Honeywell F111 User's Manual
Contents
1. 120 Vac 60 Hz 6 5A 95 85 CPZ modules 1000 1700 F111C1038 11003 277 Vac 60 Hz 2 8A 95 85 CPZ modules 1000 1700 F111C1053 11005 208 230 Vac 50 60 Hz 3 7A 95 85 CPZ modules 1000 1700 N A not applicable Purchase filters separately PDepends on filters used 91230 or 1125 when used with CPZ modules TOP VIEW 3 8 X 16 INTERNAL THREAD 4 48 1219 46 3 4 1187 24 610 572 7 POWER CONNECTION POINT 17 114 438 i CEILING 114 F M11996A Fig 1 Approximate Dimensions of F111 in in mm Ordering Information Installation Weight Approximately 115 Ib to 155 Ib kg depending on the filter con figuration Refer to Table 2 Table 2 Sorbent Module Weight Media Weight nb gj CPZ module 43 20 Sound Level at 3 3 ft 1m Low speed 53 dBA when using optional variable speed switch High speed 61 dBA Grille Type Perforated metal Mounting Recesses into opening on the ceiling If you have additional questions need further information or would like to comment on our products or services please write or phone 1 Your local Honeywell Commercial Air Products Distributor 2 Air Pure Systems 16873 Fish Point Rd SE Prior Lake MN 55372 www cleanairfacility com Phone 800 998 1919 Fax 800 221 3248 68 01 98EF 4 2 Approvals Underwriters Laboratories Inc Listed2. indoor air quality for commercial and industrial applications The filters are the most practical and effective filtering system for removing atmospheric dust pollens bacteria viruses mold spores smoke fumes mists and aerosols Refer to Fig 7 cPz cpz SORBENT SORBENT FILTER FILTER MODULE MODULE CEILING LINE CEILING LINE lt i CLEAN AIR CLEAN AIR DISCHARGE DISCHARGE AIR IN M12651A Fig 7 F111 series 1 2 air cleaner operation The air cleaner is either operating power on or off power off There are no other operational options available Even when the area is unoccupied the air cleaner can be operated continuously to prevent buildup of airborne contaminants Operate the air cleaner only when the area is occupied when specific activities produce contaminants The CPZ sorbent module has the ability to collect and hold gas phase compounds and vapors typically found in commercial and light industrial facilities These gases and vapors frequently appear as odors that at times can be annoying and irritating The modules become saturated after collecting 2596 to 5096 of their weight in gaseous odors The quantity of CPZ material provides adequate dwell time to ensure up to 95 collection efficiency in the first pass This also provides a long maintenance free service life The minimum recommended air exchange rate is 2 5 times per hour In a heavily contaminated area up to 15 air exchanges per hour ca
3. 98 1919 Fax 800 221 3248 68 0198EF 4 Revised 11 07 www cleanairfacility com
4. CAL SHOCK OR INJURY TO PERSONS OBSERVE THE FOLLOWING 1 Installation Work And Electrical Wiring Must Be Done By Qualified Person s In Accordance With All Applica ble Codes And Standard Including Fire Rated Con structions F111 SERIES 1 2 IN CEILING MEDIA AIR CLEANER 2 When Cutting Or Drilling Into The Wall Or Ceiling Do Not Damage Electrical Wiring And Other Hidden Utili ties 3 Never Place A Switch Where It Can Be Reached From A Tub Or Shower 4 Use This Unit Only In The Manner Intended By The Manufacturer If You have Questions Contact The Man ufacturer 5 Before Servicing Or Cleaning Unit Switch Power Off At Service Panel And Lock Service Panel To Prevent Power From Being Switched on Accidentally 6 If This Unit Is To Be Installed Over A Tub Or Shower It Must Be Marked As appropriate For The Application Choose Location Choosing the correct location for the air cleaner affects the overall performance of the unit The bidirectional airflow pattern must flow into the longest reaches of the zone being cleaned See Fig 2 CEILING l i F111 lt SERIES l l l yd 11000 M12652A Fig 2 Correct positioning of the air cleaner for optimum cleaning NOTE The F111 Has Not Been Investigated For Use In Fire Resistance Rated Construction The air cleaner is designed to be suspended centrally in a space and mounted into or on a ceiling The cleaning footprint of the air cleaner is rect
5. Canadian Standards Association Listed Accessory 32000234 Variable Speed Switch Replacement Parts See Parts List Table 4 PLANNING THE INSTALLATION The number of F111 series 1 2 air cleaners that are needed is determined by taking into account the number of occupants and the volume of the space Type of contamination outdoor air quality and use of the area are also factors Refer to Table 3 for general guidelines when determining how many air cleaners are needed EXAMPLE One air cleaner can provide 2 5 air changes per hour in a 24 000 cubic feet 720 cubic meters no smoking area Table 3 suggests two air cleaners for a 24 000 cubic feet area because most areas have contaminants that require more units to provide quality air If any questions should arise concerning determining the number of air cleaners needed for an area consult your distributor or local Honeywell Commercial Air Cleaner Distributor Table 3 Determining the Minimum Number of Air Cleaners Needed for a Space Space Volume Minimum L x W x H in Cubic Number of Number of Air Feet Cubic Meter Persons Present Cleaners 12000 to 18000 30 to 60 1 360 to 540 18001 to 35000 61 to 90 2 540 to 1050 35001 to 51000 91 to 120 3 1050 to 1530 51001 to 65000 121 to 180 4 1530 to 1950 65001 to 80000 181 to 240 5 1950 to 2400 80001 to 95000 241 to 300 6 2400 to 2850 A WARNING TO REDUCE THE RISK OF FIRE ELECTRI
6. DAMAGE OF ANY KIND INCLUDING ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING DIRECTLY OR INDIRECTLY FROM ANY BREACH OF WARRANTY EXPRESS OR IMPLIED OR ANY OTHER FAILURE OF THIS PROD UCT Some states do not allow the exclusion or limitation of incidental or consequential damages so this limitation may not apply to you THE WARRANTIES SET FORTH HEREIN ARE EXCLUSIVE AND AIR PURE SYTEMS EXPRESSLY DISCLAIMS ALL OTHER WARRANTIES WHETHER WRITTEN OR ORAL IMPLIED OR STATUTORY INCLUDING BUT NOT LIMITED TO ANY WARRANTIES OF MERCHANTABIL ITY WORKMANSHIP OR FITNESS FOR A PARTICULAR USE This warranty gives you specific legal rights and you may have other rights which vary from state to state How to make a warranty claim or have questions answered Should you have a warranty claim or questions about the warranty policy contact the distributor or dealer from which you purchased the product or the authorized warranty repair stations nearest your location NOTE Do not return any products or parts to the factory without a factory issued Returned Warranty Goods Label issued by Air Pure Sys tems In the event you or other persons have any questions concerning the use and care of this product or this warranty please call or write the factory Air Pure Systems 16873 Fish Point Rd SE Prior Lake MN 55372 1714 Phone 800 998 1919 Fax 800 221 3248 Air Pure Systems Inc 16873 Fish Point Rd SE Prior Lake MN 55372 1714 Phone 800 9
7. Honeywell F111 Series 1 2 In Ceiling Media Air Cleaner PRODUCT DATA High Efficiency Particulate Air HEPA filter models are 99 97 efficient and the hospital grade particle filter 7 7 x models are 95 efficient at 0 3 micron particles Both Vif models are more efficient on particles smaller and Vif larger There is also a 95 ASHRAE model 7 7 Ye Circulates up to 1230 cfm 44 7 Minny 7 4 Designed to overcome the increase in air flow Vs A resistance normally caused by filter loading LUUA White or black color cover to complement the ceiling CPZ module removes up to 95 of the space odors for up to 24 months APPLICATION e READ AND SAVE THESE The F111 Series 1 2 Ceiling Media Air Cleaner is a media air INSTRUCTIONS cleaner that uses a single speed direct drive forward curve blower motor with particle filter When equipped with CPZ modules 2 gases and odors are absorbed from the air passing through the unit The air cleaner removes airborne particles such as dust soot mold spores pollen and some cooking smoke from the air circulated through the filter Contents AppliCatlOn ierit REOR 1 Feat ESen ni hte e ud te Ene AA et 1 Specificatioris 1 eese vetet 2 Ordering Information seeeeeeeennee 2 Planning the Installation eeeeeeeee 3 InstallatiOn 5 2 Ine oU ERR 4 Operation dece ize oes es dace e e Pei E neg vs 6 Servi
8. Loaded Plunger 2 32002278 1 1 Lid assembly with hinges and latches in Black color 32002308 003 68 0198EF 4 Revised 11 07 8 F111 SERIES 1 2 IN CEILING MEDIA AIR CLEANER ASSEMBLY ua CABINET SORBENT MEDIA MODULE 2 REQUIRED BLOWER WHEEL MOTOR CAPACITOR MEDIA FILTER PREFILTER LID ASSEMBLY WITH HINGES AND LATCHES M11995E Fig 8 Exploded view of F111 series 1 2 in Ceiling Media Air Cleaner components 68 0198EF 4 Rev 11 07 LIMITED TWO YEAR WARRANTY Air Pure Systems warrants its air cleaner products to be free from defects in workmanship or materials under normal use and service for a period of two 2 years from the date of purchase by the original end user If at anytime during the warranty period the product is defective or malfunc tions Air Pure Systems through the distributor or dealer from which the product was purchased or through an authorized warranty repair station shall at Air Pure Systems option replace or repair the defective product or component This warranty does not cover removal or installation costs This warranty shall not apply if it is shown that the defect or malfunction was caused by damage which occurred during handling or shipment improper electrical connections improper use of the product or abuse Air Pure Systems sole responsibility shall be to repair or replace the product within the terms stated above AIR PURE SYSTEMS SHALL NOT BE LIABLE FOR ANY LOSS OR
9. angular with air patterns that move clean air to the corners of the area while drawing contaminated air up from the center of the area See Fig 2 When multiple air cleaners are installed the allotted areas to be cleaned should be equal The air throw in one direction is approximately 55 ft 17m Air velocity at 90 ft per minute 27m per minute is considered end of throw IMPORTANT Never hang the air cleaner higher than 16 ft 5m above the floor 68 0198EF 4 Rev 11 07 F111 SERIES 1 2 IN CEILING MEDIA AIR CLEANER INSTALLATION A WARNING Explosion Hazard Possible Can cause personal injury or equipment damage Do not install or use the F111 series 1 2 air cleaner where there is any danger of gas vapor or dust explosion IMPORTANT This air cleaner has not been investigated for use in the ceilings of fire resistant assemblies N CAUTION Electrical Hazard Can cause personal injury or equipment damage Turn off power before installing or servicing the air cleaner IMPORTANT Stand on a stable platform when working with the air cleaner ma Installing this Product Read these instructions carefully Failure to follow them could damage the product or cause a hazardous condi tion 2 Check the ratings given in the instructions and on the product to make sure the product is suitable for your application 3 Installer must be a trained experienced service techni cian 4 After installation is complete
10. ce 6 Rants EISE 2 aae a a hostem desi eie eccesso 8 Limited Two Year Warranty eene 10 The Honeywell Trademark is used under license from Honeywell Intellectual Properties inc by Air Pure Systems Honeywell International Inc makes no representations or warranties with respect to this product 68 0198EF 4 F111 SERIES 1 2 IN CEILING MEDIA AIR CLEANER SPECIFICATIONS IMPORTANT The specifications given in this publication do not include normal manufacturing tolerances Therefore this unit may not exactly match the listed specifica tions Also this product is tested and calibrated under closely controlled conditions and some minor differences in performance can be expected if those conditions are changed Models Refer to Table 1 for model descriptions Color White or black cabinet and cover Blower Motor Single speed direct drive forward curve Dimensions See Fig 1 for dimensions Table 1 F111 Series 1 2 Description Efficiency V O C Odor Particulates at Most Gases Gas V O C and Air Volume 0 3 Micron Odors First Pass Odor Control in cfm Model Voltage DOP Test Average Modules 2 m3 hr F111A1063 11006 120 Vac 60 Hz 1PHS 6 5A 99 97 HEPA N A N A 1000 1700 F111A1253 11025 120 Vac 60 Hz 1PHS 6 5A 95 ASHRAE CPZ available b 1230 1125 F111A2007 208 230 Vac 50 60 Hz 3 7A 99 97 HEPA N A N A 1000 1700 F111C1012 11001
11. check out product opera tion as provided in these instructions Unpack the Air Cleaner Check that all components are included The unit consists of cabinet and grille door assembly media modules literature latches 2 ik Opening if Mounting in a Drop Ceiling Size the opening to fit the air cleaner cabinet as closely as possible 2 Frame the opening to provide adequate support for the cabinet The cabinet must fit snugly in the opening allow no more than 1 4 in 6 mm from the opening to each side of the cabinet 3 Cover the framing and any unused portion of the open ing with wallboard plywood or other material and finish to match the ceiling Electrical Hookup All wiring must comply with applicable codes and ordinances The power source must agree with the model type 120V 60 Hz 208 230V 50 60 Hz or 277V 60 Hz The air cleaners are internally prewired 68 0198EF 4 Revised 11 07 4 Locate the prepunched hole in the side of the cabinet Remove the air cleaner lid Remove the connection box cover plate in the center cavity of the air cleaner Refer to Fig 3 and 4 for typical wiring diagrams A WARNING Risk of Fire or Electric Shock Can cause personal injury or equipment damage Use only Honeywell 32000234 Variable Speed Switch accessory to regulate air cleaner speed Using a different speed controller may void the warranty gt pmo IMPORTANT Be sure the air cleaner is grounded fo
12. from both ends of the air cleaner 7T Turn off the power 8 Install the particle filter Note airflow direction arrows if present If arrows are not present install the filter with the fasteners facing downward HEX BOLT H P LOCK H t WASHER TOP OF METAL CABINET THREADED ROD Rt JAM S CHAIN EYEBOLT JAM NUT 3 8 IN X 16T OR USING OPTIONAL Z BRACKETS TOP OF METAL CABINET Z BRACKET 4 NOTE FASTEN SECURELY TO STRUCTURAL SUPPORT SYSTEM I E BAR JOIST CONCRETE SLAB OR TIMBER FRAMING BOTTOM FLANGE AGAINST UNDERSIDE OF TEES CEILING BOTTOM VIEW OF UNIT WITHOUT LID ASSEMBLY M10892 Fig 5 Fasten cabinet to a structural support 9 Fasten the filter tabs Be sure there is a snapping sound when fastened The tabs are commercial Velcro and require more force than lightly pushing them together IMPORTANT Do not touch the pleated filter media Handle only the filter frame to prevent damage to the filter media 10 Remove CPZ sorbent modules select models from their packaging and install one module into each cavity Be sure the fastener tabs are facing downward and fas ten them F111 SERIES 1 2 IN CEILING MEDIA AIR CLEANER 11 For Series 1 only Be sure the fastener tabs are facing downward and fasten them 12 For Series 2 only Be sure both catches are turned down and filter rests firmly on catches 13 Install the prefilter in the air cleaner lid P
13. ies 2 only Support the adsorbent module with one hand and turn open the catches 4 Use two hands and slide the filter from the housing IMPORTANT The module weighs about 26 Ib 12 kg and can be hard to handle 5 Place the spent module in a plastic trash bag and dispose of properly 6 Remove CPZ sorbent modules from their packaging and install Be sure the fastener tabs 3 are facing downward and fastened 7 For Series 1 only Be sure the fastener tabs are facing downward and fasten them 8 For Series 2 only Be sure both catches are turned down and filter rests firmly on catches 9 Close and latch the lid NOTE On initial startup a small amount of dust can blow from the air cleaner This is normal and stops a few minutes after startup The start up filters will catch all the dust The startup filters are placed in the two exits outlets on the grill After running the unit for 5 minutes turn off the unit Remove and discard the two start up filters 68 0198EF 4 Rev 11 07 F111 SERIES 1 2 IN CEILING MEDIA AIR CLEANER PARTS LIST Refer to Fig 8 and Table 4 for replacement part information Table 4 Replacement Parts Fig Reference No 1 Description CPZ sorbent module requires 2 used with only 95 HEPA or 95 ASHRAE particle filters Pack Qty 1 Order Number 32004078 001 Reference No 31005 Charcoal sorbent module requires 2 used with only 95 HEPA or 95 ASHRAE particle fi
14. lters 32004078 002 Zeolite sorbent module requires 2 used with only 95 HEPA or 95 ASHRAE particle filters 32004078 003 Permanganate sorbent module requires 2 used with only 95 HEPA or 95 ASHRAE particle filters 32004078 004 Lid assembly with hinges no latches 32002308 001 2 Blower wheel Series 1 1 810103 Blower wheel Series 2 1 32002285 3 Motor capacitor 120V 60 Hz 1 32000265 810183 Motor capacitor 208 230V 50 60 Hz 1 32000549 810157 Motor capacitor 277V 60 Hz 1 32000550 810160 4 Motor 120 V 60 Hz Series 1 1 32000270 810208 Motor 208 230V 50 60 Hz Series 1 1 32000263 810158 Motor 120 V 60 Hz Series 2 1 320002415 001 Motor 208 230V 50 60 Hz Series 1 1 320002415 002 1810158 Motor 277V 60 Hz 1 32000264 810159 5 99 97 HEPA media filter 3 1 32000204 001 21002 95 hospital grade filter 1 32000203 21001 95 ASHRAE particle Filter 1 50004739 001 6 Prefilter disposable 1 32002307 810134 7 Lid assembly with hinges and latches in White color 1 32002308 002 OPTIONAL Parts not shown in Fig 8 Speed switch variable 1 32000234 41105 Grounded 8 ft power cord 1 32000235 41107 Motor mount bracket 1 32000260 810143 Motor maintenance grommet set 3 32000261 810144 Snap loc Tabs 1 32000262 810151 Z Sidemount Bracket Kit 4 32002353 Series 1 to Series 2 Upgrade Kit 1 32002287 Spring
15. motor brackets for loose fasteners and tighten as necessary 5 Install the new filter Note direction of airflow arrows if present If arrows are not present install the filter with the fasteners facing downward 6 Fasten the filter tabs Be sure there is a snapping sound when they are fastened The tabs are commercial Velcro and require more force to fasten IMPORTANT Do not touch the pleated filter media Handle only the filter frame to prevent damage to the filter media 7 Close and latch the lid CPZ Adsorbent Module The CPZ adsorbent module is used to collect gases vapors odors and volatile organic compounds V O C from the air that passes through the air cleaner Adsorbents collect and hold 25 to 50 of their weight in odorous gases and vapors The impurities are collected until the adsorbents reach saturation At saturation the adsorbents emit a continuous strong pungent odor If the air cleaner is turned off for 8 to 10 hours there will a temporary odor when it is turned back on If the odor persists for 30 minutes it is time to replace the filters NOTE When tobacco smoke is a contaminant both the particle filter and the adsorbent filter will need to be serviced at the same time 1 Slowly open the lid supporting the lid so the filters do not fall out 2 For Series 1 only Support the adsorbent module with one hand and release the fastener F111 SERIES 1 2 IN CEILING MEDIA AIR CLEANER 3 For Ser
16. n be necessary The factors that determine what the rate of air exchange should be are generation rates of the various pollutants concentration level of the pollutants desired contamination reduction level Airborne contaminants will always be present in the air where contaminant generations take place Air cleaning systems and ventilators do not eliminate airborne contaminants they reduce the excessive accumulation of the contaminants To eliminate the contamination the source of contamination must be removed Local Federal and professional ventilation engineering standards and codes prescribe minimum ventilation rates to dilute air contamination in specific applications The ventilation rates usually assume the injection of outdoor air measured as air exchange rate The use of the F111 series 1 2 air cleaner to comply with ventilation requirements is an acceptable alternative to ventilation with outdoor air However 68 0198EF 4 Revised 11 07 6 at least 2096 of a specified ventilation rate or code must be derived from outdoor air The F111 series 1 2 air cleaner filtered and recirculated air can be the remaining 80 SERVICE N CAUTION Electrical Hazard Can cause personal injury or equipment damage Turn off power before installing or servicing the air cleaner IMPORTANT Be sure to change filters as recommended to prevent reduced airflow in the air cleaner Stand on a stable platform when working with the ai
17. osition the metal screen mesh so it is facing upward when the lid is closed Lid Assembly The F111 lid is held in place by two separable hinges and two spring loaded plungers To install the spring loaded plungers on the lid follow these steps 1 Pull the plunger back and twist a quarter turn to reveal the wrench flat on the body of the spring loaded plunger see Fig 6 Turn the threaded barrel out of the spring plunger Insert the threaded barrel through the hole in the lid and turn the spring loaded plunger onto it Tighten the assembly with wrenches Repeat steps 1 through 4 for the second plunger OP ON WRENCH FLAT THREADED NN BARREL V serine LOADED PLUNGER M11994 Fig 6 Lid assembly Opening Closing the Lid To open the lid pull the spring loaded plungers back to disengage the plunger Carefully swing the lid open on the hinges while supporting the filter and or adsorbent modules as required To close swing the lid into the closed position and engage the plungers Removing Replacing the Lid IMPORTANT The lid is heavy Make sure that it is supported before removing 68 0198EF 4 Rev 11 07 F111 SERIES 1 2 IN CEILING MEDIA AIR CLEANER To remove the lid swing it into the open position Move the lid to the side to disengage the hinge pins Reverse the procedure to replace the lid OPERATION The F111 series 1 2 in Ceiling Media Air Cleaner has been engineered to improve
18. r cleaner The useful life of the CPZ sorbent modules may vary from 4 to 24 months depending on the application In most applications the sorbent media life ranges from 12 to 18 months The particle filter life ranges from 6 to 24 months with 12 to 24 months as an average The modules and filters need to be changed more frequently in facilities that operate 24 hours a day Prefilter The disposable prefilter collects large dust particulates and lint type airborne fibers Check the filter every two weeks to determine the replacement frequency 1 Slowly open the lid supporting the lid so the filters do not fall out 2 Remove the dirty prefilter 3 Install the new prefilter in the air cleaner lid Position the metal screen mesh so it is facing upward when the lid is closed 4 Close and latch the lid Particle Filter The particle filter collects particulates that pass through the prefilter The filter life is typically from 1 to 2 years There is decreased air quality and a pulsing sound when the filter is loading the contaminants The filter must be replaced when the pulsing sound is noticed NOTE The filter must be replaced Washing vacuuming or reverse air blasting does not clean it 1 Slowly open lid supporting it so the filters do not fall out 2 Open the securing strips and with both hands and slide the filter toward you 3 Place spent filter in a plastic trash bag and dispose of properly 4 Inspect the
19. r correct operation and safety e Canadian installation NEVER install in ceilings with thermal insulation value greater than R 40 FACTORYWIRING BLACK EXTERNAL WIRING BY INSTALLER CAPACITOR M12657 Fig 3 Typical F111 series 1 2 120V 60 Hz or 208 230 50 60 Hz wiring diagram i FACTORY WIRING l BLACK l EXTERNAL WIRING BY INSTALLER a STRIPE PURPLE GREEN APACITOR C M11748 Fig 4 Typical F111 series 1 2 277V 60 Hz wiring diagram Mount Air Cleaner Cabinet The air cleaner can be mounted in a drop ceiling system or hung in an open area Both mounting methods require the air cleaner to be level and positioned facing downward for correct operation Remove the door grille from the carton and set it aside Remove all filters Fit the cabinet into the prepared ceiling opening or position on the ceiling Use the four 3 8 x 16T internal nuts one at each corner to fasten the cabinet to a structural support bar joist concrete slab or timber framing See Fig 5 Bmw NOTES All external hardware is furnished by the installer When using the suspension system of mounting be sure to include a means for leveling adjust ment after installation Never rest the air cleaner on the T bar 5 Level the air cleaner 6 Turn the air cleaner power on and check for proper operation for 2 to 3 minutes There should be a smooth powerful blower sound and air discharging
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