Honeywell HW4000 User's Manual
Contents
1. 26 TROUBLESHOOTING 2 29 SPECIFIGATIONS uu u u u a a uu u 31 WARRANTIES uuu 33 NORTHSHORE POWER SYSTEMS EMISSIONS CONTROL WARRANTY 33 NORTHSHORE POWER SYSTEMS LIMITED WARRANTY 35 INDEX caret teases eve sea 37 HW4000 MAINTENANCE PARTS 39 HW4000 Portable Generator Owner s Manual www honeywellgenerators com THIS PAGE INTENTIONALLY LEFT BLANK www honeywellgenerators com HW4000 Portable Generator Manual SAVE THESE INSTRUCTIONS IMPORTANT SAFETY RULES ANYONE using servicing generator must read understand follow safety operation instructions LL vided in product manual Failure to closely follow these instructions can result in circumstances leading to death seri Ous injury and property damage NOTE Since there are many variations in the circumstances sur rounding the installation operation and maintenance of this generator unit we cannot possibly anticipate or pro vide advice or safety messages to cover every situation Safety Messages Signal Words Safety messages are provided throughout this manual to2. can cause serious _ burns if touched NEVER touch hot surfaces L Spark Plug Cap Wire Delivers volts to spark plug When spark plug needs service cap must be removed www honeywellgenerators com 13 14 THIS PAGE INTENTIONALLY LEFT BLANK www honeywellgenerators com HW4000 Portable Generator Owner s Manual Preparing for Operation DANGER Using a generator indoors CAN KILL YOU IN MINUTES Generator exhaust contains carbon monoxide This is a poi son you cannot see or smell NEVER use inside a home Only use OUTSIDE and far or garage EVEN IF doors away from windows doors and and windows are open Before starting generator complete the following prepara tion tasks sure generator is placed outdoors in a well ventilated area See Generator Location Consulta licensed electrician or utility company if you will be using your generator for backup power The generator must be connected to build ing s electrical system via a transfer switch See Using Generator for Backup Power on page 11 DANGER Before connecting to a building s electrical system consult utility company or qualified electrician e Connecting to a building s electrical system with out using a transfer switch can cause electrical current from generator to feed back into utility lines resulting in death or serious injury to utility company workers or others who contact utility lines du
3. OFF position 6 Allow fuel to drain into container 7 ensure all fuel is drained carefully tip generator by pulling up on frame at side opposite of recoil starter handle FIGURE 39 Tip Generator to Completely Drain Fuel 8 Allow fuel to completely drain into container 9 When ready to put generator back into operation refill with fresh fuel See page 22 HW4000 Portable Generator Owner s Manual www honeywellgenerators com 27 THIS PAGE INTENTIONALLY LEFT BLANK www honeywellgenerators com HW4000 Portable Generator Owner s Manual TROUBLESHOOTING ANYONE using or servicing generator must read understand and follow all safety and operation instructions pro LII vided in the product manual Failure to closely follow these instructions can result in circumstances leading to death serious injury and property damage DANGER Using a generator indoors CAN KILL YOU IN MINUTES Generator exhaust contains carbon monoxide This is a poi son you cannot see or smell peu NEVER use inside a home Only use OUTSIDE and far or garage EVEN IF doors away from windows doors and and windows are open vents NOTE For all customer service inquiries call 1 888 494 3571 or visit www honeywellgenerators com PROBLEM PROBABLE CAUSE SOLUTION No fuel Add fuel page 22 Stale fuel Drain fuel tank fill with fresh fuel Noengine oil page 27 Spark plug
4. Parts List For part numbers of replacement product labels see page 3 HW4000 Portable Generator Owner s Manual www honeywellgenerators com C2 9 Northshore Power Systems LLC 4425 N Port Washington Rd Suite 105 Milwaukee WI 53212 1082 USA TEL 1 888 494 3571 www honeywellgenerators com HW4000 P N 100901A March 2008 2008 Northshore Power Systems LLC The Honeywell Trademark is used under license from Honeywell International Inc Honeywell International Inc makes no representation or warranties with respect to this product Honeywell
5. washer NOTICE Spark plug must be securely tightened An improperly tight ened spark plug can become very hot and could damage engine Never use spark plugs that have an improper heat range Use only recommended spark plugs or equivalent Cleaning Spark Arrestor Screen Muffler reaches temperatures that can cause serious 2 burns if touched NEVER touch hot surfaces Generator muffler is equipped with spark arrestor screen which must be cleaned according to maintenance sched ule Table 2 to ensure prevention of sparks escaping generator To clean spark arrestor screen you will need 1 Socket wrench with 8 mm socket 1 Phillips head screwdriver Q Wire brush 1 Stop generator if engine is running Allow to com pletely cool Be sure generator is set on flat level surface 3 Using a socket wrench with 8 mm socket remove spark arrestor enclosure panel bolts FIGURE 35 Remove Spark Arrestor Enclosure Panel www honeywellgenerators com 25 Transporting Generator 4 Pull off enclosure panel FIGURE 36 Spark Arrestor Assembly 5 Using screwdriver loosen and remove screw hold ing spark arrestor clamp A 6 Slide off spark arrestor clamp Using a screwdriver loosen and remove retaining screw on park arrestor screen cap B pull off cap 8 Pull out spark arrestor screen C 9 Inspect spark arrestor screen m f screen is damaged or excessively worn replace
6. wire cap disconnected Add engine oil page 20 Engine will not start or starts and runs rough Faulty bad spark plug Fuel not reaching carburetor Install spark plug cap over spark plug Check replace spark plug page 24 Dirty air cleaner Clean fuel sediment cup page 24 Dirty spark arrestor screen Clean or replace air cleaner page 23 Q Clean spark arrestor screen page 25 No fuel Add fuel page 22 Engine suddenly stops i i No engine oil Add engine oil page 20 Electrical overload on generator Check all circuit breakers Poor connection or defective cord for tripped position AN set Reduce electrical load on circuit wait 3 minutes Set Tripped and then push to reset cir cuit breaker Connected electrical appliance equipment is defective No power at AC receptacle P Check cord connection Replace defective cord set Check electrical appliance equipment for defects Disconnect defective appliance equipment from the generator Have appli ance serviced by qualified repair facility TABLE 6 Troubleshooting Probable Causes and Solutions Master circuit breaker controls power to all receptacles Be sure to check master breaker even if you are trying to power from a duplex out let HW4000 Portable Generator Owner s Manual www honeywellgenerators com 29 THIS PAGE INTENTIONALLY LEFT BLANK www honeywellgenerator
7. with alcohol or ether additives to increase octane quality enhance combustion and reduce exhaust emis sions Some areas of the United States use oxygenated fuels to help meet clean air standards Before using an oxygenated fuel e Be sure pump octane rating is 87 or higher 22 www honeywellgenerators com Try to confirm contents of fuel Some states and provinces in Canada require this infor mation to be posted on the fuel pump If you notice unde sirable operating symptoms switch to a conventional unleaded gasoline Oxygenated fuels can damage paint and plastic Be careful not to spill fuel when filling fuel tank Damage caused by spilled fuel is not covered under warranty TABLE 3 Oxygenated Fuel Types Gasoline containing more than 10 ethanol by volume may cause starting or performance problems Gasoline containing ethanol may be marketed under the name Gasohol Ethanol ethyl or grain alcohol Gasoline containing methanol must contain co solvents and corrosion inhibitors to protect fuel system Gasoline contain ing more than 5 methanol by volume may cause starting and or performance problems and may damage metal rub ber and plastic parts of fuel system Methanol methyl or wood alco hol MTBE You can use gasoline contain methyl tertiary butyl ing up to 15 by vol ether ume Fuel Recommendations NOTICE To avoid damage to engine never use stale or c
8. with new screen m f screen is in good condition clean using wire brush and then reinstall 10 Reinstall remaining spark arrestor components m Spark arrestor cap m Retaining screw m Clamp and screw m Spark arrestor enclosure panel Transporting Generator Hot engine or exhaust system can cause serious burns or fires Cool generator completely before transporting or storing When transporting the generator e Press engine control switch to OFF position e Turn fuel valve lever to OFF position e Keep generator level to prevent fuel spillage NOTICE To avoid damage to generator take care not to drop or strike generator when transporting Do not place heavy objects on generator 26 www honeywellgenerators com Storing Generator NOTICE Follow service procedures for preparing generator for stor age Inadequate or improper care of generator can result in damage to generator components and will void limited war ranty Before storing generator for extended period of time e Be sure storage area is free of excessive humidity and dust e Refer to Table 5 for recommended preparation proce dures Storage Time Recommended Preparation Less than 1 month No preparation required Fill fuel tank with fresh gasoline and 1 to 2 months add gasoline conditioner 2 months to 1 year or more See procedure below TABLE 5 Recommended Service Procedures Based on Stor
9. 2 1082 34 www honeywellgenerators com HW4000 Portable Generator Owner s Manual NORTHSHORE POWER SYSTEMS LIMITED WARRANTY NORTHSHORE POWER SYSTEMS LIMITED WARRANTY Honeywell Portable Generator Effective April 1 2008 LIMITED WARRANTY Northshore Power Systems LLC NSP will repair or replace free of charge to the original retail customer in North America any parts of the portable generator found by NSP or an authorized service center to be defective in mate rial or workmanship This limited warranty covers the cost of the replacement parts and labor for defects Transportation charges are the responsibility of the customer This limited warranty has time period conditions operating conditions and disclaimers limitations of remedies amp exclusions as stated below For warranty service customer should locate an authorized Honeywell Generator Dealer from www honey wellgenerators com or by calling 1 888 494 3571 LIMITED WARRANTY PERIODS Consumer Use 3 Years Limited 1st year parts and labor 2nd amp 3rd years parts only Commercial Use 1 Year Limited No warranty for rental use Commencement and Definitions The limited warranty period begins on the date of retail purchase by the original pur chaser The limited warranty is not transferable Consumer use is personal use by a retail customer Commercial use is any usage for income producing business related use No Extension of Warranty Repair or re
10. 9 Handle Bracket to Frame 2 Attach bracket to frame using 40 mm washer style hex bolts and 10 mm flange serrated nuts tighten until securely seated 3 Slide handle bar through center of each bracket and line up bolt holes AH ki i 2 FA FIGURE 10 Insert Handle Bar to Bracket 4 Attach handle to each bracket using 40 mm washer style hex bolt and 10 mm flange serrated nut tighten until securely seated NOTE Handle should stick straight out after tightening bolts and nuts If handle seems to hang down tighten bolts and nuts further 5 Slide rubber handle grip onto each handle bar and push to achieve snug fit 10 www honeywellgenerators com Once properly installed the handles can be collapsed if desired Hands and fingers be pinched from collapsible gt s nandles Keep hands and fingers clear from hinges when col lapsing generator handles Tocollapse handles push firmly down on handle until it rests vertically against generator frame Toreturn handles to horizontal position pull up on handle Grounding the Generator Generator must be grounded to prevent electrical shock from faulty appliances Before using generator consult a qualified electrician electrical inspector or local agency having jurisdiction for local codes or ordinances that apply to the intended use of generator Before using generator a ground wire must be conne
11. ARTS Coverage under this warranty extends only to the emissions control parts listed below 1 Fuel metering system A Choke system B Carburetor C Fuel Pump if equipped D Fuel line clamps control valve HW4000 Portable Generator Owner s Manual E Fuel tank cap and screen F Carbon Canister if equipped 2 Air Induction System A Air cleaner B Vent lines C Intake manifold 3 Ignition System A Spark Plug B Ignition coil 4 Exhaust System A Catalytic converter if equipped B Exhaust manifold Air injection system if equipped 5 Miscellaneous Items used in above systems A Connectors and assemblies B Regulating valves and switches for vacuum temper ature or position sensing if equipped WARRANTY PROVISIONS 1 Claims Warranty claims shall be filed in accordance with provisions of the NSP warranty and policies estab lished with the authorized dealer network 2 Exclusions Warranty coverage shall be denied for fail ure of an emissions control part caused by abuse neglect improper maintenance as described in the Hon eywell Generator Owner s Manual use of add on parts modified parts or parts that are not equivalent to original Honeywell generator parts in performance and durability 3 Length of Coverage NSP warrants to the original retail purchaser and each subsequent owner that the emis sions control part shall be free from defects in materials and workmanship for a period of two ye
12. Honeywell HW4000 Portable Generator Owner s Manual S Ys 77 Portable Gasoline Generator Read and Save These Instructions For product inquiries or support please visit www honeywellgenerators com or call toll free at 1 888 494 3571 Honeywell Congratulations on owning a Honeywell portable generator This manual contains important instructions for operating this generator For your safety and the safety of others be sure to read this manual thoroughly before operating the generator Failure to properly follow all instructions and precautions can cause you and others to be seriously hurt or killed Please use spaces provided below to write down important information about your generator You may be asked to provide this information should you require product service or support Identification information specific to your generator model number and serial number can be found on generator s nameplate Northshore Power Systems Milwaukee WI 52712 USA J sp a c Mumbe Phase 9 NS Part Number LF i Frequency CIL Lb NS 55 BE AC Voltage Engine RPM Power L Fuel L J Ah SerialMumber a af 0 Serial Mumbai Date Purchase Store Dealer Purchased From Generator Model Number Generator Serial Number Northshore Power Systems LLC 2008 Nor
13. ISING OUT OF BREACH OF CON TRACT OR WARRANTY NEGLIGENCE OR OTHER TORT OR ANY THEORY OF STRICT LIABILITY WITH RESPECT TO THE GENERATOR OR NSP S ACTS OR OMISSIONS OR OTHERWISE TO THE FULLEST EXTENT PERMITTED BY APPLICABLE LAW NSP SHALL NOT IN ANY EVENT BE LIABLE FOR INCIDENTAL COMPENSATORY PUNI TIVE CONSEQUENTIAL INDIRECT SPECIAL OR OTHER DAMAGES INCLUDING BUT NOT LIMITED TO LOSS OF USE LOSS OF INCOME LOSS OF TIME LOSS OF SALES INJURY TO PERSONAL PROPERTY OR LIABIL ITY CUSTOMER INCURS WITH RESPECT TO ANY OTHER PERSON OR ANY OTHER TYPE OR FORM OF CONSEQUENTIAL DAMAGE OR ECONOMIC LOSS EXCLUSIONS In addition to the foregoing disclaimers limi tations and terms this limited warranty shall not apply to and does not cover accessories nor does it cover products that are in any way subjected to i improper setup installation or storage ii lack of proper maintenance and service iii dent damage abuse or misuse iv abnormal operating con ditions or applications v repair or modification by customer or any third party without prior written consent of NSP vi use under operating conditions or in applications not made known to or contemplated by NSP or viii acts of God The application of these exclusions will be determined at NSP s sole discretion REGISTRATION Warranty registration with the Company is required on all products You may send in the enclosed warranty card or register your product on li
14. N POWER 1 EMERGENCY POWER PRIMARY LOCATION FOR PRODUCT USE HOME WORK TYPE OF WORK IF PRODUCT BEING USED FOR PROFESSION WHAT OTHER TYPE OF POWER EQUIPMENT ARE INTERESTED IN PURCHASING IN THE FUTURE WHO DECIDED TO PURCHASE THIS PRODUCT 3 DEMOGRAPHIC INFORMATION MALE FEMALE MARITAL STATUS MARRIED SINGLE DATE OF BIRTH I MM DD YYYY INCLUDING YOUR SELF HOW MANY PEOPLE LIVE IN YOUR HOUSEHOLD NUMBER OF CHILDREN UNDER 18 LIVING IN YOUR HOUSEHOLD PRIMARY RESIDENCE OWN RENT EDUCATION SOME HIGH SCHOOL HIGH SCHOOL DIPLOMA COLLEGE DEGREE GRADUATE DEGREE L L1 L1 L1 HOUSEHOLD INCOME LESS THAN 15 000 L 100 000 124 999 15 000 29 999 1 125 000 149 000 HO 30 000 49 999 150 000 174 999 50 000 79 999 175 000 199 999 80 000 99 999 1 200 000 OR OVER PRIMARY METHOD OF PURCHASING HOUSEHOLD ITEMS IN STORE 1 ONLINE TV 1 MAIL ORDER TYPES OF CREDIT CARDS HELD BY HOUSEHOLD MEMBERS VISA MASTER CARD DISCOVER AMERICAN EXPRESS GAS RETAIL OTHER NONE L L1 L1 L1 L1 E HOUSEHOLD INTERESTS HOME IMPROVEMENT AUTOMOTIVE WORK CAMPING OTHER OOOO THANK YOU FOR REGISTERING YOUR PRODUCT THE INFORMATION YOU PROVIDED MAY BE USED FOR MARKETING PURPOSES IN ORDER TO OFFER YOU VARIOUS PRODUCT INFORMATION AND OFFERS CHECK HERE IF YOU DO NOT WISH BE CONTACTED ABO
15. NEVER touch hot surfaces and avoid hot gases Let engine cool before storing the generator indoors www honeywellgenerators com Generator Damage Hazards NOTICE Improper treatment or misuse of generator can cause per manent damage NEVER tamper with governed speed Generator sup plies correct rated frequency and voltage when running at governed speed NEVER modify generator in any way Damage to generator caused by misuse or modification is not covered under Warranty HW4000 Portable Generator Owner s Manual Location of Important Labels Location of Important Labels Your generator is packaged with several labels which provide important safety and maintenance information Samples of these labels are provided below Should any of these labels become illegible or damaged contact Customer Hotline at 1 888 494 3571 to request replacements PART NUMBER cutout 100884 100886A 100887A 100883A 100879A 100882A 100885A 100881A HWA000 Portable Generator Owner s Manual www honeywellgenerators com 3 THIS PAGE INTENTIONALLY LEFT BLANK www honeywellgenerators com HW4000 Portable Generator Owner s Manual GETTING STARTED Use the information in this section to get your generator ready for operation ANYONE using the generator must read understand and follow all safety and operation instructions provided in the L product manual Failure to closely follow these instructions can result in circumst
16. UT SPECIAL OFFERS PLEASE RETURN THIS FORM TO THE FOLLOWING ADDRESS Northshore Power Systems LLC 4425 N Port Washington Road Suite 105 Milwaukee WI 53212 1082 PLEASE MAIL THIS FORM IN A SEALED ENVELOPE DO NOT STAPLE CONTENTS IMPORTANT SAFELY RULES ee 1 Dalet MESSAGES nun akku 1 WOCALION or Impottant Labels ee eins 3 GELEING STARTED ee 5 Unpacking Guidel uyu uu TOI 5 Record Generator I i orinali iik EE uu E 6 Xie ES 7 Grounding the Generator es aan 10 Using Generator for Backup POWEF anne ee eter edelen 11 COMPONENTS ann ee een 13 OPERATION e 15 Prepanng for Opera 6 nee mue 15 Generator LOCAHOM em 15 Starting GMT AION 15 KE glt ede ee 16 aussen ni 16 POWEING ADPIANGES een tete een m 16 MAINTENANGE nannte 19 Maintenance Schedlle 19 ENGINE Ol sense a een 20 A Gi IO EE 22 Al Piller Malni jane uu eier 23 Gleaning Fuel Sediment CUP essen 24 Spark Pld Service E 24 Gleaning Spark Armestor secre oU vana d vr een inary eee 25 Generato nes een een 26 SON GERErIO uu u u
17. aced flat level surface 2 Start engine and run until warm 3 Stop engine Crankcase pressure can cause hot engine oil to spray out of engine fill hole Hot engine oil can 4 Place oil pan or other container suitable for holding engine oil underneath generator n l LIT all is l L L tali d l i FIGURE 21 Oil Bolt 5 Keep oil fill cap on initially to avoid having oil spray out too fast HW4000 Portable Generator Owner s Manual 6 Using a socket wrench with 12 mm socket loosen drain plug bolt remove drain bolt and sealing washer FIGURE 22 Loosen Oil Drain Bolt 7 Allow oil to drain into oil pan or container 8 Slowly unscrew and remove oil fill cap FIGURE 23 Remove Oil Fill Cap 9 Allow oil to completely drain into oil pan or container FIGURE 24 Oil Draining from Generator 10 Using clean cloth wipe around oil fill and drain plug areas to clean any dirt and debris 11 Reinstall sealing washer and drain plug bolt 12 Pour new unused engine oil into oil fill hole See Figure 17 for recommended oil type Do not overfill 13 Check oil level FIGURE 25 Engine Oil Dipstick Oil Level Indicator www honeywellgenerators com 21 Adding Fuel 14 Reinstall oil fill cap and tighten until fully seated NOTE Dispose of used motor oil according to guidelines esta
18. age Time Use gasoline conditioners formulated to extend storage life Contact authorized generator dealer for conditioner recommen dations To prepare generator for long term storage DANGER Fuel and its vapors are extremely flammable and explosive under certain conditions Refuel generator only outdoors in well ventilated area NEVER fill fuel tank while the engine is running Shut engine OFF and allow to cool before filling with fuel NEVER smoke or allow flames or sparks near genera tor or where gasoline is stored 1 Drain fuel into suitable container see page 27 2 Change engine oil see page 21 3 Remove spark plug Add a tablespoon of clean engine oil into spark plug hole 4 Place rag over spark plug hole and pull recoil starter handle slowly to turn engine and distribute oil Rein stall spark plug At this point the piston is coming up on its compres sion stroke and both intake and exhaust valves are closed Storing engine in this position will help to pro tect it from internal corrosion HW4000 Portable Generator Owner s Manual Storing Generator Draining Fuel 1 Turn fuel lever to OFF position 2 Run engine until it stops due to lack of fuel 3 Place suitable container underneath drain hole to catch fuel 4 Loosen bolt underneath fuel sediment cup FIGURE 37 Loosen Bolt to Drain Fuel 5 Turn fuel lever to ON position FIGURE 38 Fuel Valve Lever ON
19. ances leading to death serious injury property damage Unpacking Guidelines MN Generator is heavy Lifting generator can cause back or other bodily injury NEVER lift generator without assistance 1 Setcarton on rigid flat surface 2 Remove all contents except generator unit 3 Open carton completely by using a utility knife to cut each corner from top to bottom Package Checklist Verify that all of the following items are included in the generator package HW4000 Portable Generator Wheel Kit including handle assembly and assembly hardware 1 L Engine Paper Funnel D D Smart Start Instruction Card The Smart Start instruction card is NOT intended to replace information provided in this Owner s Manual Be sure to 1 thoroughly read and understand all information provided in Owner s Manual before operating generator Failure to follow all instructions and precautions can cause you and others to be seriously hurt or killed LJ Owners Manual Inspect for Damage Carefully inspect generator for any damage that may have occurred during shipment If loss or damage is noted after delivery separate damaged materials and call Customer Hotline at 1 888 494 3571 HW4000 Portable Generator Owner s Manual www honeywellgenerators com 5 Record Generator Information Record Generator Information It is recommended that you take a moment to write down the identification inform
20. ars from the date the generator is delivered to the original retail customer 4 Repair or Replacement Cost Repair or Replacement Cost Repair or replacement of any emissions control part will be performed at no charge to the owner includ ing diagnostic labor which leads to the determination that an emissions control part is defective if the diagnostic work is performed at an authorized NSP Honeywell gen erator dealer 5 Consequential Coverage Coverage noted hereunder will extend to the failure of any engine components caused by the failure of any emissions control part still under warranty 6 Maintenance The emissions control parts are war ranted only for defects during the warranty period The warranty does not cover an emission control part that is replaced or repaired as required by the maintenance schedule defined in the Honeywell Generator Owner s Manual Any replacement part that is equivalent in per formance and durability may be used for maintenance or repairs www honeywellgenerators com 33 NORTHSHORE POWER SYSTEMS EMISSIONS CONTROL WARRANTY QUESTIONS If you have questions regarding your emissions warranty rights and responsibilities you should contact the Warranty and Service department at NSP By phone 414 332 2375 Via web www honeywellgenerators com By US mail Northshore Power Systems LLC Attention Product Warranty and Service Dept 4425 N Port Washington Road Suite 105 Milwaukee WI 5321
21. ation specific to your generator in the spaces provided on the inside cover of this Owner s Manual You can find this information on generator s name plate located on rear side of generator see illustration below Morthsh re Power Systems Milwaukee WI 52712 USA DT SR f Minin Mumbe Phase Part Number Frequency AC Voltage Engine RPM 1 Cae ss Power Output Furl R Serial Himi Ce A FIGURE 1 Generator Name Plate Location www honeywellgenerators com HW4000 Portable Generator Owner s Manual Assembly Assembly Generator must be empty of engine oil and fuel Drain engine oil and fuel if necessary Generator is heavy Lifting generator can cause back or other bodily injury NEVER lift generator without assistance Wheel Kit FIGURE 2 Wheel Assembly Components NOTE In order to install support legs and wheel assembly you will need to either tilt generator on its side or elevate generator by placing solid wood pieces underneath unit NOTICE NEVER USE wheel kit on road Wheel kit is intended to be used specifically with this generator NEVER use wheel kit for any other purpose HW4000 Portable Generator Owner s Manual www honeywellgenerators com 7 Assembly Step 1 Install Support Legs To install support legs you will need 25 mm full thread hex bolts 2 5 16 washers 2 13 mm flange serrated nuts 6 16 mm full thr
22. b lished by your local or state government Adding Fuel Before each use check fuel gauge on fuel tank If fuel level is low refill tank with recommended fuel NEVER OVERFILL DANGER Fuel and fuel vapors are extremely flammable and explosive under certain conditions Refuel generator only outdoors in a well ventilated area NEVER fill fuel tank while engine is running Turn gen erator OFF and allow to cool before filling with fuel NEVER smoke or allow flames or sparks near genera tor or where gasoline is stored NEVER overfill fuel tank no fuel should be in filler neck After refueling be sure fuel tank cap is closed properly and securely Be careful not to spill fuel when refueling Spilled fuel or fuel vapor may ignite If any fuel is spilled be sure area is dry before starting engine Avoid repeated or prolonged contact with skin or breathing of vapor General Fuel Information Check fuel gauge located on the top of generator near fuel tank and refill tank if fuel level is low Refuel carefully to avoid spilling fuel Do not fill above the shoulder of fuel strainer Use unleaded gasoline with a pump octane rating of 87 or higher Never use stale or contaminated gasoline Avoid getting dirt or water in the fuel tank Always keep fuel strainer in place while refueling Oxygenated Fuels At certain times of the year some U S locations may have only oxygenated fuel available Oxygenated fuel is blended
23. cted to the ground terminal Figure 11 FIGURE 11 Ground Terminal NOTE The system ground is not connected to AC neutral wire If using a receptacle tester it will not show same ground cir cuit condition as for a home receptacle Special Requirements There may be Federal or State Occupational Safety and Health Administration OSHA regulations local codes or ordinances that apply to the intended use of generator Please consult a qualified electrician electrical inspector or the local agency having jurisdiction e In some areas generators are required to be regis tered with local utility companies e f generator is used at a construction site there may be additional regulations which must be observed HW4000 Portable Generator Owner s Manual Using Generator for Backup Power Using Generator for Backup Power i DANGER Before connecting to building s electrical system consult your local utility company or a qualified electrician Improper connections to a building s electrical system can be deadly Electrical current from generator to feedback into util ity lines Such feedback may electrocute utility com pany workers or others who contact utility lines during a power outage Electrical current can feedback into generator When utility power is restored generator may explode burn or cause fires in building s electrical system If you will be using generator for backup power generat
24. d Be sure to use engine oils specified under Engine Oil Recommendations It is very important to maintain proper level of engine oil to keep engine in good running condition Check engine oil level prior to each use Refill engine oil if oil level is too low Engine Oil Recommendations Use 4 stroke oil or equivalent high detergent premium quality motor oil certified to meet or exceed U S automo bile manufacturer s requirements for Performance Class SL SJ or better SAE 10W 30 is recommended for general temperature use Refer to Figure 17 for information on other viscosities that may be used Other viscosities shown in chart may be used when average temperature in your area is within indicated range SM 20 10 0 10 20 30 40 AMBIENT TEMPERATURE FIGURE 17 Recommended Oil Viscosity Checking Engine Oil Level To check engine oil level 1 Stop generator if engine is running 2 Be sure generator is set on flat level surface 3 Remove oil fill cap and wipe off dipstick end with clean cloth 4 Insert oil fill cap to oil fill hole but do not screw in Fig ure 18 5 Pull out to read current oil level indicated on dipstick end FIGURE 18 Engine Oil Level 20 www honeywellgenerators com Oil level should be at or somewhere between the H FIGURE 19 Engine Oil Level m If oil level is at L or below add recommended oil see Adding Engi
25. ead hex bolts 4 Socket Wrench with 10 mm Socket Not included Generator must be empty of engine oil and fuel Drain engine oil and fuel if necessary Generator is heavy Lifting generator can cause back or other bodily injury NEVER lift generator without assistance Be sure generator is set on flat level surface 2 Stand at side of generator opposite recoil starter handle Grip frame carefully pull up and push to tilt generator backward FIGURE 3 Tip onto Generator Recoil Side 3 Gently set generator onto recoil side 4 Place 5 16 washer in center of each rubber stopper 8 www honeywellgenerators com 5 Attach a rubber stopper to bottom of each support leg using a 25 mm full thread hex bolt and 13 mm flange serrated nut tighten until securely seated FIGURE 4 Rubber Stopper Attachment to Support Leg 6 Attach each support leg to pre drilled holes on bottom of generator frame using 16 mm full thread hex bolts and 13 mm flange serrated nuts tighten until securely seated FIGURE 5 Support Leg Attachment to Generator HW4000 Portable Generator Owner s Manual Assembly Step 2 Install Wheel Axle and Wheels To install wheel assembly you will need Socket wrench with 10 mm socket Needlenose Pliers Wheel Axle 1 16 mm full thread hex bolts 4 13 mm flange serrated nuts 4 Axle Bracket 1 Wheels 2 9 16 Washers 4 Cotter Pi
26. gle pull to start engine Carefully return recoil starter handle to original position 16 www honeywellgenerators com HW4000 Portable Generator Owner s Manual Powering Appliances Y Faulty appliances and power cords can result in elec i trical shock Before attempting to power an appliance be sure genera tor has been properly grounded and that appliance and power cord are in good working order e Plan carefully Before using generator to power appliances take time to add power rating watts of each appliance and verify that total wattage does not exceed rated output of generator Power rating infor mation can usually be found on an appliance s prod uct label or stamped inside or on back of appliance See Table 1 for a listing of average appliance wattage requirements e NEVER overload Circuit breakers will stop flow of electricity between generator and appliance if genera tor is overloaded This will be indicated by a tripped breaker If this happens power off and disconnect appliance s wait a few minutes and then push to reset circuit breaker e Pay attention to appliance operation If appliance begins to operate abnormally becomes sluggish or stops suddenly turn it OFF immediately Disconnect appliance and determine whether problem is appli ance or if rated load capacity of generator has been exceeded e Use suitable extension cords If using an extension cord to connect appliance to generator u
27. help prevent personal injury and equipment damage All safety messages are introduced by a signal word indicat ing the hazard level Indicates an imminently hazardous situa tion which if not avoided will result in death or serious injury to the operator or to bystanders Indicates a potentially hazardous situa tion which if not avoided could result in death or serious injury to the operator or to bystanders Indicates a potentially hazardous situa tion which if not avoided may result in moderate or minor injury to the operator or to bystanders Indicates a situation which if not avoided may result in damage to generator com ponents HW4000 Portable Generator Owner s Manual Hazard Symbols and Meanings In addition to the signal words described above the fol lowing symbols may be used to draw your attention to specific types of hazards W Explosion Fir Toxic fumes x Hot surface Electrical shock DANGER Using generator indoors KILL YOU IN MINUTES Generator exhaust contains carbon monoxide This is a poi son you cannot see or smell NEVER use inside a home Only use OUTSIDE and far away from windows doors and vents or garage EVEN IF doors and windows are open www honeywellgenerators com Safety Messages Electric Shock Hazards ly Generator produces re voltage that can cause or great physical harm When using generator for backup powe
28. in use emissions test Your emission control system may include parts such as the carburetor or fuel injection system the ignition system and the catalytic converter Also included may be hoses belts connectors and other emission related assemblies Where a warrantable condition exists NSP will repair your small off road engine at no cost to you including diagnosis parts and labor COVERAGE Emissions control parts on the engine are warranted for a period of two years subject to provisions set below If any covered part on your engine is defective the part will be repaired or replaced by NSP OWNER S RESPONSIBILITIES You are responsible to maintain the engine as defined in your Honeywell Generator Owner s Manual NSP recommends that you retain all records receipts covering maintenance on your engine but NSP cannot deny warranty claims based on the lack of receipts or for your failure to perform all scheduled maintenance You may be denied warranty coverage if a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible to bring your portable generator to an authorized NSP Honeywell generator dealer for repairs as soon as a problem exists Do not return your generator to place of purchase for service For emissions warranty ser vice contact your nearest dealer a listing is available at www honeywellgenerators com or by calling 1 888 494 3571 EMISSIONS CONTROL SYSTEMS P
29. ine or flammable sol vent to clean air cleaner element e Use only household soap and water to clean air cleaner element To clean air filter you will need Household soap and water Clean dry cloth Clean engine oil 1 Stop engine if it is running HW4000 Portable Generator Owner s Manual 2 Remove air cleaner cover FIGURE 27 Air Cleaner Cover 2A Turn thumbscrew counterclock wise to loosen and remove 2B Push upward at bottom of cover to release plastic tabs FIGURE 28 Air Cleaner Cover Release Tabs 3 Pull out foam air filter FIGURE 29 Air Filter Removal 4 Wash air filter in a solution of household soap and warm water 5 Rinse air filter thoroughly 6 Usinga clean absorbent cloth squeeze air cleaner element dry being careful not to twist or tear the filter www honeywellgenerators com 23 Cleaning Fuel Sediment Frequent or prolonged contact with engine oil may cause gt Thoroughly wash hands and any areas of skin exposed 7 Soak air filter in clean engine oil and squeeze out excess Oil amp 4 E NOTE Engine will smoke during initial start up if too much oil is left in filter 5 Clean fuel screen A o ring and sediment cup C with soap and water 8 Reinstall air filter 6 Wipe pieces clean with clean dry cloth 9 Reinstall air cleaner cover and tighten thumbscrew 7 Reins
30. iner Check fuel line TABLE 2 Generator Maintenance Schedule First month 20 hours of Accidental starting of generator can cause severe injury or death Before performing maintenance disconnect spark plug cap from spark plug Improper maintenance or failure to correct a problem before operation can cause a malfunction in which you can be seri ously hurt or killed Always follow inspection and mainte nance recommendations and schedules in this owner s manual NOTICE The maintenance schedule applies to normal operating con ditions If you operate generator under severe conditions such as sustained high load or high temperature or use it in unusually wet or dusty conditions consult your servicing dealer for recommendations applicable to your individual needs and use FREQUENCY Every 6 Every year or months or 100 200 hours of hours of use use Every 3 months or 50 hours of use Every 2 years replace if necessary Perform at every indicated month or operating hour interval whichever comes first T Clean more often when using generator in dusty areas It is recommended that this maintenance task be performed by a service dealer HW4000 Portable Generator Owner s Manual www honeywellgenerators com 19 Engine Engine oil is a major factor affecting engine performance and service life Non detergent and 2 stroke engine oils will damage engine and are not recommende
31. ion TABLE 1 Typical Appliance Running Wattages Monitor awake asleep e Laptop Radio stereo 27 Toaster www honeywellgenerators com 17 Powering Appliances Appliance Typical Running Watts Water heater 40 gal d TABLE 1 Typical Appliance Running Wattages Allow up to three times normal running watts for starting or cycling compressor of this appliance NOTICE Starting appliances that have motors requires more power Examples of motorized appliances include refrigerators water pumps and furnace blowers Be sure that power rat ing of appliance does not exceed that of generator 18 www honeywellgenerators com HW4000 Portable Generator Owner s Manual MAINTENANCE Maintenance Schedule Periodic maintenance and adjustment is necessary to keep generator in good operating condition Perform service and inspec tion at intervals shown in Generator Maintenance Schedule Table 2 DANGER Using a generator indoors CAN KILL YOU IN MINUTES Generator exhaust contains carbon monoxide This is a poi son you cannot see or smell away from windows doors and vents or garage EVEN IF doors and windows are open MAINTENANCE TASK Before each use Check engine oil level Inspect for clean debris Check air cleaner Clean air cleaner Change engine oil Clean fuel sediment cup Check clean spark plug Clean spark arrestor Check adjust valve clearance Clean fuel tank and stra
32. level surface See Maintenance Parts at end of this manual 24 www honeywellgenerators com HW4000 Portable Generator Owner s Manual Cleaning Spark Arrestor Screen 3 Remove spark plug cap FIGURE 32 Spark Plug Cap Removal 4 Clean any dirt from around spark plug base Carefully pull off spark plug cap 6 Using a 13 16 spark plug socket wrench loosen and remove spark plug ZA fas Eik FIGURE 33 Spark Plug Removal 7 Inspect spark plug m f spark plug is damaged or excessively worn or if insulator is cracked or chipped use a new spark plug m f spark plug is in good condition reuse existing spark plug 8 If reusing spark plug clean spark plug with wire brush 9 Measure spark plug gap with wire feeler gauge Gap should be 0 028 0 031 in 0 70 0 80 mm rn 0 028 0 031 in 0 70 0 80 mm FIGURE 34 Correct Spark Plug Gap 10 If necessary adjust gap by carefully bending side electrode HW4000 Portable Generator Owner s Manual 11 Inspect spark plug washer and verify it is in good con dition 12 Reinstall spark plug by hand to prevent cross thread ing 13 After spark plug is seated tighten with spark plug wrench to compress washer m If installing a new spark plug tighten 1 2 turn after the spark plug seats to compress the washer m If reinstalling a used spark plug tighten 1 8 1 4 turn after the spark plug seats to compress the
33. may result Also if generator is overturned or sinks into a soft Surface sand dirt or water may enter generator Y NEVER operate generator in rain or snow or Jl when the generator is set on wet surface Starting Generator Before starting generator be sure to thoroughly read all information provided in this Owner s Manual NOTICE It is very important to maintain proper level of engine oil to keep engine in good running condition e Check engine oil level prior to each use Starting generator with appliances connected can cause permanent damage to appliances NEVER start generator with electrical appliances plugged in and turned on To start generator 1 generator is placed outside in well ventilated area www honeywellgenerators com 15 Stopping Generator 2 Turn fuel valve to ON position 7 engine warms up and RPM stabilizes gradually push in choke control to OFF position To prevent damage to generator do not allow starter grip to snap back against engine Stopping Generator i In an emergency FIGURE 13 Fuel Valve Lever ON OFF position press and hold engine control switch to STOP position until engine stops 3 Pull choke control to ON position In normal use 1 Turn OFF any connected appliances and unplug any connected power cords 2 Allow generator to run for 2 3 minutes 3 Press engine control switch to STOP position 4 Turn fuel valve to OFF po
34. ne Oil Do not overfill m If oil level m is at or somewhere between the L and H reinstall oil fill cap and fully tighten 6 Reinstall oil fill cap and fully tighten Low Protection When engine oil level approaches an unsafe level the low oil protection feature prevents equipment damage by automatically shutting down engine When engine shuts down due to low oil level e The engine start switch will remain in RUN position You will not be able to start engine until you add required amount of engine oil Adding Engine Oil NOTE For initial start up follow instructions provided on engine oil bottle provided with generator 1 Stop generator if engine is running 2 sure generator is set on flat level surface 3 Remove oil fill cap FIGURE 20 Oil Fill Cap Removal 4 Slowly pour oil into oil fill hole 5 Check oil level 6 Replace oil fill cap and fully tighten HW4000 Portable Generator Owner s Manual Engine Frequent prolonged contact with engine oil may cause skin cancer Immediately after handling engine oil thoroughly wash hands and any areas of skin exposed to engine oil with soap and water To change engine oil you will need Socket wrench with 12 mm socket Oil drain pan or other container suitable for holding engine oil Clean cloth Unused engine oil SAE type indicated in Fig ure 17 1 Be sure generator is pl
35. ne at www honeywellgenera tors com Warranty is also available by keeping and showing your origi nal receipt from date of purchase to an authorized Honeywell Generator Dealer GENERATOR SERVICE Do not return your generator to place of purchase for service For all customer service inquiries call 1 888 494 3571 or visit www honeywellgenerators com Warranty inquiries can be addressed to Northshore Power Systems LLC Attention Product Warranty and Service Dept 4425 N Port Washington Road Suite 105 Milwaukee WI 53212 1082 www honeywellgenerators com 35 THIS PAGE INTENTIONALLY LEFT BLANK 36 www honeywellgenerators com HW4000 Portable Generator Owner s Manual INDEX A Air Filter maintenance 23 Appliances powering 16 rules for powering 16 wattage information 17 Assembly handle 10 wheels 9 Checklist generator shipment 5 Components and Controls breakers 13 choke control 13 engine switch 13 fuel valve 13 outlets Household 13 recoil starter grip 13 spark plug cap 13 Damage inspecting for 5 Draining Fuel 27 Engine Oil changing 21 Engine Switch 13 Fuel adding 22 draining 27 oxygenated types 22 recommendations 22 Fuel Sediment Cup cleaning 24 Fuel Valve 13 Generator location 15 nameplate information 6 operation 15 outlets 13 safety labels 3 specifications 31 starting 15 stopping 16 storing 26 transporting 26 HW4000 Portable Generator Owner s Manual unpacking guidelines 5 warrant
36. ns 2 Not included t Two brackets are needed to install wheel axle One bracket comes already attached to wheel axle other bracket is included in wheel kit hardware bag 1 Install wheel axle brackets to frame using 16 mm full thread hex bolts and 13 mm flange serrated nuts 1A Install pre attached bracket to frame first 1B Install other bracket included in hardware bag to frame FIGURE 6 Wheel Axle Attached to Generator On each end of axle 2 Slide 9 16 washer onto axle 3 Slide and push wheel onto axle until it fits snug against washer FIGURE 7 Slide Wheel onto Wheel Axle HW4000 Portable Generator Owner s Manual 4 Slide second 9 16 washer onto axle 5 Slide cotter pin into pre drilled hole until fully seated 6 Using needlenose pliers bend each end of cotter pin in Opposing directions to secure wheel to axle FIGURE 8 Cotter Pin Installation N Return generator in upright position so that wheels and leg supports are touching ground www honeywellgenerators com Grounding Generator Step 3 Install Handle Assembly To install handle assembly you will need 1 Handle Brackets 2 Handle Bars 2 Rubber Handle Grips 2 40 mm Washer Style Hex Bolts 6 10 mm flange serrated nuts 6 Socket wrench with 8mm socket Not included 1 Hold handle bracket over pre drilled holes on frame as shown in Figure 9 FIGURE
37. om damage caused by over Z load or short circuit by stopping flow of electric between generator and appliance Master circuit breaker controls power to all outlets If there is no power at outlets see Troubleshoot ing section Set Tripped Ground Terminal Connects generator to ground wire for grounding protection Al Generator must be grounded to prevent electrical yy Shock from faulty appliances See page 10 B Engine Oil Fill Cap Dipstick Seals off engine oil fill hole and provides indicator for engine oil level C Engine Oil Plug When loosened allows engine oil to drain from generator HW4000 Portable Generator Owner s Manual D Engine Control Switch Control used to run and stop the engine Engine switch has two positions e RUN Prepares engine for starting e STOP Stops generator engine E Recoil Starter Grip Handle Starts engine F Fuel Valve Controls flow of fuel from fuel tank to carburetor G Air Cleaner Assembly Removes dust from engine intake air H Choke Control Controls choke valve Choke control must be pulled out to ON position when starting a cold engine I Fuel Gauge Indicates level of fuel currently in fuel tank J Fuel Tank Cap Provides a secure seal on fuel tank K Muffler Equipped with Spark Arrester Provides outlet for engine exhaust Prevents sparks and other combustible materials from escaping generator Muffler reaches temperatures
38. ontaminated gasoline or oil gasoline mixture Avoid getting dirt or water in fuel tank Use fresh gasoline with a pump octane rating of 87 or higher To add fuel to generator 1 Stop generator if engine is running Allow to com pletely cool 2 sure generator is set on flat level surface 3 Remove fuel tank cap HW4000 Portable Generator Owner s Manual Air Filter Maintenance 4 Slowly pour gasoline into fuel tank careful not to overfill FIGURE 26 Fuel Level 5 Reinstall fuel tank cap and fully tighten NOTE Occasional light spark knock pinging rattling noise is normal while operating under heavy loads If spark knock pinging or rattling occurs at a steady engine speed under normal load drain fuel page 27 and refill with fresh gasoline If noise persists see an authorized generator dealer NOTICE Running engine with persistent spark knock or pinging can Cause engine damage Warranty does not cover parts damaged by misuse Air Filter Maintenance NOTICE A dirty air filter will restrict air flow to carburetor which may cause poor engine performance or damage Never run the generator without air cleaner assembly prop erly attached Clean air cleaner filter every 50 hours of generator opera tion If operating generator in extremely dusty areas clean air filter more frequently Gasoline and flammable solvents can cause fire or explosion NEVER use gasol
39. or must be connected to building s electrical system through a transfer switch installed by a licensed electrician What is a transfer switch A transfer switch is a device that allows switching from utility power to emergency generator power Transfer switch is either a manual switch an auto matic switch or a combination of manual and auto matic During a power outage transfer switch isolates emergency Circuits from utility line allowing for efficient operation of generator without back feeding onto utility HW4000 Portable Generator Owner s Manual www honeywellgenerators com 11 THIS PAGE INTENTIONALLY LEFT BLANK www honeywellgenerators com HW4000 Portable Generator Owner s Manual COMPONENTS Use information provided in this section to become familiar with your generator s components The information below is provided for reference only Refer to Operation section page 15 for instructions on operating generator FIGURE 12 HW4000 Portable Generator A Power Control Center House hold Outlets 120V 20 Amp Duplex outlets to con nect 120V appliances to generator for power Generator Cord Transfer Switch 120V 20 Amp Twist Lok outlet can be used to e 242cc e Power 240V appliances using appropriate 14 20 power cord not included e Connect a transfer switch to building s main electrical sys tem for backup power see page 11 Breakers Protects circuits fr
40. placement pursuant to this limited warranty shall not renew or extend the original warranty period and any repaired product shall be warranted for the remaining original warranty period only DISCLAIMERS LIMITATIONS OF REMEDIES amp EXCLUSIONS This warranty gives you specific legal rights and you may also have other rights which vary from state to state DISCLAIMER OF OTHER WARRANTIES TO THE FULL EST EXTENT PERMITTED BY APPLICABLE LAW THIS LIMITED WARRANTY IS EXCLUSIVE AND EXPRESSLY IN LIEU OF ANY AND ALL OTHER WARRANTIES INCLUD ING WITHOUT LIMITATION ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICU LAR PURPOSE OR ANY OTHER IMPLIED WARRANTIES THAT MAY ARISE FROM A COURSE OF DEALING OR USAGE OF TRADE NSP HEREBY DISCLAIMS AND EXCLUDES ALL OTHER WARRANTIES To the extent that NSP s products are consumer products under applicable fed eral or state law with respect to any customer the duration of any implied warranties including but not limited to implied warranties of merchantability or fitness for a particular pur pose are limited to the shortest duration permitted by appli cable law or the limited warranty period provided herein whichever is longer LIMITATIONS OF REMEDIES NSP SHALL NOT BE LIA BLE TO CUSTOMER OR TO ANYONE CLAIMING UNDER HW4000 Portable Generator Owner s Manual CUSTOMER FOR ANY OTHER OBLIGATIONS OR LIABIL ITIES INCLUDING BUT NOT LIMITED TO OBLIGATIONS OR LIABILITIES AR
41. r notify utility company Use approved transfer equipment to isolate generator from electric utility NEVER connect to a building s electrical system unless a transfer switch has been installed by a qualified elec trician NEVER touch bare wires or receptacles NEVER use generator with electrical cords that are worn frayed bare or otherwise damaged NEVER operate generator in rain or snow or when the generator is set on wet surface Fire and Burn Hazards Fuel and its vapors are extremely flammable and explosive under certain conditions Refuel generator only outdoors in a well ventilated area NEVER enclose the generator in any structure Keep generator at least 3 feet 1 meter away from buildings and other equipment during operation NEVER fill fuel tank while the engine is running Turn generator OFF and allow to cool before filling with fuel NEVER smoke or allow flames or sparks near the gen erator or where gasoline is stored NEVER overfill the fuel tank there should be no fuel in the filler neck After refueling make sure the tank cap is closed properly and securely Be careful not to spill fuel when refueling Spilled fuel or fuel vapor may ignite If any fuel is spilled be sure the area is dry before starting the engine Avoid repeated or prolonged contact with skin or breathing of vapor The muffler becomes very hot during operation and remains hot for a while after stopping the engine
42. ring a power outage Check add engine oil See Engine Oil on page 20 For initial start up follow instructions on oil container provided with generator Check add fuel See Adding Fuel on page 22 Be sure ground terminal is properly connected to earth ground See Grounding the Generator on page 10 Q Check extension cords be sure cords are m In good condition m Rated for outdoor use and match amp and voltage ratings of generator outlet m Equipped with proper plugs that contain grounding blades You must add fuel before using the generator for the first time See Adding Fuel on page 22 HW4000 Portable Generator Owner s Manual Generator Location When deciding on the location to place your generator keep in mind the following safety rules i DANGER Depressed areas such as construction foundations pools or any low lying areas can cause carbon monoxide to accumulate Inhalation of carbon mon oxide can kill you in minutes NEVER use generator inside homes garages crawl spaces sheds or similar enclosed spaces Use generator only outdoors and far away from windows doors and vents If generator is placed on an uneven or flexible sur face generator could tilt or overturn causing fuel to spill from gas tank Spilled fuel could ignite Place generator on firm level surface and avoid loose sand or snow If generator is tilted or over turned fuel spillage
43. s com HW4000 Portable Generator Owner s Manual SPECIFICATIONS GENERATOR Dimensions Operating Temperature Spark Plug Gap 0 028 0 031 inches 0 70 0 80 millimeters TABLE 7 HW4000 Portable Generator Specifications AC Output ENGINE Measurements given do not reflect dimensions with wheel kit installed to generator HW4000 Portable Generator Owner s Manual www honeywellgenerators com 31 THIS PAGE INTENTIONALLY LEFT BLANK www honeywellgenerators com HW4000 Portable Generator Owner s Manual WARRANTIES NORTHSHORE POWER SYSTEMS EMISSIONS CONTROL WARRANTY Honeywell Portable Generator WARRANTY STATEMENT US Environmental Protection Agency EPA requires manu facturers of small off road engines SORE to warranty their products with a 2 year warranty for those components that are specified as being part of the emission control system Northshore Power Systems LLC NSP the California Air Resources Board CARB and the EPA offer the following explanation of the Emission Control Warranty In the United States and California new small off road engines must be designed built and equipped to meet strin gent anti smog standards NSP must warrant the emission control system on your small off road engine for the periods of time listed below provided there has been no abuse neglect or improper maintenance of your small off road engine The emissions warranty is a defects warranty and is not related to an
44. se only UL listed three prong extension cords Be sure exten sion cord is proper size wire gauge to handle elec tric load that will be plugged into it Do not run power cords under carpet rugs or other materi als where heat might build up or cord damage may go unno ticed Appliance Wattage Information Use table below as a guide to determine how much power you will need to run appliances using generator The values provided in following table are estimates only e ALWAYS verify actual wattage requirements for appliance you will be powering Check labels inside or on the back of appliance refer to appliance operating manuals or contact appliance manufacturer Appliance Typical Running Watts Air Conditioner 3500 TABLE 1 Typical Appliance Running Wattages e Central HW4000 Portable Generator Manual Appliance Typical Running Watts 500 1440 50 1210 10 Window Aquarium Clock radio iS 1200 2400 using drying feature greatly increases energy con sumption 60 100 Coffee maker Washing machine Dishwasher Dehumidifier Electric blanket Single Double Fans Ceiling Window Furnace Hair dryer Heater portable Microwave oven Personal computer e CPU awake asleep 120 30 or less 150 30 or less 70 400 Refrigerator frost free 16 cubic 725 feet Sump pump e 1 2 hp 2150 1 3 hp 2300 Television color 58761 Project
45. sition High Altitude Operation At high altitudes standard carburetor air fuel mixture will be excessively rich Performance will decrease and fuel consumption will increase FIGURE 14 Choke Rod High altitude performance can be improved by installing a i smaller diameter main fuel jet in the carburetor and then 4 Press engine control switch to RUN position readjusting the pilot screw If you always operate the engine at altitudes higher than 5000 feet 1500 meters above sea level have an authorized generator dealer per form this carburetor modification Even with suitable carburetor jetting engine horsepower will decrease approximately 3 5 for each 1000 foot 300 meter increase in altitude The effect of altitude on horse power will be greater than this if no carburetor modifica tion is made FIGURE 15 Engine Control Switch 5 Grip recoil starter handle and pull slowly until you feel NOTICE slight resistance If engine jetted for high altitude is used at lower altitude lean air fuel mixture will reduce performance and may over heat and seriously damage the engine Powering Appliances NOTE In this manual the term appliance refers to any electri cal device that can be connected to generator for power Rules for Powering Appliances NOTICE FER ees FIGURE 16 Recoil Starter Handle NEVER start generator with electrical appliances plugged in and turned on 6 Apply a swift sin
46. tall sediment cup o ring and fuel filter 8 Turn fuel valve to ON position and check for leaks Cleaning Fuel Sediment Cup The sediment cup prevents any dirt or water that may be Spark Plug Service in the fuel tank from entering the carburetor To ensure proper engine operation spark plug must be Clean fuel sediment cup at the intervals specified in properly gapped and free of deposits Table 2 To clean fuel sediment cup you will need If engine has been running muffler will reach tem Q Socket wrench with 10 mm socket peratures that could cause severe burns Do not touch Household soap and water Clean dry cloth Recommended Spark Plug Replacement 100842 To clean fuel sediment cup Bosch W20EPR 1 Stop engine if it is running Champion RN9YC 2 sure generator is set on flat level surface 3 Turn fuel valve to OFF position 4 Using a socket wrench with 10 mm socket remove fuel sediment cup assembly sediment cup o ring To service spark plug you will need and fuel screen Denso WR7DC TABLE 4 Spark Plug Equivalents to 100842A Clean cloth 13 16 Spark plug socket wrench a New spark plug if existing spark plug is sively worn or damaged Wire brush D x Wire feeler gauge for setting spark plug gap to cor rect size 1 Stop engine if it is running FIGURE 30 Fuel Sediment Cup Assembly Removal 2 Be sure generator is set on flat
47. thshore Power Systems LLC 4425 N Port Washington Rd Suite 105 Milwaukee WI 53212 1082 USA The Honeywell Trademark is used under license from TEL 1 888 494 3571 Honeywell International Inc honeywellgenerators com Honeywell International Inc makes no representations or warranties with respect to this product PRODUCT REGISTRATION Honeywell To register your product please complete the information below and mail to the mailing address at the end of form or register online at www honeywellgenerators com 1 PERSONAL INFORMATION FIRST NAME INITIAL LAST NAME ttr CHECK HERE TO RECEIVE PRODUCT REMINDERS AND OFFERS VIA EMAIL L CHECK HERE TO RECEIVE INFORMATION FROM OTHER COMPANIES EMAIL UNDERSTANDING YOUR EMAIL ADDRESS MAY BE SHARED OR COMBINED WITH INFORMATION FROM OTHER SOURCES 2 PRODUCT INFORMATION DATE OF PURCHASE I MM DD YYYY MODEL NUMBER SERIAL NUMBER Found on nameplate of generator PURCHASE LOCATION L IN STORE 1 ONLINE STORE NAME PURCHASE PRICE 00 FEATURES INFLUENCING PRODUCT PURCHASE 1 BRAND EASE OF USE REPUTATION PORTABILITY SIZE WEIGHT POWER RATING O STYLE APPEARANCE PRICE O WARRANTY HOW DID YOU BECOME AWARE OF THIS PRODUCT IN STORE INTERNET PRINT RADIO TV STORE CIRCULAR WORD OF MOUTH OTHER BRANDS CONSIDERED WHEN SHOPPING FOR THIS PRODUCT PRIMARY USE FOR PRODUCT TOOL POWER RECREATIO
48. y 35 Ground 10 special requirements 10 terminal 13 Handles installing 10 High Altitude operation 16 Maintenance 19 air filter 23 changing engine oil 21 cleaning spark arrestor 25 fuel sediment cup 24 parts listing 39 schedule 19 spark plug 24 Operation high altitude 16 preparing for 15 Outlets Generator Cord Transfer Switch 13 Household 13 Power Control Center 13 ground terminal 13 Household Outlets 13 Safety labels 3 Spark Arrestor cleaning 25 Spark Plug servicing 24 Specifications 31 Stopping Generator 16 Storage recommendations 26 Transfer Switch for backup power 11 outlet 13 Troubleshooting 29 Unpacking guidelines 5 www honeywellgenerators com 37 INDEX W Warranty emissions control 33 limited product 35 Wattage typical appliance 17 Wheels installing 9 38 www honeywellgenerators com HW4000 Portable Generator Owner s Manual HW4000 MAINTENANCE PARTS To order maintenance parts visit www honeywellgenerators com or call Customer Hotline at 1 888 494 3571 Part Name Part Number Air Cleaner Assembly 100832A Air Filter 100833A Fuel Cap 100834A Fuel Shut Off Valve 100835A Fuel Strainer 100836A Handle Bar 100846A Ignition Coil 100837A Oil Fill Cap Dipstick 100841A Recoil Assembly 100839A Recoil Rope and Handle 100840A Rubber Handle Grip 100847A Smart Start Card 100848A Spark Arrestor 100843A Spark Plug 100842A Wheel 100844A Wheel Handle Pivot Bracket 100845A HW4000 Maintenance
Download Pdf Manuals
Related Search