit
10. E A R EE R E E A R men EE i ea 41 Safety and security Glarms ccccccccccessscecesssseecesseeeeccsseeeceeseeeeesseseeeeesseeescsaseesesseseeeeeseeeeeeesseseeeseneeeeees 42 Fire alarm sequence of operations ccccccccessssccesesseeeeccsseeeeesesseeeesceseeeesesseeeeeceseeeeeseseeteseseaeeseneaaes 42 Opina l eomp one Ni csin EEA 44 Additional insuli ON a e N ENE E EE NA 44 Air filter sesoto ei rd E KE Aa ae EE E 44 H miditier optiona leson a a E E EEEE E Ea EER E 44 Fire prolecion Sysle M oss aaa E a SS E E E S R AN N N 44 HP POD ss Curity econtra inin E NEE EE EEE ORE TERTERA EE 44 Transformers and switchboards sa 55s setcecqidesdonssseacceeeiseston eiscannewiaar toss oreeccern canal er secre Gee eR 45 Water lS MI TION Kit i5ci5 4015205 vehapadenvereuacsesparaueusetaceesesnnuaieus E E E E E EAN GE 45 Water distribution kit power requirements ccccccccsesscecessnececceseceeecsseseeeecssuecescsseeeeeccsssecessneeeesenseaes 46 PROC CHT asked guesa dics cxceonsrarsnereriserankeniecrensasiereurenianreieneesiaaeniaerenaeeniaenied 47 HP POD frequently asked Questions cccccccccccssseeeceessseeceeeeeeeccssseeesesaeeeeeceseeeeecesseeeseseeeesecssaeesecensegeeen eas 47 fle ef cl ao Ly gt Eaneeee ett Sees wear Sate Eaa 49 HP POD troubleshootihg ecese iceri erine neii aein ain ee a E imatas es ia PEE TERI eea 49 LT Co 0 Ecore Tn Eg ae ee or ee ee eT oe eee ee 50 HP POD specifications cccccccccccessseeecessnececesseceeec
11. EE E E noe oe ee 6 OptimUM GNViIFONMENt sss ssc cssvecdseesasadsssdievacsndyaa S ssesdeusdousateay ey secedaucuayer sy spueder ceuuayay yay eevauseaean E 6 lL cation considerations sesoses n a A E ARA EE EE E REEE OMeNae 6 Moving the APPRODA e een Gees 6 System Utilitie Sartren n S E E S N 6 Transformer switchboard and water distribution kit locations cccceeeeeeeeccccceeeusseeeeeececceeeeaaaaeeeseeeess 7 Work space requirement ccccccscscccecssssceccssseeecceseeecesseseeeesssseeecesseeecessaseeeesseseeeeeesaseeeesseseeeessteaeeesy 8 Environmental considerations sissies seeroete eeste eE e O nE uence O EE Ee I ERE youn EE EEE Eei 8 Temperature considerations c ccccccsseccesesecceseseeeesceeeeecseseeeeesceeeeesceseeeesesseeeseseeeeeessnseeeesenseeeeeensas 8 levelingireguiremEents sarrin eiaa eka een ees saw A a E E 9 Grounding regvireMenN S lt sc55sssnceeecerlasnnicieiececkeiesnneciseacee easoenniasseee aco ooen eae 9 ligining protection xa eine gins cv Sica teases Soca e es peta e eas patty waa wea east ae a aeons 9 Component documentation cccccccccccsssceecessseeescesseeeeceeeeeeeeseseeeecesseeeseeeeeeeesseseeeeessaeeeeesaseeeeeseseeeesenseaeeess 9 e a Ee E E T e T eee 10 Safe informati oNssssnsreo ni a E R TaS a E eia eSEE aae Eaa E OESE 10 Operator Sate Yosser e EER E Ee a e aE S E E E E E a EE 10 Component health cccscccccsessscccsssseccessneeseeseseeeeesesseeeeeeeeesesseeeeeceeaeeeeeceseeseseesasee
12. HP Performance Optimized Datacenter User Guide Part Number 510055 001 March 2009 First Edition Copyright 2009 Hewlett Packard Development Company L P The information contained herein is subject to change without notice The only warranties for HP products and services are set forth in the express warranty statements accompanying such products and services Nothing herein should be construed as constituting an additional warranty HP shall not be liable for technical or editorial errors or omissions contained herein Confidential computer software Valid license from HP required for possession use or copying Consistent with FAR 12 211 and 12 212 Commercial Computer Software Computer Software Documentation and Technical Data for Commercial Items are licensed to the U S Government under vendor s standard commercial license Microsoft Windows and Windows Server are U S registered trademarks of Microsoft Corporation Intel Pentium and Itanium are trademarks or registered trademarks of Intel Corporation or its subsidiaries in the United States and other countries UNIX is a registered trademark of The Open Group Intended audience This document is for the person who installs administers and troubleshoots servers and storage systems HP assumes you are qualified in the servicing of computer equipment and trained in recognizing hazards in products with hazardous energy levels Contents Ta he cies descr Socesica nna Gao
13. TRE Herrenberger Strasse 140 71034 Boeblingen Germany Disposal of waste equipment by users in private households in the European Union asd This symbol on the product or on its packaging indicates that this product must not be disposed of with your other household waste Instead it is your responsibility to dispose of your waste equipment by handing it over to a designated collection point for the recycling of waste mums 9 ectrical and electronic equipment The separate collection and recycling of your waste equipment at the time of disposal will help to conserve natural resources and ensure that it is recycled in a manner that protects human health and the environment For more information about where you can drop off your waste equipment for recycling please contact your local city office your household waste disposal service or the shop where you purchased the product BSMI notice BEERE lB fe FRSA Sean ETB TERY aise choles PBS gt AER SRA FHE gt RAV T ENES AE ORE SE ER Regulatory compliance notices 57 Chinese notice Class A equipment ea HA A BP ih TERE YP A ERIE MICATA TEI PBT REG BA PR PARAL AY ht Korean class A notice O AAS IFSAWMLS AAMABSsSS FF 71710 LU BOAR FE ASAE 0 SS FOAL BeH AB 29 AAA ABote AS SACS Huq Japanese class A notice COMM HPL RAS BRE A ERMA VCCI oi USS Y FAMPRRNKRE CH OA SER CHEATS lE HBRLGXBRIOTFLLEMHVESF COBRICITEAFRBOIRMRLMRT HLIBRENSILEMHVET Regulator
14. arcescens eee senc eee ea 5 NN tds AAE AAAA EA AAAS A AAI ne PAE A L A T E 61 Contents 5 Site requirements Optimum environment Specific environmental requirements must be met to provide optimum performance with minimum maintenance for your unit HP provides the HP Performance Optimized Datacenter Site Requirements Information document to learn about these requirements and plan your configuration more efficiently The latest version of the guide is available on the HP website http www hp com go pod Location considerations The HP POD can be located either inside or outside your facility If you decide to remove the HP POD from the trailer it must be installed on a flat level surface capable of supporting up to 110 000 b Consider the proximity to existing facility utilities power and water when choosing the final location A site map with the final location of the HP POD final location of the connection kit final location of the water distribution kit facility connection points and any obstructions must be provided to HP prior to scheduling your delivery and installation For more specific power water and electrical considerations see the HP Performance Optimized Datacenter Site Requirements Information document on the HP website http www hp com go pod POD exterior dimensions and weight The HP POD is approximately 12 2 m 40 ft long 2 4 m 8 ft wide and 2 0 m 9 5 ft tall The HP POD weighs appr
15. ary To access the BMS using a laptop at the HP POD connect an Ethernet cable between a laptop and the designated BMS jack on the interior of the HP POD BMS alarms The alarms pertaining to the health of the HP POD and its components are relayed through the BMS Building management system 41 Fan failure One of the fans is not working If you are still within your service contract contact HP service Sensor failure One of the sensors is not working If you are still within your service contract contact HP service Leak detection The drain tray senses water Turn off the water flowing into your HP POD at the facility line Turn off all IT components so that the components do not overheat If you are still within your service contract contact HP service Change filter The return air filters are full Replace the return air filters High temperature The cold aisle temperature has Check to make sure that you have surpassed the set point temperature water flowing into your HP POD and that the fans are blowing If you are still within your service contract contact HP service Low temperature The cold aisle temperature is too low Check you HP POD components to make sure all components are operating as normal If you are still within your service contract contact HP service Someone has activated the EPO Follow emergency procedures system and shut d
16. ature 12 19 C 55 65 F Total rack mounted component air Variable as required to maintain cold flow aisle setpoint temperature Chilled water flow rate e 240 gal min 908 min without utility module e 280 gal min 1 060 l min with utility module Chilled water pressure differential at 5 psi max flow needed to meet thermal specifications Server heat load e 450 kW standard HP POD e 605 kW high density HP POD Specifications 52 Environmental specifications m OO aO O Operating temperature 18 C to 54 C 0 F to 130 F Non operating 2 C to 54 C 35 F to 130 F temperature Transit temperature 30 C to 60 C 22 F to 140 F up to 72 hours Operating humidity e 15 to 80 relative noncondensing e 26 C 79 F maximum wet bulb temperature Non operating humidity e 5 to 95 relative noncondensing peer e 39 C 102 F maximum wet bulb temperature Operating altitude 76 2 to 3 048 m 250 to 10 000 ft Non operating altitude 76 2 to 9 144 m 250 to 30 000 ft For non operating specifications consider the temperature of computer and IT equipment inside the HP POD The HP POD must be drained before it is moved to a new location For areas prone to freezing consult HP for applicable operating solutions and evaluate water lines as described in the Frost damage on page 31 section of this document Water distribution kit specifications an Speeain Tank capacity 7 8 gal Pumps elect
17. ceeaeeeeseaaeeees 10 Comp an mI EINO eieiaeo eee eA 12 FIP POD componens viivcccacssvedvsardycndedene civerteavcnde nets daveaieth candaeedneeei aah aula weodanaal i shaeeeedienandy seme aleedaandaanie 12 HP POD emergency components ic coe ecccestcnncnes ces synny yE aN EEE E IEEE ER Ee EENIA EE EE A saii 13 HP POD panel locations sescent ea es desta deen rE a EE EEE ENE Ea E TENS E aed 14 Transformer and switchboard components optional cccccccccsssseeecesseeeeceseeeeccsseceeseceseesessseeeeseeeeeeseesaaes 15 Water distribution kit components optional cccccccsceccsseceescsseceecccseeeesceeeeecceseeeeseceseeessaseesesseseeeeeesaas 16 Hie Wek NSN caste EE E EEEIEE E EE EEE P T AET 17 Fr PODscOntents Scie T A A A 17 Preinstallation Checklist ccscacsacsssssiasccrses anedebnsanasenesasiues sasceadieasaarkedanseaibenacearieassnianiadstaaadaananencantias nannaa Eneee 18 Required eo CEEE 18 Installing the HP POD using the optional components ceesceceseeeeeeeceeeeeneeeeneaeeceaeeeeseeeenseeenaeesentreeeneaees 19 Connecting the water 5 i crsai crane sviasiceosdsianenviaaeaeisasinianes a aauuiciada Meshes ian Bevessgaicephdsann EEES SEES S NEEESE EESE ESSES nen 19 Connecting the HOWE saicsisccwsssbassaeeeisseonearinindes tist EASE EESE EESE NESS EEES EEES AEESE EESE EEES EEEE EEES SEES SSEE ESEESE ES Eae nn 23 Commissioning the HP POD asaciiiiesesssnacseiessdeansrarueetesavaniosstndebaissainaes aitndeusarssanhenaarib
18. curity Junction boxes provided at every entrance to upgrade security if desired e Magnetic or electronic locks Prewiring provided at every entrance to upgrade security if desired Magnetic or electronic locks are not provided e Internal external cameras Camera mounting locations are provided along with empty conduit and pull drag lines Optional components 44 Each external panel is secured through key lock hardware The following locations have been prewired for your own security upgrades Nester vv Bey Transformers and switchboards HP offers several transformers and switchboards to supply your power needs On site connections include e From your main facility power to the primary side of the transformer e From the transformer to the switchboard e From the feeder breaker lugs within the switchboard assembly to the HP POD The standard cables should allow for placing the transformer and switchboard approximately 3 0 m 10 ft away from the HP POD Installation costs assume that connections are within the 3 0 m 10 ft recommendation If you place the transformer and switchboard more than 3 0 m 10 ft away from the HP POD additional planning and costs are involved Water distribution kit HP recommends using the optional water distribution kit to provide water to your HP POD For more information about the kit see Water distribution kit components Water distribution kit components optional
19. d damage to the unit In outside locations subject to freezing temperatures an additive such as glycol might be necessary to lower the freezing point However the heat transfer potential of the water is lower so the equipment must be derated properly Acceptable water quality specifications Water must be maintained per the following acceptable water quality standards Specific conductance at 25 C 0 2500 pmhos cm 77 F Akaliniy Mo CaCO Aluminum Al If your water is out of range consult a water quality expert Water quality requirements 30 Frost damage To avoid frost damage the water temperature must not be allowed to fall below the minimum permissible temperature of 4 C 39 2 F at any point in the water cycle The water cycle must be drained completely using compressed air before storage or transportation at freezing temperatures or below Plumbing materials to avoid Do not use the following materials in a closed water system Oxidizing biocides Aluminum components Brass components with high levels of zinc Non stainless steel Iron components Water precautions Take the following precautions before installation of the HP POD Verify that all foreign matter and particulates are flushed from the system Evaluate the short term and long term system requirements against the available water capacity Ensure that the chilled water loop is properly designed for liquid cooling systems and is separate
20. ded to your HP POD prior to shipment The additional insulation will enable the HP POD to function properly in temperatures as low as 29 C 20 F Air filter sensor The air filter sensor is an optional component that if installed alerts you to change your air filters The sensors are located near each of the 12 air filters If the air filters are full and should be replaced an alert will be sent via your BMS Humidifier optional If you choose to connect to the humidifier it maintains the humidity within the HP POD within a set range according to ASHRAE standards Maintaining the humidity helps to minimize static electricity within the HP POD For more information about the humidifier see the product documentation included in the Operations amp Maintenance Manual Component documentation on page 9 Fire protection system The fire protection system is a HP POD self contained system with no connection to your BMS The fire protection system consists of 12 30 pre em novac a clean agent fire suppressant eliminating the need for additional water to be connected to the HP POD in case of a fire emergency HP POD security Routing raceways for the following security options are provided by HP and can be installed as a custom service option You are responsible for providing additional hardware cabling and controllers to support these options Security options e Key lock hardware Standard security provided e Card reader se
21. eiasafaaanns akdreaieasbagant 25 Calia yoa E a a7 HP POD BOGGS Y SIE IMisac cr sconvdtesntetgngncoassgpaudevannsesoopeantusavuns vecseeesaadivedeansniadesnaateas E EEREN EEn SONE a ioe 27 Water supply temperature cccccccccessseeceessseececsseeecessseeceesaseceeceseeeceeseseeeecseeeeeesnseeeescseeeeseesaaes 27 Controlling the tan spebder esa iie Eae EE EEEE A EER ea 27 Cond nsation NIMES TMNT 5 05 65 tiahsseonseaceagnsindaseleanaecbawute nshu eu nunn Ee EKET beans E i ekse a Arin i aeetas iieri 28 HP POD drains esses r a a RE N a E EENET 28 leakidet ction sonsa ioeie ls acaraasinedacartreko meee ua aa NaS ben ana ainkadaninewocieemnian 29 Ae SATIN EA EEE E A EE mainirieadiawbaes 30 Water quality requirements and specifications cccccccccessssessesceseeeeessseeceeeceseeeecseeeeecseseeeeessaseecesseseseesensaaes 30 Acceptable water quality specifications ccccccccecssceceeseeeceessseeeeeseseeeeessseecesseeeeeesesseeeesenseeeeentaaaes 30 Ere ATI Fossa ceecuswntonsie sien nanny pneu tes tea a Poaceae Meade meme en 31 Plumbing materials osOV GIGI 20 4 secheacaiosuaens sacoeeeasornrne eeicqreaeoo suas pecaceeesaso season 3 Contents 3 Waler precu one ceirar innara r E a E ETET A N E EE EA E aS 31 Water temperature i vscssacnsecessisdaceenadeeesedenndens etan raS eE E Ea EEA E EE EE E Eia oi aea 31 BE Loo L NAE E rer rennet O A A AA A O A O A E E O T 32 Electrical DUSWOY sirro a a E ae E E TAa e E a a SE 32 Power distribuon
22. eseaeeeeesseeeescssaeeesessaseesecssseeeecseseeeccssaaeesesseseeeesenetesensas 50 Electrical specifications cccccscscesssssscesesseeeeeceseeseeceseaeeeeeeeeeeeeseseeeesceaaeeeceeaeeeseesnaeescesuaees se ceaeaeessesaeeeeeeas 50 Water specifications cccccccscccccesssseecesseseeeeessseeeceeseeeseeseseeeesseseeeessseeecessaseeeesseseeeeseseeesesssseeeecssaeesensaaes 51 ROCK SPECIFIC OMS sinsir e n ae A ae yates cecal E EE EER E E A ETE EET 52 Thermal and air flow performance ccccccccceessseeceeseeececsuseeeeescsseeeesseseeeeessseeeeessaseeeeseseeesessseeeeesessaeeesenaaes 52 Environmental specifications ccccccccccceccessececesseeeecesseeeceessneeeccssaeeesessaeeeeessseeeecesaeeesessaseesesseseeeesentegesensas 53 Water distribution kit specifications cccccccccessseceeesecceessseeeesceseceeeceseeeeesssseeeescseeeesesseseeesssseeeesesseeeeenseaes 53 o T T ia acc Seay cacy oy cig icy ul a A es SRG SI E 54 Periodic madintenan e apna hees acrnsaveaseasecessastnaoassk seas saasin inni REENE ri n RRC AEE aaisa PARRER E eni R REER anaE a RERE EEES 54 Electrical busway MaINtenaNce cccecccccssssceccsssseecesseeeecesseeeeecssseeecesaseeeessseeseseeseeecessaeeesesstseeeesentegeee en 54 Water syslem MoINeNGNGS c siisieseessk Colecdianaescedeccsecuadgedvedederstevdaaesedscedessbadddadeecceechcegagdebdebcceettaddgebeedectents 54 Air filter replacement 2 2seceecs lt vsedeatescecessess ccatedbencamasergccetsden gearvandgearabbebeore
23. facility 7 considerations environmental 8 considerations temperature 8 contact information 55 contents 17 controlling the fan speed 27 cooling 27 cooling the POD 27 D dimensions and weight 6 drains 28 E electrical busway maintenance 54 electrical specifications 50 emergency components 13 environmental considerations 8 environmental specifications 53 EPMS panel 14 35 38 EPO panel 14 35 36 37 European Union regulatory notice 56 exterior dimensions and weight 6 F facility connections 7 fan 27 fan control panel 14 35 38 fan speed 27 Federal Communications Commission FCC notice 56 fire alarm control panel 13 14 35 38 fire alarm sequence of operations 42 fire protection 44 fire suppression 44 frequently asked questions 47 frost damage 31 G grounding requirements 9 H House panel 14 35 38 HP POD components 12 HP POD contents 17 HP POD emergency components 13 HP POD panel locations 14 humidifier 14 35 44 Index 61 installation 17 installing the POD at your facility 19 insulation 44 J Japanese notice 58 K kit contents 17 Korean notices 58 L leak detection 28 29 leveling requirements 9 30 lightning protection 9 location considerations 6 M maintenance 54 maintenance electrical busway 54 maintenance water system 54 modifications FCC notice 56 moving the HPPOD 6 O operator safety 10 optimum environment 6 optional components 44 P panel locatio
24. for building automation and control networks A BMS offers e A supported communication interface that can monitor and control HP POD components remotely e Immediate notification of all alarm messages e Ability to manage and configure utility devices By connecting your HP POD to a BMS system you can monitor e Cold and hot aisle temperatures e Supply and return water temperatures e Cooling water flow rate entering the HP POD e Cooling tonnage e Smoke alarms e EPO alarms For additional points that can be monitored see the I O Input Output Controls Points List in the Operations and Maintenance Manual Component documentation on page 9 gel the HP POD to the BMS Install and configure the operating system Microsoft Windows or Linux on a designated management server Install the management software on the management server Connect the management servers to the building network Insert your BMS Ethernet cable through the IT portals on the left end of the HP POD Plug the Ethernet cable into the designated BMS jack on the interior of the HP POD o gt of Building management system 40 For more information see the junction control system documentation included in the Operations amp Maintenance Manual Component documentation on page 9 Managing BMS settings from the HP POD The BMS controls can be accessed from a laptop if necess
25. gency alarm can be sent directly over your facility alarm system For more information about the fire alarm control panel see the product documentation included in the Operations amp Maintenance Guide House panel The House panel is a 120A panel board that provides power and electrical requirements to all auxiliary HP POD components If a breaker is tripped open you can access to the outside of the House panel and reset the breakers You can also reset the HP POD components after an EPO alarm If one or more breakers continually trip contact HP HP contact information on page 55 The standard panel schedule resides inside the panel breaker box and can be referenced when necessary Power management 38 Security panel location If you decide you want to install a security panel the HP POD has a predesignated location for a security panel Power management 39 Building management system Using a building management system BMS NOTE If your site does not have a BMS then BMS data can be sent and viewed to a set IP address communicating via Ethernet cable connected to the internal passway of the BMS Panel HP recommends connecting the HP POD to your facility building management system BMS communicating through Ethernet cable connected to the internal passway of the BMS Panel For more information see Connecting the HP POD to the BMS on page 40 The standard BMS protocol BACnet is a data communication protocol
26. he FCC requires the user to be notified that any changes or modifications made to this device that are not expressly approved by Hewlett Packard Company may void the user s authority to operate the equipment Cables Connections to this device must be made with shielded cables with metallic RFI EMI connector hoods in order to maintain compliance with FCC Rules and Regulations Canadian notice This Class A digital apparatus meets all requirements of the Canadian Interference Causing Equipment Regulations Cet appareil num rique de la classe A respecte toutes les exigences du R glement sur le mat riel brouilleur du Canada European Union regulatory notice This product complies with the following EU Directives Regulatory compliance notices 56 e Low Voltage Directive 2006 95 EC e EMC Directive 2004 108 EC e Machinery Directive 98 37 EEC Compliance with these directives implies conformity to applicable harmonized European standards European Norms which are listed on the EU Declaration of Conformity issued by Hewlett Packard for this product or product family This compliance is indicated by the following conformity marking placed on the product CE This marking is valid for non Telecom products and EU harmonized Telecom products e g Bluetooth CE Xxxx O This marking is valid for EU non harmonized Telecom products Notified body number used only if applicable refer to the product label Hewlett Packard GmbH HQ
27. hin the acceptable range 20 25 psi e NOTE For quick reference the water hoses are labeled with green tape and white arrows pointing in the direction of the water flow Installation 21 9 Connect the facility supply and return lines to the water distribution kit 2 IMPORTANT The water supply to the humidifier must be heattraced to prevent freezing Installation 22 11 Optional Connect the HP POD humidifier to the domestic or industrial water drain 1 and supply 2 lines For more information about the humidifier see the product documentation 12 Perform one of the following o If your HP POD is located inside HP recommends connecting each of the drains to the local drain line o If your HP POD is located outside you can choose to connect to the local drain line or allow the water to drain off freely in your location For more information see Drain locations HP POD drains on page 28 Lb 7 9 Op Connecting the power 2 IMPORTANT A licensed electrician must connect the power according the local electric code consistent with supplier and consulting engineer drawings 1 Verify that the HP POD transformer and switchboard are in their final locations 2 Make all connections o Connect the main power leads from your facility to the transformer 1 to 2 Each connection is labeled with colored tape according to local standard requirements o Connect the transformer t
28. hut down the affected circuit breakers in the POD Test mode All associated EPO functions are disabled and the amber System Test Mode light on the EPO panel is illuminated This mode enables the EPO buttons to be tested without removing power to the POD When an EPO button is pressed the EPO Activated relay is energized and it energizes the associated control relays in the EPO panel Although the EPO functions are disabled the horn and strobe alarm are activated To silence the alarm press the Reset button on the EPO panel Bypass mode All EPO functions and test functions are disabled When the EPO panel is operating in this mode the green EPO Bypass light on the EPO panel is illuminated EPMS panel The electric power managing system EPMS is composed of 120V Nema 515R rated auxiliary power The panel optionally provides additional power for auxiliary components mainly the BMS e Ifyou connect land power to this panel the BMS is powered by external land power e Ifyou do not connect land power to this panel the BMS is powered by the House panel Fan control panel The Fan Control panel houses the relay system that controls the fan speeds within the HP POD based on maintaining the cold aisle temperature set through the BMS You do not have to access to the Fan Control panel and no interface setting is required Fire alarm control panel If you connect your central fire alarm system to the fire alarm control panel any emer
29. ion of the smoke detection system e Test the operation of EPO system Installation 25 Test the operation of the analog and digital phone system Verify initial IT start up Conduct an infrared scan of all electrical connections under the start up IT load Verify accurate cooling under start up IT load Provide the HP POD operation owner training Installation 26 Cooling system HP POD cooling system Z CAUTION Contaminated supply water might cause decreased cooling capacity or disruption in service The supply water must meet the guidelines states in the HP Performance Optimized Datacenter Site Requirements Information document Damage caused by contaminated supply water is not covered by the warranty The HP POD has 12 heat exchangers that maintain temperature and cool the equipment installed in the HP POD The HP POD heat exchangers receive chilled water from either the water distribution kit or your facility cycles the water through the heat exchangers to cool the air and then the fan units circulate the cool air throughout the HP POD To control the fan speed you must set a cold aisle temperature through the BMS A predetermined differential pressure setpoint between the hot aisle temperature and cold aisle temperature is factory set and cannot be altered The fan units regulate speeds to maintain the cold aisle temperature and differential pressure between the hot and cold aisle For more information see Controlling the fan s
30. irements for location on page 39 any optional security devices installed EPMS panel EPMS panel Electrical power monitoring system on page 38 Humidifier Humidifier Maintains the humidity inside the HP POD within a set range optional on page 44 to minimize static electricity Auxiliary Land power Provides auxiliary power for the BMS or convenience outlets 120V owner provided power BMS panel on page 36 Building Management System Fan control FC panel Fan Circuit breakers that control the fan units control panel on page 38 House panel on page 38 120A electrical panel board providing auxiliary HP POD electrical requirements Main input box for incoming electrical feeder cables Optional component Power management 35 ASSD panel The ASSD panel draws air from the piping network inside the HP POD and monitors the smoke levels in the air If smoke is detected the ASSD panel automatically sends an alarm to the prewired Fire Alarm Control Panel No user interface settings are required Interface is established through the Fire Alarm Control Panel For more information see the product documentation included in the Operations amp Maintenance Manual Component documentation on page 9 BMS panel The BMS panel enables you to connect the HP POD to your building management system You must bring an Ethernet cable through the internal passway to connect to the BMS panel There is no external user access
31. le phase HP POD PDU bracket kit oF e Three phase HP POD busway dropbox kit e Three phase HP POD PDU bracket kit Rack interface seal kit APO13A High density 40 ft HP POD Component Either of the following Not applicable Not applicable e HP Transformer and HP Switchboard e Engineer your own site power for a minimum of 1600A Either of the following e HP Water distribution kit 1 AH988A e Engineer your own site water for a minimum of 240 gal min HP 50U rack AN982A Installation 17 Side panel 50U kit 50U rack bracket kit Either of the following busway dropbox and PDU kits Single phase HP POD busway dropbox kit 30 Single phase lt sci short_name gt PDU bracket kit 88 Three phase HP POD busway dropbox kit 30 Three phase HP POD PDU bracket kit 88 AN99 1A APO14A Rack interface seal kit APO13A The HP POD is delivered with heavy duty filler panels installed in every empty U space of the racks However HP recommends purchasing additional heavy duty filler panels AFO73A to prevent compromising the integrity of the cold aisle set point temperature when IT equipment is removed for upgrades or maintenance The quantity and model of PDUs included with your HP POD are dependent on the IT equipment load they are supporting Preinstallation checklist Z CAUTION Tighten the electrical busway connections after the HP POD is in its final location and before you begin the installation process Before you begin
32. n 3 m 10 ft of the HP POD during normal installation The water distribution kit can be installed over 3 m 10 ft from the HP POD but this requires additional planning and costs HP recommends installing the water distribution kit no more than 30 m 98 ft from the HP POD HP POD connection locations Main input power junction box Site requirements 7 Chilled water return connection Chilled water supply connection IT cable portals There are identical IT cable portals on the left side of the HP POD Work space requirements IMPORTANT Failure to comply with the work space requirements can result in failed authorization to power your HP POD by local electrical inspectors Work platform requirements NOTE The base of the work platform should be level with the base of the HP POD If you choose to leave the HP POD on a trailer a work platform is required The area outside of the HP POD directly in front of the panels must have a work platform The specifications of the work platform are e The work platform must be a minimum of 1 m 3 ft wide for standard platforms and 1 1 m 3 5 ft wide if the work platform is constructed of grounded metal e The work platform surface must be lt 2 0 m 6 6 ft from the center of any circuit breaker actuator handle Work space lighting Make sure that the HP POD transformer switchboard and water distribution kit are installed in a well lit area that
33. ng water supply and return 2 10 16 cm 4 inch 150 connections flange Humidifier 3 79 l hr 1 gal hr domestic water from an alternate supply source Water supply specifications with a water distribution kit frome tio Facility input temperature to the water 4 to 10 C 40 to 50 F distribution kit Water distribution kit temperature output fo 12 to 24 C 55 to 75 F the HP POD Operating pressure 137 895 to 172 369 Pa 20 to 25 psi Rated pressure max 1 034 213 Pa 150 psi HP POD pressure drop 110 316 Pa 16 psi Water distribution kit pressure drop 34 474 Pa 5 psi max Water flow rate to the water distribution kit 757 to 1 893 min 200 to 500 gal min based on a facility operating delta T range of 6 to 12 C 10 20 F Water distribution kit flow rate to the HP POD 908 5 l min 240 gal min Cooling water supply and return connections 2 10 16 cm 4 inch 150 flange Specifications 51 E Humidifier 3 79 l hr 1 gal hr domestic water from an alternate supply source Rack specifications Standard HP POD racks AN982A fre speen U height 50U Width 56 mm Depth 1 000 mm International shock mounted HP POD racks AT052A Feawre specion Thermal and air flow performance Maximum thermal and air flow HP POD specification performance parameters Air temperature Inlet to rack Cold aisle setpoint temperature in BMS mounted components Chilled water temper
34. ns 14 panels 35 periodic maintenance 54 plumbing materials 31 POD components 12 POD specifications 50 POD troubleshooting 49 POD commissioning 25 POD cooling 27 POD frequently asked questions 47 POD installing at your facility 19 power connections 23 power distribution unit PDU 34 power distribution Starline 32 33 power management 32 power rack 34 precautions water 31 preinstallation checklist 18 R rack power 34 regulatory compliance identification numbers 56 regulatory compliance notices 56 57 required tools 18 requirements electrical grounding 9 requirements leveling 9 requirements water quality 30 requirements work space 8 S safety and security alarms 42 safety considerations 10 safety information 10 safety operator 10 security 44 Security panel 14 35 39 sequence of operations fire alarm 42 site preparation 6 site requirements 6 specifications 50 specifications electrical 50 specifications HP POD 50 specifications POD 50 specifications rack 52 specifications water distribution kit 53 specifications water quality 30 Starline 32 36 T temperature requirements 8 thermal air flow performance 52 transformer and switchboard 7 15 45 troubleshooting 49 U utilities 6 W water connections 19 water distribution kit 7 16 45 46 51 water precautions 31 water quality 30 31 water temperature 31 work space requirements 8 Index 62 Index 63
35. nutes During this process the coils act as a dehumidifier and establish conditions inside the HP POD for sustained operation Significant amounts of condensation might drain from the HP POD during the startup process if the conditions inside the HP POD are very warm with high humidity During normal operation some condensation might form on the heat exchangers and it will be collected in the heat exchanger drip tray The drip trays then collect and drain through the condensate drains out of the HP POD HP recommends connecting condensate drains on the HP POD to a facility drain to prevent the collection of water near the HP POD There are three 1 9 cm inch condensate drain outlets across the rear of the HP POD directly connected to the heat exchanger drip trays The water main external drain is located at the front left corner of the HP POD A fifth drain is located on the optional humidifier For specific drain locations see Drain locations HP POD drains on page 28 To avoid excessive buildup of condensate and to conserve energy consider raising the cooling water temperature above the dewpoint to manage condensation while maintaining the necessary cooling capacity HP POD drains Cooling system 28 A WARNING Any water that drains around the HP POD causes a potential slip hazard Use caution where slip hazards are present Water from natural condensation might form Condensation from the heat exchangers flow to the three c
36. o the switchboard 2 to 3 o Connect the three 3 in flexible conduits from the switchboard to the junction box on the HP POD 3 to 4 Installation 23 Each connection is labeled Two of the conduits power the electrical busway breakers and one powers the house iia NL 3 Turn on facility power 4 Close the three main breakers on the switchboard ra Qu SS an eS Installation 24 5 Close the main breaker in the House panel on the exterior of the HP POD m 6 Close the remaining breakers in the House panel one by one following the panel schedule on the inside of the House panel NOTE If you are installing a high density HP POD you must also close the main breaker in the electrical busway 3 panel 7 Close the main breakers in the electrical busway 1 and electrical busway 2 panels 8 Inside the HP POD close the breaker on each drop box that is connected to a rack of IT components 9 Power up your remaining racks and IT components following your standard IT startup procedure Commissioning the HP POD Commissioning your HP POD is an optional service and is customized based on your facility A typical commissioning process includes the following tests e Tighten the electrical busway connections e Verify accurate electrical installation e Verify accurate mechanical installation e Test the operation of the BMS and Cooling controls e Test the operat
37. ondensate drains across the rear of the HP POD 1 The water main drain catches any water from a water main leak 2 The humidifier drain removes excess moisture from the air 3 a S 1 Heat exchanger condensate drains Water main supply return drain Humidifier drain 2 IMPORTANT You might have to pipe directly to your local storm or sanitary drain depending on local jurisdiction If your HP POD is located indoors you can connect to an external drain line If your HP POD is located outdoors the drained water will simply drip from the HP POD drains out the back of the HP POD HP recommends connecting the condensate drains on the HP POD to a facility drain to prevent collection of water near the HP POD Leak detection If too much water accumulates in a drain tray an alarm is triggered and sent through the BMS indicating that there might be a leak For more information about alarms see BMS alarms on page 41 Cooling system 29 Water quality requirements Water quality requirements and specitications e Closed loop water must not contain any lime scale deposits or loose debris e The water must have a low level of hardness particularly a low level of carbon hardness Additionally the water must not be so soft that it attacks the materials with which it comes into contact e The chilled water temperature to be supplied to the HP POD is 12 to 24 C 55 to 75 F Freezing water might cause a blockage an
38. own the HP POD After the emergency is cleared reset the EPO and other HP POD systems The change filter alarm is only relayed to your BMS if you have the optional filter replacement sensor installed Satety and security alarms Alarms pertaining to the safety of the HP POD are optionally relayed through your building fire and security dispatch Fire alarm A fire has been detected in the HP Activate the EPO Follow emergency POD procedures for your facility There has been a security breach Follow emergency procedures for your facility optional i ional EPO Someone has activated the EPO Follow emergency procedures for your facility system and shut down the HP POD The fire alarm is only relayed to your building fire and security dispatch if you have connected your facility to the fire alarm panel Fire alarm sequence of operations If a fire alarm or manual pull station is activated the HP POD follows this sequence of operations 1 The HP POD sends an alarm signal to the building fire and security dispatch 2 The AC unit shuts down 3 The HP POD security lights flash and the horns sound the 30 second evacuation alarm Building management system 42 4 After a 30 second delay the HP POD releases the suppressant gas if the optional fire suppressant system is installed Building management system 43 Optional components Additional insulation You can choose to have additional insulated paint ad
39. oximately 11 340 kg 25 000 Ib when it is empty and can weigh up to 49 895 kg 110 000 Ib fully loaded Before the arrival of your HP POD verify that the location you have chosen can adequately support the size and weight of the HP POD Moving the HP POD 2 IMPORTANT If you move the HP POD on your own it will void your warranty If you choose to move the HP POD to a new location contact HP before attempting to move the HP POD HP can provide detailed instructions and or services for shutting down and moving the HP POD System utilities Your site location must accommodate the following utilities Site requirements 6 e Cooling water e Power e Drain optional Available to connect to central facility infrastructure e BMS via BacNet protocol e Security system e Convenience outlet power e Site networking connection e Domestic water for humidifier optional Transformer switchboard and water distribution kit locations If you choose to purchase the kits consider e Distance from the facility utilities e Distance from the HP POD The transformer and switchboard can be installed within 3 m 10 ft of the HP POD during normal installation The transformer and switchboard can be installed over 3 m 10 ft from the HP POD but this requires additional planning and costs HP recommends installing the transformer and switchboard no more than 30 m 98 ft from the HP POD The water distribution kit can be installed withi
40. peed on page 27 Water supply temperature If you are using a water distribution kit water is supplied to the HP POD between 13 C and 24 C 55 F and 75 F HP recommends that you supply water to the water distribution kit between 4 c and 10 C 40 F and 50 F If you are not using a water distribution kit HP recommends supplying water to the HP POD between 13 C and 24 C 55 F and 75 F Controlling the fan speed The HP POD fans operate at variable speeds to maintain a predetermined differential pressure setpoint between the hot aisle and the cold aisle You set your desired cold aisle temperature through your BMS and the fan speed adjusts to maintain the differential pressure setpoint between the hot and cold aisle temperatures You cannot manually adjust the fan speed To access the fan units 1 Unlock the latch for that fan overhead Cooling system 27 2 Pull the overhead down Condensation management Z CAUTION During operation avoid leaving the HP POD doors open to minimize condensation conditions Supply cooling water that is above the dewpoint inside the HP POD to reduce condensation forming on the heat exchangers and also cold enough to maintain the cold aisle temperature setpoint If both conditions cannot be met during the HP POD startup adjust either the cooling water or the cold aisle temperature setpoint above the dewpoint by one degree every fifteen mi
41. power cooling Maximum rack quantity Rack Units RU per rack Rack Units RU maximum Nominal power cooling per rack Maximum power cooling per rack Power input voltage Power distributed internally Customer access Network supported Electrical specifications Panel information 40 ft x 8 ft x 9 5 ft e 450 kW Standard POD e 605 kW High density POD Through 2 400A electrical busways Double door on one end Two 3 ft x 7 ft doors to the cold aisle customer access Four 6 ft x 7 ft doors to the hot aisle rear component access Bulk cable pass through tiber Bulk cable pass through copper Optional External rated DEMARC box Number of panels e 2 Standard HP POD 1 e 3 High density HP POD Amps per panel 400A 225A Poles per panel Circuit breaker information Input Specifications 50 Pe setn Number of input circuit breakers 2 1 per panel Amps per breaker 400A Fire alarm panel connections The electrical layout of the fire alarm system is as described in the schematic drawing supplied with the HP POD Water specifications Water supply specifications without a water distribution kit Feature Specification Facility input temperature to HP POD 12 to 24 C 55 to 75 F Operating pressure 137 895 to 172 369 Pa 20 to 25 psi Rated pressure max 1 034 213 Pa 150 psi HP POD pressure drop 110 316 Pa 16 psi HP POD water flow rate 908 5 l min 240 gal min Cooli
42. rical A80V 3 phase 60 Hz Pumps flow 240 gal min Chemical pot feeder 10 gal capacity For more information see Water specifications on page 51 Specifications 53 Maintenance Periodic maintenance Perform periodic inspections of the POD to ensure there is no sign of overheating During periodic inspections pay special attention to electrical connections and wiring Electrical busway maintenance Periodically tighten the electrical busway connections HP recommends tightening the electrical busway connections every six months Inspect the busway drop boxes for loose connections and tighten if necessary Water system maintenance HP does not maintain your water system quality Consult a water treatment specialist to perform the following maintenance Flush the HP POD How often you must flush the HP POD depends on how often you shutdown the HP POD and the water quality Maintain water quality The water treatment specialist should periodically take a water sample and add new chemical treatments to the HP POD water or water distribution kit as needed to maintain the specified water quality Water quality requirements on page 30 Air filter replacement There are twelve 14 in x 36 in x 1 in air filters inside the HP POD If you have the optional air filter sensor on page 44 installed you will be notitied through your BMS when you need to change a filter If you do not have the sensor installed HP recommend
43. round grid system for full protection Lightning protection If the HP POD is installed in an outdoor environment HP recommends hiring a lightning protection consultant to evaluate potential lightning risks and assess possible HP POD lightning protection schemes Component documentation The Operations and Maintenance Manual that includes all contractor installed component documentation and all server and IT equipment documentation is delivered with your HP POD Site requirements 9 Satety considerations Satety information The HP POD has been listed to the UL 69050 as an Information Technology Product and Classified according to the National Electric Code NFPA 70 2008 The HP POD is not suitable for long term human occupancy The HP POD has service access areas for periodic maintenance and service only to be used by owner authorized personnel specifically trained in the maintenance and service of the HP POD IT components The safety information is specific to the people operating and maintaining the components of the HP POD 2 IMPORTANT All plumbing to and from the HP POD must be completed by a licensed plumber 2 IMPORTANT All wiring in and around the HP POD must be completed by a licensed electrician Operator safety Z WARNING Hearing protection must be worn at all times when working in or around the HP POD WARNING Any water that drains around the HP POD causes a potential slip hazard Use y p p ca
44. s periodically inspecting and changing each air filter Air and water heat exchanger maintenance The air and water heat exchanger requires no maintenance If particulates are present in the cooling water a filter must be fitted immediately upstream from the water inlet fittings Check the functionality of the condensation drainage system regularly Regularly perform visual inspections for leaks annually Maintenance 54 Before you contact HP Be sure to have the following information available before you call HP e Technical support registration number if applicable e Product serial number e Product model name and number e Product identification number e Applicable error messages e Add on boards or hardware e Third party hardware or software e Operating system type and revision level HP contact information For the name of the nearest HP authorized reseller e See the Contact HP worldwide in English webpage hitp welcome hp com country us en wweontact html For HP technical support e Inthe United States for contact options see the Contact HP United States webpage http welcome hp com country us en contact_us html To contact HP by phone o Call 1 800 HP INVENT 1 800 474 6836 This service is available 24 hours a day 7 days a week For continuous quality improvement calls may be recorded or monitored o If you have purchased a Care Pack service upgrade call 1 800 633 3600 For more information about
45. sessista aans e a r AEs Ea E EEES EE T EEES E GS NEEE EE SEREAS A ESR 33 Rack DO WE ee a A E E N E tera 34 Panels aoee ea E E E eee ede E 35 ASS DM fo 11 PRR eee Eee ee are 36 BMS oe gt ete eRe E eee eee eee 36 Electrical busway enclosed circuit breaker ccccccccsssccecsscececesseeecesseeescsseeeeecessseeeecsseeesesseeeesenseaes 36 EPO Pree cao nscvnc teat E a age aces ena ee ee eee es 36 EPMS pane ccceste sete cc ioicee pt tetec E cog th Ss Match actors tiie eh ets edd scence bse hot eee copes tach secee fe 38 Fan GOntrol panel essey an E AEE eve eedecdigueets dencedeoususaseoucetedastenssbanes 38 Fire alarm control panel cccccccccssssceceseccesesseccescsseeeeseeseeecesseseeeesceeeeeseseseeecsseeeeeseseetesenteeeesensaaes 38 House OCIS cate dineet cae et ates eeu cnet Benge E oncnsteatssstaere a a teeeeee aes 38 Security panel location ccccccecssccccsssscecesseceesceseseeeessseeecessseeeseeseseesesssseeeccesaeeesesseeeeeesssaeeecesesegeeeenas 39 Be ah WA ey IW gta cece sence T 40 Using a building management system BMS scsisdnosonsicoedessssnsoneqeadoedabaeonsaodqyadasdsnovsancngigectaasadesuondednadetasnnens 40 Connecting the HP POD to the BIMS vcs csscedto ois sancgancadtgienrentonas cxot oseadseulecanceotiosenyseinsantnegqosaasevecanapenivenncers 40 Managing BMS settings from the HP POD isis cassaayccagstavencnesonyn desaedinncaiessays Geatenisacossanydenaaes weassssonyleneaseasers 41 BMS CICS arnee ia eae E E
46. sndddeaedbeneen ARAS ER i eas 54 Contents 4 Air and water heat exchanger maintenance ac csc csecsiaesnseesensconcgnnediainednnsaes te oeiaaansaysdconneedbaansandicontideivansnsaee 54 Before YOurCOntact HP esserne acena enaa SE E E RSS TEE ea EES EER E E EEE EE eaa 55 HP contact INtOrMati OMe sxic ssse208 lt cedcecesiss decdevendcadessandeshees idee EEF SoA PIERA EEEE aE E eian EERIE eSa 55 Regulatory comphance NOES acre fc ccciiesduicedradiee nese En aS Enn DEEE NE RERS EE RENE EREE TEREUS RERE EEA 56 Regulatory compliance identification NUMDEIS c c00decaseasesusanvveroararscconsnsevesvaaaredendeneseesatagennreonesmenartaconesens 56 Federal Communications Commission Notice cscccccsssssccescsseceesceseeecescsseeeescnseeeeceeseseeesceeeesesstseesecsenegeeseeas 56 Modificaiions oee ee a no ee E 56 Cables n e e E r E E O E E E 56 ASAT NAN EHS Srey e E T E e eda E E 56 European Union regulatory notice s 525 c4 sss ainsnsastacedeviunneiioue a trst ttnt t Estr EAEN ESEAS SNESN ieee 56 Disposal of waste equipment by users in private households in the European Union ccceceseeeesteeeteeeneeees 57 BOM I notice rine a E Salacdeagudosiess asuedeseppsvessua canta E E 57 Chinese Noce erena e E a eee 58 K rean class A NOCE sersan e E R E E EEEE E E 58 Japanese class A notice ccccccccssssscceesessececeesseeeeeseseesecsesaeeeeeseseesesceseeseceeeeeeeceseesesceseaeeceesseesessesaaeeeeeas 58 Acronyms and IEG cits ecxcetnariecese m
47. st replace it with a similar component or a heavy duty blanking panel so that the HP POD interior can maintain thermal integrity How will be notified if there is an The smoke alarm automatically detects incipient fires and emergency in the HP POD activates several different types of fire alarms Visible Internal and external HP POD strobes Audible Horn Remote notification through the building fire alarm control panel optional Water emergencies are detected through the fire alarm control panel and drain trays an alarm is initiated and the building BMS is notified If the fans are not functioning correctly an alarm is initiated and the building BMS is notified Frequently asked questions 48 Troubleshooting HP POD troubleshooting er a ae The water is not flowing or flowing too slowly The HP POD is overheating The strobe lights are flashing There is a leak inside the HP POD There is no power to one rack There is no power to multiple racks There is no power to the HP POD Verify that all applicable valves are open Inspect the water lines for blockage unblock or replace them as necessary If the fan is not functioning check the integrity of the electrical connection to the fan If the electrical connection seems OK replace the fan If the fan is functioning check for a kink or blockage in the water line to the heat exchanger Contact HP service Either the EPO or the fire alarm sy
48. stainless steel or copper Do not use cast iron aluminum or PVC fittings 1 Before you connect your facility water to the water distribution kit flush the cooling water pipes a Connect water directly to the HP POD b Allow the water to run until it is clean flushing any contaminates that might have entered the cooling pipes during shipping or delivery e NOTE For quick reference the water hoses are labeled with green tape and white arrows pointing in the direction of the water flow 2 Connect the 4 in return and supply lines from the water distribution kit to the HP POD Installation 19 3 Pump domestic or industrial water into the water distribution kit closed loop system fill tank according to the water quality requirements on page 30 NOTE The HP POD pipe design is rated for a maximum pressure rating of 150 psi 4 Verify that your facility water pressure is within the acceptable range 20 25 psi 5 Initiate the system pumps on the water distribution kit o Manually initiate the system pumps with the main power switch located on the pumps or o Connect the water distribution kit to the BMS system and initiate the system pumps through the BMS Installation 20 7 When the tank is full and there is no more air coming out of the bleeder valve close the bleeder valve on the HP POD return line 8 Verify that your facility water pressure is wit
49. stem has been activated Get out of the HP POD immediately and follow standard emergency procedures for your facility Locate and note the source of the leak Prevent the leaking water from contacting any electrical equipment Repair the leak as soon as possible Verify that the racks on either side of the rack have power Check the status of the busway dropbox for that rack If a breaker has tripped reset the breaker box and verify that power has been restored to the rack If none of the busway dropbox breakers has tripped check the status of the PDUs for the rack If the input or output breakers have tripped reset the PDU and verify that power has been restored to the rack If none of the breakers on the busway dropbox or PDUs have tripped replace the busway dropbox Verify that the HP POD is receiving power Check the status of each of the electrical busway panels If one of the breakers has tripped reset the breaker and verify that power has been restored to the racks Check the status of the connection transformer and switchboard If one of the breakers has tripped reset the breaker and verify that power has been restored to the racks Check the status of the connection transformer and switchboard If one of the breakers has tripped reset the breaker and verity that power has been restored to the HP POD Troubleshooting 49 Specifications HP POD specifications ee Dimensions Maximum weight Maximum
50. tains controls and status indicators for the EPO system 3 Fire alarm panel Fire alarm Contains controls and status indicators for the fire alarm control panel on page 38 system Component identification 14 fan fema a ASSD panel on page 36 Air sampling smoke detection system 5 EPO button Cuts off all power to the POD and activates the EPO alarm lamp Security panel Security panel Reserved for installing interface and power requirements for location on page 39 any optional security devices installed 7 EPMS panel EPMS panel Electrical power monitoring system on page 38 Humidifier Humidifier Maintains the humidity inside the HP POD within a set range optional on page 44 to minimize static electricity Auxiliary Land power Provides auxiliary power for the BMS or convenience outlets 120V owner provided power BMS panel on page 36 Building Management System 1 Fan control FC panel Fan Circuit breakers that control the fan units control panel on page 38 12 House panel on page 38 120A electrical panel board providing auxiliary HP POD electrical requirements Main input box for incoming electrical feeder cables Optional component Transtormer and switchboard components optional NOTE The transformer and switchboard must be a minimum of 1 2 m 48 in away from the HP POD ew eomponet Descipion 1 Switchboard Distributes power to each of the electrical busways
51. to the HP POD BMS panel and all interface settings are controlled through your facility BMS For more information see Connecting the HP POD to the BMS on page 40 Electrical busway enclosed circuit breaker The electrical busway panels are enclosed circuit breakers that provide power to each of the electrical busways For more information see Electrical busway on page 32 EPO Panel 2 IMPORTANT If the remote powered 120V branch circuits are operational they are not turned off during an EPO shutdown The EPO panel contains controls and status lamps for the EPO system which enables all power in the HP POD to be turned off except for emergency lighting Power to the EPO panel is single phase 240V AC provided by the house panel Two EPO alarm buttons for directly shutting off non emergency HP POD power are located inside the HP POD and one EPO alarm button is located on the outside of the HP POD To check that the EPO alarm buttons and alarms are functional switch to Test mode and then press an EPO alarm button This procedure activates the EPO alarms without cutting off power to the HP POD Power management 36 To enable remote access to the EPO system switch to Bypass mode 1 Power On LED Indicates the EPO is functional and operating in Test mode Armed mode or Bypass mode 2 EPO Armed mode LED Indicates the EPO is operating in Armed mode 3 Reset button Resets the EPO system after an EPO alarm has been triggered
52. ution where slip hazards are present Component health A CAUTION If the cooling water stops flowing into the HP POD e Turn off all IT equipment e Open the HP POD doors if weather permits e View the BMS alarm conditions Z CAUTION Do not put anything inside any of the electrical busways except the approved connections to the HP busway dropboxes Z CAUTION During operation of the HP POD the overhead fan doors must remain closed Safety considerations 10 CAUTION All customer supplied water fittings must be composed of carbon steel stainless steel or copper Do not use cast iron aluminum or PVC fittings CAUTION During operation avoid leaving the HP POD doors open to minimize condensation conditions Safety considerations 11 Component identification HP POD components HP POD components fem Component Joop O OO Collect water from the drain pans and removes it from the HP POD Heat exchangers Use cooling water to cool the air C E ratte col ar ouput he POD Rack components There are 22 configured racks inside the HP POD The following diagram is an example of a fully loaded and configured rack Your rack might include different servers and components Component identification 12 If any of the racks within the HP POD contain empty U space you must use a heavy duty filler panel to avoid compromising the integrity of the hot and cold aisle temperatures J mio i SSS Oe HAE i il
53. y compliance notices 58 Acronyms and abbreviations AHJ Authority Having Jurisdiction ASHRAE American Society of Heating Refrigerating and Air Conditioning Engineers ASSD air sampling smoke detector BMS building management system BPMS branch power monitor system EPMS electrical power monitor system EPO emergency power off FAQ frequently asked questions 52 fan control HEX heat exchanger ISO International Organization for Standardization MCS modular cooling system Acronyms and abbreviations 59 NEMA National Electrical Manufacturers Association PDU power distribution unit POD Performance Optimized Datacenter UPS uninterruptible power system Acronyms and abbreviations 60 Index A acceptable water quality specifications 30 air and water heat exchanger maintenance 54 air filter sensor 44 54 alarms BMS 41 alarms safety and security 42 ASSD panel 13 14 35 36 B before you contact HP 55 BMS 40 41 BMS alarms 41 BMS panel 14 35 36 BSMI notice 57 building management system 40 building management system connecting the POD 40 C cables FCC compliance 56 Canadian notices 56 Chinese notice 58 commissioning the POD 25 component health 10 component identification 12 components 12 components POD 12 condensation management 28 30 connecting the POD to the BMS 40 connecting the power 23 connecting the water 19 connections
54. y of the HP POD is maintained between 30 70 to produce static electricity ensure that dangerous levels of static electricity cannot build Frequently asked questions 47 Is the HP POD weather resistant If there is an external leak the HP POD is weatherproof and has sufficient protection against the encroachment of water inside the HP POD What happens if there is an internal leak _ If there is an internal leak the water collects in the condensation drain pans or the water main drain pan The additional water present in the condensation drain pan triggers a Leak Detection alarm sent over the BMS What will happen if water stops flowing to The building BMS receives a High Temperature alarm An EPO the HP POD will occur automatically if the hot aisle temperature exceeds 66 C 150 F HP recommends shutting down all IT components or pressing any EPO button to manually power down the servers to maintain server health until the root problem can be solved At what smoke level will an alarm be You can set the four different ranges at which the ASSD panel issued smoke detector issues an alarm For more information see the smoke detector manual supplied with the HP POD Can switch out my servers and other rack The HP POD supports any IT equipment that uses front to rear mounted components air flow cooling to maintain thermal integrity If you must remove a server or other rack mounted component for any prolonged period you mu
55. y two electrical busways on the ends of the unit Standard HP POD Fene specto Power management 33 The high density HP POD includes an additional electrical busway in the center of the unit High density HP POD Feature Specification ss ssid Rack power Power is provided to each of the rack by PDUs The PDUs can be moved around the HP POD to support component power requirements The PDUs are powered by the drop boxes attached to each electrical busway For more information regarding power shortages to the PDUs or electrical busway drop boxes see Troubleshooting on page 49 Power management 34 Panels The following panels are on the exterior of the HP POD fem esepot sion Electrical busway enclosed 400A enclosed circuit breakers that powers the electrical circuit breaker on page 36 busways e Two electrical busway panels are activated in the standard HP POD Three electrical busway panels are activated in the high density HP POD EPO panel on page 36 Contains controls and status indicators for the EPO system 3 Fire alarm panel Fire alarm Contains controls and status indicators for the fire alarm control panel on page 38 system ASSD panel on page 36 Air sampling smoke detection system 5 EPO button Cuts off all power to the POD and activates the EPO alarm lamp Security panel Security panel Reserved for installing interface and power requ
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