HP 982 User's Manual
Contents
1. EXCEPT FOR THE LIMITED WARRANTY EXPRESSED ABOVE GSI MAKES NO FURTHER WARRANTY OF ANY KIND EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE IN CONNECTION WITH I PRODUCT MANUFACTURED OR SOLD BY GSI OR il ANY ADVICE INSTRUCTION RECOMMENDATION OR SUGGESTION PROVIDED BY AN AGENT REPRESENTATIVE OR EMPLOYEE OF GSI REGARDING OR RELATED TO THE CONFIGURATION INSTALLATION LAYOUT SUITABILITY FOR A PARTICULAR PURPOSE OR DESIGN OF SUCH PRODUCTS GSI SHALL NOT BE LIABLE FOR ANY DIRECT INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING WITHOUT LIMITATION LOSS OF ANTICIPATED PROFITS OR BENEFITS PURCHASER S SOLE AND EXCLUSIVE REMEDY IS AS SET FORTH IN THE LIMITED WARRANTY EXPRESSED ABOVE WHICH SHALL NOT EXCEED THE AMOUNT PAID FOR THE PRODUCT PURCHASED THIS WARRANTY IS NOT TRANSFERABLE AND APPLIES ONLY TO THE ORIGINAL PURCHASER GSI SHALL HAVE NO OBLIGATION OR RESPONSIBILITY FOR ANY REPRESENTATIONS OR WARRANTIES MADE BY OR ON BEHALF OF ANY DEALER AGENT OR DISTRIBUTOR OF GSI GSI ASSUMES NO RESPONSIBILITY FOR CLAIMS RESULTING FROM ERECTION DEFECTS OR UNAUTHORIZED MODIFICATIONS TO PRODUCTS WHICH IT MANUFACTURED MODIFICATIONS TO PRODUCTS NOT SPECIFICALLY DELINEATED IN THE MANUAL ACCOMPANYING THE EQUIPMENT AT INITIAL SALE WILL NULLIFY THE PRODUCT WARRANTY THAT MIGHT HAVE BEEN OTHERWISE AVAILABLE THE FOREGOING WARRANTY SHALL NOT EXTEND TO PRODUCTS OR PARTS WHICH HAVE2. x 3 4 Hex Hd Bolt 3 8 x 1 Hex Hd Bolt 3 8 x 5 1 2 Hex Hd Bolt 5 16 x 1 2 Hex Flange Whiz Lock Screw 5 16 x 3 4 Hex 08 x 1 5 8 Hair Pin 1 4 Lockwasher 5 16 Lockwasher 1 4 Lockwasher 5 16 SAE Flat Washer 3 8 SAE Flat Washer 3 8 Lock Washer 1 8 x 1 Square Key 1 x 3 16 Square Key ENS 2 Trouble Shooting Guide Econo Mizer TROUBLE SHOOTING PROBLEM CORRECTION Grain is high on a Spreader is not hung level one side of bin b Grain is not hitting the center of the baffle c The baffle is too high causing the grain to slide off one side d The flow of grain is not adequate to fill the center hopper see instructions for cone baffle hopper a Slide gate is open too far b Check to make sure spreader is running c Grain is overflowing the main hopper raise center baffle or slow grain flow rate Grain is high at the center of bin Grain is low at the a Slide gate is not open enough center of bin in b Slingers pan are set too far out a Slingers on pan are set too far out grain is hitting the wall and bouncing back b Open slide gate to fill center of bin c Spreader model is not adequate for bin size Grain forms donut a few feet from wall a Spreader pan is turning the wrong direction Pan should turn clockwise when viewed from the top b Rubber drive wheel is slipping replace if badly worn c Spreader is hanging too high in the center of the bin
3. d Spreader model is not adequate for bin size Grain not getting all the way to wall opreader swings a Hanging chains are not installed correctly they should when starting be equally spaced and positioned as in Figure 2 of installation instructions opreader does a Rubber drive wheel may be slipping due to excessive not run moisture or broken motor mount spring b Motor overload may have tripped It will reset auto matically after the motor has cooled c Blown fuse or circuit breaker d Too much voltage drop See Table A for proper wiring size Spreader pan slows a Spreader pan is turning the wrong direction Pan should down when loaded turn clockwise when viewed from the top mn EB The GSI Group Inc Warranty THE GSI GROUP INC GSI WARRANTS ALL PRODUCTS WHICH IT MANUFACTURES TO BE FREE OF DEFECTS IN MATERIAL AND WORKMANSHIP UNDER NORMAL USAGE AND CONDITIONS FOR A PERIOD OF 12 MONTHS AFTER RETAIL SALE TO THE ORIGINAL END USER THE PURCHASER S SOLE REMEDY AND GSI S ONLY OBLIGATION SHALL BE TO REPAIR OR REPLACE AT GSI S OPTION AND EXPENSE PRODUCTS THAT IN GSI S SOLE JUDGMENT CONTAIN A MATERIAL DEFECT DUE TO MATERIALS OR WORKMANSHIP ALL DELIVERY AND SHIPMENT CHARGES TO AND FROM GSI S FACTORY WILL BE PURCHASER S RESPONSIBILITY EXPENSES INCURRED BY OR ON BEHALF OF THE PURCHASER WITHOUT PRIOR WRITTEN AUTHORIZATION FROM AN AUTHORIZED EMPLOYEE OF GSI SHALL BE THE SOLE RESPONSIBILITY OF THE PURCHASER
4. 530 3EL5082 S 4198 S 4663 S 396 S 4663 S 3611 S 186 S 6369 S 80 2 S 521 S 44 2FH0988 95 6606 3FH0769 S 2041 S 1147 S 1430 S 193 S 1054 S 8426 Part No 996 301A0110 302A0313 301B0220 301B0221 302A0304 302A031 1 305A002 305A005 305A012 3061010 305B004 305N005 3061001 PT0109 PT0215 P T0401 1EL0530 3EL 5088 S 4198 S 4663 S 396 S 4663 S 3611 S 186 S 6369 S 80 2 S 521 S 44 2FHO988 S 6606 3FH0769 S 2041 S 1147 S 1430 S 193 S 1054 S 8426 982 Oo ND N ASH HSH AJ A HS I CED OO 5 O 986 NIN N 1 NO gle AON 996 NIN I I I NO I O A N OJN ON JN 1 gle a NO Description Slide Gate Rubber Drive wheel Hanger Bracket Hanger U Bolt Hook Motor Mount Plate Torsion Spring Hopper Base amp Braces Pan with Slingers Adjustable Slinger Hopper Support Chain 115V Power Cord with Loose Clips 220V Power Cord with Loose Clips Hopper Baffle 1 Bearing with Cast Housing 1 Bearing with Locking Collar 1 Locking Collar Bearing Housing 2 Hole Flag Quick Disconnect Clip 1 3 HP 115V 1 1 2 HP 230V TENV Motor 1HP TENV Motor 1 4 Wingnut 3 8 Hex Lock Nut 3 8 Hex Lock Nut 5 16 Hex Nut 3 8 Hex Nut 5 16 Hex Flange Lock Nut 1 4 x 1 4 Socket Hd Set Screw 1 4 x 3 4 Carraige Bolt 5 16 x 3 4 Hex Hd Bolt 3 8
5. BEEN DAMAGED BY NEGLIGENT USE MISUSE ALTERATION OR ACCIDENT THIS WARRANTY EXTENDS SOLELY TO ONLY PRODUCTS MANUFACTURED BY GSI THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED GSI RESERVES THE RIGHT TO MAKE DESIGN OR SPECIFICATION CHANGES AT ANY TIME PRIOR TO INSTALLATION PURCHASER HAS THE RESPONSIBILITY TO COMPLY WITH ALL FEDERAL STATE AND LOCAL CODES WHICH MAY APPLY TO THE LOCATION AND INSTALLATION OF PRODUCTS MANUFACTURED OR SOLD BY GSI PHLEGAL 1832020 vl 139LGO1 DOC revised December 2005 This Equipment shall be installed in accordance with the current installation codes and applicable regulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installation occurs For more information contact the DMC Distribution Center closest to you llliana Distribution Center Clear Lake Distribution Center 1004 E Illinois St 5205 4th Ave South Assumption Illinois 62510 Clear Lake lowa 50428 Phone 217 226 5100 Phone 641 357 3386 FAX 217 226 5070 FAX 641 357 1928 internet http www dmc davidmanufacturing com Copyright 1999 by The GSI Group Printed in the USA
6. OWNEH S MANUAL DMC ECONO MIZER GRAIN SPREADERS Models 982 986 amp 996 PNEG 1139 0 Econo Mizer Safety SAFETY GUIDELINES This manual contains information that is important for you the owner operator to know and understand This information relates to protecting personal safety and preventing equipment problems It is the responsibility of the owner operator to inform anyone operating or working in the area of this equipment of these safety guidlines To help you recognize this information we use the symbols that are defined below Please read the manual and pay attention to these sections Failure to read this manual and it s safety instructions is a misuse of the equipment and may lead to serious injury or death This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER indicates an imminently hazardous situation which if not DAN R avoided will result in death or serious injury WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury 44 WARNING CAUTION indicates a potentially hazardous situation which if not A CAU TI avoided may result in minor or moderate injury CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided ma
7. eader from these brack INN j ets by hooking the two chains that are at i AN i ASS Fig 1 tached to each of the spreader support arms M P Fig 3 to two adjacent hanger brackets When properly hung each set of chains will form a V and will restrict random movement of the spreader The spreader can be installed at various heights in the bin depending on the bin diam eter and roof angle The spreader should be installed as level as possible by checking with a level and adjusting the position of the hanger brackets and or the lengths of the chains Finish the installation by securely tightening the hanger brackets Wiring Refer to the Wiring Diagram and Tables A amp B on the next page ADJUSTMENT amp OPERATION Figure 2 Slide Gate Adjustment The slide gates are provided in the pan to allow grain to be spread in the center of the bin These are usually to be open wider for smaller diameter bins Figure 3 Center Cone Adjustment It is important that the incoming grain be directed onto the center of the baffle cone in order to dis perse the grain evenly in the hopper This cone functions as a flow control and can be adjusted by lifting it from the spreader and placing the hairpin clip in one of the holes in the baffle post The cone needs to be adjusted higher above the spreader pan for greater capacities and lower for lesser rates Best spreading results are obtained when the cone is adjusted to maintain a cushi
8. on of grain in the hopper Item 4 Slinger Adjustment 982 986 amp 996 Econo Mizers have slingers that can be adjusted to accommodate various sizes of bins and grain densities The slingers will throw grain farther when in the most advanced position hole 1 and will not throw as far when in the swept back position hole 3 A guide line to use for adjusting is to use the third hole for 18 foot diameter bins the middle hole for 24 30 foot bins and the first hole for 33 foot and larger bins YT 8 Installation and Operation Econo Mizer WIRING DIAGRAM ALTERNATING CURRENT 982 115 VOLTS 986 220 VOLTS 996 220 VOLTS POWER SOURCE WITH GROUND INSTALLATION Use Tables A amp B to determine the proper size of fuse protection and the length and size of wiring required Portable extension cords if used should be as short as possible to minimize voltage drop Cords that are too long or cords that are made of inadequate wire gauge can cause the motor to fail TABLE A WIRE SIZE DISTANCE MOTOR 25 FT 50 FT 100 FT 200 FT 982 1 3 hp 115V 18 GA 16 GA 12 GA 10 GA 986 1 HP 230V 14 14 GA 12 GA 10 996 1 1 2 hp 220V 14 GA 14 GA 12 GA 10 GA TABLEB FUSE SIZE MOTOR _NON TIME DELAY DUAL ELEMENT TIME DELAY 15 12 982 1 3 hp 115V 986 HP 230V 996 1 1 2 hp 220V Econo Mizer Installation and Operation ADJUSTMENT amp OPERATION OF CONE HOPPER BAFFLE The cone hopper baffle is used
9. to restrict the entering grain and slow it down enough to ensure that the cone will always be full and overflowing with grain The cone baffle should be adjusted high enough above the spreading pan to allow the overflowing grain to flow between the hopper and the cone baffle and to not flow over the sides of the main hopper Entering grain should be directed onto the expanded metal restrictor on top of the cone baffle TOP VIEW OF BAFFLE 14 5 DIA Lum 982 986 306B1001 996 CONE BAFFLE ECONO MIZER Econo Mizer Parts Models 982 986 amp 996 Econ Mizer Grain Spreaders 5 amp Econo Mizer Parts MODELS 982 986 amp 996 ECONO MIZER GRAIN SPREADERS PARTS LIST Ref No CO 13 14 15 16 17 18 19 20 21 22 23 24 25 26 2 28 29 30 31 32 33 34 35 36 37 38 39 Models 982 986 amp 996 Econo Mizer Grain Spreader Part Lists Part No 982 301A0110 301A0122 301B0220 301B0221 302A0304 302A031 1 304A0002 304A0005 304A0015 304B0001 304B0006 304N0004 305B007 P 10106 P 10202 P 10401 P 10415 1EL0530 3EL5055 S 4198 S 4663 S 396 S 3611 S 186 S 6369 S 80 2 S 105 o 744 2F H0988 S 6606 3F H0769 S 2041 S 1147 S 1430 S 1937 S 7409 S 6371 Part No 986 301A0110 302A0313 301B0220 301B0221 302A0304 302A0311 305A002 305A005 305A012 304B0001 305B004 305N005 305B007 PT0109 PT0215 P T0401 1EL0
10. y result in property damage CAUTION NOTE indicates information about the equipment that you should pay N OT E special attention to ENS 5 Econo Mizer PP ll 49 d d dd dd d CAUTION A 1 Disconnect all power before servicing or adjusting Have bin properly grounded N 2 Do not enter a bin while the unit is operating without proper eye protection secured to another piece of equipment or to the bin The grain spreader can swing and will not support a ladder Be sure electrical power is disconnected 4 Power cords plug and receptacles should be the grounded type to prevent injury d Do not attempt to service or adjust the unit from a ladder unless the ladder is 5 All wiring should be done according to the National Electric Code and by a qualified electrician 6 Read and understand the operator s manual p EE follow these instructions may result in personal injury or property el IS SS ll A N SPREADING CAPACITIES Econo Mizer 982 986 996 Heavy Grain 18 30 31 48 31 48 2500 BPH 3500 BPH Heavy Grain 28 42 3500 BPH 5000 BPH Light Grain 25 36 3500 BPH 5000 BPH Econo Mizer Installation and Operation Installation Figure 1 Hanger Brackets and Chains The hanger brackets should be positioned equally spaced around the outer fill hole lip of the bin Do not tighten the bracket hardware until the spreader has been installed and leveled Hang the spr
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