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Honeywell ISM BAND XYR 5000 LINE User's Manual

1. 9 Figure 3 5 Wiring RS 485 to the Base 10 Figure 3 6 Base Radio to RS 232 Converter Wiring Diagram 10 Figure 3 7 Daisy Chaining Power to Multiple Base Radios 13 Figure 3 8 Daisy Chaining RS 485 to Multiple Base Radios 14 Figure 3 9 Example of End Unit in Daisy Chain Configuration 14 Figure 3 10 Example of Correct Termination Resistor Setup 15 Figure 4 1 Base Radio Power Up and Operations LCD Sequences 16 Figure 4 2 The Read Only 17 Figure 4 3 Overall Configuration Menu 17 Figure 5 1 Menu Map to RF Channel Setting sene 19 Figure 5 2 Menu Map to RF Baud Rate 2 0 2 20 20 Figure 6 1 Menu Map to Modbus Baud Rate 23 Figure 6 2 Menu Map to Modbus Device ID Setting 24 Figure 6 3 Menu Map to Modbus Parity 25 Figure 6 4 Menu Map to Modbus Mapping Mode Setting 26 Figure 7 1 Overall Base Radio Dimensions 35
2. OPERATIONS SEQUENCE NEXT t 9X Default of 001 Figure 5 3 High RFID Setting Note that the Output Modules with firmware prior to 1 7 purchased before May 2006 will not work with the Base Radio when the HI RFID setting is set above 50 Configuring the Modbus Communications The subsections are as follows 6 1 Base Radio Setup 6 1 1 Modbus Baud Rate Setting 6 1 2 Modbus Device ID Setting 6 1 3 Modbus Parity Setting 6 1 4 Modbus Mapping Mode Setting 6 2 Modbus Communication Protocol 6 3 Modbus Commands 6 3 1 Command 03 Read Holding Registers 6 3 1 1 Base Radio Holding Registers 6 3 1 1 1 Base Radio Device Type Holding Registers 6 3 1 1 2 Base Radio Device Status Holding Registers 6 3 1 1 3 Base Radio On Offline Transmitter Registers 6 3 1 2 Transmitter Holding Registers 6 3 1 2 1 Transmitter Device Type Holding Registers 6 3 1 2 2 Transmitter Device Status Holding Registers 6 3 2 Command 08 Diagnostic 6 3 3 Command 11 Get Com Event Counter 6 3 4 Command 12 Get Com Event Log 6 3 5 Command 17 Report Slave ID 6 3 6 Command 43 Read Device ID 6 4 Base Radio Holding Registers 6 4 1 Base Radio Device Type Registers 6 4 2 Base Radio Device Status Registers 6 4 3 Base Radio On Offline Transmitter Registers 6 5 Transmitter Holding Registers 6 5 1 Device ID Mapping Mode 6 5 2 Register Mapping Mode 6 5 3 Transmitter Device Type Holding Register
3. 28 VI 6 3 6 Command 43 Read Device D 29 6 4 BASE RADIO HOLDING 04 000 0 29 6 4 1 Base Radio Device Type Registers 30 6 4 2 Base Radio Device Status Registers 30 6 4 3 Base Radio On Offline Transmitter Registers 30 6 5 TRANSMITTER HOLDING REGISTERS see 31 6 5 1 Device ID Mapping 31 6 5 2 Register Mapping 31 6 5 3 Transmitter Device Type Holding Registers 32 6 5 4 Transmitter Device Status Registers 33 6 6 SQUARE ROOT eene ener 33 7 TECHNICAL 8 1 1 nennen nennen 34 APPENDIX A NAVIGATING THE MENUS 36 APPENDIX B BASE RADIO MENU 37 APPENDIX MODBUS REGISTER 8 38 Table of Figures Figure 2 1 Overall Wiring 3 Figure 3 1 General 6 Figure 3 2 Overall Wiring 8 Figure 3 3 Terminal Block 8 Figure 3 4 Wiring Power to the Base
4. MJ 164 mega joule BTU 165 british thermal unit Force Units Newton 68 newton Power Units KW 127 kilo watt HP 129 horsepower MCalPerHr 140 mega calorie per hour MJPerHr 141 mega joule per hour BTUPerHr 142 british thermal unit per hour Frequency Units Hertz 38 hertz Analytical Units Percent 57 percent PH 59 pH PerSteamQuality 150 percent steam quality PercentPlato 160 percent plato PerLowExpLevel 161 percent lower explosion level Capacitance Units PF 153 picofarads EMF Units MilliVolts 2 36 millivolts Volts 7 58 volts Current Units MA 39 milliamperes Resistance Units Ohms 37 ohms 7 KOhms 163 kilo ohms 40 41 Angle Units Deg 143 degrees Rad 144 radians Conductance Units MicroSiemens 56 micro siemens MilliSiemensPerCM 66 milli siemens per centimeter MicroSiemensPerCM 67 micro siemens per centimeter Volume per Volume Units VolumePercent 149 volume percent MilliLitersPerLiter 154 milli liters per liter MicroLitersPerLiter 155 micro liters per liter Volume per Mass Units DegBalling 107 degrees balling CuFtPerLb 152 cubic feet per pound Concentration Units DegBri
5. 16 4 1 1 The Read Only 16 4 2 OVERALL CONFIGURATION MENU 0 17 4 3 SETTING THE USER 55 18 5 CONFIGURING THE RF COMMUNICATIONS een 19 5 1 RF CHANNEL 2 01 enne ener nnns 19 5 2 RF BAUD RATE 20 5 3 HIGH RF ID SETTING eene eene 21 6 CONFIGURING THE MODBUS COMMUNICATIONS 22 0 1 BASE RADIO SETUP 2 a dee eure LET da ee end 22 6 1 1 Modbus Baud Rate 22 6 1 2 Modbus Device ID 23 6 1 3 Modbus Parity 25 6 1 4 Modbus Mapping Mode Setting 25 6 2 MODBUS COMMUNICATION 26 6 3 MODBUS 27 6 3 1 Command 03 Read Holding Registers 27 6 3 2 Command 08 27 6 3 3 Command 11 Get Com Event Counter 28 6 3 4 Command 12 Get Com Event 28 6 3 5 Command 17 Report Slave 0
6. Grounding the Base Radio In order to assure safety requirements on your Base Radio the Base Radio housing must be grounded We have provided a grounding screw located on the left side of the Base Radio housing To ground the Base Radio simply place a wire from the grounding screw to a grounded object Possible grounded objects include e The building s metal frame work e Any electrical conduit e A suitable grounding or lightning rod High Gain Antenna A high gain antenna is available for the Base Radio This antenna generally doubles the signal range of the Base Radio but requires an installation in a general purpose area 4 1 4 1 1 General Configuration This section discusses the generalities around configuring the Base Radio via the NEXT and ENTER buttons The subsections are as follows 4 1 Base Radio Displayed Messages 4 1 1 The Read Only Sequence 4 2 Overall Configuration Menu Map 4 3 Setting the User Password Base Radio Displayed Messages The Base Radio should be on if power is being supplied See Section 3 2 Electrical Installation Upon power up the Base Radio will display a Power Up Sequence and then go into an Operations Sequence These Sequences are shown in Figure 4 1 below POWER UP SEQUENCE WBR VER 1 x n e MS mr ERROR MSG RF ERROR Figure 4 1 Base Radio Power Up and Operations LCD Sequences Note During configuration and testing keep Trans
7. VII 1 1 1 2 Introduction Using this Manual This manual is designed to assist in installing operating and maintaining Honeywell Model WBR AK Base Radios The manual is broken into sections as follows 2 Quick Start This section summarizes what must be done in order to get the device installed configured and in operation quickly However it does not provide detailed or how to information to perform the tasks outlined 3 Installation This section explains mechanical installation and correct wiring for power and communications Also covered in this section are instructions for daisy chaining multiple Base Radios together on the same power and communications supplies Proper termination of the communications is also covered 4 General Configuration In this section the general configuration options such as password protecting and selecting a user password are discussed Also covered is the importance of the Number of Wireless Instruments HI RFID setting as well as the configuring of this setting 5 Configuring the RF Communications This section covers the setup of the Base Radio RF Communications that allow the Base Radio to communicate with Transmitters that have been placed in service 6 Configuring the MODBUS Communications This section covers the various Base Radio settings that must be configured for Modbus communication such as baud rate parity device ID s and register mapping modes Also covered in this se
8. 03 Diagnostic 08 Get Com Event Count 11 Get Com Event Log 12 Report Slave ID 17 and Read Device Identification 43 The Read Holding Registers command provides the bulk of the functionality with the remaining commands being used for diagnostics troubleshooting purposes No other Modbus commands are supported and will be responded to with an ILLEGAL FUNCTION exception code 01 A description of each command code is listed in the following sections Command 03 Read Holding Registers This command is used to read the contents of a contiguous block of holding registers in a Base Radio or Transmitter If an invalid register address is requested an ILLEGAL DATA ADDRESS exception code 02 will be returned Section 6 4 lists the holding registers for the Base Radio and Transmitters as well as how to understand the contents of the registers Command 08 Diagnostic This command provides a number of tests for checking the communications between the Base Radio and the Host master device Subfunction Code Transmitter Device Status Return Query Data Restart Communications Option 0 1 2 Return Diagnostics Register 3 Change ASC II Input Delimiter NOT SUPPORTED 4 Force Listen Only Mode 5 9 NOT USED 10 Clear Counters amp Diagnostics Register 44 Return Bus Message Count 6 3 3 6 3 4 6 3 5 Subfunction Code Transmitter Device Status 12 Return Bus Commu
9. 1 1 1 USING THIS MANUAL 1 1 2 ABOUT THE DEVICE cedere 1 7 3 UNPACKING 5 en i P aE dere a 2 1 4 SOFTWARE mme 2 ep y gu 3 INSTALLATION iniri Heuer eR 5 3 1 MECHANICAL 5 000 nee 5 3 1 1 Base Radio 5 3 2 ELECTRICAL 5 2 7 3 2 1 Electrical Specifications 7 3 2 2 Wiring Power to the Base 9 3 2 3 Wiring RS 485 to the Base 9 3 2 4 Wiring the RS 485 232 Converter to the Base Radio 10 3 2 5 Wiring the RS 485 USB Converter to the Base 11 3 2 6 Daisy Chaining Multiple Base Radios to Single RS 485 POWOE nine eum beds rte tee 12 3 2 7 Terminating Communications Wiring to the Base 14 3 2 8 Grounding the Base 15 3 2 9 High Gain Antenna itio etc tite 15 4 GENERAL CONFIGURATION eere nnne nennen nnn nnne nnn 16 4 1 BASE RADIO DISPLAYED
10. 3 4 Wiring Power to the Base Radio A Caution Make sure only ONE power supply is routed to the Base Radio at any time 3 2 3 Wiring RS 485 to the Base Radio The Base Radio also requires a half duplex RS 485 bus to be wired for communications Wiring communications to a PC in order to run the Wireless Management Toolkit WMT 3 2 4 software require the use of an RS 485 to RS 232 converter as most PCs cannot be wired directly to RS 485 To wire the RS 485 cable to the Base Radio we recommend using a 22AWG twisted pair shielded wire Place one of the twisted pair wires the A Tx Rx slot of the same terminal block as the power supply wires and the other wire in the B Tx RX slot of the terminal block as shown below in Figure 3 5 WMT MODBUS GND 24V Tx iRx _ Tx Rx RS 485 Wires to WMT Figure 3 5 Wiring RS 485 to the Base Radio RS 485 may be wired in line in series to multiple Base Radios This is called daisy chaining Only Base Radios using Modbus RS 485 output can be daisy chained See Section 3 2 6 Note that Base Radios daisy chained must be set to different RF Channels to communicate properly on the same wire Wiring the RS 485 232 Converter to the Base Radio Honeywell offers an optically isolated surge protected DIN Rail mountable RS 485 232 converter AIC Because there are many RS 485 232 Converters available please see your converter s instruction manual for details as this s
11. Pins 2 and 9 Tx and Rx go to the Base Radio s WMT terminal and Pins 1 and 3 Tx and go to the Base Radio s WMT terminal B See Figure 3 5 for details on WMT Terminal A and B USB Converter s Male DB 9 Connector PIN SIGNAL Rx Tx Tx o oj o A o WN 2 O 2 USB Driver Un installation 1 2 3 4 Unplug the converter from the PC s USB Port Insert the converter s driver CD used for installation Run the FTDIUNIN EXE program Restart the PC Daisy Chaining Multiple Base Radios to Single RS 485 Power Two or more Base Radios may be placed on a single RS 485 communication line and a single power supply line provided the power supply and wiring can handle the load This section will provide the information needed to daisy chain multiple Base Radios However be sure to complete Section 3 2 8 on correct Base Radio termination if doing SO 12 3 2 6 1 Daisy Chaining Power to Multiple Base Radios A consideration when daisy chaining power to multiple Base Radios is the power draw at power supply Each Base Radio will typically draw 200mA 24VDC This means single Base Radio will draw a typical average power of 4 2W If using the supplied DIN rail mounted 15W power it is suggested that no more than three Base Radios be tied parallel to this supply To daisy chain two or more Base Radios together each Base Radio should be wired in parallel to
12. Quick Start This section summarizes what must be done in order to get the device installed configured and in operation quickly Additional detailed information is found throughout this guide Steps 1 3 refer to the following diagram MODBUS GND 24V RS 485 to MODBUS RTU Connection RS 485 to WMT CPU 24VDC Power Supply RS 485 to RS 232 Converter PLC DCS Figure 2 1 Overall Wiring Schematic 1 Wire 24VDC power to the Base Radio using the power terminals on either the WMT or the Modbus connection Do not apply power to both sets of terminals 2 Wire WMT RS 485 communications to the left terminal of the Base Radio 3 Wire Modbus RS 485 communications to the right terminal of the Base Radio 4 Place the terminating resistor between terminals A and B if the Base Radio will be used as an End Unit See Section 3 2 7 5 The Base Radio RF settings should be configured as follows e Setthe RF Channel to any available RF CHAN that matches the one used by the Transmitters you wish to communicate with other than RF OFF e Set the Baud Rate to 76 8 K or to the Baud Rate used by the Transmitters with which you wish to communicate HIRF ID the highest transmitter RF ID you assign to this network 6 Configure the Modbus settings T Verify COMM OK message on Base Radio LCD screen If you are not receiving a COMM OK message on the Base Radio check the following e the Base Radio s
13. ShTonPerMin 84 short tons per minute ShTonPerHr 85 short tons per hour ShTonPerDay 86 short tons per day LongTonPerHr 87 long tons per hour LongTonPerDay 88 long tons per day Density Units SGU 90 specific gravity units GramPerCuCm 91 grams per cubic centimeter KGPerCuMeter 92 kilograms per cubic meter PoundsPerGal 7 93 pounds per gallon PoundsPerCuFt 94 pounds per cubic foot GramsPerML 95 grams per milliliter KGPerLiter 96 kilograms per liter GramsPerLiter 7 97 grams per liter PoundsPerCuln 98 pounds per cubic inch ShTonPerCuYard 99 short tons per cubic yard DegTwad 100 degrees twaddell DegBaumHeavy 102 degrees baume heavy DegBaumLight 103 degrees baume light DegAPI 104 degrees API MicroGMPerLiter 146 micrograms per liter MicroGMPerCuMeter 147 micrograms per cubic meter PercentConsistency 148 percent consistency Viscosity Units Centistokes 54 centistokes Centipoise 55 centipoise Angular Velocity Units DegPerSec 117 degrees per second RPS 118 revolutions per second RPM 119 revolutions per minute Energy Work Units NM 69 newton meter DekaTherm 89 deka therm FtLbForce 126 foot pound force KWH 128 kilo watt hour MCal 162 mega calorie
14. serial cable from the converter to an available serial port on your computer Note The RS 485 bus is half duplex If the Base Radio in the application is wired to a RS 485 to RS 232 converter the A Tx Rx B wires may need to be crossed for correct operation Please see the converter s manual for further instructions Wiring the RS 485 USB Converter to the Base Radio Note The RS 485 cable should NOT be connected to the RS 485 USB converter before the converter drivers have been installed Honeywell also offers a non optically isolated RS 485 to USB converter The USB Converter provides easy connectivity between the PC and standard communication ports not requiring PC reconfiguration assignment of IRQs or jumper settings Use of this device requires a PC with a USB port compliant with USB 1 1 or later The 5 485 to USB converter is equipped with a USB cable and a USB type A connector for connection to a PC USB port and a male DB 9 for connection to an RS 485 equipped data or communication terminal USB Driver Installation 1 Power on the PC Verify the USB port is enabled and insert the CD that has been provided 2 Connect the USB cable of the converter to the USB port of the PC Make sure not to have the RS 485 cable plugged into the converter at this time 3 Windows should detect the USB device and if the driver does not already exist on the PC the Add New Hardware Wizard will be displayed Clic
15. than 50 are being used RF IDs 51 through 100 Register Address Description 10001 Base Radio Device Type Mirrored from the existing value at address 00001 10002 Base Radio Status Mirrored from existing value at address 00002 10003 Number of Expected Transmitters on this Network Mirrored from existing value at address 00003 10004 Number of Transmitters that are Actually Online Mirrored from existing value at address 00004 10005 Online Offline Status of Transmitters with RF IDs 1 16 Mirrored from existing value at address 00005 10006 Online Offline Status of Transmitters with RF IDs 17 32 Mirrored from existing value at address 00006 Online Offline Status of Transmitters with RF IDs 10007 rE 33 48 Mirrored from existing value at address 00007 10008 Online Offline Status of Transmitters with RF IDs 65 80 New information 10009 Online Offline Status of Transmitters with RF IDs 65 80 New information 10010 Online Offline Status of Transmitters with RF IDs 81 96 New information 10011 Online Offline Status of Transmitters with RF IDs 97 100 New information 6 4 1 Base Radio Device Type Registers 6 4 2 6 4 3 The Base Radio Device Type value is 255 This is the only possible value for the Device Type holding registers for a Base Radio Note that the register is a 16 bit unsigned int for Base Radios Base Radio Device Statu
16. the next while making sure power is not supplied from two separate supplies to any single Base Radio A typical wiring setup is shown in Figure 3 7 below Base Radio 1 GND 24V A GND 24V A Base Radio 2 B A GND 24V A Figure 3 7 Daisy Chaining Power to Multiple Base Radios 3 2 6 2 Daisy Chaining RS 485 to Multiple Base Radios 13 Modbus connections can be daisy chained together but WMT connections cannot There can only be one Base Radio multiple Output Modules and a PC on the same WMT RS 485 If you have two Base Radios connected to PC running WMT you must have two COM ports Base Radio 1 WMT MODBUS Option GND 24V GND 24V Rx Tx Rx Txt RS 485 232 or RS 485 USB Converter PLC or DCS MODBUS RTU A B TxtiRx TxJRx GND 24V Te Rx TRE RS 485 232 or RS 485 USB Converter Figure 3 8 Daisy Chaining RS 485 to Multiple Base Radios 3 2 7 Terminating Communications Wiring to the Base Radio RS 485 is capable of maintaining communications over a maximum distance of 4000 feet In most and we recommend all situations the unit that comprises an end of an RS 485 network should be terminated by a resistor wired across the A and B wires In the case of a daisy chained application the end un
17. Honeywell Base Radio User Guide 900 MHz ISM Band 2 XYR 5000 Line 34 XY 25 05 Rev 4 08 06 Base Radio Models WBR AK Versions 1 70 or later Important Information for the User e Changes or modifications not expressly approved by the manufacturer may void the user s authority to operate the equipment e This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference 2 This device must accept any interference received including interference that may cause undesired operation e This device is for mobile and fixed use only not portable or body worn separation distance of 20cm must be maintained at all times between the antenna and the body of the user and bodies of nearby persons e f the WMT RF Server software is shutdown the RS 485 network MUST be physically disconnected from the PC as the serial port is no longer being controlled by the software and may disrupt communications between multiple Base Radios e This device has been designed to operate with an antenna having a maximum gain of 9 dBd Antenna having a higher gain is strictly prohibited per regulations of Industry Canada The required antenna impedance is 50 ohms e reduce potential radio interference to other users the antenna type and its gain should be so chosen that the EIRP Equivalent Isotropically Radiated Power is not more than that re
18. ID X where X is the RF ID of the Transmitter the Device ID of the Base Radio There are 10 Modbus registers for each Transmitter located at that Unit s device ID For more information on the registers see Section 6 2 Modbus Communications Protocol The other possible mapping mode that can be used is the Register Mapping mode Using this mode gives the Base Radio a device ID equal to its device ID setting Then the 10 Base Radio Modbus registers are registers 1 10 and the Transmitter with RF ID 1 is located at the SAME device ID as the Base Radio but its registers are registers 11 20 Each subsequent Transmitter is mapped similarly For more information on the registers Section 6 2 Modbus Communications Protocol 6 2 Follow the Base Radio menu map shown in Figure 6 4 to configure the mapping mode The factory default is the Device ID mode 1 OPERATIONS SEQUENCE I NEXT USER PROMPTED FOR PASSWORD UF Default of Device NEXT Mode l For MODBUS Option Only 1 1 1 I Figure 6 4 Menu Map to Modbus Mapping Mode Setting Modbus Communication Protocol The Base Radio connects to the Host Master system using Modbus over a serial RS 485 line The Base Radio supports Modbus RTU transmission mode at baud rates of 9600 19200 38400 57600 or 115200 baud with even odd or no parity and 8 data bits One stop bit is used if even or odd par
19. ch 113 cubic inches BarrelsLiquid 124 liquid barrels 1 bbl liq 31 5 US gallons NormalCuMeter 166 normal cubic meter MKS System NormalLiter 167 normal liter MKS System StdCuFeet 168 standard cubic feet US System HectoLiter 236 hectoliters Length Units Feet 44 feet Meters 45 meters Inches 47 inches CM 48 centimeters MM 49 millimeters FtInSixteenths 151 see Note 1 in HART document SPEC 183 Time Units Min 50 minutes Sec 51 seconds Hr 52 hours Day 53 days Mass Units Gram 60 grams KG 61 kilograms MetricTon 62 metric tons Pound 63 pounds 7 ShortTon 64 short tons LongTon 65 long tons Ounce 125 ounce Mass Flow Units GramPerSec 70 grams per second GramPerMin 71 grams per minute GramPerHr 72 grams per hour KGPerSec 73 kilograms per second KGPerMin 7 74 kilograms per minute KGPerHr 75 kilograms per hour KGPerDay 76 kilograms per day MetTonPerMin 77 metric tons per minute MetTonPerHr 78 metric tons per hour MetTonPerDay 79 metric tons per day PoundsPerSec 80 pounds per second PoundsPerMin 81 pounds per minute PoundsPerHr 82 pounds per hour PoundsPerDay 83 pounds per day
20. ction is a brief discussion of the Modbus communications protocol and Modbus commands that are used with this device Modbus register locations are also discussed within this section 7 Technical Specifications This section explains the technical specifications that are associated with this device such as power characteristics accuracy and operating characteristics About the Device The Honeywell Base Radio is a reliable Radio Frequency RF transceiver with a variety of available outputs contained in an explosion proof housing useable in many hazardous and hard to reach areas The time and expense of running wires often makes it difficult to measure parameters that have an economic impact on your plant operation but the Base Radio allows you to quickly and accurately monitor those devices at a fraction of the cost giving you bigger and faster returns on your instrumentation investments The Base Radio communicates in a secure frequency digital protocol over a band of frequencies from 902 MHz to 928 MHz These devices do not require permits or licenses and are easily setup and installed right out of the box 1 3 1 4 The Honeywell Base Radio be used to communicate with many Transmitters in various applications You can use this device for long term monitoring in remote locations for short term data gathering on process conditions or to quickly test the economic viability of a new installation The purpose of this guide is
21. e Radio 3 2 8 Grounding the Base Radio 3 2 9 High Gain Antenna Warning Remember to turn off all power BEFORE attaching the Base Radio wires Electrical Specifications 24VDC Power Supply with 0 5 Amp minimum output Recommend 22AWG Power Supply wire e 2 Wire RS 485 Serial Communications Cable Recommend Belden 3105A shielded and protected 22AWG or equivalent e 120 Ohm 5 W resistor for RS 485 termination e RS 485 to RS 232 converter B amp B model 485LDRC9 or equivalent e 8 AWG bare or green covered grounding cable for housing ground In Figure 3 2 an overall wiring schematic is shown Note that the grounding screw is located on the outside of the Base Radio housing MODBUS RS 485 to MODBUS RTU RS 485 to Connection 24VDC Power Supply RS 485 to RS 232 Converter Figure 3 2 Overall Wiring Schematic Warning Explosions may result in death or serious injury Do not remove the instrument cover in explosive atmospheres when power and or communications are on To begin the electrical installation first remove the explosion proof housing cover from the Base Radio if you have not already done so Point the Base Radio antenna away from you and look at the green PC Board found directly underneath the NEXT and ENTER buttons You should see two terminal blocks and some labels as shown in Figure 3 3 GND 24V B A GND 24V A EIE MODBUS Figure 3 3 Terminal Block Labels Once you have located thes
22. e terminal blocks you wire the Base Radio accordingly The best way to wire the Base Radio is to e Remove both terminal blocks from the jacks on the Base Radio e Insert the wire through the conduit hole on the bottom right of the Base Radio e Secure the wire into the proper terminal blocks e Then plug the terminal blocks back into the proper jacks on the Base Radio time with no signal from the Base Radio the Base Radio is off or not present the Transmitters will only search for the Base Radio every one hour or so Turning the Transmitters off and back on will cause them to begin searching immediately Warning If the Transmitters have been running for an extended period of 3 2 2 Wiring Power to the Base Radio The Honeywell Base Radio is designed to use a 24 VDC power supply at a minimum of 0 5 Amps Honeywell offers a DIN rail mountable 100 240VAC 50 60Hz to 24VDC transformer for this purpose AIC For more information contact your Honeywell Representative The Common or Negative wire should be placed in the left most slot labeled GND on the PC Board of the terminal block in Figure 3 4 The Positive wire should be placed in the same terminal block in the slot labeled 24V on the PC Board as shown in Figure 3 4 GND 24V A GND 24V A Positive Wire From Power Supply Ground or Negative Wire From Power Supply Figure
23. ection will only discuss the wiring of the B amp B 485LDRC9 converter The Base Radio communicates via a RS 485 half duplex differential signal with A being Tx Rx and being Tx Rx To properly wire the Base Radio to the 485LDRC9 you should follow Figure 3 6 485LDRC9 Converter A M Base Radio G TDA Figure 3 6 Base Radio to RS 232 Converter Wiring Diagram 10 3 2 5 3 2 5 1 11 To configure the 485LDRCO9 to the appropriate baud rate 38 4Kbaud set of dip switches must be configured These switches can be found on the side of the converter The first four switches should be in the ON position to indicate that the communications are half duplex The fifth switch should also be in the OFF position as this activates the 120 Ohm termination resistor within the converter This terminator is only useful for long RS 485 buses or other calculated circumstances Finally switches six seven and eight should be set to the OFF position to indicate the correct baud rate Note An 8 2 K resistor R11 has been installed at the factory to achieve these higher baud rates If you did not purchase the converter from the factory you will need to install the resistor To wire power to the 485LDRCS place a 10 to 30 VDC supply to terminal F and place the ground V to terminal C The final step in installing the converter is to attach a DB 9 RS 232
24. ed to validate each packet of information on the RS 485 Network The type of parity required is usually indicated by the user s PLC Selecting EVEN or ODD parity will automatically include one STOP bit per frame Selecting a parity of NONE will automatically include two STOP bits as per the Modbus communications specification Follow the Base Radio menu map shown in Figure 6 3 to configure the parity The factory default is EVEN parity T 1 NEXT NEXT NEXT Note No Parity includes NONE two Stop Bits Default of EVEN l 1 I ewe EVEN 7 MET l 1 M 1 Figure 6 3 Menu Map to Modbus Parity Setting Modbus Mapping Mode Setting The Modbus Mapping mode distinguishes which type of mapping mode is used to map the Modbus registers according to the device IDs Note Make sure that the HI RF ID setting has been configured properly or the Modbus addressing scheme could be affected To properly set the HI RF ID setting see Section 4 2 There are two possible mapping modes that can be used The first is the Device ID mapping mode Using this mode gives the Base Radio a device ID equal to its device ID setting There are then 10 Modbus registers located at this device ID for this Base Radio Each Transmitter communicating with this Base Radio is then located at device
25. er Device Status Registers 6 6 33 The following are the values for the Device Status holding registers These registers are bit field registers represented as a 32 bit floating point values for Transmitters Value Transmitter Device Status 1 Transmitter Online 2 Low Battery Condition gt 4 Alarm Condition WN571 only 8 Sensor Error Condition 16 Sensor Overrange Condition 32 System Error Condition 64 Switch Input 1 Closed 128 Switch Input 2 Closed Sq Root Funct Diff Pressure only see below Again like Section 6 4 3 the status can be resolved by subtracting the largest number listed above from the value received from the holding register and then subtracting the next highest and so on until the result is 0 Each of the values used indicate the respective condition listed above For example the holding register reads 9 then subtract 8 and get 1 Then subtract 1 from 1 and get 0 Thus from the list above we have a Sensor Error Condition and the Transmitter is online Square Root Function The Square Root Function only works with the Differential Pressure Transmitter When the DP Transmitter is in Orifice mode a Square Root calculation is performed You have the option to display the Square Root Calculation If this option is enabled it will be displayed as Percent Square Root in WMT and sent to a Modbus Register The Square Root Calculation must be enabled thro
26. es to the Base Radio Any user may still view some of the Base Radio settings by pressing the ENTER key during the Operations Sequence and viewing the Read Only Sequence The password is a four digit password The factory default is 0000 If you wish to select a different password follow the Base Radio Menu Map shown in Figure 4 5 to change it If you forget your password you must call your Honeywell Sales Representative to have it reset j ae as ie Se ey a USER PROMPTED FOR PASSWORD CSET bw eres Defaut 000 Figure 4 5 Menu Map to Password Setting 18 5 1 19 Configuring the RF Communications In order for the Base Radio and the Transmitter to communicate they must be on the same RF Channel and must be transmitting at the same Baud Rate All Transmitters and Base Radios are set to RF OFF default configurations at the factory and must be field configured for proper operation The subsections are as follows 5 1 RF Channel Selection 5 2 RF Baud Rate Selection 5 3 High RF ID Setting Warning If the Transmitters have been running for an extended period of time with no signal from the Base Radio the Base Radio is off or not present the Transmitters will only search for the Base Radio every one hour or so Turning the Transmitters off and back on will cause them to begin searching immediately RF Channel Selection All Base Radios and Transmitters can be set to one of 16 d
27. et to the above listed configurations e Are all the Transmitters on e Are the Transmitters set to the matching RF configurations see Section 5 of Transmitter and Base Radio User Manuals e Are the Base Radio and Transmitters unable to communicate due to obstructions or distance see Transmitter Manual Transmitter Placement section time with no signal from the Base Radio the Base Radio is off or not present the Transmitters will only search for the Base Radio every one hour or so Turning the Transmitters off and back on will cause them to begin searching immediately Warning If the Transmitters have been running for an extended period of 3 1 Installation This section discusses both the mechanical and electrical aspects of installation It is divided into the following sections 3 1 Mechanical Installation 3 2 Electrical Installation Mechanical Installation In this section the mechanical installation instructions are discussed for the various setup capabilities of the Base Radio The subsections are as follows 3 1 1 Base Radio Positioning The Honeywell Base Radio is a rugged device which provides optimal performance when installed with careful consideration Installation practices greatly affect the life that you can expect from your Honeywell Base Radio The main considerations for installation are covered below Give careful consideration to the environment where you will be installing the devices Avoid in
28. etween a Transmitter and Base Radio is determined by the Baud Rate as listed below e 76 8K 76 8 Kbaud Range of 500 to 750 ft e 19 2K 19 2 Kbaud Range of 2 000 to 2 500 ft e 4 8K 4 8 Kbaud Range of 3 000 ft Note This range is reduced by the amount of RF Noise present obstructions and the material properties of those obstructions Only place the Base Radio in ambient operating temperatures of 40 F to 185 F 40 C to 85 C Make sure you have power and communication to the Base Radio available see 3 2 Electrical Installation Because there are so many setup possibilities we cannot cover them all A correct setup would make sure that the above warnings are heeded and that the Transmitter and Base Radio are capable of communication The RF Placement Procedure section of the Transmitter Guide will help you to determine if you have a selected the correct installation points and orientations for your application 3 2 3 2 1 Electrical Installation In this section wiring instructions are discussed for the various setup capabilities of the Base Radio The subsections are as follows 3 2 1 Electrical Specifications 3 2 2 Wiring Power to the Base Radio 3 2 3 Wiring RS 485 to the Base Radio 3 2 4 Wiring the RS 485 232 Converter to the Base Radio 3 2 5 Wiring the RS 485 USB Converter to the Base Radio 3 2 6 Daisy Chaining Multiple Base Radios to Single RS 485 Power 3 2 7 Terminating Communications Wiring to the Bas
29. f 3000 ft Line of Sight e 19 2K Rate of 19 2 Kbaud Update every 5 seconds Range of 2000 ft to 2500 ft Line of Sight e 76 8K Rate of 76 8 Kbaud Update every 1 second Range of 500 ft to 750 ft Line of Sight A faster RF Baud Rate will allow you to transmit more information in a certain period of time but it will also limit your range If you need more distance out of your Transmitters or are encountering difficulties by frequently losing communications then select a slower baud rate or switch to a high gain antenna Note If you change the baud rate of the Base Radio you must also change the baud rate of all other Transmitters that are communicating with that Base Radio Follow the Base Radio menu map shown in Figure 5 2 to configure the RF Baud Rate The factory default is the 19 2K Baud Rate ee cea ue uds MESS ENTER v USER PROMPTED FOR PASSWORD sehr REGERE NEXT ENTER NEXT NEXT Default of 19 2K NEXT Figure 5 2 Menu Map to RF Baud Rate Setting 20 5 3 21 High RF ID Setting The Base Radio uses this parameter along with the RF CHAN and BAUD RT parameters to set up communication with Transmitters This setting should be a number between 1 and 100 corresponding to the Transmitter with the highest RFID on the system Any Transmitter with an RFID set above the HI RFID setting will not communicate with the Base Radio The factory default is 001
30. ial Certification e Rated for industrial use FM rated 40 F to 185 F 40 C to 85 C CSA Rated 40 F to 104 F 40 C to 40 C e FM Approved as explosion proof XP for Class 1 Division 1 Groups B C amp D 6 as dust ignition proof for Class Division 1 Groups F T6 indoor and outdoor Type 4X hazardous classified locations e CSA Approved as explosion proof XP for Class Division 1 Groups B C amp D T6 as dust ignition proof for Class Division 1 Groups F T6 indoor and outdoor Type 4X hazardous classified locations e NEMA 4X explosion proof housing 34 Figure 7 1 Overall Base Radio Dimensions 35 Appendix A Navigating the Menus Pressing either the NEXT or ENTER buttons located on the front of the Transmitter or Base Radio just below the Liquid Crystal Display LCD screen is all that is needed to navigate the respective menus Pressing both of these buttons for one second will turn the unit on Pressing the NEXT button at any time while the Base Radio is cycling through the normal messages causes the Base Radio to enter the setup mode The NEXT button is then used to step through menu options and the ENTER button is used to enter a submenu of what is displayed on the LCD at that time If no button is pressed within a 30 second period the unit goes back to the normal display mode If you enter a submenu that requires a numerical in
31. ic feet per second CuFeetPerDay 27 cubic feet per day CuMeterPerSec 28 cubic meters per second CuMeterPerDay 29 cubic meters per day ImpGalPerHr 30 imperial gallons per hour ImpGalPerDay 31 imperial gallons per day NormCuMeterPerHr 121 normal cubic meter per hour MKS System NormLiterPerHr 122 normal liter per hour MKS System StdCuFtPerMin 123 standard cubic feet per minute US System CuFeetPerHour 130 cubic feet per hour CuMeterPerMin 131 cubic meters per minute BarrelPerSec 132 barrels per second 1 Barrel 42 US gallons BarrelPerMin 133 barrels per minute BarrelPerHr 134 barrels per hour BarrelPerDay 135 barrels per day GalPerHr 136 gallons per hour ImpGalPerSec 137 imperial gallons per hour LiterPerHr 138 liters per hour 38 39 Velocity Units FtPerSec 20 feet per second MetersPerSec 21 meters per second InPerSec 114 inches per second InPerMin 115 inches per minute FtPerMin 116 feet per minute MetersPerHr 120 meters per hour Volume Units Gallons 40 gallons Liters 41 liters ImpGallons 42 imperial gallons CuMeters 43 cubic meters Barrels 46 barrels Bushels 110 bushels CuYard 111 cubic yards CuFeet 112 cubic feet Culn
32. ifferent communication channels The only Transmitters recognized by a particular Base Radio are the units that share the same RF Channel as that Base Radio This allows the user to decide which Transmitters communicate with each Base Radio Each Base Radio comes from the factory set to the RF OFF channel This means the Base Radio will not communicate with any Transmitters To set the Base Radio for communication first determine the channel that you wish to use To determine which RF Channel to use you should know if there are any other Base Radios in the same vicinity and then choose a different channel number After deciding on the RF channel number then follow the Base Radio menu map shown below in Figure 5 1 to configure the RF Channel im a a A o USER PROMPTED FOR PASSWORD Figure 5 1 Menu Map to RF Channel Setting Once you are in the RF Channel menu you can increment it by pressing the NEXT button When selecting the RF Channel do not choose an RF Channel that is currently being used by other Honeywell Wireless Systems as this can cause communication problems 5 2 RF Baud Rate Selection The RF Baud Rate refers to the speed at which the Base Radio and Transmitters communicate There are three selectable settings with the quickest update times and longest communication ranges listed below e 48K Rate of 4 8 Kbaud Update every 20 seconds Range o
33. it should be terminated The end unit is the unit that is located at the end of the series of units In a PC to Base Radio only application the end unit is the Base Radio Note a PC is also an end unit but the termination for this end unit is done within the converter In a multiple unit daisy chain application the end unit is shown in Figure 3 9 End Unit needs termination Base Radio Combined Analog Digital RS 232 Output Modules Converter RS 485 Daisy Chained Seal Figure 3 9 Example of End Unit in Daisy Chain Configuration Termination of an end unit is done by placing a resistor across the A and B wires of the RS 485 cable The value of this resistor should match the characteristic impedance Zo of the RS 485 cable The characteristic impedance Zo is published by the manufacturer of the RS 485 cable you are using you are using the Belden RS 485 wire 14 3 2 8 3 2 9 15 recommended in section 3 2 1 the value of the resistor should be 120 Ohm watt resistor To terminate a Base Radio place one end of the resistor in the open terminal block s B slot and place the other end of the resistor in the open terminal block s A slot Doing so will place the resistor across the A and B wires as needed An example of this is shown in Figure 3 10 Terminating Terminating Resistor Resistor GND 24V B RS 485 Wires RS 458 Wires to WMT to MODBUS Figure 3 10 Example of Correct Termination Resistor Setup
34. ity is selected and two stop bits are used if the no parity option is selected to fill out the character frame to a full 11 bit character Unless modified by the user default values of 19200 baud 8 data bits even parity and one stop bit are used Note This device supports Modbus Binary communications Note that the ASC II transmission mode is not supported The Base Radio is always located at the device ID selected by the DEV ID menu item Transmitters can be configured either to be assigned to an individual Modbus device ID or to holding registers within the Base Radio device ID through the appropriate selection in the MODMAP menu item There are two MODMAP modes available DEVMODE and REGMODE If the device ID mode DEVMODE is selected a Transmitter s data may be accessed with the Modbus Read Holding Register Command 03 by using the Transmitter s equivalent Modbus device ID The Transmitter s equivalent Modbus device ID is the Base Radio s device ID the Transmitter s RF ID For example if the Base Radio s device ID was 10 and a Transmitters RF ID was 5 the Transmitter would be accessed under Modbus device ID 15 Using the device ID mapping mode adjusts the upper limit of the Base Radio s device ID to 247 minus the number of Transmitters on the RF network For example if 5 Transmitters were on the Base Radio s network the maximum Modbus device ID would be 242 If the register mapping mode REGMODE is selected a Trans
35. k the NEXT button 4 From this new screen select Specify a Location and specify the PC s drive letter for the CD ROM drive where the provided CD has been inserted Click the NEXT button to begin the search 5 Once the drivers have been located a new screen will be displayed Click NEXT to continue 6 At this point Windows has finished installing the RS 485 to USB converter drivers Click FINISH 3 2 5 2 3 2 5 3 3 2 6 10 11 Once Windows has detected the USB device click NEXT Now connect the RS 485 cable to the converter s DB 9 terminal Click START SETTINGS CONTROL PANEL then select SYSTEM and click on DEVICE MANAGER Verify that the converter is listed in COM PORTS as USB to Serial Adapter The converter installation is now complete The PORTS section of the DEVICE MANAGER mentioned in step 9 shows the new COM PORT number next to the USB to Serial Adapter You need this number to set the WMT s RF Server to look at the correct COM PORT for incoming information To specify this COM PORT start the RF Server and Right Click on the RF Server Icon see the WMT User s Guide Section 4 for more details Select Options Then click ADD to add the converters COM PORT The baud rate should remain at 38400 Then select OK and the added port will be displayed Select OK Wiring the DB 9 RS 485 Cable to the Base Radio Using the converter s Male DB 9 Connector chart wire up a Female DB 9 connector such that
36. mitters at least six feet from the Base Radio and other Transmitters to ensure good communications The Read Only Sequence Once the Base Radio is in the Operations Sequence a user may access the READ ONLY Sequence without a password by simply pressing the ENTER button at any time The Read Only Sequence as shown in Figure 4 2 displays extra information about the current settings of the Base Radio that is not seen during the Operations Sequence No changes may be made to these settings here 16 te oe READONLY ees we age So oem i cl RF ERROR Figure 4 2 The Read Only Sequence 4 22 Overall Configuration Menu A complete Base Radio Menu Map is shown in Appendix B Below is an overall view of the configuration menu to aid the user in setting up the Base Radio for proper operation we ss NEXT OPERATIONS SEQUENCE Lex CONE Jne DIRGRSE vexre FACTORY L d USER PROMPTED FOR 1 PASSWORD UF NEXT NEXT Figure 4 3 Overall Configuration Menu Map 17 Note user must enter four digit password to enter the CONFIG and DIAGNSE FACTORY menu is for factory use only The default user password is 0000 For more information on the password see Section 4 3 4 3 Setting the User Password Each Base Radio has a password that will lock out undesired users from making chang
37. mitters data may be accessed with the Modbus Read Holding Register command 03 using the Base Radio s 26 6 3 6 3 1 6 3 2 27 device ID The Base Radio uses register addresses 1 through 10 with each subsequent group of 10 registers used by a Transmitter The RF online offline status of a Transmitter can be determined through a number of different sources In the Base Radio holding registers a count of the current number of online Transmitters can be found at address 00004 Also the individual online offline status of each Transmitter is stored in the Base Radio holding registers at addresses 00005 00006 00007 and 00008 These registers are bit field variables with each bit of the 16 bit number representing the status of a Transmitter If the bit is set the corresponding Transmitter is online If the bit is cleared the corresponding Transmitter is offline In the Transmitter holding registers bit 1 in the Transmitter amp Sensor Status holding register holds the online offline status of the particular device Any Transmitter that is currently offline will return NaN Not a Number when queried for its primary or secondary measurement value Note that if a Transmitter is online and is a single measurement device type NaN will also be returned for the Secondary Sensor Value as the measurement does not exist in these devices Modbus Commands The Base Radio responds to six Modbus commands including the Read Holding Registers
38. ng Device ID Registers Base Radio Modbus ID RF ID DEVMODE Only Register Address Description Register Type 00001 Device Type 32 Bit IEEE 00002 Device Type Floating Point 00003 Device Status 32 Bit IEEE 00004 Device Status Floating Point 00005 Primary Sensor Value 32 Bit IEEE 00006 Primary Sensor Value Floating Point 00007 Secondary Sensor Value 32 Bit IEEE 00008 Secondary Sensor Value Floating Point 00009 Tertiary Sensor Value 32 Bit IEEE 00010 Tertiary Sensor Value Floating Point Transmitter Holding Registers REGMODE Only Device ID Base Radio Modbus ID Register Address Description Register Type 00001 RF ID 10 Device Type 32 Bit IEEE 00002 RF ID 10 Device Type Floating Point Device Status 32 Bit IEEE 00003 RF ID 10 00004 RF ID 10 Device Status Floating Point 00005 RF ID 10 Primary Sensor Value 00006 RF ID 10 Primary Sensor Value 32 Bit IEEE Floating Point 00008 RF ID 00010 RF ID 10 10 Secondary Sensor Value Tertiary Sensor Value 00007 RF ID 10 Secondary Sensor Value 32 Bit IEEE Floating Point 00009 RF ID 10 Tertiary Sensor Value 32 Bit IEEE Floating Point 6 5 3 Note you have purchased any Wireless Differential Pressure Transmitters please see the User Guide for specific Modbus holding register differences from those lis
39. nication Error Count 13 Return Bus Exception Error Count 14 Return Slave Message Count 15 Return Slave No Response Count 16 Return Slave NAK Count 17 Return Slave Busy Count 18 Return Bus Character Overrun Count 19 NOT USED Note that identical information is returned for any device ID that the Base Radio has control of i e including Transmitters mapped to virtual device IDs when operating in the device ID mapping mode See Section 6 2 Command 11 Get Com Event Counter This command returns a two byte status word and the device s event counter The status word will either be 0 or 65535 if the previous command is still being processed The event counter is incremented for each successful message received The counter is not incremented for commands that return exception responses or commands that fetch event counters The event counter will eventually roll over to 0 after reaching a count of 65535 Note that identical information is returned for any device ID that the Base Radio has control of i e including Transmitters mapped to virtual device IDs when operating in the device ID mapping mode For further details on this command please consult the Modbus protocol specification Command 12 Get Com Event Log This command returns a status word communications event counter message count and a field of bytes from the communications event log The status word and communication
40. put such as 001 the leftmost 0 will be blinking This indicates that pressing the NEXT button will increment this value with each press from 0 to 9 and back to 0 again Pressing the ENTER button will move to the next available value If the last value is blinking pressing ENTER will save the entered values and return to the return from the sub menu 36 Appendix NEXT NEXT NTER XXX NUMERIC Default of 0000 NTER NTERE 37 E NEXT Base Radio Menu Map NE RF OFF is default NEXT penu en CERT NEXT NER Jevre XXX NUMERIC Default of 000 Limited from 000 050 NEXT NEXT NEXT NEXT Default of 19 2K NEXT NEXT ENTERe 001 Defaut of 001 fault of EVEN TER Default of Device ENTER gt DEV MODE lt N x1 REG MODE ug Figure A 1 Base Radio Menu Map NEXT Default of 19 2K Appendix C Modbus Register Definitions Temperature Units DegC 32 Degrees Celcius DegF 33 Degrees Fahrenheit DegR 34 Degrees Rankine DegK 35 Kelvin Pressure Units InH2OAt68F 1 inches of water at 68 degF InHgAtOC 2 inches of mercury at 0 degC FtH2OAt68F 3 feet of water at 68 degF MMH20At68F 4 millimeters of water at 68 degF MMHgAtOC 5 millimeters of mercury at 0 degF PSI 6 pounds per sq
41. quired for successful communication e installer of this radio equipment must ensure that the antenna is located or pointed such that it does not emit RF field in excess of Health Canada limits for the general population consult Safety Code 6 obtainable from Health Canada s website www hc sc gc ca rpb FCC Certification e This product is a frequency hopping RF transceiver module for the 900 MHz ISM band designed to meet FCC 15 247 and is used in industrial control and monitoring applications e antenna is factory installed and MUST NOT be removed or modified by user This document cannot be changed without prior FM approval Copyright 2006 by Honeywell International Inc Honeywell Inc Rev 4 08 30 2006 Ind ustrial Measurement and Control While this information is presented in good faith and believed to be accurate Honeywell disclaims the implied warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its written agreement with and for its customers 2500 West Union Hills Drive In no event is Honeywell liable to anyone for any indirect special or consequential damages The information and specifications in this document are subject to H change without notice Phoenix AZ 85027 Honeywell and TotalPlant are U S registered trademarks Of Honeywell International Inc Other brand or product names are trademarks of their respective owners About Thi
42. s 6 5 4 Transmitter Device Status Registers Note This device supports Modbus Binary communications Note that the ASC II transmission mode is not supported Base Radio Setup The purpose of this section is to guide you through the configuration of the Base Radio in order to enable communications with your particular Modbus Protocol Modbus Baud Rate Setting In order for the Base Radio to communicate with other devices such as the server computer or an existing PLC DCS system they must share the same Modbus Baud Rate To set the Modbus Baud Rate first determine which rate your system requires If your system will allow any baud rate we suggest you use the fastest setting however some Systems cannot handle these faster baud rates due to external noise and transmission 22 23 distance If you encounter communication problems between the Base Radio and server computer or existing system try a slower baud rate setting Once you have determined the Modbus Baud Rate you wish to use follow the Base Radio menu map shown in Figure 6 1 to configure the Baud Rate The factory default is 19 2 K jd 1 ae EE NEXT NEXT c 384 NEXT Default of 19 2K MODBUS Option Only NEXT l Figure 6 1 Menu Map to Modbus Baud Rate Setting Modbus Device ID Setting The Modbus Device ID allows a PLC or DCS to find the proper Base Radio on a RS 485 Network Because Modus need
43. s Document Revision Notes The following list provides notes concerning all revisions of this document 34 XY 25 05 12 03 1stissue of document 34 XY 25 05 02 04 2ndissue of document 34 XY 25 05 06 04 Reformatted layout updated technical information 34 XY 25 05 05 05 Updated Modbus Info 34 XY 25 05 08 06 Updated for version 1 70 software release Contacts World Wide Web The following lists Honeywell s World Wide Web sites that will be of interest to our industrial automation and control customers Honeywell Organization WWW Address URL e mail Corporate http www honeywell com Industrial Measurement and Control http content honeywell com imc International http www honeywell com Business global asp Field Instruments http www honeywell com imc Technical Assistance Center ACE Honeywell com e mail Telephone Contact us by telephone at the numbers listed below United States and Canada Honeywell Inc 1 800 343 0228 Sales Industrial Automation and Control 1 800 525 7439 Service Global Technical Support Center 1 800 423 9883 Asia Pacific Honeywell Asia Pacific Inc 852 8298298 Hong Kong Europe Honeywell PACE 32 2 728 2111 Brussels Belgium Latin America Honeywell Inc 305 364 2355 Sunrise Florida U S A Table of Contents TABLE OF CONTENTS 5einnaoee esten epit V TABLE OF FIGURES oaii aa ea VII T INTRODUC MON ites ien eintreten
44. s Registers The following are the values for the Device Status holding registers These registers are bit field registers represented as a 16 bit unsigned int for Base Radios Value Base Radio Device Status 1 Base Radio Online 2 Reserved For Future Use Base Radio On Offline Transmitter Registers Below are the values for the Online Offline Status of Transmitters 1 16 holding register in the Base Radio The other online offline status holding registers hold the status of the remaining Transmitters with RF IDs 17 through 50 Value Transmitter Device Transmitter 1 Online Status Transmitter 2 Online Status Transmitter 3 Online Status Transmitter 4 Online Status Co A N gt 1 Transmitter 5 Online Status 32 Transmitter 6 Online Status 64 Transmitter 7 Online Status 128 Transmitter 8 Online Status 256 Transmitter 9 Online Status 512 Transmitter 10 Online Status 1024 Transmitter 11 Online Status 2048 Transmitter 12 Online Status 4096 Transmitter 13 Online Status 8192 Transmitter 14 Online Status 16384 Transmitter 15 Online Status 32768 Transmitter 16 Online Status To decode the status register take the value of the register and subtract the largest value listed in the table above that does not cause the result to be negative Take the resulting 30 6 5 total from the sub
45. s a device ID for each Transmitter they have been virtually mapped according to the Base Radio with which they are communicating The device ID range is dependent on the MODMAP setting in the Base Radio See Modbus Mapping Mode section 6 1 4 for more information In the Register Mapping Mode you may select any device ID from 1 to 247 This number will be the device Modbus device ID at which all the readable registers for the Base Radio and every Transmitter will be located More detail about each register and its meaning can be found in the Modbus Communications Protocol section In the Device ID Mapping Mode you may select any device ID from 1 to 247 minus the number of Transmitters communicating with this Base Radio The change in the device ID ceiling is due to the fact that each Transmitter s device ID is located at its RF ID the Base Radio device ID Thus you need the space beyond the Base Radio address to contain all of the Transmitters addresses For example If there are two Base Radios on the Modbus RS 485 network and each of the two Base Radios are communicating with three Transmitters the device ID scheme would result as follows Base Radio with Modbus device ID 001 Transmitter with RF ID 1 is found at Modbus device ID 002 Transmitter with RF ID 2 is found at Modbus device ID 003 Transmitter with RF ID 3 is found at Modbus device ID 004 e Base Radio with Modbus device ID 101 Transmitter with RF 1 is fo
46. s event counter are identical to those returned by Command 11 Get Com Event Counter above The message count is a count of the total number of messages received by this device including messages intended specifically for this device as well as other devices on the Modbus network The event log keeps track of information on the last 7 communications events Note that identical information is returned for any device ID that the Base Radio is controlling including Transmitters mapped to virtual device IDs when operating in the device ID mapping mode For further details on this command please consult the Modbus protocol specification Command 17 Report Slave ID This command returns the device type device status and a run indicator status byte The 16 bit device type and device status words are identical to those held in the holding registers The run indicator status byte is 255 OxFF hex if the device is online and 0 0x00 hex if the device is offline Unlike some of the other diagnostics commands different information is returned depending on whether the device ID used in this command corresponds to the Base Radio or one of the Transmitters mapped to a device ID when operating in the device ID mapping mode For further details on this command please consult the Modbus protocol specification 28 6 3 6 6 4 29 Command 43 Read Device ID This command returns identification information relating to the device The conformity le
47. stallations that expose the device to excess temperature high vibration considerable shock or exposure to dripping condensate or corrosive materials Also avoid installing the device in an unserviceable location Most often these problems can be avoided with some thought at the time of installation The practices noted below are generally recommended but they can only act as guidelines and cannot cover all possible variations The final installation must be made at the discretion and approval of the user You must be the judge of the actual installation Warning During installation do not apply force to the instrument housing or antenna Use a proper wrench for all installations Failure to use correct installation procedures can cause damage to the Base Radio Base Radio Positioning Correct positioning of the Base Radio will ensure the best performance of the device Because the Base Radio is the central communication device of all Transmitters that are assigned to it the Base Radio should be located in an area that is somewhat central to all of the Transmitters Figure 3 1 is a picture of a general Base Radio layout The maximum distance is determined by a number of factors including the Baud Rate Setting When planning the positioning of the Base Radio try to place the Base Radio in a location with an unobstructed view to the most Transmitters possible Figure 3 1 General Layout Remember the approximate line of sight range b
48. ted in the following sections Transmitter Device Type Holding Registers The following are possible values for the Device Type holding registers Note that the register is a 32 bit floating point value for Transmitters Value Device Type 0 Acoustic Monitor Transmitter 1 RTD Transmitter 2 Pressure Transmitter 3 Dual 0 10V Input Transmitter 4 Dual 4 20mA Input Transmitter 5 Thermocouple Transmitter 6 Reserved 7 Level Sensor Transmitter 8 Split RTD Transmitter 9 Split Pressure Transmitter 10 Split Dual Thermocouple Transmitter 11 Differential Pressure Transmitter 100 IN H20 12 Split Differential Pressure Transmitter 100 IN H20 13 Differential Pressure Transmitter 300 IN H20 14 Split Differential Pressure Transmitter 300 IN H20 15 Differential Pressure Transmitter 25 PSID 16 Split Differential Pressure Transmitter 25 PSID 17 Differential Pressure Transmitter 100 PSID 18 Split Differential Pressure Transmitter 100 PSID 19 Differential Pressure Transmitter 300 PSID 20 Split Differential Pressure Transmitter 300 PSID 21 Reserved 22 Reserved 23 Gauge and Submersible Level Transmitters 24 Split Gauge and Submersible Level Transmitters 25 Advanced Development 26 Switch Input Transmitter 27 Switch Input Transmitter with Output Options 32 6 5 4 Transmitt
49. to help you install configure and maintain your Honeywell Base Radio Unpacking Remove the Packing List and check off the actual equipment received If you have any questions about your shipment please call your Honeywell Representative Upon receipt of shipment inspect the container for any signs of damage in transit Especially take note of any evidence of rough handling Report any apparent damage immediately to the shipping agent Please note that sometimes units are assembled with accessories when shipped Inspect the shipment carefully if you think that something is missing This is rare as we take considerable care to pack units for shipment but it does sometimes happen Please give us a call and we may be able to resolve this matter quickly over the phone Please note that the carrier will not honor any claims for damage unless all shipping materials are saved for their examination If you find any damage while you are examining and removing the contents save the packing material and the carton Software Compatibility Software for Honeywell is revised periodically Internal device software may contain portions that are not compatible with previous versions of WMT Wireless Management Toolkit software To ensure software compatibility WMT version 1 70 138 or later must be used If you believe you are experiencing software compatibility issues please call Honeywell Technical Support at 800 423 9883 or email ACE Honeywell com
50. traction and subtract the next largest number possible and so on until the result is zero Each value that was used in the subtraction indicates that the Transmitter is online For example The On Offline Status holding register contains the value 15 In this case the largest value we can subtract is 8 which leaves a result of 7 Now we can subtract 4 from 7 and get 3 Now subtract 2 from 3 and we get 1 Finally we subtract 1 from 1 and get 0 so we are done Which Transmitters are online We subtracted 8 4 2 and 1 and these numbers correspond to Transmitters with RF IDs 1 2 3 and 4 Note An alternate method to determining which Transmitter s are online is to look at the Base Radio Holding Register as a binary number with the rightmost bit representing Transmitter 1 and the leftmost bit representing Transmitter 16 For example the binary representation for Transmitters 1 4 online is as follows 0000000000001 111 In another example say the On Offline Status holding register contains the value 6 We can subtract 4 to get 2 Then we can subtract 2 to get 0 Thus Transmitter 2 and 3 are online but Transmitters 1 and 4 are offline Transmitter Holding Registers The following are the Transmitter holding registers when used in the Device ID Mapping Mode First Table and the Register Mapping Mode Second Table 6 5 1 Device ID Mapping Mode 6 5 2 Register Mapping Mode 31 Transmitter Holdi
51. uare inch BAR 7 bars MilliBAR 8 millibars GMPerSqCm 9 grams per square centimeter KGPerSqCm 10 kilograms per square centimeter Pascals 11 pascals KiloPascals 12 kilopascals Torr 13 torricellis Atmospheres 14 atmospheres InH2OAt60F 145 inches of water at 60 degF CmH2OAt4C 170 centimeters of water at 4 degC MetH2OAt4C 171 meters of water at 4 degC CmHgAtOC 172 centimeters of mercury at 0 degC PSF 173 pounds per square foot HectoPascals 174 hectopascals PSIA 175 pounds per square inch absolute KGPerSqMeter 176 kilograms per square meter FtH2OAt4C 177 feet of water at 4 degC FtH2OAt60F 178 feet of water at 60 degF MetHgAtOC 179 meters of mercury at 0 degC MegaPascals 237 megapascals InH2OAt4C 238 inches of water at 4 degC MMH20OAMHC 239 millimeters of water at 4 degC Volumetric Flow Units CuFtPerMin 15 cubic feet per minute GalPerMin 16 gallons per minute LiterPerMin 7 17 liters per minute ImpGalPerMin 18 imperial gallons per minute CuMeterPerHr 19 cubic meter per hour GalPerSec 22 gallons per second MillionGalPerDay 23 million gallons per day LiterPerSec 24 liters per second MillionLiterPerDay 25 million liters per day CuFeetPerSec 26 cub
52. ugh WMT To display the Square Root Calculation first open the Configuration dialog box for the DP Transmitter and select the Operation Mode tab Make sure you have selected Orifice Flow from the mode menu Then from the Flow Units drop down list select Percent Vol Flow If the Density check box is selected then Percent Mass Flow can also be selected from the Flow Units drop down list to show the Square Root Calculation Technical Specifications Power Characteristics 10VDC 30VDC 24 VDC 200mA typical RF Characteristics 902 MHz 928 MHz Frequency Hopping Spread Spectrum FHSS FCC certified ISM license free band e Upto 3000 range to Transmitters with clear line of sight 500 to 1000 range with obstructions e The RF module in each Transmitter is individually tested and calibrated over the full temperature range to ensure reliable wireless operation Output Options RS 485 digital communications with conversion to RS 232 or USB for interface with PC or server and WMT WMT optional e Serial Modbus RTU Binary over RS 485 e Modbus over TCP IP via optional converter Physical Characteristic e Baked enamel explosion proof weather proof and corrosion proof housing e Electromagnetic Compatibility e Compliance Operates within specification in fields from 80 to 1 000 MHz with field strengths to 10 V m Meets EN 50082 1 general immunity standard and EN 55011 compatibility emissions standard Industr
53. und at Modbus device ID 102 Transmitter with RF ID 2 is found at Modbus device ID 103 Transmitter with RF ID is found at Modbus device ID 104 More detail about the registers at each address and their meaning can be found in the Modbus Communications Protocol section Once you have determined the Modbus Device ID you wish to use follow the Base Radio menu map shown in Figure 6 2 to configure the device ID The factory default is 001 USER PROMPTED FOR PASSWORD Register Mapped Mode Address Mapped Mode 1 to 247 1 to 247 of Field Units Figure 6 2 Menu Map to Modbus Device ID Setting Note The Base Radio provides different Device ID modes in order to support a wide range of Modbus equipment In the Register Mapping Mode the data for the Base Radio and all Transmitters are located under a single device ID This ID may be any allowable Modbus address between 1 and 247 that doesn t conflict with an address of existing device or Modbus network In the Device ID Mapping Mode each Transmitter is given its own unique ID and registers The Transmitter ID is equal to the value of the Base Radio ID added to the Transmitters RF ID Note Make sure that the HI RF ID setting has been configured properly or the Modbus addressing scheme could be affected To properly set the HI RF ID setting see Section 4 2 24 6 1 3 25 Modbus Parity Setting The Modbus Parity distinguishes which type of parity is us
54. vel of this command is level 01 basic identification stream access only As with most of the other diagnostic commands identical information is returned for any device ID that the Base Radio is controlling including Transmitters mapped to virtual device IDs when operating in the device ID mapping mode For further details on this command please consult the Modbus protocol specification Base Radio Holding Registers The following are the Base Radio holding registers for all mapping modes i e Device ID and Register mapping modes The values for each address are listed later in this section Note Use this table for RF IDs 1 through 50 and for backwards compatibility Base Radio Holding Register Device ID 1 To 247 Max All Mapping Modes Register Address Description Register Type 00001 Device Type 16 Bit Unsigned Int 00002 Device Status 16 Bit Unsigned Int 00003 Number of Transmitters Expected 16 Bit Unsigned Int 00004 Number of Transmitters Communicating 16 Bit Unsigned Int 00005 Online Offline Status Of Transmitters 1 16 16 Bit Unsigned Int 00006 Online Offline Status Of Transmitters 17 32 16 Bit Unsigned Int 00007 Online Offline Status Of Transmitters 33 48 16 Bit Unsigned Int 00008 Online Offline Status Of Transmitters 49 50 16 Bit Unsigned Int 00009 Diagnostic Counter 16 Bit Unsigned Int 00010 Reserved For Future Use 16 Bit Unsigned Int Note Use the table below if more
55. x 101 degrees brix PerSolidsPerWt 105 percent solids per weight PerSolidsPerVol 106 percent solids per volume PfPerVol 108 proof per volume PfPerMass 109 proof per mass PPM 139 parts per million PPB 169 parts per billion Special Units SpecialUnits 253 16986 Honeywell Industrial Measurement and Control 2500 W Union Hills Drive Phoenix AZ 85027

Honeywell ISM BAND XYR 5000 LINE User's Manual

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