Honda FG400 User's Manual
Contents
1. Change the engine 30 Remove the spark plug page 35 Pour a tablespoon 5 10 cc of clean engine oil into the cylinder Pull the starter rope several times to distribute the oil in the cylinder Reinstall the spark plug Pull the starter rope slowly until resistance is felt This will close the valves so moisture cannot enter the engine cylinder Return the starter rope gently 45 STORAGE STORAGE PRECAUTIONS If your tiller will be stored with gasoline in the fuel tank and carburetor it is important to reduce the hazard of gasoline vapor ignition Select a well ventilated storage area away from any appliance that operates with a flame such as a furnace water heater or clothes dryer Also avoid any area with a spark producing electric motor or where power tools are operated If possible avoid storage areas with high humidity because that promotes rust and corrosion Unless all fuel has been drained from the fuel tank leave the fuel valve in the OFF position to reduce the possibility of fuel leakage Place the tiller on a level surface Tilting can cause fuel or oil leakage With the engine and exhaust system cool cover the tiller to keep out dust hot engine and exhaust system can ignite or melt some materials Do not use sheet plastic as a dust cover A nonporous cover will trap moisture around the tiller promoting rust and corrosion REMOVAL FROM STORAGE Check your till2. Engine speed is too slow Move the info p 11 TILLING PROBLEMS lever is in the FAST to till well FAST position position 2 Reduce forward Tiller is moving too fast for hift to slower speed speed soil conditions p 20 3 Check drag bar depth Drag bar adjustment set Lower drag bar adjust setting to high ment p 22 4 Check tines Tines dull worn or dam Replace tines if neces aged sary Wrong tines installed Install correct tines Tines installed incorrectly Install tines correctly 50 TECHNICAL amp CONSUMER INFORMATION TECHNICAL INFORMATION Serial Number Lot ENGINE SERIAL NUMBEHR FRAME SERIAL NUMBER Record the engine and frame serial numbers in the spaces below You will need this serial number when ordering parts and when making technical or warranty inquires see page 59 Engine serial number Frame serial number 91 TECHNICAL amp CONSUMER INFORMATION Carburetor Modification for High Altitude Operation At high altitude the standard carburetor air fuel mixture will be too rich Performance will decrease and fuel consumption will increase A very rich mixture will also foul the spark plug and cause hard starting Operation at an altitude that differs from that at which this engine was certified for extended periods of time may increase emissions High altitude performance can be improved by a specific modifications to the
3. 1 Release the main clutch lever to the DISENGAGED position and DISENGAGED move the shift lever to the neutral position A2 type 2 Move the throttle lever to the slowest position THROTTLE 4 SLOW 3 Turn the engine switch to the OFF position ENGINE SWITCH 23 SERVICING YOUR HONDA TILLER THE IMPORTANCE OF MAINTENANCE Good maintenance is essential for safe economical and trouble free operation It will also help reduce air pollution To help you properly care for your tiller the following pages include a maintenance schedule routine inspection procedures and simple maintenance procedures using basic hand tools Other service tasks that are more difficult or require special tools are best handled by professionals and are normally performed by a Honda technician or other qualified mechanic The maintenance schedule applies to normal operating conditions If you operate your tiller under unusual conditions such as sustained high load or high temperature operation or use in dusty conditions consult your servicing dealer for recommendations applicable to your individual needs and use WARNING Improper maintenance or failure to correct a problem before operation can cause a malfunction in which you can be seriously hurt or killed Always follow the inspection and maintenance recommendations and schedules in this owner s manual Remember that your servicing dealer knows your tiller
4. API SJ for general use Engine Oil page 31 0 51 US qt 0 584 ums 5 0 028 0 031 in 0 7 0 8 mm zs speed 1 400 150 rpm Check engine oil level Check air filter Tiller outside Each lever function Bolt and nut torque Cables and wires Engine operation Transmission oil First 5 hours Change engine oil Subsequent Refer to maintenance schedule page 26 Spark Puo Plug Before each use Maintenance HONDA The Power of Dreams 31V08601 Y 500 2001 05 00X31 V08 6010 Hi Printed in Japan
5. Carbon monoxide does not react in the same way but it is toxic Honda uses lean carburetor settings and other systems to reduce the emissions of carbon monoxide oxides of nitrogen and hydrocarbons The U S and California Clean Air Act EPA and California regulations require all manufacturers to furnish written instruction describing the operation and maintenance of emission control Systems The following instructions and procedures must be followed in order to keep the Honda engine emissions within the emission standards Tampering and Altering Tampering with or altering the emission control system may increase emis sions beyond the legal limit Among those acts that constitute tampering are e Removal or alteration of any part of intake fuel or exhaust system Altering or defeating the governor linkage or speed adjusting mechanism to cause the engine to operate outside its design parameters 94 TECHNICAL amp CONSUMER INFORMATION Problems That May Affect Emissions If you are aware of any ofthe following symptoms have your engine inspected and repaired by your authorized Honda servicing dealer e Hard starting or stalling after starting e Rough idle e Misfiring or backfiring under load Afterburning backfiring e Black exhaust smoke or high fuel consumption Replacement Parts The emission control systems on your new Honda engine were designed built and certified to conform with EPA and Calif
6. Cause unconsciousness and even kill you Avoid any enclosed areas or activities that expose you to carbon monoxide 15 OPERATION STARTING THE ENGINE Refer to Safe Operating Precautions o A WARNING Tines are sharp and spin fast Spinning tines can cut you severely and can amputate body parts Wear protective footwear Keep your hands and feet away from the tines while the engine is running Stop the engine before performing any adjustment inspection or maintenance 1 Pullthechokerodtothe CLOSED position to start a cold engine Leave the choke rodin the OPEN positionto restart a warm engine CHOKE ROD 16 OPERATION 2 Turnthe engine switch to the ON position ON ENGINE t 3 Movethe throttle lever away from the SLOW position about 1 3 of the way toward the FAST position THROTTLE LEVER 4 Pull the starter grip lightly until you feel resistance then pull briskly Do not allow the starter grip to snap back against the engine Return it gently to prevent damage to the starter 17 OPERATION 5 If the choke rod was pulled to the CLOSED position to start CHOKE ROD the engine gradually move it to the OPEN position as the engine warms up 18 OPERATION OPERATING THE CONTROLS FOR TILLING If the tines dig in but the machine will not move forward move the handlebars from side to side When turning push down on the handlebars to
7. HONDA _ Power Equipment Owner s Manual TILLER FG400 FG500 ce a 9 Click here to save this HHHH ft manual to your computer SERRE AL 2001 Honda Motor Co Ltd All Rights Reserved WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Keep this owner s manual handy so you can refer to it any time This owner s manual is considered a permanent part of the tiller and should remain with the tiller if resold The information and specifications included in this publication were in effect at the time of approval for printing Honda Motor Co Ltd reserves the right however to discontinue or change specifications or design at any time without notice and without incurring any obligation whatever INTRODUCTION Congratulations on your selection of a Honda tiller We are certain you will be pleased with your purchase of one of the finest tillers on the market We want to help you get the best results from your new tiller and to operate it safely This manual contains all the information on how to do that please read it carefully As you read this manual you will find information preceded by a symbol That information is intended to help you avoid damage to your tiller other property or the environment We suggest you read the warranty
8. carburetor If you always operate your tiller at altitudes above 5 000 feet 1 500 meters have your servicing dealer perform this carburetor modification This engine when operated at high altitude with the carburetor modifications for high altitude use will meet each emission standard throughout its useful life Even with carburetor modification engine horsepower will decrease about 3 5 for each 1 000 foot 300 meter increase in altitude The effect of altitude on horsepower will be greater than this if no carburetor modification is made When the carburetor has been modified for high altitude operation the air fuel mixture will be too lean for low altitude use Operation at altitudes below 5 000 feet 1 500 meters with a modified carburetor may cause the engine to overheat and result in serious engine damage For use at low altitudes have your servicing dealer return the carburetor to original factory specification 52 TECHNICAL amp CONSUMER INFORMATION Oxygenated Fuels Some conventional gasolines are being blended with alcohol or an ether compound These gasolines are collectively referred to as oxygenated fuels Tomeetclean air standards some areas of the United States and Canada use oxygenated fuels to help reduce emissions If you use an oxygenated fuel be sure it is unleaded and meets the minimum octane rating requirement Before using an oxygenated fuel try to confirm the fuel s contents Some states provinces r
9. dirty air filter will restrict air flow to the carburetor reducing engine performance If you operate the engine in very dusty areas clean the air filter more frequently than specified in the Maintenance Schedule 1 Tap the air filter element several times on a hard surface to remove dirt or blow compressed air not exceeding 30 psi 207 kPa 2 1 kgf cm through the air filter from the air cleaner housing side Never try to brush off dirt brushing will force dirt into the fibers Replace the air filter if itis excessively dirty 2 Wipe dirt from the air cleaner housing and cover using a moist rag Be careful to prevent dirt from entering the air ductthat leads to the carburetor 34 SERVICING YOUR HONDA TILLER SPARK PLUG SERVICE Recommended spark plug BPR6ES NGK Incorrect spark plugs can cause engine damage 1 Disconnect the spark plug cap and remove any dirt from around the spark plug area 2 Remove the spark plug with a 13 16 inch spark plug wrench SPARK PULG WRENCH Inspect the spark plug Replace it if the 0 028 0 031 in electrodes are worn or if the insulator 0 70 0 80 mm is cracked or chipped 4 Measure the spark plug electrode gap with a suitable gauge The gap should be 0 028 0 031 in 0 70 0 80 mm Correct the gap if necessary by care fully bending the side electrode 5 Installthe spark plug carefully by hand to avoid cross threading 6 After the spark
10. exhaust system life 27 SERVICING YOUR HONDA TILLER Never use stale or contaminated gasoline or an oil gasoline mixture Avoid getting dirt or water in the fuel tank Occasionally you may hear light spark knock or pinging metallic rapping noise while operating under heavy loads This is no cause for concern If spark knock or pinging occurs at a steady engine speed under normal load change brands of gasoline If spark knock or pinging persists see an authorized Honda servicing dealer Running the engine with persistent spark knock or pinging can cause engine damage Running the engine with persistent spark knock or pinging is misuse and the Distributor s Limited Warranty does not cover parts damaged by misuse 28 SERVICING YOUR HONDA TILLER ENGINE OIL LEVEL CHECK Check the engine oil level with the tiller on a level surface and the engine stopped 1 Remove the oil filler cap dipstick and wipe it clean 2 Insert and remove the dipstick without screwing it into the filler neck Check the oil level shown on the dipstick 3 If the oil level is low fill to the top of the oil filler neck with the recommended oil page 31 4 Screw in the filler cap dipstick securely OIL FILLER CAP DIPSTICK OIL FILLER NECK UPPER LIMT sso LOWER LIMT 29 SERVICING YOUR HONDA TILLER ENGINE
11. on the Change Lever Bracket Drag Bar The drag bar controls tilling depth and should always be used when tilling It enables you to compensate for the hardness of the soil Ideal drag bar height will depend on the type of soil being tilled and soil conditions at the time of tilling In general the drag bar should be adjusted so that the tiller ts tilted slightly backward Front Wheel The front wheel is used to help move the tiller from one place to another Lift the tiller by the handlebars to roll the tiller on the front wheel Return the wheel to the raised position before tilling Always stop the engine before lowering or raising the wheel 12 CHANGE LEVER BRACKET d 222 3 P EA NEUTRAL iN N 2220 RETAINER p Fe DRAG BAR HITCH BOX TILLING POSITION TRANSPORT POSITION BEFORE OPERATION ARE YOU READY TO GET STARTED Your safety is your responsibility A little time spent in preparation will significantly reduce your risk of injury Knowledge Read and understand this manual Know what the controls do and how to operate them Familiarize yourself with the tiller and its operation before you begin using it Know how to quickly shut off the tiller in case of an emergency IS YOUR TILLER READY TO GO For your safety and to maximize the service life of your equipment it is very important to take a few moments before you operate the tiller to check its cond
12. plug seats tighten with a 13 16 inch spark plug wrench to compress the washer 35 SERVICING YOUR HONDA TILLER If reinstalling a used spark plug tighten 1 8 1 4 turn after the spark plug seats If installing a new spark plug tighten 1 2 turn after the spark plug seats A loose spark plug can overheat and damage the engine Overtightening the spark plug can damage the threads in the cylinder head 7 Attach the spark plug cap 36 SERVICING YOUR HONDA TILLER CLUTCH CABLE ADJUSTMENT There should be 3 16 3 8 inches 5 10 mm of free play at the lever end If lever adjustment is incorrect loosen the lock nut and turn the adjusting bolt in or out just enough to eliminate free play Do not overtighten 3 16 3 8 in 5 10 mm LOCK NUT ADJUSTING NUT THROTTLE CABLE ADJUSTMENT Measure the free play at the lever tip Free play 1 3 16 1 9 16 in 30 40 mm If the free play is incorrect turn the adjusting nut in or out as required ADJUSTING NUT H T LI y 2 A D i LR 1 3 16 1 9 16 in 30 40 mm 37 SERVICING YOUR HONDA TILLER DRIVE BELT ADJUSTMENT 1 Adjust the clutch cable 37 Belt tension is correct when the distance form the top of the belt to the top of the tension roller is 1 3 4 1 15 16 in 45 49 mm when the clutch is engaged 2 To adjust loosen the four engine mounting bo
13. relating to the engine s emission durability period The descriptive term indicates the useful life period for the engine s emission control system See your Emission Control Warranty for additional information Descriptive Term Applicable to Emissions Durability Period Moderate 50 hours 0 65 cc 125 hours greater than 65 cc Intermediate 125 hours 0 65 cc 250 hours greater than 65 cc Extended 300 hours 0 65 cc 500 hours greater than 65 cc The Air Index Information hang tag must remain on the tiller until it is sold Remove the hang tag before operating the tiller 56 TECHNICAL amp CONSUMER INFORMATION Specifications Power equipment description 99 lbs 45kg 10616 48 kg 108 Ibs 49 kg Single cylinder 4 stroke forced air cooled over head valve gasoline 0 61 US qt 0 58 2 Tune up Specifications ITEM SPECIFICATION MAINTENANCE 0 028 0 031 in 0 70 Spark Plug Gap 0 80 mm Refer page 35 IN 0 11 0 19 mm See your authorized Valve Clearance EX 0 16 0 24 mm cold Honda dealer Other Specification No other adjustments needed NOTE Specifications are subject to change without notice 57 TECHNICAL amp CONSUMER INFORMATION CONSUMER INFORMATION Honda Publications These publications will give you additional information for maintaining and repairing your tiller You may order them from your Honda tiller dealer Shop Ma
14. treating or draining retor p 44 gasoline or refueled with Refuel with fresh gasoline bad gasoline 27 3 Check engine oillevel Low oil level caused Oil Add oil p 29 Alert to stop engine 4 Remove and inspect Spark plug faulty fouled Clean gap or replace spark plug or improperly gapped spark plug p 35 Spark plug wet with fuel Dry and reinstall spark flooded engine plug Start engine with throttle lever in FAST po sition UO 5 Take tiller to an autho Fuel filter clogged carbu Replace or repair faulty rized Honda servicing retor malfunction ignition components as neces dealer or refer to the malfunction valves stuck sary shop manual etc 48 TAKING CARE OF UNEXPECTED PROBLEMS Engine Lacks 1 Check air filter Air filter clogged 854 or replace air filter p 34 2 Check fuel Bad fuel tiller stored Drai ank and carbu without treating or drain retor p 44 ing gasoline or refueled al with fresh gasoline with bad gasoline Replace or repair faulty components as neces Sary Take tiller to an autho Fuel filter clogged rized Honda servicing carburetor malfunction dealer or refer to the ignition malfunction shop manual valves stuck etc 49 TAKING CARE OF UNEXPECTED PROBLEMS Poor Tilling Quality Possible Cause 1 Check that the throttle
15. 20 10 0 10 20 30 40 C AMBIENT TEMPERATURE The SAE oil viscosity and service classification are in the API label on the oil container Honda recommends that you use API SERVICE category SJ oil 31 SERVICING YOUR HONDA TILLER TRANSMISSION OIL LEVEL CHECK Checkthe transmission oil level with the tiller on a level surface and the engine stopped 1 Removethe transmission oil filler cap The oil should be level with the lower edge of the oil filler hole 2 Addthe same oil as recommended for the engine seg page 31 if the level is low 3 Screw in the filler cap securely TRANSMISSION OIL FILLER CAP OIL FILLER HOLE LOWER EDGE OF THE OIL FILLER HOLE UPPER LIMIT 32 SERVICING YOUR HONDA TILLER AIR FILTER INSPECTION Press the latch tabs on the fuel tank side of the air cleaner cover remove the air cleaner cover and remove the filter Check the filter to be sure it is clean and in good condition If the filter is dirty remove the filter and clean it as described on page 34 Replace the filter if it is damaged Reinstall the filter and air cleaner cover Make sure the latch tabs are secured Operating the engine without an air filler or with a damaged air filter will allow dirt to enter the engine causing rapid engine wear This type of damage is not covered by the Distributor s Limited Warranty AIR CLEANER COVER 33 SERVICING YOUR HONDA TILLER AIR FILTER CLEANING A
16. N position provides the correct fuel mixture for operation after starting and for restarting a warm engine Engine Switch The engine switch controls the ignition system OFF Stops the engine ON Running position Recoil Starter Pulling the starter grip operates the recoil starter to crank the engine for starting 10 i 4 N CLOSED OPEN 5 Te 4 UY le os e h ts Se ir 4 4 P CONTROLS Throttle Lever The throttle lever controls engine speed Moving the throttle lever in the di rections shown makes the engine run faster or slower Tine speed is controlled by adjusting the throttle lever At maximum throttle position the tines will rotate at the highest speed Moving the throttle lever toward the idle position will decrease the tine speed Handlebar Height Adjuster Handlebar height can be adjusted to match operator height For normal tilling the most comfortable operator position is with the handlebars at waist height Main Clutch Lever The main clutch lever engages and disengages the transmission that drives the tines THROTTLE LEVER FAST SLOW HANDLEBAR HEIGHT ADJUSTER DISENGAGED CLUTCH LEVER ENGAGED 11 CONTROLS Gearshift Lever The transmission on the A2 type offers a choice of two forward speeds and one reverse speed Shift lever positions are indicated
17. OID SERIOUS INJURY READ THE OWNER S MANUAL CAREFULLY BEFORE OPERATION KNOW LOCATION AND FUNCTIONS OF ALL CONTROLS KEEP ALL SAFETY DEVICES AND SHIELDS IN PLACE AND WORKING NEVER ALLOW CHILDREN OR UNINSTRUCTED ADULTS TO OPERATE MACHINE SHUT OFF ENGINE BEFORE MANUALLY UNCLOGGING TINES OR MAKING REPAIRS KEEP BYSTANDERS AWAY FROM MACHINE KEEP AWAY FROM ROTATING PARTS WHILE ENGINE 15 RUNNING USE EXTREME CAUTION WHEN REVERSING OR PULLING THE MACHINE TOWARDS YOU GASOLINE IS FLAMMABLE AND EXPLOSIVE STOP ENGINE AVOID HEAT SPARKS AND OPEN FLAME WHEN REFUELING A WARNING DRIVE BELT AND PULLEYS CAN INJURE YOU Keep guard in place during operation A CAUTION HOT MUFFLER CAN BURN YOU Stay away if engine has been running CONTROLS COMPONENT amp CONTROL LOCATIONS E THROTTLE LEVER AIR CLEANER COVER A gt vy MUFFLER A A 5 HANDLEBAR N ENGINE SERIAL NUMBER b ENGINE OIL FILLER CAP FRONT WHEEL CLUTCH LEVER eb ENGINE SWITCH FUEL TANK CAP SPARK PLUG CAP BEA HANDLEBAR HEIGHT JN Ew RoD ADJUSTER 3 FRAME SERIAL NUMBER E eg XR lt S RECOIL STARTER e 4 6 22 DRAG BAR TRANSMISSION OIL FILLER CAP CONTROLS CONTROLS Choke Rod The choke rod opens and closes the choke valve in the carburetor The CLOSED position enriches the fuel mixture for starting a cold engine The OPE
18. OIL CHANGE Drain the oil while the engine is warm to assure rapid and complete draining 1 Place a suitable container below the engine to catch the used oil then remove the filler cap dipstick drain plug and sealing washer 2 Allow the used oil to drain completely then reinstall the drain plug and sealing washer Tighten the plug securely Improper disposal of engine oil can be harmful to the environment If you change your own oil please dispose of the used oil properly Put it in a sealed container and take it to a recycling center Do not discard itin a trash bin or dump it on the ground 3 With the tiller in a level position fill to the outer edge of the oil filler hole with the recommended oil see page 29 Oil Capacity 0 61 US qt 0 58 2 Running the engine with a low oil level can cause engine damage 4 Screw in the filler cap securely OIL FILLER CAP DIPSTICK OIL FILLER NECK UPPER LIMT ERE SS D gt gt SKP 2 DRAIN PLUG ra E Ux LOWER LIMT gt Q 30 SERVICING YOUR HONDA TILLER ENGINE OIL RECOMMENDATIONS Oil is a major factor affecting performance and service life Use a 4 stroke automotive detergent oil SAE 10W 30 is recommended for general use Other viscosities shown in the chart may be used when the average temperature in your area is within the recommended range SAE VISCOSITY GRADES 20 0 20 40 60 80 100 F 30
19. PORTANT SAFETY INFORMATION Safety Chapter such as TILLER SAFETY e Instructions how to use this tiller correctly and safely This entire book is filled with important safety information please read it carefully 2 CONTENTS IMPORTANT SAFETY INFORMATION Check the Engine cccccececcececccccceccecececaccecnceccscersecsceraeauceses 14 Check the Tiller cc ccccccccecccecececceccccecccccuecccveessesccuucessetseessaesenans 14 E AP OH MAINTENANCE SAFET 26 eec cette deep d 27 27 29 30 MEER HE 31 32 FILTER INSPECTION 33 ATH FILTER CLEANING eese tnnt 34 MATE 35 CONTENTS SERVICING YOUR HONDA TILLER continued CLUTCH CABLE ADJUSTMENT STORAGE PREPARATION erre 41 E 41 5112 EEA E 43 AKING CARE OF UNEXPECTED PROBLEMS 48 ENGINE 48 48 49 50 Poor Tilling Quality J TILLER SAFETY IMPORTANT SAFETY INFORMATION Honda tillers are designed to cultivate earth outdoors Other uses can result in injury to the operator or damage to the tiller and other property Most accidents can be prevented if you follow all instructions in this manual and on the tiller Th
20. best and is fully equipped to maintain and repair it To ensure the best quality and reliability use only new genuine Honda parts or their equivalents for repair and replacement Maintenance replacement or repair of the emission control devices and systems may be performed by any engine repair establishment or individual using parts that are certified to EPA standards 24 SERVICING YOUR HONDA TILLER MAINTENANCE SAFETY some of the most important safety precautions follow However we cannot warn you of every conceivable hazardthat can arise in performing maintenance Only you can decide whether or not you should perform a given task WARNING Failure to properly follow maintenance instructions and precautions can cause you be seriously hurt or killed Always follow the procedures and precautions in the owner s manual Safety Precautions Make sure the engine is off before you begin any maintenance or repairs This will eliminate several potential hazards Carbon monoxide poisoning from engine exhaust Be sure there is adequate ventilation whenever you operate the engine Burns from hot parts Let the engine and exhaust system cool before touching Injury from moving parts Do not run the engine unless instructed to do so Read the instructions before you begin and make sure you have the tools and skills required To reduce the possibility of fire or explosion be careful when wo
21. bring the tillers weight to the rear this will make turning easier Handlebar Height Adjustment T HANDLEBAR otop the engine before adjusting HEIGHT the handlebar height ADJUSTER To adjust the handlebar height loosen the handlebar height adjuster select the appropriate holes and tighten it HANDLEBAR Clutch DISENGAGED When the main clutch lever is squeezed the clutch is engaged and power is transmitted to the transmission CLUTCH LEVER ENGAGED When the lever is released the clutch is disengaged and power is not transmitted 19 OPERATION Forward Gear Selection A2 type only 1 Return the throttle lever to the slowest position 2 Release the clutch lever to disengage the clutch 3 Move the shift lever to the desired gear position If the shift lever will not engage the desired gear squeeze the clutch lever and move the tiller slightly to reposition the gears CES 4 CL CHANGE LEVER BRACKET 0 Le gt e q N 4 AW 4 DIN i NEUTRAL 20 OPERATION Reverse Gear Operation A2 Type Use the reverse gear only when it is necessary to move the tiller away from an obstacle A WARNING The tiller tines propel the tiller toward the operator when operated in reverse Contact with rotating tines will cause serious injury Be prepared to quickly release the clutch lever when operating the tiller in reverse 1 Check the area behind you and make sure it i
22. e most common hazards are discussed below along with the best way to protect yourself and others Operator Responsibility e Know how to stop the tiller quickly in case of emergency e Understand the use of all tiller controls e Beverycautious when operatingthetillerin REVERSE A2type especially if attachments are being used e Keep a firm hold on the handlebars They may tend to lift during clutch engagement Besure the drag bar is in place and properly adjusted e Be sure that anyone who operates the tiller receives proper instruction Do not let children operate the tiller Keep children and pets away from the area of operation Carbon Monoxide Hazard e Exhaust contains poisonous carbon monoxide a colorless odorless gas Breathing exhaust can cause loss of consciousness may lead to death e lf you run the tiller in a confined or even partially enclosed area the air you breathe could contain dangerous amounts of exhaust gas To keep exhaust gas from building up provide adequate ventilation TILLER SAFETY Fire and Burn Hazards e he exhaust system gets hot enough to ignite some materials Keep the tiller at least 3 feet 1 meter away from buildings and other equipment during operation Keep flammable materials away from the tiller e The muffler becomes very hot during operation and remains hot for a while after stopping the engine Be careful not to touch the muffler while it is hot Let the en
23. equire this information to be posted on the pump The following are the EPA approved percentages of oxygenates ETHANOL ethyl or grain alcohol 1096 by volume You may use gasoline containing up to 10 ethanol by volume Gasoline containing ethanol may be marketed under the name Gasohol MTBE gt Methyl Tertiary Butyl Ether 15 by volume You may use gasoline containing up to 15 MTBE by volume METHANOL methyl or wood alcohol 596 by volume You may use gasoline containing up to 5 methanol by volume as long as it also contains cosolvents and corrosion inhibitors to protect the fuel system Gasoline containing more than 5 methanol by volume may cause starting and or performance problems It may also damage metal rub ber and plastic parts of your fuel system If you notice any undesirable operating symptoms try another service station or switch to another brand of gasoline Fuel system damage or performance problems resulting from the use of an oxygenated fuel containing more than the percentages of oxygenates men tioned above are not covered under warranty 53 TECHNICAL amp CONSUMER INFORMATION Emission Control System Information Source of Emissions The combustion process produces carbon monoxide oxides of nitrogen and hydrocarbons Control of hydrocarbons and oxides of nitrogen is very impor tant because under certain conditions they react to form photochemical smog when subjected to sunlight
24. er as described in the BEFORE OPERATION chapter of this manual If the fuel was drained during storage preparation fill the tank with fresh gasoline If you keep a container of gasoline for refueling be sure that it contains only fresh gasoline Gasoline oxidizes and deteriorates over time causing hard starting If the cylinder was coated with oil during storage preparation the engine may smoke briefly at start up This is normal 46 TRANSPORTING BEFORE LOADING If the engine has been running allow it to cool for at least 15 minutes before loading the tiller on the transport vehicle A hot engine and exhaust system can burn you and can ignite some materials Always turn the ignition switch to the OFF position LOADING AND UNLOADING If a suitable loading ramp is not available two people should lift the tiller on and off the transport vehicle while holding the tiller level Position the tiller so it sits flat on the bed of the transport vehicle Tie the tiller down with rope or straps Keep the tie down rope or straps away from the controls adjustment levers cables and the carburetor 47 TAKING CARE OF UNEXPECTED PROBLEMS ENGINE PROBLEMS Engine Will Not Possible Cause Correction Start 1 Check control Choke OPEN Move to CLOSED unless positions engine is warm Engine switch OFF Turn engine switch to ON 2 Check fuel Out of fuel Refuel p 27 Bad fuel tiller stored with Drain fuel tank and carbu out
25. gine cool before storing the tiller indoors Refuel With Care Gasoline is extremely flammable and gasoline vapor can explode Allow the engine to cool if the tiller has been in operation Refuel only outdoors in a well ventilated area with the engine OFF Do not overfill the fuel tank Never smoke near gasoline and keep other flames and sparks away Always store gasoline in an approved container Make sure that any spilled fuel has been wiped up before starting the engine Avoid Rotating Tines Rotating tines can cause serious cuts and even amputate body parts Keep away from the tine area whenever the engine is running If you need to work around the tines to clear a object accumulation or for any other reason always shut off the engine Disconnect the spark plug cap and wear heavy gloves when you need to clean the tine area or handle the tines Clear Tilling Area A tine can throw rocks and other objects with enough force to cause serious injury Before tilling carefully inspect the area and remove all stones sticks bones nails pieces of wire and other loose objects Be aware if children are in the area stop the tiller Never operate the tines over gravel TILLER SAFETY Keep Shields in Place Guards and shields are designed to protect you from being hit by thrown objects andto keep you from touching hot engine parts and moving components For your safety and the safety of others keep all shields in place when the engine
26. icient Refer to Honda shop manual for service procedures 4 Log hours of operation to determine proper maintenance intervals 26 SERVICING YOUR HONDA TILLER REFUELING Fuel tank capacity FG400 0 45 US gal 1 78 0 37 Imp gal FG500 0 53 US gal 2 02 0 44 Imp gal With the engine stopped remove the fuel tank cap and check the fuel level Refill the tank if the fuel level is low Do not fill above the fuel level mark A WARNING Gasoline is highly flammable and explosive You can be burned or seriously injured when handling fuel Stop the engine and keep heat sparks and flame away Refuel only outdoors Wipe up spills immediately Refuel in a well ventilated area before starting the engine If the engine has been running allow it to cool Refuel carefully to avoid spilling fuel Do not fill the fuel tank above the fuel level mark After refueling tighten the fuel tank cap securely Never refuel the engine inside a building where gasoline fumes may reach flames or sparks Keep gasoline away from appliance pilot lights barbecues electric appliances power tools etc Spilled fuel is not only a fire hazard it causes environmental damage Wipe up spills immediately FUEL RECOMMENDATIONS Use unleaded gasoline with a pump octane rating of 86 or higher This engine is certified to operate on unleaded gasoline Unleaded gasoline produces fewer engine and spark plug deposits and extends
27. ing a gasoline stabilizer that is formulated for that purpose or you can avoid fuel deterioration problems by draining the fuel tank and carburetor Adding a Gasoline Stabilizer to Extend Fuel Storage Life When adding a gasoline stabilizer fill the fuel tank with fresh gasoline If only partially filled air in the tank will promote fuel deterioration during storage If you keep acontainer of gasoline for refueling be sure that it contains only fresh gasoline 1 Add gasoline stabilizer following manufacturer s instructions 2 After adding a gasoline stabilizer run the engine outdoors for 10 minutes to be sure that treated gasoline has replaced the untreated gasoline in the carburetor 3 Stop the engine 43 STORAGE Draining the Fuel Tank and Carburetor 1 Remove the fuel filler cap and empty the fuel tank into an approved gasoline container using a commercially available hand siphon Reinstall the fuel filler cap 2 Place an approved gasoline container below the carburetor and use a funnel to avoid spilling fuel 3 Loosen the carburetor drain screw to drain the carburetor WARNING Gasoline is highly flammable and explosive You can be burned or seriously injured Never use gasoline to clean engine parts Use a nonflammable solvent DRAIN SCREW e 4 After all the fuel has drained into the container tighten the drain screw securely CARBURETOR 44 STORAGE Engine Oil 1
28. is running Wear Protective Clothing Wearing protective clothing will reduce your risk of injury Long pants and eye protection reduce the risk of injuries from thrown objects Sturdy shoes with aggressive soles provide better traction Turn Engine Off When Not Operating the Tiller If you need to leave the tiller for any reason even just to inspect the area ahead always turn the engine off Slope Operation e When tilling on slopes keep the fuel tank less than half full to minimize fuel spillage e Till across the slope at equally spaced intervals rather than up and down it e very careful when changing the direction of the tiller on a slope e Donotusethetiller on aslope of more than 10 Before starting the engine check that the tiller is not damaged andis in good condition For your safety and safety of others exercise extreme care when using the tiller on a slope Tilling Conditions Operate tiller only in daylight or good artificial light Do not operate the tiller at night or under poor light conditions TILLER SAFETY SAFETY LABEL LOCATONS These labels warn you of potential hazards that can cause serious injury Read them carefully If a label comes off or becomes hard to read contact your Honda servicing dealer for a replacement DANGER CONTACT WITH ROTATING TINES WILL CAUSE SERIOUS INJURY KEEP HANDS FEET AND CLOTHING AWAY WHILE ENGINE IS RUNNING A WARNING TO AV
29. it run until it reaches normal operating temperature to evaporate any water remaining on the engine 4 While the engine is running operate the clutch lever to expel water from the pulleys belts and other moving items 5 Stop the engine and allow it to cool 6 After the tiller is clean and dry touch up any damaged paint and coat other areas with a light film of oil Lubricate the throttle cable core with a silicone spray lubricant 42 STORAGE Fuel Gasoline will oxidize and deteriorate in storage Old gasoline will cause hard starting and it leaves gum deposits that clog the fuel system If the gasoline in your tiller deteriorates during storage you may need to have the carburetor and other fuel system components serviced or replaced The length of time that gasoline can be left in your fuel tank and carburetor without causing functional problems will vary with such factors as gasoline blend your storage temperatures and whether the fuel tank is partially or completely filled The air in a partially filled fuel tank promotes fuel deteriora tion Very warm storage temperatures accelerate fuel deterioration Fuel deterioration problems may occur within a few months or even less if the gasoline was not fresh when you filled the fuel tank The Distributor s Limited Warranty does not cover fuel system damage or engine performance problems resulting from neglected storage preparation You can extend storage life by add
30. ition Be sure to take care of any problem you find or have your servicing dealer correct it before you operate the tiller A WARNING Improperly maintaining this tiller or failing to correct a problem before operation could cause a malfunction in which you could be seriously injured Always perform a preoperation inspection before each operation and correct any problem 13 BEFORE OPERATION Do not place flammable objects close to the engine Before beginning your preoperation checks be sure the tiller is on a level surface and the engine switch is in the OFF position Check the Engine Check the oil level see page 29 Check the air filter page 33 A dirty air filter will restrict air flow to the carburetor reducing engine and tiller performance Check the fuel level see page 27 Starting with a full tank will help to eliminate or reduce operating interruptions for refueling Check the Tiller Check the transmission oil see page 32 14 OPERATION SAFE OPERATING PRECAUTIONS Before operating the tiller for the first time please review both the T LLER SAFETY chapter and the chapter titled BEFORE OPERATION For your safety avoid starting or operating the tiller in an enclosed area such as a garage Your tiller s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death WARNING Carbon monoxide gas is toxic Breathing it can
31. lts and the three inner belt cover tightening bolts and move the engine forward or backward to get proper tension on the belt After adjusting the tension use a straight edge to make sure that the outside face of the drive pulley is flush with the outside face of the driven pulley MOUNTING BOLTS 3 Loosen the belt stopper attaching bolts Adjust the clearance between the belt stopper and the belt as illustrated with the clutch lever squeezed i ZEB NN p ZIO wi 1 32 1 8 in 1 3 mm 1 32 1 8 in 1 3 mm 3 8 1 2 in 10 13 mm 38 SERVICING YOUR HONDA TILLER SPARK ARRESTER SERVICE Your engine is not factory equipped with a spark arrester In some areas it is illegal to operate an engine without a spark arrester Check local laws and regulations A spark arrester is available from Honda servicing dealers The spark arrester must be serviced every 100 hours to keep it functioning as designed If the engine has been running the muffler will be very hot Allow the muffler to cool before servicing the spark arrester 1 Remove the three 6 mm bolts from the muffler protector and remove the muffler protector 2 Remove the two special screws from the spark arrester and remove the spark arrester from the muffler MUFFLER SPARK ARRESTER MUFFLER PROTECTOR omm posts 39 SERVICING YOUR HONDA TILLER 3 Usea brush to remove carbon deposi
32. nual This manual covers complete maintenance and overhaul procedures It is intended to be used by a skilled technician Parts Catalog This manual provides complete illustrated parts lists 58 TECHNICAL amp CONSUMER INFORMATION Customer Service Information Honda Power Equipment dealership personnel are trained professionals They should be able to answer any question you may have If you encounter a problem that your dealer does not solve to your sat sfaction please discuss it with the dealerships management The Service Manager or General Manager can help Almost all problems are solved in this way If you are dissatisfied with the decision made by dealership s management contact the Honda Power Equipment Customer Relations Office You can write American Honda Motor Co Inc Power Equipment Division Customer Relations Office 4900 Marconi Drive Alpharetta Georgia 30005 8847 Or telephone 770 497 6400 When you write or call please give us this information Model and serial numbers seel page 51 e Name of the dealer who sold the tiller to you e Name and address of the dealer who services your tiller e Date of purchase e Your name address and telephone number e Adetailed description of the problem 99 60 QUICK REFERENCE INFORMATION T Unleaded gasoline with a pump octane ype rating of 86 or higher page 27 Fuel FG400 0 45 US gal 1 72 FG500 0 53 US gal 2 02 dm 10 W 30
33. ornia emission regulations We recommend the use genuine Honda parts whenever you have mainte nance done These original design replacement parts are manufactured to the same standards as the original parts so you can be confident of their performance The use of replacement parts that are not of the original design and quality may impair the effectiveness of your emission control system A manufacturer of an aftermarket part assumes the responsibility that the part will not adversely affect emission performance The manufacturer or rebuilder of the part must certify that use of the part will not resultin a failure of the engine to comply with emission regulations Maintenance Follow the Maintenance Schedule onlpage 26 Remember that this schedule is based on the assumption that your machine will be used for its designed purpose Sustained high load or high temperature operation or use in unusu ally wet or dusty conditions will require more frequent service 55 TECHNICAL amp CONSUMER INFORMATION Air Index An Air Index Information hang tag label is applied to engines certified to an emission durability time period in accordance with the requirements of the California Air Resources Board The bar graph is intended to provide you our customer the ability to compare the emissions performance of available engines The lower the Air Index the less pollution The durability description is intended to provide you with information
34. policy to fully understand its coverage and your responsibilities of ownership The warranty policy is a separate document that should have been given to you by your dealer When your tiller needs scheduled maintenance keep in mind that your Honda servicing dealer is specially trained in servicing Honda tillers and is supported by the parts and service divisions of American Honda Your Honda servicing dealer is dedicated to your satisfaction and will be pleased to answer your questions and concerns Best Wishes Honda Motor Co Ltd INTRODUCTION A FEW WORDS ABOUT SAFETY Your safety and the safety of others are very important And using this tiller safely is an important responsibility To help you make informed decisions about safety we have provided operating procedures and other information on labels and in this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all the hazards associated with operating or maintaining a tiller You must use your own good judgment You will find important safety information in a variety of forms including e Safety Labels on the tiller Safety Messages preceded by a safety alert symbol A and one of three signal words DANGER WARNING or CAUTION These signal words mean saree HURT if you don t follow instructions BN mtem e Safety Headings such as IM
35. rking around gasoline Use only a nonflammable solvent not gasoline to clean parts Keep cigarettes sparks and flames away from all fuelrelated parts Disconnect the spark plug cap and wear heavy gloves when working near the tine blades 25 SERVICING YOUR HONDA TILLER MAINTENANCE SCHEDULE REGULAR SERVICE PERIOD 4 ITEM Perform at every indicated month or operating hour interval whichever comes first Engine oil Check level Change Air filter Check Clean Replace Eo Jo ST Spark plug CheckAdust Replace Spark arrester Clean optional part Tiler outside 1 o Lever function Cheek Engine operation Check Wiringand cables Check __ I T T Bolts nuts tightness Check o J T pq Aust lo __ Clutch cable ______ zws lool ERES RENE DERE eee cree ldesped Check Adjust CF OO Fuel tank and filter Clean Valve clearance Check Adjust Combustion chamber Clean After every 250 hrs 3 Fuel tube Check Every 2 years Replace if necessary 3 e Emission related items 1 Service more frequently when used in dusty areas 2 Change engine oil every 25 hours when used under heavy load or in high ambient temperatures 3 These items should be serviced by your servicing dealer unless you have the proper tools and are mechanically prof
36. s clear of any obstacles 2 Verify the transport wheel is raised 3 Move the throttle to the SLOW position 4 Raise the handlebar up so the transport wheel contacts the ground This raises the drag bar out of the soil to allow easy revers gear operation 5 Make sure the clutch lever is released Move the shift lever to the REVERSE position 6 Engage the clutch lever and carefully walk the tiller backwards Be prepared to release the clutch lever quickly 7 Release the clutch lever lower the handlebar and move the shift lever out of the REVERSE position when done 21 OPERATION Tiling Depth Adjustment The drag bar is used to control the tilling depth which can be adjusted by removing the pin and retainer and sliding the drag bar up and down as necessary During operation if the machine jerks forward while tilling press down on the handlebars This will cause the drag bar to dig more deeply into the soil 2 RETAINER HITCH BOX DRAG BAR Front Wheel After getting to the tilling site move the front wheel to the raised position before tiling Always stop the engine before lowering or raising the wheel To raise or lower the wheel pull out the wheel assembly move the wheel then release the wheel assembly TILLING POSITION 22 OPERATION STOPPING THE ENGINE To stop the engine in an emergency simply turn the engine switch to the OFF position Under normal conditions use the following procedure
37. ts from the spark arrester screen Be careful to avoid damaging the screen The spark arrester must be free of breaks and holes Replace the spark arrester if it is damaged SPARK ARRESTER SCREEN 4 install the spark arrester and muffler protector in the reverse order of disassembly 40 STORAGE STORAGE PREPARATION Proper storage preparation is essential for keeping your tiller trouble free and looking good The following steps will help to keep rust and corrosion from impairing your tillers function and appearance and will make the engine easier to start when you use tiller again Cleaning 1 Wash the tiller including the underside Engine Wash the engine by hand and be careful to prevent water from entering the air cleaner e Using a garden hose or pressure washing equipment can force water into the air cleaner Water in the air cleaner will soak the filter elements and can enter the carburetor or engine cylinder causing damage e Water contacting a hot engine can cause damage If the engine has been running allow it to cool for at least half an hour before washing Tiller If using a garden hose or pressure washing equipment to clean the tiller be careful to avoid getting water on the belts Spraying water on hot tine shaft bearings can cause them to be damaged from cooling too quickly 41 STORAGE 2 After washing the tiller wipe dry all accessible surfaces 3 Start the engine outdoors and let
Download Pdf Manuals
Related Search