Honeywell Switch C6097A User's Manual
Contents
1. Manual Reset Non Manual Reset Differential Differential y Maximum Maximum Maximum Rated Operating at at Pressure Switch Pressure Minimum Maximum Differential continuous Manual Action at Model Range Setpoint Setpoint Nominal Maximum Type psi Reset Media Setpoint Comments C6097A1004 0 4to5in 0 16 in 0 24 in wc Additive 2 9 No Air Gas Breaks N O 1 4 in NPT wc wc toc Moun C6097A1012 3to21in 2 4 in wc 42in we 43 Yes AiGas Ion pressure 1 4 in NPT wc fall Moun C6097A1020 3to 21in 2 4in wce 4 2in wc 4 3 Yes Air Gas Flange Moun wc C6097A1038 12to60 10 in wc 12in we 4 8 Yes Air Gas 1 4 in NPT in wc Moun C6097A1046 12 to 60 10 in wc 12in wc 4 8 Yes Air Gas Flange Moun in wc C6097A1053 3to21in 0 24 in 0 48 in wc 4 3 No Air Gas 1 4 in NPT wc wc Moun C6097A1061 3to21in 0 24 in 0 48 in wc 4 3 No Air Gas Flange Moun wc wc C6097A1079 12to60 1 1 in we 2 4 in wc 4 8 No Air Gas 1 4 in NPT in wc Moun C6097A1087 12t060 1 1 in wc 2 4 in wc 4 8 No Air Gas Flange Moun in wc C6097A1095 0 4to5in 0 6 in wc 1 0in wc 2 9 Yes Air Gas 1 4 in NPT wc Moun C6097A1103 1 5to7 1 1 psi 1 4 psi 9 3 Yes Air Gas Flange Moun psi C6097A1111 1 5to 7 1 1 psi 1 4 psi 9 3 Yes Air Gas 14 in NPT Mount psi C6097A1129 1 5to 72. gt 1 3 32 28 mu is 2 21 32 68 gt pe 15 32 12 gt o 2 23 32 69 HOUSING Z INDICATOR DIFFERENTIAL CONNECTION 1 8 NPT GAS CONNECTION 1 4 NPT WITH DUST SEAL M17125 Fig 1 C6097 1 4 in NPT Mount dimensions in in mm When purchasing replacement and modernization products from your TRADELINE wholesaler or distributor refer to the TRADELINE Catalog or price sheets for complete ordering number If you have additional questions need further information or would like to comment on our products or services please write or phone 1 Your local Home and Building Control Sales Office check white pages of your phone directory 2 Home and Building Control Customer Logistics Honeywell Inc 1885 Douglas Drive North Minneapolis Minnesota 55422 4386 612 951 1000 In Canada Honeywell Limited Honeywell Limit e 155 Gordon Baker Road North York Ontario M2H 3N7 International Sales and Service Offices in all principal cities of the world Manufacturing in Australia Canada Finland France Germany Japan Mexico Netherlands Spain Taiwan United Kingdom U S A 65 0237 1 2 C6097A B PRESSURE SWITCHES Table 1 Pressure Switch Model Selection
3. 0 1 psi 0 3 9 3 No Air Gas Flange Moun psi C6097A1137 1 5t0 7 0 1 psi 0 3 9 3 No Air Gas 1 4 in NPT psi Mount C6097A1210 0 4to5in 0 16 in 0 24 in wc 2 9 No Air Gas Flange Moun wc wc C6097A1228 0 4to5in 2 9 Yes Air Gas Flange Moun wc C6097B1002 12 to 60 10 in wc 12in we Subtractive 4 8 Yes Air Gas Breaks N C 1 4 in NPT in wc to C Mount ti C6097B1010 121060 10in wc 12in we 4 8 Yes Air Gas on pressure Flange Moun in wc rise C6097B1028 3to21in 2 4in wc 4 2in wc 4 3 Yes Air Gas 1 4 in NPT wc Mount C6097B1036 3to21in 2 4in wce 4 2in wc 4 3 Yes Air Gas Flange Moun wc C6097B1044 1 5to7 1 1 psi 1 4 psi 21 0 Yes Air Gas Flange Moun psi C6097B1051 1 5to7 1 1 psi 1 4 psi 21 0 Yes Air Gas 1 4 in NPT psi Mount C6097B1069 3to21 in 0 24 in 0 48 in wc 4 3 No Air Gas Flange Moun wc wc C6097B1077 12t060 1 1 in wc 2 4 in wc 4 8 No Air Gas Flange Moun in wc C6097B1085 12to60 1 1 in we 2 4 in wc 4 8 No Air Gas 1 4 in NPT in wc Mount C6097B1093 1 5to7 0 1 psi 0 3 psi 21 0 No Air Gas Flange Moun psi C6097B1101 1 5to7 0 1 psi 0 3 psi 21 0 No Air Gas 1 4 in NPT psi Mount C6097B1119 3to 21 in 0 24 in 0 48 in wc 4 3 No Air Gas 1 4 in NPT wc wc Mount Acceptable media Natural gas liquid propane LP gas and air 3 65 0237 1 C6097A B PRESSURE SWITCHES Table
4. 2 Switch Ratings Amperes 120 240 Vac 50 60 Hz Inductive Full Load 3 0 Locked Rotor 18 0 Resistive 5 0 Table 3 Alternate Electrical Ratings when used with Honeywell Flame Safeguard Programmers Device Rating Ignition Transformer 540 VA Pilot Valve 50 VA Main Valve 400 VA with 2 1 2 times inrush 27 32 22 HOLE 2 21 32 68 gt A 2 23 32 69 ess 16 Le lt 2 23 32 69 e PRESSURE INLET INDICATOR M17124 Fig 2 C6097 Flange Mount dimensions in in mm INSTALLATION Ah WARNING Explosion or Fire Hazard Can cause severe personal injury death or property damage Observe all safety requirements each time a control is installed on a burner 65 0237 1 4 Installing this Product Read these instructions carefully Failure to follow them can damage the product or cause a hazardous condition 2 Check the ratings given in the instructions and on the product to make sure that the product is suitable for your application 3 Installer must be a trained experienced service technician 4 After installation is completed check out product operation as provided in these instructions Ah WARNING Electrical Shock Hazard Can cause serious personal injury or death Disconnect power supply before beginning installation More than one disconnection can be involved Mounting NOT
5. E On flange models remove the label holding the O ring in place and make sure O ring seal is in place before mounting the pressure switch on the valve The C6097 models allow NPT or flange directly to valve mounting The NPT models have a hexagonal fitting with a 1 4 in NPT tapping which is the high pressure connection in differential applications The bleed fitting is 1 8 in NPT tapped In differential pressure control applications using air only connect the lower pressure to the bleed fitting See Fig 1 and Table 1 In applications using combustible gases vent the bleed tapping according to applicable standard code or jurisdictional authority C6097 models with flange mount can be fitted directly to Honeywell Integrated Valve Train model specific See Fig 2 and Table 1 The flange mount models vent internally with no external tap Mount the C6097A B in any position Leak Check After installation perform a leak check on the pressure switch 1 Turn on main gas Make sure gas has reached the pressure switch e g high gas pressure switch 2 Check installation for gas leaks using a gas leak detector or a soap solution C6097A B PRESSURE SWITCHES WIRING A WARNING Electrical Shock Hazard Can cause serious personal injury or death Disconnect power supply before beginning installation More than one disconnection can be involved Make sure that all wiring agrees with all applicable local codes ordinance
6. Honeywell APPLICATION The C6097 Pressure Switches are safety devices used in positive pressure or differential pressure systems to sense gas or air pressure changes CP UM 5109E U S Registered Trademark Copyright 2000 Honeywell Inc All Rights Reserve C6097A B Pressure Switches PRODUCT DATA FEATURES For use with natural gas liquid propane LP gas or air e Diaphragm actuated safety limit switch e Switch can be wired to turn on alarm e C6097A models break control circuit at setpoint on pressure fall C6097B models break control circuit at setpoint on pressure rise e Lockout with manual reset and recycle options e Lockout models have external manual reset button Removable transparent cover protects scaleplate and adjusting knob e Pipe tappings allow selection of positive pressure differential pressure air only or venting connections NPT mount only 1 4 in NPT or flange mount models for direct mounting to Honeywell Integrated Valve Train Optional switch position indicator lamp available IP54 enclosure standard Ranges 0 4 to 5 in wc 3 to 21 in wc 12 to 60 in wc or 1 5 to 7 psi e Surge orifice Contents Application Ean An A EET 1 Fe tures vn E E E E 1 Sole eiee iel a E E E niii Lis snniununnien 2 Ordering Information ss42244440snnnennnnnennnnennnnn 2 Installation di 4 WIIG corista een 5 Settings and Ad
7. e all components are functioning properly o Air Application Set cutoff pressure 2 Turn on fan 3 Block fan inlet or filter area Switch should break control circuit when pressure drops to cutoff point Manual reset models lock out 4 Remove obstruction Press reset lever manual reset models and allow system to operate through at least one complete cycle to be sure all components are functioning properly 65 0237 1 Home and Building Control Honeywell Inc Honeywell Plaza P O Box 524 Minneapolis MN 55408 0524 Honeywell Latin American Region 480 Sawgrass Corporate Parkway Suite 200 Sunrise FL 33325 Home and Building Control Honeywell Limited Honeywell Limitee 155 Gordon Baker Road North York Ontario M2H 3N7 Honeywell Europe S A 3 Avenue du Bourget 1140 Brussels Belgium Honeywell Asia Pacific Inc Room 3213 3225 Sun Hung Kai Centre No 30 Harbour Road Wanchai Hong Kong Honeywell 65 0237 1 G R Rev 4 00 Printed in U S A on recycled amp paper containing at least 10 post consumer paper fibers www honeywell com
8. justments oconocccnnncccnnonccnnnonnnnnancnonancnnnnns 5 Operation and Checkout coococcocccincococccccccnnancconcnonannncnnnnnns 6 65 0237 1 C6097A B PRESSURE SWITCHES SPECIFICATIONS Models C6097A Pressure Switch Breaks a circuit when pressure falls to scale setting See Table 1 C6097B Pressure Switch Breaks a circuit when pressure rises to scale setting See Table 1 Table 2 shows switch ratings and Table 3 shows alternate electrical ratings when used with Honeywell Flame Safeguard Programmers Minimum Ambient Temperature 40 F 40 C Maximum Ambient Temperature 140 F 60 C Connections Depending on Model 1 4 18 NPT tapping for main or high pressure connection 1 8 27 NPT tapping for vent or low pressure connection air only Flange mount for connection to Honeywell Integrated Valve Train internal vent only no external connections Scale Range 0 4 to 5 in wc 0 10 kPa to 1 25 kPa 3 to 21 in wc 0 75 to 5 23 kPa 12 to 60 in wc 3 0 kPa to 15 kPa 1 5 to 7 psi 10 3 kPa to 48 kPa Approvals Underwriters Laboratories Inc listed Canadian Standards Association listed Factory Mutual Approved Industrial Risk Insurers Acceptable CSD 1 AFB Acceptable Accessories 32003041 001 C6097 Cover for manual reset models 32003040 001 C6097 Cover for recycle models 32003039 001 Position Indication Lamp Kit ORDERING INFORMATION Dimensions See Fig 1 and 2 2 21 32 68
9. nual Resetting The C6097A manual reset models lock out when pressure falls to the scale setting and require manual resetting after the pressure rises to scale setting plus differential to resume normal operation The C6097B manual reset models lock out when pressure rises to the scale setting and require manual resetting after the pressure falls to scale setting minus the differential to resume normal operation To reset once normal operating pressure is restored push the reset button in as far as it goes then release IMPORTANT Lockout models cannot be made to recycle automatically by permanently holding in the reset lever 65 0237 1 6 Checkout C6097 Gas Fuel Application 1 Set cutoff pressure 2 Open main supply line Depress reset lever on lockout models until switch makes control circuit 3 Set controller and limit switch to call for heat 4 For C6097A Close the manual gas shutoff valve C6097 should open control circuit when pressure reaches cutoff point For C6097B Open the manual gas shutoff valve wait a few minutes for the pressure to rise then lower the scale setting until the switch breaks control circuit and locks out 5 For C6097A Open the shutoff valve return the pressure switch to its original setting and press the reset button if necessary For C6097B raise setting to normal and press reset button if necessary 6 Allow system to operate through at least one complete cycle to make sur
10. s and regulations An opening is provided to accommodate rigid conduit or armored cable for line voltage operation see Fig 3 and 4 Do not overload the switch contacts see Switch Ratings in the Specifications section The switching schematic is shown in Fig 5 Fig 4 C6097 recycle model with cover removed SETTINGS AND ADJUSTMENTS Pressure Setpoint Adjustment To adjust the pressure setting turn the setpoint adjustment dial Fig 3 4 and 5 clockwise xy to increase the pressure setting and counterclockwise N to decrease the pressure setting Fig 3 C6097 manual reset switch model with cover removed A C6097A BREAKS C NO MAKES C NC ON PRESSURE FALL MANUAL RESET MODELS LOCK OUT YA C6097B BREAKS C NC MAKES C NO ON PRESSURE RISE AND LOCKS OUT M17123 Fig 5 C6097 schematic 5 65 0237 1 C6097A B PRESSURE SWITCHES OPERATION AND CHECKOUT Operation The manual reset C6097A diaphragm actuates the snap acting switch to break a control circuit and lock out when pressure falls to the scale setting The recycle C6097A models recycle automatically when the control circuit returns to scale setting plus differential The manual reset C6097B diaphragm actuates the snap acting switch that breaks a control circuit and locks out when the pressure rises to the scale setting The recycle C6097B models recycle automatically when the control pressure falls to the scale setting minus differential Ma
Download Pdf Manuals
Related Search