Honeywell V4055G User's Manual
Contents
1. 20ennnnnnnennnnnsnnnnnnnnnnnnnnnnnnnnnnnnnnnn nen 2 OpEratl n u u O 2 Ordering Information 20erssnnnennnnnnnnnnnnnennnnnnennnnnn 2 Installation coccion en 3 WINO scien ee Se eae ee 5 Checkout and Service ceeceeeceeseeeeeeeeeeeeeeeneeeeeeeeeeeenees 5 65 0029 02 V4055F G FLUID POWER ACTUATOR WITH MANUAL CONTROL SPECIFICATIONS Models V4055G Fluid Power Actuator with Manual Control for use with the V5055 valve Provides ON OFF control Rated for 5 PSI V4055F Same as V4055G except for use with V5055C only Meets UL and FM proof of closure requirements Table 1 Auxiliary Switch And Valve closed Indication Switch Ratings 112 hp 0 37 kW LOAD 120 V 240 V Full Load 9 8A 4 9A Locked Rotor 58 5A 29 4A Maximum total connected power to both switches if used is 1800 VA Nominal Opening Time 13 seconds Closing Time 1 sec maximum when de energized Ambient Operating Temperature Rating 40 F to 150 F 40 C to 66 C for 60 Hz models 10 F to 158 F 23 C to 70 C for 50 Hz and 50 60 Hz models Mounting Means Actuator mounts directly to valve bonnet with 2 setscrews positioned 90 angular degrees apart Valve and actuator can be mounted in any position Mounting Dimensions See Fig 1 Accessories 133568 Auxiliary Switch Bag Assembly 133569 Valve Closed Indication Switch Bag Assembly Approvals UL and FM IRI Approvable Electrical R2. CONTROL AN CAUTION Electrical Shock and Equipment Damage Hazard Can cause serious injury or death 1 Disconnect power supply before making wiring connections to prevent electrical shock and equipment damage 2 All wiring must comply with all applicable electrical codes ordinances and regulations All wiring must be NEC Class 1 3 Voltage and frequency of the power supply connected to this control must agree with those marked on the device 4 Maximum total connected load to both switches if used must not exceed 1800 VA A WARNING Explosion Hazard Can cause explosion serious injury or death 1 Turn off gas supply before starting installation 2 Disconnect power supply for valve actuator before beginning installation 3 Install the valve so the arrow on the valve body points in the gas flow direction Install Valve The actuator is mounted directly on the valve bonnet after the valve is installed in the gas supply line Refer to the instruction sheet packed with the gas valve for details of installation When installing the valve ensure that 1 Sufficient clearance is left for installation and service of the actuator 2 Ambient temperatures at the valve location will remain within 40 F to 150 F 40 C to 66 C Install Accessory Switches If Needed A SPDT switch may be installed to operate an auxiliary load up to 1 2 hp 0 37 kW The switch may be adjusted to operate at any point in the valve
3. stroke A valve closed indication switch may also be installed on any V4055 actuator to provide a valve seal overtravel interlock valve closed indication when used with a V5055C or E valve with double seal 65 0029 02 CLOSE OPEN VALVE VALVE S 133568 AUXILIARY SWITCH 133569 VALVE CLOSED INDICATION SWITCH EACH SWITCH SECURED BY TWO SCREWS FROM ADJUSTING SCREW UNDERSIDE OF BASE FOR AUXILIARY SWITCH IF ONLY ONE SWITCH IS USED INSTALL BARRIER IN OPEN POSITION M23961A Fig 2 V4055 actuator with cover removed NOTE A V5055A B or D valve can also be fitted with a bon net assembly with 2 seals to provide a valve seal overtravel interlock The SPDT valve closed indication switch is installed to make or break a circuit when the valve is in the closed position The switch is not adjustable NOTE Mark the actuator or valve to indicate any changes made To install the switches proceed as follows Remove the actuator faceplate 2 screws Remove the silver colored barrier to expose the actuator stem Insert the auxiliary switch in the position indicated in Fig 2 Fasten with 2 screws through the actuator base Insert the valve closed indication switch in the position shown in Fig 2 The valve closed indication switch mounts against the side of the actuator housing The mounting holes are spaced to mount the switch only in the correct position Fasten with 2 screws through the actu
4. 0 2 1 4 57 0 4 13 16 122 0 2 13 16 71 0 1 1 2 13 1 8 333 5 2 3 4 70 0 8 3 16 208 0 5 3 4 146 0 2 1 4 57 0 4 13 16 122 0 2 13 16 71 0 2 13 1 4 336 5 2 7 8 73 0 8 5116 211 1 8 9 8 212 5 2 3 4 70 0 7 19 32 192 5 3 1 2 89 0 2 1 2 13 3 4 349 0 3 3 8 85 5 8 13 16 224 0 9 1 4 235 0 2 3 4 70 0 7 19 32 192 5 4 1 2 114 5 3 13 3 4 349 0 3 3 8 85 5 8 13 16 224 0 9 1 4 235 0 2 3 4 70 0 7 19 32 192 5 4 1 2 114 5 4 16 3 16 411 0 5 13 16 128 0 11 7 32 285 0 12 1 2 317 5 4 5 8 117 0 INSTALLATION When installing this product 1 Read these instructions carefully Failure to follow them could damage the product or cause a hazardous condition Check the ratings given in the instructions and on the product to make sure the product is suitable for your application M23960A 3 Installer must be a trained experienced flame safeguard control technician After installation is complete check out product operation as provided in these instructions NOTICE Per Industry standards the actuator is required a conduit seal or a cable type that is sealed be installed in a device that can result in a flammable liquid flow through a conduit or cable to an electrical ignition source in the event of a seal leakage or diaphragm failure 4 65 0029 02 V4055F G FLUID POWER ACTUATOR WITH MANUAL
5. 55F G FLUID POWER ACTUATOR WITH MANUAL CONTROL Automation and Control Solutions Honeywell International Inc 1985 Douglas Drive North Golden Valley MN 55422 customer honeywell com U S Registered Trademark 2012 Honeywell International Inc 65 0029 02 JPG Rev 11 12 Printed in United States Honeywell
6. Honeywell V4055F G Fluid Power Actuator with Manual Control APPLICATION The V4055F and G fluid power gas valve actuators are for use with the V5055 valve for gas safety shutoff applications to control the gas supply of commercial and industrial burners PRODUCT DATA FEATURES e Fast opening time of 13 seconds at 120 V 60 Hz e Maximum closing time is 1 second which meets approval body requirements e Unit available with FM approved proof of closure switch Red OPEN indicator attached to the actuator piston will show if the valve is even slightly open yellow SHUT indicator on the valve stem will show only when the gas valve is fully closed e Ambient temperature rating of 40 F to 150 F 40 C to 66 C e Valve and actuator may be mounted in any position e Optional field adjustable spdt auxiliary switch rated at 112 hp 0 37 kW may be added in the field e Standard enclosure meets NEMA 1 IP30 general purpose requirements e Red light indicates when valve is ready to open e Rocker switch allows manual operation of valve e Valve closes on power loss NOTICE Per Industry standards the actuator is required a conduit seal or a cable type that is sealed be installed in a device that can result in a flammable liquid flow through a conduit or cable to an electrical ignition source in the event of a seal leakage or diaphragm failure Contents Application hacen ana 1 Specifications
7. ON section for procedure Do not disassemble the valve actuator If the actuator should fail to operate properly replace it 65 0029 02 V4055F G FLUID POWER ACTUATOR WITH MANUAL CONTROL Turn off the gas supply at the manual shutoff valve located upstream from the valve s being serviced Shut off all electrical power to the valve actuator s Mark and disconnect the wires from the actuator termi nals Remove conduit and disengage the damper linkage assembly if applicable Loosen the two set screws from the valve to lift off the actuator If the actuator is to be replaced and it did not leak hydraulic fluid skip to Step 11 NOTE It is good practice to inspect the inside of the valve whenever the actuator is replaced To do so remove the bonnet assembly inspect the valve and bonnet If all is well proceed to Step 7 If the actuator leaked hydraulic fluid onto the valve the fluid is red it must be cleaned off from the valve and bonnet assembly a Wipe off the outer valve body b Remove the valve bonnet bolts and lift off the bonnet NOTE V5055 V5097C and E Valves have additional internal springs that will push the bonnet up as the bolts are loosened c Inspect the inside of the valve IMPORTANT 10 f fluid is present on the inside surfaces of the valve body or bonnet surfaces the bonnet assembly or entire valve must be replaced See Table 3 below for the bonnet assembly part number d If the insid
8. atings See Table 2 Table 2 Electrical Ratings Voltage and Opening Fast Holding Frequency Inrush Ww A VA W A VA 120 60 5 4 71 0 1 33 160 9 5 0 12 14 OPERATION 1 The red READY TO OPEN light will be on if there is power to the actuator and the rocker switch is in the cen ter position 2 To open the valve depress the rocker switch to the VALVE OPEN position and hold until the valve is open Red READY TO OPEN light turns off The valve will close if the rocker switch is released from the VALVE OPEN position with the red READY TO OPEN light on ORDERING INFORMATION 3 To close the valve depress rocker switch to VALVE CLOSED position The rocker switch stays in the valve closed position when released 4 The valve automatically closes on power loss It must be manually reopened using the rocker switch When purchasing replacement and modernization products from your TRADELINE wholesaler or distributor refer to the TRADELINE Catalog or price sheets for complete ordering number If you have additional questions need further information or would like to comment on our products or services please write or phone 1 Your local Honeywell Environmental and Combustion Controls Sales Office check white pages of your phone directory 2 Honeywell Customer Care 1885 Douglas Drive North Minneapolis Minnesota 55422 4386 3 http customer honeywell com or http customer honeywell ca Internati
9. ator base 5 If only 1 switch is used install the narrow barrier included with the switch in the unused space 6 Mount the actuator before making wiring connections and adjustments to the switch BP N gt Mount Actuator On Valve Check the final position of the valve body to be sure that the actuator will be in the proper position when mounted on the valve If two smaller size valves are mounted very close together as in an Industrial Risk Insurers formerly F I A type valve train it may be necessary to mount the actuator off center to provide adequate clearance Slip the bottom collar of the actuator over the valve bonnet assembly Rotate the actuator to the desired position and use a 5 32 inch Allen wrench to tighten the two setscrews securely 50 to 60 Ib in 5 7 to 6 8 N m WIRING Disconnect power supply before making wiring connections to prevent electrical shock and equipment damage Wiring must comply with all applicable electrical codes ordinances and regulations Wiring to the actuator must be NEC Class 1 Connect the power supply to terminals 1 and 2 on the V4055 terminal strip Refer to Fig 3 for auxiliary switch connections For typical system hookups refer to instructions packed with device used to control valve When all wiring connections are complete replace the actuator faceplate NOTICE Per Industry Standards the actuator is required a conduit seal or a cable type that is sealed b
10. e damper crank arm assembly 13 Re attach the wires removed from the actuator terminals and turn on the electrical power 14 With the gas still off cycle the actuator to check for proper mechanical operation AN CAUTION Be sure to perform a bonnet seal and seat leak check after installation Be sure to read and follow all instructions that come with the actuators valves seal and bonnet kits Table 3 Replacement Bonnets for V5055 V5097 Gas Valves Replacement Valve Size in Bonnet Valve inches 133398AA V5055A V5097A 3 4 1 1 1 4 1 1 2 133417AA 2 2 1 2 3 Not Available On Off 4 133398BA V5055B V5097B 3 4 1 1 1 4 1 1 2 133417BA 2 2 1 2 3 Not Available Characterized Guide 4 133398CA V5055C V5097C 13 4 1 1 1 4 1 1 2 133417CA 2 2 1 2 3 136911CA Proof of Closure 4 Not Available V5055D V5097D 3 4 1 1 1 4 1 1 2 Not Available 2 2 1 2 3 136308BA V5055E V5097E 3 4 1 1 1 4 1 1 2 Not Available 2 2 1 2 3 Each replacement assembly contains the bonnet assembly two rubber seals and a tube of grease It must be used only on the type of valve indicated above Table 4 Gas Valve Replacement Seals Replacement Seal 137253A 4 Assy Valve Size in inches 133393A 3 4 1 1 1 4 1 1 2 133392A 2 2 1 2 3 V4055F G FLUID POWER ACTUATOR WITH MANUAL CONTROL 7 65 0029 02 V40
11. e installed in a device that can result in a flammable liquid flow through a conduit or cable to an electrical ignition source in the event ofa seal leakage or diaphragm failure V4055F G FLUID POWER ACTUATOR WITH MANUAL CONTROL PROOF OF CLOSURE SWITCH AUXILIARY SWITCH A POWER SUPPLY PROVIDE OVERLOAD PROTECTION AND DISCONNECT MEANS AS REQUIRED A SWITCH BETWEEN THESE TWO LEADS IS CLOSED WHEN VALVE IS SHUT DE ENERGIZED A SWITCH BETWEEN THESE TWO LEADS IS OPEN WHEN VALVE IS SHUT DE ENERGIZED M7334B Fig 3 External connections to the V4055 actuator Adjust The Auxiliary Switch If Used The auxiliary switch is adjustable throughout the stroke of the actuator With the switch installed in the actuator turn the adjusting screw Fig 2 clockwise to cause the switch to operate earlier in the stroke or counterclockwise N to cause the switch to operate later in the stroke NOTE The valve closed indication switch is not adjustable CHECKOUT AND SERVICE AN CAUTION Only a trained experienced flame safeguard control service technician should check out and service this control Checkout After the installation is complete cycle the valve several times with the manual fuel shutoff cock closed before testing the system in actual operation Service The actuator is not field repairable except for replacing the auxiliary switch valve closed indication switch and READY TO OPEN light See INSTALLATI
12. e surfaces are clear of hydraulic fluid clean the bonnet assembly and be sure to remove all hydraulic fluid from the inside and outside of the actuator mounting curb This is the cup like area around the valve stem Avoid using a cleaning solu tion as it may damage the rubber seals used in the valve If the valve bonnet assembly is in good condition and is not replaced replace the bonnet seal Do not reuse the old bonnet seal See Table 4 below for the seal number Coat seals with grease provided and position in valve body bonnet assembly Carefully seat the bonnet assembly on the valve body Be sure the seals are in their proper position On those valves with a spring below the disc be sure the spring is centered in the indentation on the inside of the valve body After positioning the bonnet assembly replace the screws removed earlier NOTE When replacing the bonnet assembly on the 4 inch valve draw it evenly into the valve body Finger tighten the eight bolts Draw the bonnet assembly into the valve by tightening in order bolts 1 5 7 and 3 two turns each Repeat until 65 0029 02 the bonnet assembly is seated Tighten the remaining bolts Torque the bolts as follows Valve Size Torque 3 4 in 19 mm to 1 1 2 in 38 mm 55 in Ib 2 in 51 mm to 4 in 102 mm 75 in Ib 11 Remount the actuator on the bonnet assembly Tighten the two set screws 50 60 inch pounds 12 Replace th
13. onal Sales and Service Offices in all principal cities of the world Manufacturing in Belgium Canada China Czech Republic Germany Hungary Italy Mexico Netherlands United Kingdom and United States 65 0029 02 V4055F G FLUID POWER ACTUATOR WITH MANUAL CONTROL Fig 1 Approximate mounting dimensions of V4055 actuators and V5055 valves in inches mm A ALLOW 4 INCHES 102 MM CLEARANCE FOR ACTUATOR REMOVAL ADD 1 8 INCH 3 MM TO DIMENSION FOR MODELS WITH NEMA 4 ENCLOSURE ADD 1 4 INCH 6 MM TO DIMENSION FOR A MODELS WITH NEMA 4 ENCLOSURE 3 4 19 BOLT HOLES 8 ON 3 3 4 95 RADIUS 1 8 OR 1 4 INCH NPT DOWNSTREAM TAP AND PLUG OPTIONAL ON DOMESTIC MODELS L 6 3 4 172 ja 3 23 32 95 gt gt 27 32 22 45 127 KNOCKOUT FOR1 2 INCH CONDUIT 4 1 2 INCH NPT UPSTREAM TAP AND PLUG OPTIONAL ALISON ON DOMESTIC MODELS E 1 4 INCH NPT UPSTREAM TAP AND PLUG 1 4 BSP ON INTERNATIONAL MODELS DE DIM A DIMB DIMC DIM D DIM E DIM F OCTAGON INCH IN MM IN MM IN MM IN MM IN MM IN MM IN MM 3 4 13 1 8 333 5 2 3 4 70 0 8 3 16 208 0 5 3 4 146 0 2 1 4 57 0 4 13 16 122 0 2 13 16 71 0 1 13 1 8 333 5 2 3 4 70 0 8 3 16 208 0 5 3 4 146 0 2 1 4 57 0 4 13 16 122 0 2 13 16 71 0 1 1 4 13 1 8 333 5 2 3 4 70 0 8 3 16 208 0 5 3 4 146
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