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Hoshizaki KM-630MAH User's Manual

1. 6 2b KM 630MWH Serial 20301 7 SIO 8 4 CONDENSER UNIT EE 9 URC EE 9 I GENERAL INFOBM NTION pn bee cial Rx Vad ducta dida 11 1 GONSPRUG TION u UH Uhr taa oce 11 BEE 11 SOMMEIL qt oco 12 CKM Tt WEE 13 2 XDONTROLDUER BOARDS Y t pu er rec eb Crete Of Ede 14 a SOLID STATE CONTROL 14 IB CONTROLLER BOARD sis per un p Aa Dt Dues Enea 14 ek abc bes des ted belt dte dte 18 d CONTROLS AND ADJUSTMENTS 21 e CHECKING THE CONTROLLER BOARD 25 3 MECHANICAL BIN CONTROL DV een pex ao cete 26 PROXIMITY SWITCH 26 b EXPLANATION OF OPERATION Ica Ert Ert erii a 26 c TROUBLESHOOTING MECHANICAL BIN CONTROL ONLY 27 TEGHNIGAL INFORMATION Ero Par ca pene pea le E ida 28 1 WATER CIRCUIT AND REFRIGERANT CIRCUIT 28
2. 46 b EVACUATION AND RECHARGE R 404A nn 46 BU BRAZINO ceteris ah th 47 3 REMOVAL AND REPLACEMENT OF COMPRESSOR 48 4 REMOVAL AND REPLACEMENT OF DRIER eet 50 5 REMOVAL AND REPLACEMENT OF EXPANSION VALNE 50 6 REMOVAL AND REPLACEMENT OF HOT GAS VALVE AND LINE VALVE 51 7 REMOVAL AND REPLACEMENT OF EVAPORATOR 53 8 REMOVAL AND REPLACEMENT OF WATER REGULATING VALVE WATER COOLED MODEL ONLY eerte test 54 9 ADJUSTMENT OF WATER REGULATING VALVE WATER COOLED ossa MA M LORD 55 10 REMOVAL AND REPLACEMENT OF CONDENSING PRESSURE REGULATOR REMOTE AIR COOLED MODEL ONLY 56 11 REMOVAL AND REPLACEMENT OF THERMISTOR ees 57 12 REMOVAL AND REPLACEMENT OF FAN MOTOR enne 58 13 REMOVAL AND REPLACEMENT OF WATER VALVE 59 14 REMOVAL AND REPLACEMENT OF PUMP MOTOR 59 15 REMOVAL AND REPLACEMENT OF SPRAY TUBES ees 60 VI CLEANING AND MAINTENANCE INSTBUCTIONS nes 61 1 PREPARING THE ICEMAKER FOR LONG STOHAGE es 61 2 CLEANING AND SANITIZING PROCEDURES een 63 CLEANING PROCEDURE o aba htc 64 b SANITIZING PROCEDURE delete 66 SC WAIN TENANCE cats ebat hice
3. 5 Allow the line to drain by gravity 6 Attach compressed air or carbon dioxide supply to the Potable Water Line Drain Valve 7 Move the Control Switch to the position 8 Blow the potable water line out using compressed air or carbon dioxide 3 Drain the Potable Water Tank 1 Turn off the power supply 2 Move the Control Switch to the OFF position 3 Drain the Water Tank by removing the base cover and one end of the pump tubing See Fig 4 4 Replace the removed parts in their correct positions 5 Remove all ice from the Storage Bin and clean the Storage Bin 6 Replace the Front Panel in its correct position 7 Close the Drain Valve 62 Pump Tubing Do not pull out this side Fig 4 2 CLEANING AND SANITIZING PROCEDURES IMPORTANT Ensure all components fasteners and thumbscrews are securely in place after any maintenance or cleaning is done to the equipment WARNING HOSHIZAKI recommends cleaning this unit at least once a year More frequent cleaning however may be required in some existing water condi tions To prevent injury to individuals and damage to the icemaker do not use ammonia type cleaners Always wear liquid proof gloves for safe handling of the cleaning and sanitizing solution This will prevent irritation in case the solution comes into contact with skin IMPORTANT The Cleaning Valve is used to allow solution flow to the inside of the
4. IMPORTANT The vacuum level and Vacuum Pump may be the same as those for current refrigerants However the rubber hose and gauge manifold to be used for evacuation and refrigerant charge should be exclusively for POE oils 2 Turn on the Vacuum Pump Never allow the oil in the Vacuum Pump to flow backward 3 Allow the Vacuum Pump to pull down to a 29 9 Hg vacuum Evacuating period de pends on pump capacity 46 4 Close Low side Valve and High side Valve on the Service Manifold 5 Disconnect the Vacuum Pump and attach a Refrigerant Service Cylinder to the High side line Remember to loosen the connection and purge the air from the Hose See the Nameplate for the required refrigerant charge Hoshizaki recommends only virgin refriger ant or reclaimed refrigerant which meets ARI Standard No 700 88 be used 6 A liquid charge is recommended for charging an R 404A system Invert the service cylinder Open the High side Service Manifold Valve 7 Allow the system to charge with liquid until the pressures balance 8 If necessary add any remaining charge to the system through the Low side Use a throttling valve or liquid dispensing device to add the remaining liquid charge through the Low side access port with the unit running 9 Close the two Refrigerant Access Valves and disconnect the Hoses and Service Mani fold 10 Cap the Access Valves to prevent a possible leak 2 BRAZING DANGER Refrigerant R 4044
5. MODULAR CRESCENT CUBER MODEL KM 630MAH KM 630MWH KM 630MRH SERVICE MANUAL IMPORTANT Only qualified service technicians should attempt to service or maintain this icemaker No service or maintenance should be undertaken until the technician has thoroughly read this Service Manual HOSHIZAKI provides this manual primarily to assist qualified service technicians in the service and maintenance of the icemaker Should the reader have any questions or concerns which have not been satisfactorily addressed please call or write to the HOSHIZAKI Technical Support Department for assistance HOSHIZAKI AMERICA INC 618 Highway 74 South Peachtree City GA 30269 Attn HOSHIZAKI Technical Support Department Phone 1 800 233 1940 Technical Service 770 487 2331 Fax 770 487 3360 NOTE expedite assistance all correspondence communication MUST include the following information Model Number Serial Number Complete and detailed explanation of the problem e Please review this manual should be read carefully before the icemaker is serviced or maintenance operations performed Only qualified service technicians should service and maintain the icemaker This manual should be made available to the technician prior to service or maintenance CONTENTS I crap uada aede 5 IS S t 5 2a KM 630MWH Serial L00001D M20270B
6. VOLTAGE RANGE 187 253 V AMBIENT TEMP 45 100 F WATER SUPPLY TEMP 45 90 F WATER SUPPLY PRESSURE 10 113 PSIG Note We reserve the right to make changes in specifications and design without prior notice 4 CONDENSER UNIT URC 6F 24 610 23 1 32 585 19 11 16 6 16 x 3 4 10 mm x 20 mm 4 x 2 SLOTTED HOLES gt es gt Oe iE E 9g 58 ZE 38 xg 58 V 18 1 8 460 20 15 32 520 21 15 16 557 i _ dh 7 8 DIA HOLE 23 mm DIA z Bl 6 5 16 m 160 mm D E Pod ug Ex 2 15 16 Ze SEH 75 d P I MODEL URC 6F SPECIFICATIONS EXTERIOR DIMENSIONS W x D x H REFRIGERANT CHARGE WEIGHT CONNECTIONS REFRIGERANT ELECTRICAL CONDENSER HEAD PRESSURE CONTROL AMBIENT CONDITION 10 Galvanized Steel 21 15 16 x 15 11 16 x 17 7 8 557 x 398 x 453 8 mm R404A 1 2 oz 505 g Net 61 105 28 kg Shipping 68 Ibs 31 kg One Shot Couplings Aeroquip Permanent Connection Air cooled Condensing Pressure Regulator Min 20 F Max 122 F 29 C to 50 Outdoor use GENERAL INFORMATION 1 CONSTRUCTION a KM 630MAH Spray Tubes Water Supply Inlet Control Switch Bin C
7. Water supply off and water supply cycle does not finish Check and get recommended pressure Condenser water pressure too low or off and Pressure Control opens and closes frequently to finally operate High Temperature Safety 2 Check and get recommended pressure k Water Solenoid Mesh filter or orifice gets clogged and water supply cycle does not finish Clean Coil winding opened Replace Wiring to Water Valve Check for loose connection or open and replace PROBLEM POSSIBLE CAUSE REMEDY I Controller Board 1 Defective See Il 2 e CHECKING CONTROLLER BOARD m Interlock Switch Cleaning Valve 2 Water continues to be supplied and the ice a Float switch CLOSED position Move to OPEN position Bad contacts Connector disconnected 2 Check for continuity and replace Place in position Leads opened or defective switch Check and replace Float does not move freely Clean or replace maker will not b Controller Board start 3 Compressor a Wash Switch Defective WASH position Replace Move to ICE position Bad contacts Check and replace b High Pressure Controller Dirty Air Filter or Condenser Clean Ambient or condenser water temp too warm Reduce ambient temp Refrigera
8. 113 PSIG Note We reserve the right to make changes in specifications and design without prior notice 2b KM 630MWH Serial 20301 AC SUPPLY VOLTAGE AMPERAGE MINIMUM CIRCUIT AMPACITY MAXIMUM FUSE SIZE APPROXIMATE ICE PRODUCTION PER 24 HR Ibs day kg day Reference without marks SHAPE OF ICE ICE PRODUCTION PER CYCLE APPROXIMATE STORAGE CAPACITY ELECTRIC amp WATER CONSUMPTION ELECTRIC W kWH 100 lbs WATER gal 24HR gal 100 Ibs WATER COOLED CONDENSER gal 24HR gal 100 Ibs EXTERIOR DIMENSIONS WxDxH EXTERIOR FINISH WEIGHT CONNECTIONS ELECTRIC WATER SUPPLY DRAIN CUBE CONTROL SYSTEM HARVESTING CONTROL SYSTEM ICE MAKING WATER CONTROL COOLING WATER CONTROL BIN CONTROL SYSTEM COMPRESSOR CONDENSER EVAPORATOR REFRIGERANT CONTROL REFRIGERANT CHARGE DESIGN PRESSURE BOARD CIRCUIT PROTECTION COMPRESSOR PROTECTION REFRIGERANT CIRCUIT PROTECTION LOW WATER PROTECTION ACCESSORIES SUPPLIED REQUIRED OPERATING CONDITIONS 208 230 60 1 3 wire with neutral for 115V 6 5 A 5 Min Freeze AT 104 F WT 80 F 15A WATER TEMP F 50 70 621 282 603 273 563 256 607 275 578 262 532 241 603 273 558 253 514 233 473 215 590 268 548 248 Crescent Cube 14 3 Ibs 6 5 kg 720 pcs N A 90 70 F 70 50 F 1279 5 5 1268 4 9 156 27 9 299 48 1 536 96 854 57 22 x 27 1 2 x 37 1 2 560 x 695 x 950 mm Stainless Stee
9. CYCLE TIME 70 21 80 27 90 32 min 100 38 HEAD PRESSURE 70 21 80 27 90 32 PSIG kg cm G 100 38 SUCTION PRESSURE 70 21 80 27 90 32 PSIG kg cm G 100 38 TOTAL HEAT OF REJECTION FROM CONDENSER 12635 BTU h AT 90 F 32 WT 70 F 21 TOTAL HEAT OF REJECTION FROM COMPRESSOR 2156 BTU h AT 90 F 32 WT 70 F 21 WATER FLOW FOR CONDENSER 58 3 gal h 100 F 38 WT 90 F 32 PRESSURE DROP OF COOLING WATER LINE less than 10 PSIG Note Pressure data is recorded at 5 minutes into freeze cycle The data without should be used for reference only We reserve the right to make changes in specifications and design without prior notice 38 62 KM 630MWH Serial M20301E APPROXIMATE ICE AMBIENT TEMP WATER TEMP PRODUCTION PER 24 erg 70 21 80 27 90 32 lbs day _kg day 100 38 APPROXIMATE ELECTRIC 70 21 CONSUMPTION 80 27 90 32 watts 100 38 APPROXIMATE WATER 70 21 CONSUMPTION PER 24 HR 80 27 90 32 gal day m day 100 38 FREEZING CYCLE TIME 70 21 80 27 90 32 min 100 38 HARVEST CYCLE TIME 70 21 80 27 90 32 100 38 HEAD PRESSURE 70 21 80 27 90 32 PSIG kg cm G 100 38 SUCTION PRESSURE 70 21 80 27 90 32 PSIG kg cm G 100 38 TOTAL HEAT OF REJECTION FROM CONDENSER 8770 AT 90 F 32 WT 70 F 21 C TOTAL HEAT OF REJECTION FROM COMPRESSOR 1894 BTU h AT 90 F 32 WT 70 F 21 WATER FLOW FOR CONDENSER 39gal h AT 100 F 38 WT 90 F 3
10. Discharge Hoses 7 Remove the screws and the Pump Motor Bracket 8 Remove the closed end connectors from the Pump Motor leads 9 Remove the two screws and the Pump Motor Bracket 10 Remove the Pump Housing and check the Impeller 11 If the Impeller is defective install a new Impeller 12 Install the new motor or new parts and replace the removed parts in the reverse order of which they were removed 13 Turn on the power supply and check for leaks 14 Replace the Base Cover in its correct position 15 Replace the Front Panel in its correct position 15 REMOVAL AND REPLACEMENT OF SPRAY TUBES 1 Turn off the power supply 2 Remove the Front Panel and the Insulation Panel 3 Remove the Rubber Hoses from the Spray Tubes Water Supply Pipe 4 Release the Clamps and disconnect the Rubber Hoses 5 Remove the Spray Tubes by squeezing the side tabs 6 Install the new Spray Tubes and replace the removed parts in the reverse order of which they were removed 7 Replace the panels in their correct positions 8 Turn on the power supply 60 VI CLEANING AND MAINTENANCE INSTRUCTIONS IMPORTANT Ensure all components fasteners and thumbscrews are securely in place after any maintenance or cleaning is done to the equipment 1 PREPARING THE ICEMAKER FOR LONG STORAGE WARNING When shutting off the icemaker for an extended time drain out all water from the water tank and remove the ice from the Storage Bin Th
11. Evaporator during the cleaning and sanitizing operation It should be closed for all icemaking operation The Compressor will not operate unless this valve is completely closed To open the Cleaning Valve the Valve Handle should be parallel to the valve To close the valve the Valve Handle should be at a right angle to the valve body CLOSE POSITION OPEN POSITION 63 CLEANING PROCEDURE 1 Dilute 16 fl oz of the recommended cleaner Hoshizaki Scale Away LIME A WAY Economics Laboratory Inc with 3 gal of water 2 Remove all ice from the Evaporator and the Storage Bin Note To remove cubes on the Evaporator turn off the power supply and turn it on after 3 minutes The defrost cycle starts and the cubes will be removed from the Evaporator 3 Turn off the power supply 4 Remove the Front Panel and then remove the Insulation Panel by first removing the thumbscrew lifting the panel slightly and pulling it toward you 5 Remove the Base Cover 6 Drain the Water Tank by removing one end of the Pump Tubing See Fig 4 7 Replace the removed parts in their correct positions 8 Pour the cleaning solution into the Water Tank 9 Fully open the Cleaning Valve on the left side wall of the machine compartment 10 Move the Control Switch on the Control Box to the WASH position 11 Replace the Insulation Panel and the Front Panel in their correct positions 12 Turn on the power supply and start th
12. From Defrost Cycle for If Float Sw is OFF De mia tenp to zem Defrost Freeze Initial M w Thermistor 1 Temp Dm Switch I M DENM m a Pump Motor d 1 Hi Temp Wate Too Lo Fan Motor amp Line Valve ON Fan Motor Condenser Unit Dope Hot Gas Valve pM NOTE 1 The icemaker does not complete a defrost cycle in the first 2 or 3 minutes See Il 2 d CONTROLS AND ADJUSTMENTS 3 Mechanical bin control only The bin control will only shut off the ice machine during the first five minutes of the freeze cyle 35 To Defrost Cycle To Stand by Cycle When Control Sw is turned OFF Pressure Sw is OFF Thermistor Temp exceeds tl or Bin Control is in full position To Freeze Cycle From Freeze Cycle High Temp Mid Temp Low Temp Too Low Temp 0m Defrost include drain l Thermistor 4 LI B x Float Switch OFF WW en Pump Motor TR Gan 7 Fan Motor amp Line Veive dE Fan Motor Condenser Unit Water Vaive 2 ak wn 2 8 2 2 ON Hot Gas Valve orr E 1 The Pump Motor waits for 2 seconds before starting a drain cycle See Il 2 d CONTROLS AND ADJUSTMENTS 2 icemaker does not complete a defrost cycle in th
13. Tighten Bad contacts Check for continuity and replace Voltage too high Check and get recommended voltage b Fuse Inside Fused Disconnect if any Blown out Check for short circuit and replace Control Switch OFF position Move to ICE position Bad contacts Check for continuity and replace d Bin Control Thermostat For mechanical bin control see Il 3 c with bin filled with ice Remove ice Ambient temperature too cool Increase ambient temperature Set too warm See II 2 d CONTROLS AND ADJUSTMENTS 5 Bin Control Bulb out of position 4 Place in position Bad contacts or leaks bulb 5 Check for continuity and replace High Pressure Control Bad contacts Check for continuity and replace f Transformer Thermal fuse blown out or coil winding opened Replace 9 Wiring to Controller Board Loose connections or open Check for continuity and replace h Thermistor Leads short circuit or open and High Temperature Safety operates See 2 d CONTROLS AND ADJUSTMENTS 1 Defrost Control i Hot Gas Solenoid Valve Continues to open in freeze cycle and High Temperature Safety operates Check for power off in freeze cycle and replace j Water Supply Line
14. for water leaks with icemaker off See II 2 e CHECKING CONTROLLER BOARD PROBLEM POSSIBLE CAUSE REMEDY 5 No water a Water Supply Line comes from Spray Tubes 1 Water pressure too low and water level in Water Tank too low Check and get recommended pressure Water Pump b Water Solenoid will not start orl Valve freeze cycle Dirty mesh filter or orifice and water level in Water Tank too low Clean time is too c Water System short Water leaks Check connections for water leaks and replace Clogged Clean d Pump Motor Motor winding opened Replace Bearing worn out Replace Wiring to Pump Motor Check for loose connection or open and replace Defective Capacitor Replace Defective or bound impeller Replace and clean Mechanical Seal worn out Check and replace e Controller Board 6 Fan Motor will ja Fan Motor not start or is not operating Defective Motor winding opened See 1 2 e CHECKING CONTROLLER BOARD Replace Bearing worn out Replace Wiring to Fan Motor Check for loose connection or open and replace Defective Capacitor Replace Fan blade bound Check and replace b Controller Board 7 All components Refrigerant run but no ice is prod
15. the first 5 minutes in freeze cycle 3 Defrost Timer stops counting Ready to complete freeze cycle when Float Defrost cycle is completed and freeze cycle Switch circuit opens starts IMPORTANT Board never accepts freeze completion signal within the first 5 minutes in freeze cycle IMPORTANT 1 Board never accepts defrost completion signal within the first 2 minutes in defrost cycle 2 Defrost cycle time is limited to 20 minutes even if Defrost Timer does not stop counting 20 d CONTROLS AND ADJUSTMENTS The Dip Switch is factory adjusted to the following positions FOR MODELS WITH MECHANICAL BIN CONTROL DIP SWITCHNO DIP SWITCH NO KM 630MAH KM 630MWH KM 630MRH Switch Nos 1 and 2 Used for adjustment of the Defrost Timer The Defrost Timer starts counting when the Thermistor reads a certain temperature at the Evaporator outlet Switch Nos 3 and 4 Used for adjustment of the Drain Timer When a freeze cycle is completed the Pump Motor stops and the icemaker resumes operation in 2 seconds Then the Pump Motor drains the Water Tank for the time determined by the Drain Timer The Drain Timer also determines the time to restrain completion of a defrost cycle i e the minimum defrost time Switch Nos 5 and 6 Used for adjustment of the Drain Counter The Pump Motor drains the Water Tank at the frequency determined by the Drain C
16. uuu tod 28 LI RESNE ub ra endete eae Sh huahua t duit ed 29 C EE 30 2 WIRING DIAGRAMS pe Ox era aed esa diia 31 a1 KM 630MAH with auxiliary codes L 0 M 0 and M 1 and 6 with auxiliary codes L 0 0 M 1 andM 3 31 a2 6 with auxiliary codes M 2 and after and KM 630MWH with auxiliary codes and attert 32 b1 KM 630MRH with auxiliary codes L 0 0 M 1 33 b2 KM 630MRH with auxiliary codes M 2 and after 34 MN EE ee LEE 35 PERFORMANCE DAA eebe did 37 37 61 KM 630MWH Serial 1 000010 M20270B 38 62 KM 630MWH Serial 20301 aa ar 39 CKM G OMR ederent Patet d G 40 IV SERVICE DIAGNOSIS eaea 41 L 41 2 EVAPORATOR IS EREECHEN 44 EOWTIGEPRODUCTIONSG Cio Dada tubis t 45 A ABNORMAL 225 doro eati Md obsidio 45 LN STIS zl 45 V REMOVAL AND REPLACEMENT OF COMPONENTS enne 46 1 SERVICE FOR REFRIGERANT LINES ertet 46 a REFRIGERANT RECOVERY 2
17. 2 PRESSURE DROP OF COOLING WATER LINE less than 10 PSIG Note Pressure data is recorded at 5 minutes into freeze cycle The data without should be used for reference only We reserve the right to make changes in specifications and design without prior notice 39 KM 630MRH APPROXIMATE ICE AMBIENT TEMP WATER TEMP F C PRODUCTION PER 24HR 70 21 80 27 90 32 lbs day _kg day 100 38 APPROXIMATE ELECTRIC 70 21 CONSUMPTION 80 27 90 32 watts 100 38 APPROXIMATE WATER 70 21 CONSUMPTION PER 24 HR 80 27 90 32 gal day 100 38 FREEZING CYCLE TIME 70 21 80 27 90 32 min 100 38 HARVEST CYCLE TIME 70 21 80 27 90 32 min 100 38 HEAD PRESSURE 70 21 80 27 90 32 PSIG kg cm G 100 38 SUCTION PRESSURE 70 21 80 27 90 32 PSIG kg cm G 100 38 TOTAL HEAT OF REJECTION FROM CONDENSER 8512 BTU h AT 90 F 32 C WT 70 F 21 C TOTAL HEAT OF REJECTION FROM COMPRESSOR 1775 BTU h AT 90 F 32 WT 70 F 21 CONDENSER VOLUME 40 CU IN URC 6F Note Pressure data is recorded at 5 minutes into freeze cycle The data not in bold should be used for reference only We reserve the right to make changes in specifications and design without prior notice 40 IV SERVICE DIAGNOSIS 1 NO ICE PRODUCTION PROBLEM POSSIBLE CAUSE REMEDY 1 The icemaker will not start a Power Supply OFF position Move to position Loose connections
18. 5 The red LED will de energize if voltage protection operates The voltage safety automatically resets when voltage is corrected The Output Test switch S3 provides a relay sequence test With power OFF place S3 ON and switch power to ICE The correct lighting sequence should be none 2 3 4 1 amp 4 normal sequence every 5 seconds S3 should remain in the OFF position for normal operation 16 The application switch located between relay 8 X4 must be to match the original board application Place this switch in the ALP position if there is no white wire supplied to the K1 connector If there is a white wire place the switch in the C position If this switch is placed in the wrong position either the compressor contactor will remain ener gized with the control switch OFF or the unit will not start The dip switches should be adjusted per the adjustment chart published in the Tech Specs book Number 8 must remain in the OFF position Output Test Switch Used to test Relays on Board Dip Switch Alarm Reset Switch 0008810 OUTPUT TEST Backup Freeze Timer LED Defrost Control R39 Thermistor Sal SES R3 00 60 10 60 S Connector K4 red Connected for mechanical bin control models only not connected when used with thermostat bin control Backup Defrost Timer LED Alarm Buzzer Microprocessor Will i
19. 67 SPECIFICATIONS 1 6 AC SUPPLY VOLTAGE AMPERAGE MINIMUM CIRCUIT AMPACITY MAXIMUM FUSE SIZE APPROXIMATE ICE PRODUCTION PER 24 HR Ibs day kg day Reference without marks SHAPE OF ICE ICE PRODUCTION PER CYCLE APPROXIMATE STORAGE CAPACITY ELECTRIC amp WATER CONSUMPTION ELECTRIC W kWH 100 lbs WATER gal 24HR gal 100 Ibs EXTERIOR DIMENSIONS WxDxH EXTERIOR FINISH WEIGHT CONNECTIONS ELECTRIC WATER SUPPLY DRAIN CUBE CONTROL SYSTEM HARVESTING CONTROL SYSTEM ICE MAKING WATER CONTROL COOLING WATER CONTROL BIN CONTROL SYSTEM COMPRESSOR CONDENSER EVAPORATOR REFRIGERANT CONTROL REFRIGERANT CHARGE DESIGN PRESSURE P C BOARD CIRCUIT PROTECTION COMPRESSOR PROTECTION REFRIGERANT CIRCUIT PROTECTION LOW WATER PROTECTION ACCESSORIES SUPPLIED REQUIRED OPERATING CONDITIONS 208 230 60 1 3 wire with neutral for 115V 7 5 5 Min Freeze AT 104 F WT 80 F 15A 15A WATER TEMP F Ambient ee 70 80 90 562 255 470 213 422 191 554 251 459 208 378 171 Crescent Cube 14 3 Ibs 6 5 kg 720 pcs 0 7 1600 272 562 255 514 233 571 259 512 232 466 211 100 9 N A 90 70 70 50 1332 6 8 1250 5 0 157 33 4 341 56 9 22 x 27 1 2 x 37 1 2 560 x 695 x 950 mm Stainless Steel Galvanized Steel Rear Net 154 Ibs 70 kg Shipping 185 Ibs 84 kg Permanent Connection Inlet 1 2 FPT Outle
20. E P C BOARD CIRCUIT PROTECTION COMPRESSOR PROTECTION REFRIGERANT CIRCUIT PROTECTION LOW WATER PROTECTION ACCESSORIES SUPPLIED REQUIRED OPERATING CONDITIONS 208 230 60 1 3 wire with neutral for 115V 6 5 5 Min Freeze AT 104 F WT 80 F 15A 15A Ambient WATER TEMP Temp F 70 70 619 281 596 270 563 256 80 602 273 566 257 533 242 90 596 270 551 245 507 230 100 589 267 533 242 476 216 14 3 Ibs 6 5 kg 720 pcs 90 70 F 70 50 1306 5 7 1290 5 0 196 36 3 335 54 1 844 156 458 74 22 x 27 1 2 x 37 1 2 560 x 695 x 950 Stainless Steel Galvanized Steel Rear Net 154 16 70 kg Shipping 185 16 84 kg Permanent Connection Inlet 1 2 FPT Condenser Inlet 1 2 Outlet 3 4 Condenser Outlet 3 8 FPT 3 8 OD Pipe Float Switch Hot Gas and Water Thermistor and Timer Timer Controlled Overflow Pipe N A Proximity Switch with Delay Hermetic Model RS64C1E CAV Water cooled Tube in tube type Vertical type Stainless Steel and Copper Thermostatic Expansion Valve R 404A 110 3oz 5259 High 427 PSIG Low 230 PSIG High Voltage Cut out Internal Auto reset Overload Protector Internal Auto reset High Pressure Control Switch Float Switch N A Storage Bin VOLTAGE RANGE 187 253 V AMBIENT TEMP 45 100 WATER SUPPLY TEMP 45 90 F WATER SUPPLY PRESSURE 10
21. Switch MAH MWH 4 21 Cutout 412 PSIG Cutout 38470 PSIG Cut in 327 21 PSIG Cut in 284 21 PSIG 31 a2 KM 630MAH with auxiliary codes M 2 and after and KM 630MWH with auxiliary codes M 3 and after 208 230 60 4 WIRE WITH NEUTRAL FOR 1150 WIRING DIAGRAM WIRE COLOR CODE BR BROWN W BK BLACK R RED 9 ORANGE GY RAY PIK DBu DARK VIOLET YELLOW 3A2438 010 32 01 KM 630MRH with auxiliary codes L 0 M 0 M 1 208 230 60 1 3WIRE WITH NEUTRAL FOR 115V N L WIRING DIAGRAM Le BK W BR BR MAGNETIC CONTACTOR START CAP 88 108MFD R CONTROLLER BOARD WIRE COLOR CODE BR BROWN P PINK DBu DARK BLUE V VIOLET Y YELLOW REMOTE ONDENSER UNIT Note Pressure Switch Cutout 41215 Cut in 327 21 SO P SW LINE VALVE BK HOTGAS CRANKCASE HEATER BK VALVE TRANSFORMER PSIG PSIG 33 3 1990 011 U1GMA0179608 62 KM 630MRH with auxiliary codes M 2 and after 708 130 60 1 NIE WITH NEUTRAL FOR 1151 WIRING DIAGRAM REMOTE CONDENSER UNIT 3209 010 34 3 TIMING CHART When Control Sw is turned OFF Pressure Sw is OFF Thermistor Temp exceeds tl or Bin Control is in full position during first 5 minutes of freeze cycle mechanical bin control only 3
22. TROL SYSTEM COMPRESSOR CONDENSER EVAPORATOR REFRIGERANT CONTROL REFRIGERANT CHARGE DESIGN PRESSURE P C BOARD CIRCUIT PROTECTION COMPRESSOR PROTECTION REFRIGERANT CIRCUIT PROTECTION LOW WATER PROTECTION ACCESSORIES SUPPLIED REQUIRED OPERATING CONDITIONS 208 230 60 1 3 wire with neutral for 115V 6 5 5 Min Freeze AT 104 F WT 80 F 15A 15A Ambient WATER TEMP F Temp 90 70 603 274 573 260 531 241 80 580 263 532 242 491 223 90 573 260 499 226 457 207 100 564 256 489 222 418 190 Crescent Cube 14 3 Ibs 6 5 kg 720 pcs N A 90 70 70 50 1414 6 8 1332 5 3 166 33 3 323 53 6 22 x 27 1 2 x 37 1 2 560 x 695 x 950 mm Stainless Steel Galvanized Steel Rear Net 154 16 70 kg Shipping 185 16 84 kg Permanent Connection Inlet 1 2 FPT Outlet 3 4 FPT 3 8 OD Pipe Float Switch Hot Gas and Water Thermistor and Timer Timer Controlled Overflow Pipe N A Proximity Switch with Delay Hermetic Model RS64C1E CAV Air cooled Remote Condenser Unit URC 6F Vertical type Stainless Steel and Copper Thermostatic Expansion Valve Condensing Pressure Regulator on URC 6F R 404A 4 10 4 oz 19500 2 16 6 oz Cond 1 Ibs 14 oz High 467 PSIG Low 230 PSIG High Voltage Cut out Internal Auto reset Overload Protector Internal Auto reset High Pressure Control Switch Float Switch N A Storage Bin
23. ade deformed Replace fan blade Fan blade does not move Replace freely c Compressor Bearings worn out or Replace cylinder valve broken Mounting pad out of Reinstall position d Refrigerant Lines Rub or touch lines or other Replace surfaces 3 Ice in storage a Bin Drain Plugged bin often melts 45 V REMOVAL AND REPLACEMENT OF COMPONENTS IMPORTANT Ensure all components fasteners and thumbscrews are securely in place after the equipment is serviced IMPORTANT 1 The Polyol Ester POE oils used in R 404A units can absorb moisture quickly Therefore itis importantto prevent moisture from entering the system when replacing or servicing parts 2 Always install a new filter drier every time the sealed refrigeration system is opened 3 Do not leave the system open for longer than 5 minutes when replacing or servicing parts 1 SERVICE FOR REFRIGERANT LINES a REFRIGERANT RECOVERY The icemaker unit is provided with two Refrigerant Access on the low side and one on the high side line Using proper refrigerant practices recover the refrigerant from the Access Valves and store it in an approved container Do not discharge the refrigerant into the atmosphere b EVACUATION AND RECHARGE R 404A 1 Attach Charging Hoses a Service Manifold and a Vacuum Pump to the system Be sure to connect charging hoses to both High and Low side Access Valves
24. and soap bubbles 11 Evacuate the system and charge it with refrigerant See the Nameplate for the required refrigerant charge 12 Connect the Flare connections 13 Open the Water Supply Line Shut off Valve 14 Check for water leaks 15 Replace the panels in their correct positions 16 Turn on the power supply 54 9 ADJUSTMENT OF WATER REGULATING VALVE WATER COOLED MODEL ONLY The Water Regulating Valve also called WATER REGULATOR is factory adjusted No adjustment is required under normal use Adjust the Water Regulator if necessary using the following procedures 1 Attach a pressure gauge to the high side line of the system Or prepare a thermometer to check for the condenser drain temperature 2 Rotate the adjustment screw by using a flat blade screwdriver so that the pressure gauge shows the temperature specified in the table 5 minutes after a freeze cycle or icemaking process starts When the pressure exceeds 270 PSIG or the condenser drain temperature exceeds the temperature range rotate the adjustment screw counterclockwise See Fig 1 3 Check that the pressure or the condenser drain temperature holds a stable setting ADJUSTMENT SCREW ADJUSTMENT SCREW CW Higher CCW Lower e Top View Fig 1 55 10 REMOVAL AND REPLACEMENT OF CONDENSING PRESSURE REGULATOR REMOTE AIR COOLED MODEL ONLY IMPORTANT Always install a new Drier every time the sealed refrig
25. citor be installed 1 Turn off the power supply 2 Remove the panels 3 Remove the Junction Box Cover from the remote condenser unit Remote Air cooled model 4 Remove the closed end connectors from the Fan Motor leads 5 Remove the Fan Motor Bracket and Fan Motor 58 6 Install the new Fan Motor and replace the removed parts in the reverse order of which they were removed 7 Replace the panels in their correct positions 8 Replace the Junction Box Cover in its correct position Remote Air cooled model 9 Turn on the power supply 13 REMOVAL AND REPLACEMENT OF WATER VALVE 1 Turn off the power supply 2 Close the Water Supply Line Shut off Valve 3 Remove the Front Panel 4 Remove the Valve Outlet Tubing by releasing the Clamp 5 Remove the Bracket from the unit 6 Remove the Fitting Nut and Water Valve 7 Disconnect the Terminals from the Water Valve 8 Install the new Water Valve and replace the removed parts in the reverse order of which they were removed 9 Open the Water Supply Line Shut off Valve 10 Turn on the power supply 11 Check for leaks 12 Replace the Front Panel in its correct position 14 REMOVAL AND REPLACEMENT OF PUMP MOTOR 1 Turn off the power supply 2 Remove the Front Panel 59 3 Remove the Base Cover 4 Drain the Water Tank by removing one end of the Pump Tubing 5 Replace the removed parts in their correct positions 6 Disconnect the Pump Suction and
26. e Storage Bin should be cleaned and dried Drain the icemaker to prevent damage to the water supply line at sub freezing temperatures using air or carbon dioxide Shut off the icemaker until the proper ambient temperature is resumed When the icemaker is not used for two or three days it is sufficient to only move the Control Switch to the OFF position unless the icemaker will be at sub freezing tem peratures 1 On water cooled model only first remove the water from the water cooled condenser 1 Remove the Front Panel 2 Move the Control Switch on the Control Box to the OFF position 3 Wait 3 minutes 4 Move the Control Switch to the ICE position 5 Allow 5 minutes for the icemaker to fill with water and the Water Pump to start operating 6 Close the Water cooled Condenser Water Supply Line Shut off Valve 7 Open the Drain Valve for the water cooled condenser water supply line 8 Allow the line to drain by gravity 61 9 Attach compressed air or carbon dioxide supply to the Condenser Water Line Drain Valve 10 Quickly blow the water cooled Condenser out using compressed air or carbon 2 Remove the water from the potable water supply line 1 Remove the Front Panel Except water cooled model 2 Move the Control Switch on the Control Box to the OFF position 3 Wait 3 minutes 4 Close the Potable Water Supply Line Shut off Valve and open the Potable Water Supply Line Drain Valve
27. e first 2 or 3 minutes See Il 2 d CONTROLS AND ADJUSTMENTS 3 Mechanical bin control only The bin control will only shut off the ice machine during the first five minutes of the freeze cyle 36 4 PERFORMANCE DATA a KM 630MAH APPROXIMATE ICE AMBIENT TEMP WATER TEMP F C PRODUCTONPER2 HR 70 21 80 27 90 32 lbs day _kg day 100 38 APPROXIMATE ELECTRIC 70 21 CONSUMPTION 80 27 90 32 watts 100 38 APPROXIMATE WATER 70 21 CONSUMPTION PER 24 HR 80 27 90 32 gal day 100 38 FREEZING CYCLE TIME 70 21 80 27 90 32 min 100 38 HARVEST CYCLE TIME 70 21 80 27 90 32 min 100 38 HEAD PRESSURE 70 21 80 27 90 32 PSIG kg cm G 100 38 SUCTION PRESSURE 70 21 80 27 90 32 PSIG kg cm G 100 38 TOTAL HEAT OF REJECTION FROM CONDENSER 9639 BTU h AT 90 F 32 C WT 70 F 21 C Note Pressure data is recorded at 5 minutes into freeze cycle The data not in bold should be used for reference only We reserve the right to make changes in specifications and design without prior notice 37 01 KM 630MWH Serial 000010 M20270B APPROXIMATE ICE ari TEMP WATER TEMP F C PRODUCTION PER 24 HR 50 10 20 51 TA m 80 27 90 32 lbs day kg day 100 38 APPROXIMATE ELECTRIC 70 21 CONSUMPTION 80 27 90 32 watts 100 38 APPROXIMATE WATER 70 21 CONSUMPTION PER 24 HR 80 27 90 32 gal day gt 100 38 FREEZING CYCLE TIME 70 21 80 27 90 32 min 100 38 HARVEST
28. e up condition No adjustment is required The Bin Control is factory adjusted e CHECKING THE CONTROLLER BOARD 1 Visually check the sequence with the icemaker operating 2 Visually check the Controller Board by using the following procedures i ii iv Adjust the Defrost Timer to minimum position Disconnect the Thermistor from the Controller Board Connect a 1 5 3 5 resistor to the Connector pins 1 and 2 and energize the unit After the 1 minute 5 second water supply cycle and the 2 minute 10 second defrost cycle the unit should start the freeze cycle After the above step i disconnect the Float Switch leads from the Controller Board within the first 5 minutes of the freeze cycle The unit should go into the defrost cycle after the first 5 minutes 20 seconds of the freeze cycle Reconnect the Float Switch Connector to the Controller Board After the first 5 minutes of the freeze cycle disconnect the Float Switch leads from the Controller Board At this point the unit should start the defrost cycle After Step iii de energize the unit and confirm that the Defrost Timer is in the minimum position Disconnect the resistor from the Controller Board and energize the unit After the 1 minute water supply cycle the defrost cycle starts Reconnect 1 5 3 5 resistor to the Connector pins 1 and 2 after the first 2 minutes of the defrost cycle T
29. e washing process 13 Turn off the power supply after 30 minutes 14 Remove the Front Panel and the Insulation Panel 15 Drain the Water Tank See the above step 6 16 Replace the removed parts in their correct positions 17 Move the Control Switch to the ICE position 18 Close the Cleaning Valve Note The icemaker will not operate unless the Cleaning Valve is completely closed 64 19 Replace the Front Panel in its correct position 20 Turn on the power supply to fill the Water Tank with water 21 Turn off the power supply after 3 minutes 22 Remove the Front Panel and fully open the Cleaning Valve 23 Move the Control Switch to the Wash position 24 Replace the Front Panel in its correct position 25 Turn on the power supply to rise off the cleaning solution 26 Turn off the power supply after 5 minutes 27 Remove the Front Panel and Insulation Panel 28 Drain the Water Tank by removing one end of the Pump Tubing See Fig 4 29 Replace the removed parts in their correct positions Note Do not replace the Insulation Panel when you proceed to 10 SANITIZING PROCEDURE 28 Repeat the above steps 17 through 29 three more times to rinse thoroughly Note If you do not sanitize the icemaker go to step 9 in b SANITIZING PROCEDURE 65 b SANITIZING PROCEDURE Following Cleaning Procedure 1 Dilute a 5 25 Sodium Hypochlorite solution with water Add 1 5 fl oz of sanitizer to 3 gal of wate
30. eration system is opened Do not replace the Drier until after all other repair or replacement has been made 1 Turn off the power supply 2 Remove the panels from the remote condenser unit 3 Recover the refrigerant and store it in an approved container 4 Before heating break off the stub on the dome to release the dome charge 5 Disconnect the C P R using brazing equipment 6 Install the new C P R Use nitrogen gas at the pressure of 3 4 PSIG when brazing the C P R WARNING Always protect the C P R body by using a damp cloth to prevent the C P R from overheating Do not braze with the C P R body exceeding 250 F 7 Install the new Drier in the icemaker 8 Check for leaks using nitrogen gas 140 PSIG and soap bubbles 9 Evacuate the system and charge it with refrigerant See the Charge Label in the machine compartment in the icemaker 10 Replace the panels in their correct positions 11 Turn on the power supply 56 11 REMOVAL AND REPLACEMENT OF THERMISTOR CAUTION Fragile handle very carefully Always use a recommended sealant High Thermal Conductive Type Model KE4560RTV manufactured by SHINETSU SILICONE Part Code 60Y000 11 or Part Code 4A0683 01 or equivalent Always use a recommended foam insulation Non absorbent Type or equivalent 4 Do not shorten or cut the Thermistor leads when installing it 1 Turn off the power supply Thermistor Lead Cable Tie 2 Re
31. es ON ON every 10 cycles 5 Freeze Timer CAUTION Adjust to proper specification or the unit may not operate correctly Two new dip switches numbered 9 and 10 have been added to the improved E board to better prevent possible freeze ups These settings come factory set to the default setting of 60 min OFF OFF Check the adjustment chart published in the Tech Specs for proper settings If the old board does not have these two dip switches only 8 instead of 10 leave setting as OFF OFF SETTING TIME Dip Switch Dip Switch No 9 No 10 OFF OFF 60 min ON OFF 70 min OFF ON 50 min ON ON 60 min 6 Bin Control MODELS WITH THERMOSTAT CAUTION When the ambient temperature is below 45 F the Bin Control Thermostat operates to stop the icemaker even if the Ice Storage Bin is empty When the Thermostat is set in the prohibited range the icemaker operates con tinuously even if the Ice Storage Bin is filled with ice Setting in the prohib ited range might cause severe damage to the icemaker resulting in failure No adjustment is required under normal use as the Bin Control is factory adjusted Ad just it if necessary so that the icemaker stops automatically within 10 seconds after ice contacts the Bin Control Thermostat Bulb 24 MODELS WITH MECHANICAL BIN CONTROL CAUTION Dip Switch No 7 must be set to the ON position If No 7 is set to the OFF position the machine will run continuously causing a freez
32. hart 1 3 and check dirty Air Filter or Condenser ambient or water time is long temperature water pressure Water Regulator or refrigerant charge b See chart 2 1 and check Float Switch Water Solenoid Valve or Controller Board 2 Harvest cycle a See chart 2 2 and check Controller Board Thermistor Evaporator ambient time is long and or water temperature water supply line Water Solenoid Valve or Expansion Valve 4 ABNORMAL ICE PROBLEM POSSIBLE CAUSE REMEDY 1 Small Cube a Cube Guide 1 Out of position 1 Place in position Circulated water falls into bin b See chart 1 5 and check water supply line Water Solenoid Valve water system Pump Motor or Controller Board c Drain Valve 1 Dirty 2 Cloudy See chart 2 1 and 3 and check Float Switch Water Solenoid Valve irregular cube Controller Board Spray Tubes water system refrigerant charge or Expansion Valve b Spray Guide 1 Dirty 1 Clean c Water Quality 1 High hardness or contains 1 Install a water filter or impurities softener 5 OTHERS PROBLEM POSSIBLE CAUSE REMEDY 1 lcemaker will Bin Control Set too cold Adjust warmer not stop when Thermostat Defective 2 Replace bin is filled with ice For mechanical bin control 2 Abnormal a Pump Motor Bearings worn out Replace noise b Fan Motor Bearings worn out Replace Fan bl
33. he ice making cycle If the Float Switch is in the down position electrical circuit open the Controller Board changes to a one minute water fill cycle before starting the ice making cycle This method allows for a Low Water Safety shut down to protect the Water Pump from mechanical seal failure For water cooled model if the water is shut off the unit is protected by the High Pressure Switch 5 High Voltage Cutout The maximum allowable supply voltage of this icemaker is limited by the High Voltage Cutout If miswiring especially on single phase 3 wire models causes excessive voltage on the Controller Board the High Voltage Cutout shuts down the circuit in 3 seconds and the icemaker automatically stops When the proper supply voltage is resumed the icemaker automatically starts running again The Control Board will signal this problem using 7 Beeps every 3 seconds 6 LED Lights and Audible Alarm Safeties The red LED indicates proper control voltage and will remain on unless a control voltage problem occurs At startup a 5 second delay occurs while the board conducts an internal timer check A short beep occurs when the power switch is turned ON or OFF 15 The green LED s 1 4 represent the corresponding relays and energize and sequence 5 seconds from initial start up as follows Sequence Step LED s on Length Min Max Avg 1 Minute Fill Cycle LED4 60 sec Harvest Cycle LED1 4 amp 2 2 min 20 min 3 5 min Freeze Cycle LED1 5
34. he unit should start the freeze cycle after 1 minute 5 seconds from the resistor connection 25 3 Check the Controller Board by using test program the Controller Board The Output Test Switch 53 provides a relay sequence test With power OFF place S3 on and switch power to ICE The correct lighting sequence should be none 2 3 4 1 and 4 normal sequence every 5 seconds S3 should remain in the OFF position for normal operation 3 MECHANICAL BIN CONTROL THESE INSTRUCTIONS NOT APPLICABLE TO MODELS WITH THERMOSTAT a PROXIMITY SWITCH 1 This machine uses a lever actuated proximity switch hereafter called mechanical bin con trol to control the ice level in the storage bin b EXPLANATION OF OPERATION 1 The startup and shutdown of the ice machine is controlled via the controller board Dip Switch number 7 must be in the ON position for the controller board to receive input from the bin control i The controller board receives a resistance value input via the red K4 connector from the bin control A resistor wire harness is connected from the bin control to the controller board ii When the bin control is activated in the bin full position pushed to the right a 15 8 signal will be sent to the control board to shut down the unit iii When the bin control is in the normal position bin is not full a 7 9 reading is sent to the control board to continue operation 2 During operat
35. ion the controller board will only shut down the machine if a 15 8 KO signal is received from the bin control during the first 5 minutes of the freeze cycle i If ice pushes the lever to the right after the first five minutes of the freeze cycle the controller board will allow the machine to complete the freeze cycle and the following harvest cycle before shutting down the machine This will prevent incomplete batches of ice from forming on the evaporator 26 c TROUBLESHOOTING MECHANICAL BIN CONTROL ONLY 1 Machine will not start i Move dip switch No 7 to the OFF position If the machine starts up within a few seconds the bin control is the likely problem If the machine does not start up refer to Section IV Service Diagnosis to verify that non bin control related issues are resolved ii Check to make sure shipping tape has been removed and the wires are connected properly iii Check to make sure no obstruction prevents the lever from moving to the bin empty position 2 Machine will not shut off i Refer to Section IV Service Diagnosis to verify that non bin control related issues are resolved ii Dip switch No 7 should be in the on position If the switch is in the off position the controller board will not receive input from the bin control iii Move the lever to the far right a If the machine does not shut off check the resistance values of the resistor wire harness You should read approxima
36. itself is not flammable at atmospheric pressure and temperatures up to 176 F Refrigerant R 404A itself is not explosive or poisonous However when exposed to high temperatures open flames R 404A can be decomposed to form hydrofluoric acid and carbonyl fluoride both of which are hazardous Always recover the refrigerant and store it in an approved container Do not discharge the refrigerant into the atmosphere Do not use silver alloy or copper alloy containing Arsenic Do not use 404 as a mixture with pressurized air for leak testing Refrigerant leaks can be detected by charging the unit with a little refriger ant raising the pressure with nitrogen and using an electronic leak detector Note All brazing connections inside the Evaporator Case are clear paint coated Sandpaper the brazing connections before unbrazing the components Use a good abrasive cloth to remove coating 47 3 REMOVAL AND REPLACEMENT OF COMPRESSOR IMPORTANT Always install a new Drier every time the sealed refrigeration system is opened Do not replace the Drier until after all other repair or replacement has been made Note When replacing a Compressor with a defective winding be sure to install the new Start Capacitor and Start Relay supplied with the replacement Compressor Due to the ability of the POE oil in the compressor to absorb moisture quickly the Compressor must not be opened more than 15 minutes for replacement or service D
37. l Galvanized Steel Rear Net 154 Ibs 70 Shipping 185 Ibs 84 kg Permanent Connection Inlet 1 2 FPT Condenser Inlet 1 2 Outlet 3 4 Condenser Outlet 3 8 3 8 OD Pipe Float Switch Hot Gas and Water Thermistor and Timer Timer Controlled Overflow Pipe Pressure Regulator Proximity Switch with Delay Hermetic Model RS64C2E CAV 219 Water cooled Tube in tube type Vertical type Stainless Steel and Copper Thermostatic Expansion Valve R 404A 110 4 3 oz 575g High 427 PSIG Low 230 PSIG High Voltage Cut out Internal Auto reset Overload Protector Internal Auto reset High Pressure Control Switch Float Switch N A Ice Storage Bin VOLTAGE RANGE 187 253 V AMBIENT TEMP 45 100 F WATER SUPPLY TEMP 45 90 F WATER SUPPLY PRESSURE 10 113 PSIG Note We reserve the right to make changes in specifications and design without prior notice 3 KM 630MRH AC SUPPLY VOLTAGE AMPERAGE MINIMUM CIRCUIT AMPACITY MAXIMUM FUSE SIZE APPROXIMATE ICE PRODUCTION PER 24 HR Ibs day kg day Reference without marks SHAPE OF ICE ICE PRODUCTION PER CYCLE APPROXIMATE STORAGE CAPACITY ELECTRIC amp WATER CONSUMPTION ELECTRIC W kWH 100 lbs WATER gal 24HR gal 100 Ibs EXTERIOR DIMENSIONS WxDxH EXTERIOR FINISH WEIGHT CONNECTIONS ELECTRIC WATER SUPPLY DRAIN CUBE CONTROL SYSTEM HARVESTING CONTROL SYSTEM ICE MAKING WATER CONTROL COOLING WATER CONTROL BIN CON
38. leaks with icemaker off d Ambient and or water temperature cool Increase temperature e Line Valve Continues to open in harvest cycle Check operation in harvest cycle and replace f Thermistor Out of position or loose attachment See V 11 REMOVAL AND REPLACEMENT OF THERMISTOR g Controller Board a Spray Tubes Defrost Timer is set too short Adjust longer referring to Il 2 d CONTROLS AND ADJUSTMENT 2 Defrost Timer Defective Clogged See Il 2 CHECKING CONTROLLER BOARD Clean Out of position Place in position b Water System Dirty Clean Refrigerant Undercharged Check for leaks and recharge d Expansion Valve Bulb out of position or loose attachment Place in position Defective Replace e Hot Gas Solenoid Valve Coil winding opened Replace Plunger does not move Replace Wiring to Hot Gas Valve Check for loose connection or open and replace f Water Supply Line Too small requires 3 8 OD line dedicated per machine Increase Water Line size 9 Water Filter if installed Flow rate too small 44 Replace with filter with larger flow rate 3 LOW ICE PRODUCTION PROBLEM POSSIBLE CAUSE REMEDY 1 Freeze cycle a See c
39. min 60 min 30 35 min Reverse Pump Out LED1 3 amp 2 10 sec 20 sec Factory set LED 1 Comp LED 2 HGV CFM LED 3 PM LED 4 WV The built in safeties shut down the unit and have alarms as follows 1 every 3 sec High Evaporator Temperature gt 127 F Check for defrost problem stuck HGV or relay hot water entering unit stuck headmaster or shorted thermistor 2 beeps every 3 sec Defrost Back Up Timer Defrost gt 20 minutes Orange LED marked 20 MIN energizes Check for open thermistor HGV not opening TXV leaking by low charge or inefficient compressor 3 beeps every 3 sec Freeze Back Up Timer Freeze 60 minutes Yellow LED marked 60 MIN energizes Check for F S stuck closed up WV leaking by HGV leaking by TXV not feeding properly low charge or inefficient compressor 4 beeps every 3 sec Short Circuit between the K4 connection Machines the control board and the bin control relay Check connections and with replace wire harness if necessary mechanical bin control ONLY 5 beeps every 3 sec Open Circuit between the K4 connection on the control board and the bin control relay Check connections and replace wire harness if necessary To manually reset the above safeties depress white alarm reset button with the power supply ON 6 beeps every 3 sec Low Voltage Voltage is 92 Vac or less 7 beeps every 3 sec High Voltage Control voltage gt 147 Vac
40. move the panels 3 Remove the Control Box Cover E 4 Disconnect the Thermistor leads from 8 6 the Connector on the Controller Board Y 5 Remove the Plastic Cable Ties Foam Insulation Thermistor Holder and Thermistor See Fig 2 Foam Insulation Thermistor Holder Fig 2 6 Scrape away the old sealant on the Thermistor Holder and the Suction Pipe 7 Wipe off moisture or condensation on the Suction Pipe 8 Smoothly apply recommended sealant KE4560RTV Part Code 60Y000 11 or 4A0683 01 to the Thermistor Holder concave 9 Attach the new Thermistor to the Suction Pipe very carefully to prevent damage to the leads And secure it using the Thermistor Holder and recommended foam insulation 57 Note For models with the Liquid Bypass the Thermistor should be located upstream from the Liquid Bypass outlet and its end should be 4 3 4 or more away from the outlet See Fig 3 y Liquid Bypass 4 717 10 Secure the insulation using the Plastic Cable Ties 11 Connect the Thermistor leads through the bushing of the Control Box to the K3 Connector on the Controller Board Note Do not cut the leads of the Thermistor while installing it 12 Replace the Control Box Cover and the panels in their correct positions 13 Turn on the power supply 12 REMOVAL AND REPLACEMENT OF FAN MOTOR Note When replacing a Fan Motor with defective winding it is recommended that a new capa
41. move the screw and the Solenoid 5 Disconnect the Hot Gas Valve or Line Valve using brazing equipment 6 Install the new valve WARNING Always protect the valve body by using a damp cloth to prevent the valve from overheating Do not braze with the valve body exceeding 250 F 7 Install the new Drier 8 Check for leaks using nitrogen gas 140 PSIG and soap bubbles 9 Evacuate the system and charge it with refrigerant For air cooled and water cooled models see the Nameplate for the required refrigerant charge For remote air cooled models see the Charge Label in the machine compartment 10 Cut the leads of the Solenoid allowing enough lead length to reconnect using closed end connectors 11 Connect the new Solenoid leads 12 Attach the Solenoid to the valve body and secure it with a screw 13 Replace the panels in their correct positions 14 Turn on the power supply 52 7 REMOVAL AND REPLACEMENT OF EVAPORATOR IMPORTANT Always install a new Drier every time the sealed refrigeration system is opened Do not replace the Drier until after all other repairs or replacement have been made 1 Turn off the power supply 2 Remove the panels and the Top Insulation over the Evaporator 3 Recover the refrigerant and store it in an approved container 4 Remove the Spray Tubes and the Insulations at the U shaped notch where the refrigeration tubings go through the molded chassis 5 Remove the Ins
42. n line 5 Remove the Expansion Valve Cover and disconnect the Expansion Valve using brazing equipment 6 Braze the new Expansion Valve with nitrogen gas flowing at the pressure of 3 4 PSIG WARNING Always protect the valve body by using a damp cloth to prevent the valve from overheating Do not braze with the valve body exceeding 250 F 7 Install the new Drier 8 Check for leaks using nitrogen gas 140 PSIG and soap bubbles 9 Evacuate the system and charge it with refrigerant For air cooled and water cooled models see the Nameplate for the required refrigerant charge For remote air cooled models see the Charge Label in the machine compartment 10 Attach the Bulb to the suction line in position Be sure to secure it with clamps and to insulate it 11 Place the new set of Expansion Valve Covers in position 12 Replace the panels in their correct positions 13 Turn on the power supply 6 REMOVAL AND REPLACEMENT OF HOT GAS VALVE AND LINE VALVE CAUTION Always use a copper tube of the same diameter and length when replacing the hot gas lines otherwise the performance may be reduced 51 IMPORTANT Always install a new Drier every time the sealed refrigeration system is opened Do not replace the Drier until after all other repair or replacement has been made 1 Turn off the power supply 2 Remove the panels 3 Recover the refrigerant and store it in an approved container 4 Re
43. ndicate Board revision level on attached label last 2 digits Power LED Lights up when power is supplied to the Board Connector K5 black Float Switch Part Number Connector K1 Pins 1 through 10 1 9 Magnetic Contactor 2 3 Line Valve 4 Pump Motor icemaking 5 Pump Motor drain 6 Water Valve 37 10 Power line Bin Control 8 Switch for Board Indicate which and ALPINE Board Relays are energized Service Boards only Control Products HOS 001A Board 17 Transformer Connector SEQUENCE 151 1 Unit energized and Control Switch to ICE 3 Thermistor reads 48 F position Water supply cycle starts Defrost Timer starts counting 2 After 1 minute Defrost cycle starts WATER VALVE WATER VALVE HOT GAS VALVE FREEZE PUMP amp FAN amp LINE VALVE 5 After the first 5 minutes in freeze cycle 4 Defrost Timer stops counting Ready to complete freeze cycle when Float Defrost cycle is completed and freeze cycle Switch circuit opens starts IMPORTANT Board never accepts freeze completion signal within the first 5 minutes in freeze cycle IMPORTANT 1 Board never accepts defrost completion signal within the first 2 minutes in defrost cycle 2 Defrost cycle time is limited to 20 minutes even if Defrost Timer does not stop counting 18 2nd Cycle and after with
44. nt overcharged Recharge Condenser water pressure too low or off Water cooled model only Check and get recommended pressure Fan not operating Except water cooled model See chart 1 6 Refrigerant line or components plugged Clean and replace Drier c Water Regulator Set too high Adjust lower d Overload Protector Bad contacts Check for continuity and replace Voltage too low Increase voltage Refrigerant overcharged or undercharged Recharge Line Valve continues to close in freeze cycle and Overload Protector operates Check Line Valve s operation in freeze cycle and replace e Starter Bad contacts Check and replace Coil winding opened Replace f Start Capacitor or Run Capacitor Defective Replace 9 Magnetic Contactor Bad contacts Check for continuity and replace Coil winding opened 2 Replace h Compressor Wiring to Compressor Check for loose connection or open and replace Defective Replace Protector tripped Reduce temperature i Controller board 4 Water a Water Solenoid continues to Valve be supplied in b Controller Board freeze cycle Defective Diaphragm does not close Defective See 1 2 e CHECKING CONTROLLER BOARD Check
45. o not mix lubricants of different compressors even if both are charged with R 404A except when they use the same lubricant 1 Turn off the power supply 2 Remove the panels 3 Recover the refrigerant and store it in an approved container 4 Remove the Terminal Cover on the Compressor and disconnect the Compressor Wiring 5 Remove the Discharge and Suction Pipes using brazing equipment 6 Remove the Hold down Bolts Washers and Rubber Grommets 7 Slide and remove the Compressor Unpack the new Compressor package Install the new Compressor 8 Attach the Rubber Grommets of the prior Compressor 9 Sandpaper the Suction Discharge and Process Pipes 10 Place the Compressor in position and secure it using the Bolts and Washers 11 Remove plugs from the Suction Discharge and Process Pipes 12 Braze the Process Suction and Discharge lines Do not change this order while purging with nitrogen gas flowing at the pressure 3 4 PSIG 13 Install the new Filter Drier 14 Check for leaks using nitrogen gas 140 PSIG and soap bubbles 48 15 Evacuate the system and charge it with refrigerant For air cooled and water cooled models see the Nameplate for the required refrigerant charge For remote air cooled models see the Charge Label in the machine compartment 16 Connect the Terminals and replace the Terminal Cover in its correct position 17 Replace the panels in their correct positions 18 Turn on the power s
46. ontrol Thermostat except models with Condenser Mechanical Bin Control Hot Gas Valve Expansion Valve Fan Motor Condenser Compressor Drier Float Switch Control Box Water Pump Mechanical Bin Control except models with Thermostat 11 b KM 630MWH E gt E be x S s a 2 5 i 5 D Q AS EIS Uz SJ gt 5 ee EM o 5 9 22 9 E 5 ER o E Wel 200 42 c o gt E bai 99 E G gt pom o o 9 30 0 L o9 40 am E o C c 5 X o o c 089 O8s lt x lt x zm gt 12 with Thermostat c KM 630MRH Spray Tubes ater Supply Inlet Control Switch E Bin Control Thermostat Junction Box except models with 5 Mechanical Bin Control Expansion Valve Receiver Tank Compressor Float Switch Drier Water Pump Hot Gas Valve Line Valve Control Box Mechanical Bin Control except models with Thermostat 13 2 CONTROLLER BOARD a SOLID STATE CONTROL 1 A HOSHIZAKI exclusive solid state control is employed in Modula
47. orage Bin is for ice use only Do not store anything else in the bin Keep the scoop clean Clean it by using a neutral cleaner and rinse thoroughly Clean the bin liner by using a neutral cleaner Rinse thoroughly after cleaning 3 Condenser Except water cooled model Check the Condenser once a year and clean if required by using a brush or vacuum cleaner More frequent cleaning may be required depending on the location of the icemaker 67
48. ounter Switch No 7 Used only on models with mechanical bin control Dip Switch should be set Models with bin thermostat Switch No 7 should be set in the OFF position Switch No 8 Used only for checking the Controller Board Usually set in OFF position 21 Freeze Timer Control Board Check only ES Mechanical Bin Control Used for adjustment of Freeze Timer Drain Counter ccr d The Freeze Timer determines maximum freeze cycle time Upon termination of Drain Timer 7 Freeze Timer machine initiates the harvest cycle After 2 consecutive timer terminations machine will shut down possibly indicating a problem Switch Nos 9 and 10 1 Defrost Control A thermistor Semiconductor is used for a defrost control sensor The resistance varies depending on the Suction Line temperatures The Thermistor detects the temperature of the Evaporator outlet to start the Defrost Timer No adjustment is required If necessary check for resistance between Thermistor leads and visually check the Thermistor mounting located on the Suction Line next to the Evaporator outlet Temperature F Resistance 0 14 401 10 10 613 32 6 000 50 3 871 70 2 474 90 1 633 Check a thermistor for resistance by using the following procedures i Disconnect the connector on the board ii Remove the Thermistor See V 11 REMOVAL AND REPLACEMENT OF THERMISTOR Immerse the Thermi
49. pump drain IMPORTANT Freeze cycle time is limited to 60 minutes even if Float Switch does not open 1 Float Switch opens and signals to complete 2 Drain timer stops counting freeze cycle Pump drain is completed Drain timer starts counting DRAIN PUMP HOT GAS VALVE Fm DEFROST 3 Thermistor reads 48 F Defrost Timer starts counting Qc IMPORTANT 2 Water Valve opening is limited to 6 a minutes amp LINE VALVE if Q 4 Defrost Timer stops counting Defrost cycle is completed and freeze cycle starts 5 After the first 5 minutes in freeze cycle Ready to complete freeze cycle when Float Switch circuit opens IMPORTANT Board never accepts freeze completion signal within the first 5 minutes in freeze cycle IMPORTANT 1 Board never accepts defrost completion signal within the first 2 minutes in defrost cycle 2 Defrost cycle time is limited to 20 minutes even if Defrost Timer does not stop counting 19 2nd Cycle and after with no pump IMPORTANT Freeze cycle time is limited to 60 minutes even if Float Switch does not open 1 Float Switch opens and signals to complete freeze cycle 2 Thermistor reads 48 F Defrost Timer starts counting WATER VALVE DEFROST CYCLE 2 IMPORTANT Water Valve opening is limited to 6 minutes PUMP amp FAN amp LINE VALVE 4 After
50. r 2 Remove the Insulation Panel if it is in its usual position 3 Pour the sanitizing solution into the Water Tank 4 Replace the Insulation Panel and the Front Panel in their correct positions Note Make sure that the Control Switch is in the WASH position and the Cleaning Valve is open 5 Turn on the power supply and start the sanitizing process 6 Turn off the power supply after 15 minutes 7 Remove the Front Panel and if necessary the Insulation Panel 8 Drain the Water Tank See the above step 5 in CLEANING PROCEDURE 9 Replace the removed parts and the Insulation Panel in their correct position 10 Repeat the above steps 17 through 29 in a CLEANING PROCEDURE two times to rinse thoroughly 11 Close the Cleaning Valve 12 Move the Control Switch to the ICE position 13 Replace the Front Panel in its correct position 14 Clean the Storage Bin with water 15 Turn on the power supply and start the automatic icemaking process 66 3 IMPORTANT This icemaker must be maintained individually referring to the instruction manual and labels provided with the icemaker 1 Stainless Steel Exterior To prevent corrosion wipe the exterior occasionally with a clean and soft cloth Use a damp cloth containing a neutral cleaner to wipe off oil or dirt build up 2 Storage Bin and Scoop Wash your hands before removing ice Use the plastic scoop provided The St
51. r Crescent Cubers 2 A Printed Circuit Board hereafter called Controller Board includes a stable and high quality control system 3 All models are pretested and factory adjusted b CONTROLLER BOARD CAUTION 1 Fragile handle very carefully 2 A controller board contains integrated circuits which are susceptible to failure due to static discharge It is especially important to touch the metal part of the unit when handling or replacing the board 3 Do not touch the electronic devices on the board or the back of the board to prevent damage to the board 4 Do not change wiring and connections Do not misconnect K3 K4 and K5 because the same connector is used for the Thermistor white Float Switch black and Mechanical Bin Control red For machines with thermostat there is no connection on K4 5 Always replace the whole board assembly when it goes bad 6 Do not short out power supply to test for voltage PART NUMBER TYPE 2 1410 01 HOS 001A Control Products Features of Control Products E Controller Board 1 Maximum Water Supply Period 6 minutes Water Solenoid Valve opening in the Defrost Harvest Cycle is limited by the defrost timer The Water Valve cannot remain open longer than the maximum period The Water Valve can close in less than six minutes if the defrost cycle is completed 14 2 Defrost Timer The defrost cycle starts when the Float Switch opens and completes the f
52. reeze cycle But the Defrost Timer does not start counting until the Thermistor senses 48 F at the Evaporator outlet The period from the end of the freeze cycle up to the point of the Thermistor s sensing varies depending on the ambient and water temperatures 3 High Temperature Safety 127 7 F The temperature of the suction line in the refrigerant circuit is limited by the High Temperature Safety During the defrost cycle the Evaporator temperature rises The Thermistor senses 48 F and starts the Defrost Timer After the Defrost Timer counts down to zero the normal freeze cycle begins If the Evaporator temperature continues to rise the Thermistor will sense the rise in temperature and at 127 7 F the Thermistor operates the High Temperature Safety This High Temperature Safety shuts down the circuit and the icemaker automatically stops This High Temperature Safety protects the unit from excessive temperature The Control Board will Beep every 3 seconds The white Reset Button on the Control Board must be pressed with power on to reset the Safety 4 Low Water Safety If the Pump Motor is operated without water the mechanical seal can fail To prevent this type of failure the Controller Board checks the position of the Float Switch at the end of the initial one minute water fill cycle and at the end of each defrost cycle If the Float Switch is in the up position electrical circuit closed the Controller Board changes to t
53. stor sensor portion a glass containing ice and water for 2 or minutes iv Check for a resistance between Thermistor leads Normal reading is within 3 5 to 7 Replace the Thermistor if it exceeds the normal reading 22 2 Defrost Timer No adjustment is required under normal use as the Defrost Timer is adjusted to the suitable position However if necessary when all the ice formed on the Evaporator does not fall into the bin in the harvest cycle adjust the Defrost Timer to longer setting by adjusting the Dip Switch No 1 amp 2 on the Controller Board SETTING TIME Dip Switch Dip Switch No 1 No 2 OFF OFF 60 seconds ON OFF 90 seconds OFF ON 120 seconds ON ON 180 seconds 3 Drain Timer The Drain Timer is factory adjusted and no adjustment is required SETTING TIME Dip Switch Dip Switch No 3 No 4 T1 T2 OFF OFF 10 seconds 150 seconds ON OFF 10 seconds 180 seconds OFF ON 10 seconds 120 seconds ON ON 20 seconds 180 seconds T1 Time to drain the Water Tank T2 Time to restrain defrost completion 4 Drain Counter CAUTION The Drain Counter is factory adjusted to drain the Water Tank every 10 cycles and no adjustment is required However where water quality is bad and the icemaker needs a pump drain more often the Drain Counter can be adjusted as shown in the table below 23 SETTING FREQUENCY Dip Switch Dip Switch No 5 No 6 OFF OFF every cycle ON OFF every 2 cycles OFF ON every 5cycl
54. t 3 4 FPT 3 8 OD Pipe Float Switch Hot Gas and Water Thermistor and Timer Timer Controlled Overflow Pipe N A Proximity Switch with Delay Hermetic Model RS64C1E CAV Air cooled Fin and tube type Vertical type Stainless Steel and Copper Thermostatic Expansion Valve R 404A 110 7 6 oz 670g High 467 PSIG Low 230 PSIG High Voltage Cut out Internal Auto reset Overload Protector Internal Auto reset High Pressure Control Switch Float Switch N A Ice Storage Bin VOLTAGE RANGE 187 253 V 45 100 WATER SUPPLY TEMP 45 90 F WATER SUPPLY PRESSURE 10 113 PSIG Note We reserve the right to make changes in specifications and design without prior notice 2 KM 630MWH Serial 000010 M20270B AC SUPPLY VOLTAGE AMPERAGE MINIMUM CIRCUIT AMPACITY MAXIMUM FUSE SIZE APPROXIMATE ICE PRODUCTION PER 24 HR Ibs day kg day Reference without marks SHAPE OF ICE ICE PRODUCTION PER CYCLE APPROXIMATE STORAGE CAPACITY ELECTRIC amp WATER CONSUMPTION ELECTRIC W kWH 100 lbs WATER gal 24HR gal 100 Ibs WATER COOLED CONDENSER gal 24HR gal 100 Ibs EXTERIOR DIMENSIONS WxDxH EXTERIOR FINISH WEIGHT CONNECTIONS ELECTRIC WATER SUPPLY DRAIN CUBE CONTROL SYSTEM HARVESTING CONTROL SYSTEM ICE MAKING WATER CONTROL COOLING WATER CONTROL BIN CONTROL SYSTEM COMPRESSOR CONDENSER EVAPORATOR REFRIGERANT CONTROL REFRIGERANT CHARGE DESIGN PRESSUR
55. t Circuit Drain valve maa Water Circuit 29 c KM 630MRH e C IC Condensing Pressure Regulator Condenser Unit Spray Tubes High Pressure Switch Water Valve Water Fu Jl Supply ile ia S q j I Evaporator Receiver Tank j Access Valve Thermistor Fusible Plug j une Drier j 87 j j ae Line Valve 4 Strainer Hot Gas Valve men 222112 Expansion Valve Refrigerant Circuit Drain Valve wem Water Circuit 2 WIRING DIAGRAMS a1 KM 630MAH with auxiliary codes L 0 M 0 and M 1 and KM 630MWH with auxiliary codes L 0 M 0 M 1 and M 2 208 230 60 1 3WIRE WITH NEUTRAL FOR 115V WIRING DIAGRAM perc e CONTROLLER d THERNISTOR BOARD 1 To BR np I BIN CONTROL Ger EI LG START MAGNETIC CONTACTOR Z 12 9 3n or AnnMED H 1 M 1 88 108HFD STARTER O0 FLOAT a 2 Da Te 3 B best E MUR E 4 0 bs RM mE e r CONTROL W WE M AU WATER p Hi je VALVE PRESS I GY GRAY PINK DBu DARK BLUE VIOLET Y YELO BR TRANSFORMER ONLY AIR COOLED MODEL 341981 011 Note Pressure
56. tely 15 8 KO between the black terminal and the red terminal that connect to the K4 connector on the control ler board when the lever is in the bin full position far right If this reads approximately 7 9 KO the resistors may be miswired Switch the black and white wires in the terminal housing or order a replacement wire harness b Check the stainless steel bracket that the bin control is mounted to c If the preceding items do not resolve the problem replace the Bin Control Assembly 27 TECHNICAL INFORMATION 1 WATER CIRCUIT AND REFRIGERANT CIRCUIT a KM 630MAH Spray lubes Condenser Water Valve High Pressure Switch Water en CH 1 J Evaporator W i Thermistor EM 1 Insulation 2 j 1 Strainer j 5 Hot Gas Suction Valve C Access Discharge Line Compressor Access Valve Expansion Valve Refrigerant Circuit Drain Valve maa Water Circuit 28 b KM 630MWH Water Regulating Condenser Valve Spray Tubes L i pray Oh Drain Water Water Water DEEN Z ee pat y i Evaporator Hs MN J Switch j Thermistor Drier Cleaning j Insulation Valve per 1 Strainer f Hot Gas Valve ischarge Line Compressor Access Valve Expansion Valve Refrigeran
57. uced Defective Undercharged See 1 2 e CHECKING CONTROLLER BOARD Check for leaks and recharge Air or moisture trapped Replace Drier and recharge b Compressor Defective valve Replace Hot Gas Solenoid Valve Continues to open in freeze cycle Check and replace d Line Valve Continues to close in freeze cycle Check and replace e Water Supply Line Water cooled model only Condenser water pressure too low or off and Pressure Control opens and closes frequently 43 Check and get recommended pressure 2 EVAPORATOR IS FROZEN UP PROBLEM POSSIBLE CAUSE REMEDY 1 Freeze cycle time is too long 2 All ice formed on Evaporator does not fall into bin in harvest cycle 3 Others a Float Switch Leads short circuit or defective switch Check and replace 2 Float does not move freely 2 Clean or replace b Water Solenoid Valve Diaphragm does not close Check for water leaks with icemaker off c Controller Board a Evaporator Defective Scaled up See 2 CHECKING CONTROLLER BOARD Clean b Water Supply Line Water pressure too low Check and get recommended pressure c Water Solenoid Valve Dirty mesh filter or orifice Clean Diaphragm does not close Check for water
58. ulation Tube and disconnect the Evaporator Inlet Tubing at the Tee next to the Expansion Valve 6 Lift up the Evaporator and disconnect the Evaporator Outlet Tubing 7 Install the new Evaporator 8 Install the new Drier 9 Check for leaks using nitrogen gas 140 PSIG and soap bubbles 10 Evacuate the system and charge it with refrigerant For air cooled and water cooled models see the Nameplate for the required refrigerant charge For remote air cooled models see the Charge Label in the machine compartment 11 Replace the removed parts in the reverse order of which they were removed 12 Replace the Top Insulation and the panels in their correct positions 13 Turn on the power supply 53 8 REMOVAL AND REPLACEMENT OF WATER REGULATING VALVE WATER COOLED MODEL ONLY IMPORTANT Always install a new Drier every time the sealed refrigeration system is opened Do not replace the Drier until after all other repair or replacement has been made 1 Turn off the power supply 2 Close the Water Supply Line Shut off Valve 3 Remove the panels 4 Recover the refrigerant and store it in an approved container 5 Disconnect the Capillary Tube at the Condenser outlet using brazing equipment 6 Disconnect the Flare connections of the valve 7 Remove the screws and the valve from the Bracket 8 Install the new valve and braze the Capillary Tube 9 Install the new Drier 10 Check for leaks using nitrogen gas 140 PSIG
59. upply 49 4 REMOVAL AND REPLACEMENT OF DRIER IMPORTANT Always install a new Drier every time the sealed refrigeration system is opened Do not replace the Drier until after all other repair or replacement has been made 1 Turn off the power supply 2 Remove the panels 3 Recover the refrigerant and store it in an approved container 4 Remove the Drier 5 Install the new Drier with the arrow on the Drier in the direction of the refrigerant flow Use nitrogen gas at the pressure of 3 4 PSIG when brazing the tubings 6 Check for leaks using nitrogen gas 140 PSIG and soap bubbles 7 Evacuate the system and charge it with refrigerant For air cooled and water cooled models see the Nameplate for the required refrigerant charge For remote air cooled models see the Charge Label in the machine compartment 8 Replace the panels in their correct positions 9 Turn on the power supply 5 REMOVAL AND REPLACEMENT OF EXPANSION VALVE IMPORTANT Sometimes moisture in the refrigerant circuit exceeds the Drier capacity and freezes up at the Expansion Valve Always install a new Drier every time the sealed refrigeration system is opened Do not replace the Drier until after all other repair or replacement has been made 1 Turn off the power supply 2 Remove the panels 50 3 Recover the refrigerant and store it in an approved container 4 Remove the insulation and the Expansion Valve Bulb on the suctio

Hoshizaki KM-630MAH User's Manual

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