Hoshizaki DM-180A6 User's Manual
Contents
1. gt 4 HOSHIZAKI ICE BEVERAGE DISPENSER MODEL ID Ms LOOA 10 SOAS DIM lLSOAS DiMls SOA INSTRUCTION MANUAL FOREWORD IMPORTANT Only qualified service technicians should attempt to install service or maintain the dispenser No such installation service or maintenance should be undertaken until such technician has thoroughly read this Instruction Manual Likewise the owner manager should not proceed to operate the dispenser until the installer has properly instructed them on its operation HOSHIZAKI provides this manual primarily to assist qualified service technicians in the installation maintenance and service of the dispenser Should the reader have any questions or concerns which have not been satisfactorily addressed please call or write to the HOSHIZAKI Care Department for assistance HOSHIZAKI AMERICA INC 618 Highway 74 South Peachtree City Georgia 30269 Attn HOSHIZAKI Care Department Phone 1 800 233 1940 Technical Service 770 487 2331 Fax 770 487 3360 NOTE expedite assistance all correspondence communication MUST include the following information Model Number Serial Number Complete and detailed explanation of the problem A5BA10B9505 Please review this manual It should be read carefully before the dispenser is installed and operated Only qualified service technicians should install service and maintain the2. 1 Unpack the ice dispenser and remove all shipping cartons tapes and packing BEFORE operating the unit Attach the four 4 optional adjustable legs to the bottom of the ice dispensing bin The legs are adjustable from a minimum of 4 inches 102 mm to a maximum of 5 inches 127 mm Be careful not to damage the exterior panels when handling the ice dispenser N Position the ice dispenser in a selected site Clean the interior with soap and water and rinse thoroughly 3 Level the ice dispenser in both the left to right and the front to rear directions when installed with or without legs When installing the unit without legs the perimeter where the machine touches the counter should be sealed with silicone to prevent water from leaking under the ice dispenser The right side panel should be removed prior to applying the silicone so that it can be easily removed later if drive mechanism inspection and or service becomes necessary 4 ELECTRICAL CONNECTION This ice dispenser requires a proper electrical ground that meets the national and local electrical code requirements ONLY plug it into a 115 volt 15 amp outlet with a ground ing connection 115V 15 60Hz Refer to the NAMEPLATE for the proper electri cal specifications CAUTION The GREEN grounding wire in the factory installed power cord is attached to a screw on the frame If it becomes necessary to remove or replace the power cord be sure to a
3. 2 SYSTEM AND CLEANING INSTRUCTIONS NOTE Beverage systems on HOSHIZAKI Ice Dispensers should be cleaned rinsed and sanitized at least once a year Procedures below cover the cleaning rinsing and sanitizing of the beverage system components that 2 provided including Cold Plate lines beverage tubing and dispensing valves Please consult the suppliers and or manufacturers of all other beverage system components Refer to their literature for information and recommendations covering the proper care maintenance and cleaning procedures including cleaning solution compatibility for the components they supply a CLEANING PROCEDURE 1 A pressure of 60 psi should be used for the cleaning and sanitizing procedures 2 Mild detergent should be dissolved in 1 to 3 gallons of 120 F to 140 F clean water Prepare this cleaning solution in a clean empty container 3 Fill clean 5 gallon rinse water container with cold tap water gt Disconnect syrup line from the syrup supply Connect the line to the cleaning solution container Dispense the cleaning solution through the line and through the beverage valve for duration of 2 to 5 minutes 6 Allow the cleaning solution to remain the line and valve for 5 minutes Disconnect syrup line from the cleaning solution container and connect it to the rinse water container Rinse the lin
4. 4 00 5 00 PUSH BUTTON ICE ADJUSTABLE LEGS A5AA10B9505 Lda _ YSSNAdSIG 0096 1 ACIS LNO YAMOd 4 625 ISIN 230 3 38 b DM 180A6 NOILdO 5931 AWVLSNAV 4 00 4 00 5 00 3250 NOLLAG HSNd 5 1089505 4 625 180 8 144 6 gt lt lt 4 180 5 1089505 DRAIN 3 47 ADJUSTABLE LEGS 3 4 NPT 5 x 2 005 007 ll INSTALLATION AND OPERATING INSTRUCTIONS IMPORTANT Only qualified service technicians should attempt to install service or maintain the dispenser No such installation service or maintenance should be undertaken until such technician has thoroughly read this Instruction Manual 1 CHECKS BEFORE INSTALLATION NOTICE For optimum beverage dispensing performance HOSHIZAKI recommends the use of a fast flow carbonator Remove all tape packing material and shipping cartons from ice dispenser to prevent possible damage to the machine Remove the accessories package from the dispenser Remove the protective films from the side panels If the ice dispenser has been exposed to sunlight or to direct heat the exterior panels should be allowed to cool before removing the protective films Refer to the NA
5. AND SANITIZING INSTRUCTIONS CAUTION HOSHIZAKI recommends cleaning the ice dispenser and also the beverage system when so equipped at least once a year More frequent cleaning may be required depending on existing water conditions To promote safety always shut off the electricity to the machine BEFORE any cleaning and maintenance procedures are started To prevent possible personal injury damage to the ice dispenser and or beverage system DO NOT use ammonia based cleaning solutions Cleaning and sanitizing solutions are potentially toxic materials handle them with care DO NOT let any cleaning or sanitizing chemicals or mixed solutions touch skin surfaces get into eyes or be ingested When handling cleaning and sanitizing solutions always wear liquid proof gloves This safety precaution will minimize cleaning or sanitizing solution contact with hands which could result in skin irritation Remove all ice cubes from the bin prior to cleaning and sanitizing DO NOT let ice cubes come into contact with the solutions as contamination can occur Any ice cubes which are suspected of being contaminated should be discarded 1 5 5 1089505 CLEANING PROCEDURE 1 Clean and sanitize the ice dispensing bin Refer to the MAINTENANCE LABEL instructions on the ice dispenser as conditions require 2 Remove all ice from the bin 3 Disconnect electrical power to the dispensing bin 4 Remove the Spla
6. Refer to the dispensing valve manufacturer s instructions for more detail 6 8 models only NOTE The DM 180AX model has no factory installed valves Adjust the valves installed on this model according to the valve manufacturer s recommendations To adjust each valve remove its Syrup Nozzle and place the syrup separator over the syrup tube After setting the soda flow rate set the syrup ratio 5 1 in exactly the same manner For fast flow adjust the screw CLOCKWISE until 7 1 2 ozs of soda is dispensed in 3 seconds Should additional valve adjustment become necessary in the future use the Allen wrench to turn an adjustment screw either CLOCKWISE increase flow or COUNTER CLOCKWISE decrease flow NEVER completely remove the screw while the system is under pressure ASBA10B9505 1 4 8 THE ICE DISPENSER FOR LONG STORAGE CAUTION When preparing the dispenser for storage remove thoroughly flush each beverage dispensing valve on units so equipped to remove any syrup residue The dispenser should be cleaned and wiped dry prior to sanitizing 1 Turn the power supply switch off after removing all ice Unplug the ice dispenser s plug from the power source receptacle 2 Thoroughly flush the beverage system on units so equipped to remove any syrup residue The ice dispensing bin should be properly cleaned and wiped dry lli MAINTENANCE INSTRUCTIONS 1 CLEANING
7. dispenser This manual should be made available to any such technician prior to instal lation maintenance or service Please keep this manual with the dispenser for later reference CONTENTS PAGE SPECIFICATIONS 1 ENAME PIATE 1 2 DIMENSIONS CONNECTIONS Ne 5 ll INSTALLATION AND OPERATING INSTRUCTIONS 9 1 CHECKS BEFORE INSTALLATION 9 DAOC ATION OO 10 11 4 ELECTRICAL CONNECTION Ne 11 5 DRAIN CONNECTION 12 6 FINAL CHECK LIST 13 7 START saan T dae cs 14 8 PREPARING THE ICE DISPENSER FOR LONG STORAGE 0202 220400 15 MAINTENANCE AND CLEANING INSTRUCTIONS 15 1 CLEANING AND SANITIZING 8 15 a CLEANING PROCEDURE 16 SANITIZING PROCEDURE FOLLOWING CLEANING 16 MAINTENANCE EXTERIOR PANELS 16 2 BEVERAGE SYSTEM MAINTENANCE AND CLEANING INSTRUCTIONS 18 a CLEANING PROCEDURE 18 b SANITIZING PROCEDURE FOLLOWING CLEANING 19 5 1089505 SPECIFICATIONS 1 N
8. AMEPLATE RATING a DM 180A NAMEPLATE HOSHIZAKI ICE DISPENSER MODEL NUMBER DM 180A SERIAL NUMBER AC SUPPLY VOLTAGE 115 60 1 AMPERES 1 5 AMPS REAR PANEL HOSHIZAKI AMERICA INC Peachtree City GA Refer to the NAMEPLATE for electrical specifications A Nameplate is located on the upper RIGHT side of the dispenser s Rear Panel It cannot be read when the back of the dispenser is against a wall or is otherwise inaccessible Therefore the necessary electrical information is also on an additional label which can be easily seen by removing only the Front Panel of the dispenser We reserve the right to make specification and design changes without prior notice 1 5 10 9501 b DM 180A6 HOSHIZAKI ICE DISPENSER MODEL NUMBER DM 180A6 SERIAL NUMBER AC SUPPLY VOLTAGE 115 60 1 AMPERES 1 5 AMPS HOSHIZAKI AMERICA INC Peachtree City GA USTED SFIS CO 5 Refer to the NAMEPLATE for electrical specifications A Nameplate is located on the upper RIGHT side of the dispenser s Rear Panel It cannot be read when the back of the dispenser is against a wall or is otherwise inaccessible Therefore the necessary electrical information is also on an additional label which can be easily seen by removing only the Front Panel of the dispenser We reserve the right to make specification and design changes without prior notice ASBA10A9501 2 DM 180A8 HOSHIZAKI ICE DISPENSER MODEL NUMB
9. ER DM 180A8 SERIAL NUMBER AC SUPPLY VOLTAGE 115 60 1 AMPERES 1 5 AMPS HOSHIZAKI AMERICA INC Peachtree City GA USTED 5F13 69 Refer to the NAMEPLATE for electrical specifications A Nameplate is located on the upper RIGHT side of the dispenser s Rear Panel It cannot be read when the back of the dispenser is against a wall or is otherwise inaccessible Therefore the necessary electrical information is also on an additional label which can be easily seen by removing only the Front Panel of the dispenser We reserve the right to make specification and design changes without prior notice 3 5 1049501 fd DM 180AX HOSHIZAKI ICE DISPENSER MODEL NUMBER DM 180AX SERIAL NUMBER AC SUPPLY VOLTAGE 115 60 1 AMPERES 1 5 AMPS HOSHIZAKI AMERICA INC Peachtree GA LISTED SF ORS Refer to the NAMEPLATE for electrical specifications Nameplate is located on the upper RIGHT side of the dispenser s Rear Panel It cannot be read when the back of the dispenser is against a wall or is otherwise inaccessible Therefore the necessary electrical information is also on an additional label which can be easily seen by removing only the Front Panel of the dispenser We reserve the right to make specification and design changes without prior notice 5 1089506 4 2 DIMENSIONS CONNECTIONS 180 DISPENSER DRAIN POWER CORD OUTSIDE L 96 00 32 50 4 00
10. MEPLATE located on the upper RIGHT side of the Rear Panel Be certain that the voltage supply corresponds with the voltage specified on the nameplate 9 A5BA10A9501 2 This ice dispenser is not intended for outdoor installation The air temperature should be within a 45 F to 100 F range Extended periods of operation at temperatures exceeding these limitations may cause unsatisfactory results Position the ice dispenser in a selected site Place the machine a flat solid firm location Be sure the air temperature range at the location is between 45 F and 100 F Keep the unit away from ovens grilles or other high heat producing equipment It is recommended that the dispenser be located near a drain and in a location where water cannot collect on the floor Always avoid an installation site where dripping is not allowed Allow a minimum clearance of 24 inches 60 cm above the ice dispenser for easy filling with ice If the ice dispenser is to be permanently installed allow a minimum clearance of 6 inches 15 cm on the right side for access to service the drive mechanism 5 1049501 1 0 It is extremely important that the ice dispensing bin be leveled both the left to right and the front to rear directions If it is not level unsatisfactory performance in beverage cooling and or a reduced rate of ice flow may result
11. apes and packing materials been removed from the ice dispenser Have all electrical and piping connections been made properly Has the power supply voltage been checked or tested against the nameplate rating Has the ice dispenser been plugged into an outlet with a grounded connection Has the ice dispenser been cleaned properly Has the instruction manual been left with the machine Has the owner manager been given the name and telephone number of the HOSHIZAKI Service Representative Has the Warranty Registration Card been filled out and forwarded to the factory for warranty registration 11 Each of the items listed above has been accomplished Signature Installer Date 1 3 ASBA10A9505 7 2 Sanitize the ice dispenser and beverage system before START UP Refer to SANITIZING PROCEDURE in Section III Remove the top and use a clean sanitary container for filling the ice dispenser with ice Reinstall the top Verify proper operation by pushing the button and observing ice cube dispensing Allow approximately 15 minutes cool down time for the Cold Plate to chill Perform the Ratio Control and Brix on each Flomatic 404 valve On DM 180A6 and DM 180A8 models only on units having 6 or 8 dispensing heads Make the two required adjustments on each valve A syrup separator standard 5 1 ratio brix cup and 5 32 Allen hex wrench are necessary for making the adjustments NOTE
12. e for 2 to 5 minutes 7 A6 and A8 models Carefully remove and disassemble the dispensing valve according to the instructions in the Flomatic Valve Cleaning Guide Sanitize the valve as described in daily and weekly cleaning by using the sanitizing solution in place of hot water AX model Refer to the manufacturer s cleaning instructions for the valve that is installed in the model 5 1089505 18 8 Repeat steps 1 through 7 for each syrup line and valve The lines will not be reconnected to the syrup supply until they have been sanitized b SANITIZING PROCEDURE Following Cleaning Procedure 1 Dilute 2 5 fl 02 of 5 25 sodium hypochlorite in 5 gallons of clean water 200 PPM Prepare the sanitizing solution in a clean empty container Prepare enough sanitizer to flush all syrup circuits used on your unit Five to seven gallons of solution is recommended for sanitizing six to eight syrup circuits The water temperature should be between 120 F and 140 F 2 Connect one syrup line to the sanitizing solution container Dispense sanitizing solution through the line and beverage valve for a duration of 2 to 5 minutes 3 Allow the sanitizing solution to remain in the line and valve for 5 minutes Disconnect the line from the sanitizing solution container and reconnect it to the syrup supply 4 Repeat steps 1 through 3 for each syrup line and valve 5 Dispense product through each dispensing valve until t
13. he taste of the sanitizing solution is gone 1089505 HOSHIZAKI HOSHIZAKI AMERICA INC 618 HIGHWAY 74 SOUTH PEACHTREE CITY GEORGIA 30269 U S A PHONE 770 487 2331 91ASBA10B
14. sh Panel to allow access to the Spout assembly for cleaning See Fig 2 5 Remove both Thumbscrews and then remove the Spout 6 Remove the Snap Pin and slide the Shutter Shaft to the LEFT Remove the Shutter from the dispenser bin 7 Use a nylon scouring pad brushes and cleaning solution to scrub the Bin Auger Shutter assembly and Spout Make the cleaning solution by diluting approximately 5 02 of Economic Laboratories 5 Lime A Way concentrate recommended cleaning solution in one gallon of clean water 8 Rinse all parts thoroughly with clean water BEFORE they are sanitized and reinstalled b SANITIZING PROCEDURE Following Cleaning 9 Use a 5 25 sodium hypochlorite solution at a ratio of 1 2 oz to 1 gallon of clean water to sanitize all parts described in item 7 10 Rinse all parts thoroughly with clean water 11 Reassemble the parts in the reverse order of removal 12 Reconnect the electrical power See Section 4 ELECTRICAL CONNECTION 13 Check for proper operation c MAINTENANCE Exterior Panels 1 To prevent corrosion from developing on exterior surfaces occasionally wipe the surfaces with a clean soft cloth Use a damp cloth containing a neutral cleaning solution to wipe off any oil or dirt buildup ASBA10B9505 1 6 Shutter Collar Fig 2 BRE Thumbscrew wi 55 2 227 Front Splash 5 10 9501
15. ttach the ground wire of the cord to this screw on the frame 1 1 5 10 9501 5 DRAIN Refer to Fig 1 1 4 female pipe thread drain outlet is located at the rear of the dispenser 2 All horizontal runs of drain pipe must have a 1 4 inch drop per foot to promote good drainage See the Drain Connection diagram Fig 1 3 Drains should not be piped directly to a sewer system An air gap of a minimum of 2 vertical inches should be between the end of the ice dispenser drain pipe and the floor drain 4 The plumbing from the ice dispenser drain must be separate from the plumbing of other drains 5 A plumbing permit and services of a licensed plumber may be required in some localities Ice Dispenser Coid Plate Drain Outlet Bin Drain Outlet 3 4 FPT Separate plumbing to approved drain is required Horizontal runs must have 1 4 drop per foot Fig 1 ASBA10A9501 12 6 FINAL LIST 1 Is the ice dispenser level 2 Is the ice dispenser located in a site where the ambient temperature will be within the 10 45 F to 100 F range year Is there at least 24 inch 60 cm clearance above the ice dispenser for easy filling with ice If the unit has been permanently installed has at least 6 inches 15 cm clearance been made available at the right side for servicing the drive mechanism Have all shipping cartons t
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