Honda EM3800SX User's Manual
Contents
1. 32018 109162 2018 30195339 50 Dimensions SPECIFICATIONS Model EM3800SX Power product description code EAMC Length 40 9 in 1 040 mm Width 27 2 in 690 mm Height 28 3 in 720 mm Dry weight 192 Ibs 87 kg Engine Model GX240 Engine Type 4 stroke overhead valve single cylinder Displacement 14 8 cu in 243 cm Bore Stroke 2 9 X 2 3 in 73 X 58 Compression Ratio 8 2 1 Engine Speed 3 600 rpm Cooling System Forced air cooling Ignition System Transistorized magneto Tune up Specifications Oil Capacity 1 2 US qt 1 1 2 Fuel Tank Capacity 6 6 US gal 25 0 Spark Plug BPR5ES W16EPR U DENSO Generator Model EM3800SX Type A Rated voltage 120 240 V Rated frequency 60 Hz AC out2. 3 CONTROLS rc 10 AC Circuit Breaker eem au 15 AC Circuit Protector ies 16 Auto Throttle Sy Stein 14 ED 11 electi e rms 13 DC Terminal censite asennon aaa 13 10 Fuel Valve Lever 11 Ground Terminal 12 Oil Alert Sy SUID 14 Recoil 10 Voltage Selector Switch Dual Voltage System 12 GENERATOR USE sicci EK RAS 17 AC ApDIGSEIONS aodio tion Hx 18 AC 19 AC Receptacle Selection 20 Auto Throttle System enda puis RR OMM RUE REA 25 Connections to a Building s Electrical System 17 DC 23 Ground Syst uiu 17 High Altitude OnBE tO 26 Special 17 MAINTENANCE 31 Air Cleaner Service 39 TU 36 Emission Control System Information 33 Engine Chatidje notai din
3. 38 Fuel Sediment Cup Cleaning 40 Fuse Replacement 43 Importance of Maintenance 31 lt lt oS 32 Mu jim 37 Spark Arrester Maintenance sa ei aac nd raw us auc 42 Spark Plug aM M D UMEN 41 67 PRE OPERATION CHECK stasccastsenctuasdcansiendssaechinidacechsnddaancsaptracedsannpecnciense 21 Engine 27 28 ERR RO nc 5 Safety Inter YS pud 6 Safety Label Locations 5 SPECIFICATIONS 51 STARTING THE ENGINE STOPPING THE ENGINE 30 TRANSPORTING STORAGE 44 TROUBLESHOOT ING asi rr 47 WARRANTY SERVICE INFORMATION 66 WIRING 49 68 HON DA The Power of Dreams K2 EM5000SX 31721600 00 31 221 6000 Printed in China
4. 3 0 kgf m 8X 16 mm FLANGE BOLT 4 HANGER GENERATOR SIDE 59 Remote Control optional 1 Remove the blind 6 P connector from the back of the control panel 2 Connect the remote control cable to the back of the control panel and remote control box 3 Install the two cable ties as shown REMOTE CONTROL CABLE REMOTE CONTROL BOX NOTE Connect the blind connector when not using the remote control Engine will not start unless the blind connector is connected 60 Remote Control Box PILOT LAMP START SWITCH STOP SWITCH Starting the engine with remote control 1 Turn the fuel valve to the ON position 2 Turn the auto throttle switch to the OFF position 3 Turn the engine switch to the ON position 4 Press the start switch untill the pilot lamp comes on Stopping the engine with remote control 1 Press the stop switch 2 Turn the engine switch to the OFF position 3 Turn the fuel valve lever to the OFF position 61 Battery Tray Kit optional 1 Install the battery guard the frame Set the battery tray on the battery guard and tighten the bolts 2 Route the starter cable under the tank and connect it to the starter solenoid 3 Connect the ground cable to the generator rear housing 4 Set the battery on the battery tray and secure with the battery bracket Connect the starter cable to the battery positive terminal first then to
5. Main power circuit Receptacles powered Power distribution by each main circuit Main Circuit 2 and 4 2 4 13 8A rated Main Circuit Il 1 3 5 1 3 5 13 8 rated The table shows the specifications when the 120 240V locking plug receptacle is used for 120V Example Receptacle 1 has a 10A load connected to it Receptacle 3 has a 10 A load connected to it Both receptacles are powered by main power circuit Il The equation tells us that the total power draw on circuit Il is 20A This is a substantial overload of this circuit To eliminate the excess power draw on circuit the load from receptacle 3 should be switched to receptacle 2 Now circuit is powering the 10A load less than 13 8A and circuit Il is powering a 10A load less than 13 8A D 120V 30A amp 120V 20A 08 5 120 240V 20A 20 50005 2 generator has separate main power producing circuits These two circuits supply equal power to different receptacles shown when the voltage selector switch is in the 120 240V position When two or more receptacles are used prevent overloading by dividing the load between the two power circuits The chart below shows the rated load in amperes that can be connected to each receptacle to balance the generator The total rated ampere draw is 37 5A Main power circuit Receptacles powered Power distribution by each main circuit Main Circuit 2 and 4 2 4 1
6. Source of Emissions The combustion process produces carbon monoxide oxides of nitrogen and hydrocarbons Control of hydrocarbons and oxides of nitrogen are very important because under certain conditions they react to form photochemical smog when subjected to sunlight Carbon monoxide does not react in the same way but it is toxic Honda utilizes lean carburetor settings and other systems to reduce the emissions of carbon monoxide oxides of nitrogen and hydrocarbons The U S and California Clean Air Acts EPA and California regulations require all manufacturers to furnish written instructions describing the operation and maintenance of emis sion control systems The following instructions and procedures must be followed in order to keep the emissions from your Honda engine within the emission standards Tampering and Altering Tampering with or altering the emission control system may increase emissions beyond the legal limit Among those acts that constitute tampering are e Removal or alteration of any part of the intake fuel or exhaust systems e Altering or defeating the governor linkage or speed adjusting mechanism to cause the engine to operate outside its design parameters 33 Problems That May Affect Emissions If you are aware of any of the following symptoms have your engine inspected and repaired by your servicing dealer Hard starting or stalling after starting Rough idle Misfiring o
7. NEGATIVE TERMINAL BLACK 4 Connect the negative battery cable to the battery negative terminal 5 Connect the other end of the negative battery cable to the generator negative terminal 6 Start the generator NOTICE Do not start the vehicle while the battery charging cable is connected and the generator is running The vehicle or the generator may be damaged 23 An overloaded DC circuit excessive current draw by the battery or a wiring problem will trip the DC circuit protector PUSH button extends out If this happens wait a few minutes before pushing in the circuit protector to resume operation If the DC circuit protector continues to go OFF discontinue charging and see your authorized Honda generator dealer Disconnecting the battery cables 1 Stop the engine 2 Disconnect the negative battery cable from the generator negative terminal 3 Disconnect the other end of the negative battery cable from the battery negative terminal 4 Disconnect the positive battery cable from the generator positive terminal 5 Disconnect the other end of the positive battery cable from the battery positive terminal 6 Reconnect the vehicle ground battery cable to the battery negative terminal DC CIRCUIT LZ SS ACS NEGATIVE TERMINAL POSITIVE TERMINAL BLACK RED 24 Auto Throttle System With the swit
8. System Connections for standby power to a building electrical system must be made by a qualified electrician The connection must isolate the generator power from utility power and must comply with all applicable laws and electrical codes A transfer switch which isolates generator power from utility power is available through authorized Honda generator dealers AWARNING Improper connections to a building electrical system can allow electrical current from the generator to backfeed into the utility lines Such backfeed may electrocute utility company workers or others who contact the lines during a power outage and the generator may explode burn or cause fires when utility power is restored Consult the utility company or a qualified electrician Ground System Honda portable generators have a system ground that connects generator frame components to the ground terminals in the AC output receptacles The system ground is not connected to the AC neutral wire If the generator is tested by a receptacle tester it will show the same ground circuit condition as for a home receptacle Special Requirements There may be Federal or State Occupational Safety and Health Administration OSHA regulations local codes or ordinances that apply to the intended use of the generator Please consult a qualified electrician electrical inspector or the local agency having jurisdiction n some areas generators are required to be registered wi
9. TANK CAP FUEL GAUGE SPARK PLUG CAP FRAME SERIAL NUMBER STAND MUFFLER WHEEL Record the engine and frame serial numbers along with the date of purchase for your future reference Refer to these serial numbers when ordering parts and when making technical or warranty inquiries see page 66 Frame serial number Engine serial number Date of purchase CONTROLS Engine Switch To start and stop the engine Key position OFF To stop the engine Key can be removed inserted ON To run the engine after starting START start the engine by operating the starter motor ENGINE SWITCH Recoil Starter To start the engine pull the starter grip lightly until resistance is felt then pull briskly NOTICE Do not allow the starter grip to snap back against the engine Return it gently to prevent damage to the starter The recoil starter is used to start the engine if the generator is not equipped with a 12 volt battery to operate the starter motor or if the battery does not contain adequate charge to operate the starter motor RECOIL STARTER STARTER GRIP 10 Fuel Valve Lever The fuel valve is located between the fuel tank and carburetor When the valve lever is in the ON position fuel is allowed to flow from the fuel tank to the carburetor Be sure to return the fuel valve lever to the OFF position after stopping the engine FUEL VALVE LEVER Choke Rod The choke is
10. hot Allow it to cool before proceeding The spark arrester must be serviced every 100 hours to keep it functioning as designed Clean the spark arrester as follows T 2 3 Loosen the screw by the exhaust port of the muffler and remove the spark arrester Use a brush to remove carbon deposits from the spark arrester screen Inspect the screen for breaks or tears and replace it if necessary Install the spark arrester in the reverse order of removal SPARK ARRESTER SCREEN SPARK ARRESTER 42 Fuse Replacement If the fuse is blown the starter motor won t operate 1 Turn the engine switch to the OFF position 2 Remove the fuse holder cover and replace the fuse The specified fuse is 10A FUSE HOLDER If frequent fuse failure occurs determine the cause and correct the problem before attempting to operate the generator further NOTICE Never use a fuse with a different rating from that specified Serious damage to the electrical system or fire may result 43 TRANSPORTING STORAGE When transporting the generator turn the engine switch and the fuel valve OFF Keep the generator level to prevent fuel spillage Fuel vapor or spilled fuel may ignite AWARNING Contact with a hot engine or exhaust system can cause serious burns or fires Let the engine cool before transporting or storing the generator Take care not to drop or strike the generator when transporting Do no
11. s controls and by observing safe operating procedures Operator Responsibility e Know how to stop the generator quickly in case of emergency Understand the use of all generator controls output receptacles and connections Be sure that anyone who operates the generator receives proper instruction Do not let children operate the generator without parental supervision Carbon Monoxide Hazards e Exhaust contains poisonous carbon monoxide a colorless and odorless gas Breathing exhaust can cause loss of consciousness and may lead to death f you run the generator in an area that is confined or even partially enclosed the air you breathe could contain a dangerous amount of exhaust gas To keep exhaust gas from accumwulating provide adequate ventilation Electric Shock Hazards e The generator produces enough electric power to cause a serious shock or electrocution if misused Using a generator or electrical appliance in wet conditions such as rain or Snow or near a pool or sprinkler system or when your hands are wet could result in electrocution Keep the generator dry If the generator is stored outdoors unprotected from the weather check all of the electrical components on the control panel before each use Moisture or ice can cause a malfunction or short circuit in electrical components which could result in electrocution Do not connect to a building electrical system unless an isolation switch has been
12. surface and the engine stopped SAE Viscosity Grades Use 4 stroke motor oil that meets or exceeds the require ments for API service classifi cation SJ Always check the API 20 0 20 40 60 80 100 SERVICE label the oil contain i atte be sure it includes the letter 20 07 J AMBIENT TEMPERATURE SAE 10W 30 is recommended for general all temperature use Other viscosities shown in the chart may be used when the average temperature in your area is within the indicated range 1 Remove the oil filler cap and wipe the dipstick clean 2 Check the oil level by inserting the dipstick into the filler neck without screwing it in the level is low fill to the top of the oil filler neck with the recommended oil OIL FILLER HOLE OIL FILLER CAP 27 Check the fuel gauge and refill the tank if the fuel level is low Refuel carefully to avoid spilling fuel Do not fill above the shoulder of the fuel strainer AWARNING Gasoline is highly flammable and explosive and you can be burned or seriously injured when refueling Stop engine and keep heat sparks and flame away Refuel only outdoors Wipe up spills immediately Fuel tank capacity 6 6 US gal 25 2 FUEL GAUGE FUEL STRAINER SHOULDER FUEL FILLER CAP NOTICE Fuel can damage paint and plastic Be careful not to spill fuel when filling your fuel tank Damage cause
13. the generator e Safety Messages preceded by a safety alert symbol A and one of three signal words DANGER WARNING or CAUTION These signal words mean You WILL be KILLED or SERIOUSLY HURT if DANGER you don t follow instructions A WARNING You CAN be KILLED or SERIOUSLY HURT if you don t follow instructions You CAN be HURT if you don t follow instruc tions e Safety Headings such as MPORTANT SAFETY INFORMATION Safety Section such as GENERATOR SAFETY Instructions how to use this generator correctly and safely This entire book is filled with important safety information please read it carefully CONTENTS T NCC ERN 6 Don due d LE 8 10 10 Starter ANI A E UIN RR cas i d 10 Fuel Valve Lever 11 Choke ROQ MU 11 Voltage Selector Switch Dual Voltage System 12 Ground Termini a oco entrer Ep Ro Ud eR aba DDR UN HIDE UU 12 DC Terminal Mem 13 DC Circuit MM m DT 13 Systm 14 Auto Tmobile SUSEBITI 14 Circuit Breaker RN 15 EN 16 WETA EN 17 onnections to a Building s Electrical System 17 Ground Syster a aTi 17 ocean mcum en Eas Ren NM 17 AC Applications
14. the negative terminal When disconnecting disconnect at the battery negative terminal first 5 Install the battery guard plate on the battery guard AWARNING Battery posts terminals and related accessories contain lead and lead compounds Wash hands after handling 62 CABLE TIE GROUND M BATTER GUARD STARTER CABLE positive a o 2 oc 9 m tt tc 1 ui lt lt lt tc nO ra o 5 5 g 5 5 ram uix gt ES amp yj 2 lt 25 51R BATTERY GUARD PLATE 63 Engine Oil The generator is shipped WITHOUT OIL in the engine Place the generator on a level surface Add enough of the recommended oil to bring the oil level to the top of the oil filler neck Use a 4 stroke motor oil that meets the requirements for API service classification SJ SAE 10W 30 is recommended for general all temperature use Other viscosities in the chart may be used when the temperature in your area is within the indicated range Do not overfill engine oil If the engine is overfilled the excess oil may get transferred to the air cleaner housing and air filter Fuel Refer to page 28 64 SAE Viscosity Grades 20 0 20 40 60 80 100 20 40 0 10 20 30 40 AMBIENT TEMPERATURE OIL FILLER HOLE FILLER CAP DIPSTICK UPPER LIMIT p NS BEFORE OPE
15. the rated speed Switch Position AUTO Recommended to minimize fuel consumption and further reduce noise levels when no load is applied to the generator OFF The auto throttle system does not operate Recommended to minimize warm up time when the generator is started and starting load with large start up power equipments AUTO THROTTLE SWITCH N 2 ho OFF 1 Fd ON 14 Circuit Breaker The AC circuit breaker will automatically switch OFF if there is a short circuit or a significant overload of the generator at the receptacle If the AC circuit breaker is switched OFF automatically check that the appliance is working properly and does not exceed the rated load capacity of the circuit before switching the AC circuit breaker ON again The AC circuit breaker may be used to switch the generator power ON or OFF AC CIRCUIT BREAKER 15 AC Circuit Protector The AC circuit protectors will automatically switch OFF if there is a short circuit or a significant overload of the generator at the 20A 120V 30A 120V locking plug or 120 240V locking plug receptacle If a AC circuit protector switches OFF automatically check that the appliance is working properly and does not exceed the rated load capacity of the circuit before resetting the AC circuit protector ON 1 Except EM3800SX AC CIRCUIT PROTECTORS n ON OFF 16 GENERATOR USE Connections to a Building Electrical
16. to provide you our customer the ability to compare the emissions performance of available engines The lower the Air Index the less pollution The durability description is intended to provide you with information relating to the engine s emission durability period The descriptive term indicates the useful life period for the engine s emission control system See your Emission Control Warranty for additional information Descriptive Term Applicable to Emissions Durability Period Moderate 50 hours 0 65 125 hours greater than 65 Intermediate 125 hours 0 65 cc 250 hours greater than 65 cc Extended 300 hours 0 65 cc 500 hours greater than 65 cc The Air Index Information hang tag must remain on the generator until it is sold Remove the hang tag before operating the generator 36 Maintenance Schedule REGULAR SERVICE PERIOD 3 First Every Every Every ITEM Before month 3months 6 months year Performed at every indicated each Or or or or month or operating hour interval use 20Hrs 50Hrs 100Hrs 300 Hrs whichever comes first Engine oil Check Change O O e Air cleaner Check Clean 1 Sediment cup Clean Spark plug Clean Adujst O Replace O Spark arrester Clean Idle speed Check Adujst 0 2 Valve clearance Check Adujst 2 Combustion Clean After every 500 Hrs 2 chamber Fuel tan
17. used to provide an enriched fuel mixture when starting a cold engine It can be opened and closed by operating the choke rod manually Pull the rod out toward CLOSED to enrich the mixture for cold starting CHOKE ROD 11 Voltage Selector Switch Dual Voltage System The voltage selector switch switches the main power carrying windings of the generator to produce 120V ONLY or 120 240 If a 240V appliance is connected to the 4 prong receptacle the switch must be in the 120 240 position If only a 120V appliance is being connected to any of the 120V 3 prong receptacles select the 120V ONLY position Switch Position 120 240V The 120V and 120 240V receptacles can be used simultaneously 120V ONLY ONLY the 120V receptacles can be used Do not use the 120 240V receptacle in this position The most power will be available at the 30A 120V locking plug receptacle VOLTAGE SELECTOR SWITCH 120 240V 4 120 240 120 ONLY 26 C t 120V ONLY 4 1218 GROUND TERMINAL Ground Terminal The generator ground terminal is connected to the frame of the generator the metal non current carrying parts of the generator and the ground terminals of each receptacle Before using the ground terminal consult a qualified electrician electrical inspector or local agency having jurisdiction for local codes or ordinances that apply to the intended use of the generator 12 DC Termin
18. 16EPR U DENSO To ensure proper engine operation the spark plug must be properly gapped and free of deposits If the engine has been running the muffler will be very hot Be careful not to touch the muffler 1 Remove the spark plug cap 2 Clean any dirt from around the spark plug base 3 Use a spark plug wrench to remove the spark plug SPARK PLUG WRENCH PLUG CAP 4 Visually inspect the spark plug 0 028 0 031 in Discard it if the insulator is 0 70 0 80 mm cracked chipped or fouled 5 Measure the plug gap with a feeler gauge Correct as necessary by carefully bending the side electrode The gap should be 0 028 0 031 in 0 70 0 80 mm 41 6 Check that the spark plug washer is in good condition and thread 7 the spark plug in by hand to prevent cross threading After the spark plug is seated tighten with a spark plug wrench to compress the washer If installing a new spark plug tighten 1 2 turn after the spark plug seats to compress the washer If reinstalling a used spark plug tighten 1 8 1 4 turn after the spark plug seats to compress the washer NOTICE The spark plug must be securely tightened An improperly tightened spark plug can become very hot and could damage the engine Never use spark plugs which have an improper heat range Use only the recommended spark plugs or equivalent Spark Arrester Maintenance If the generator has been running the muffler will be very
19. 240V locking plug receptacle is used for 120V Example Receptacle 1 has a 10A load connected to it Receptacle 3 has a 15 A load connected to it Both receptacles are powered by main power circuit Il The equation tells us that the total power draw on circuit Il is 25A This is a substantial overload of this circuit To eliminate the excess power draw on circuit 1 the load from receptacle 3 should be switched to receptacle 2 Now circuit is powering the 10A load less than 22 9A and circuit Il is powering a 15A load less than 22 9A D 120V 30A D amp G 120V 20A 28 5 120 240V 30A DC Operation The DC terminals may ONLY be used for charging 12 volt automotive type batteries Connecting the battery cables 1 Before connecting the battery charging cables to a battery that is installed in a vehicle disconnect the vehicle ground battery cable from the battery negative terminal AWARNING The battery gives off explosive gases keep sparks flames and cigarettes away Provide adequate ventilation when charging or using batteries Battery posts terminals and related accessories contain lead and lead compounds Wash hands after handling 2 Connect the positive battery cable to the battery positive terminal 3 Connect the other end of the positive battery cable to the generator positive terminal DC CIRCUIT PROTECTOR G ll o v el POSITIVE TERMINAL IX RED 0 lt
20. 8 8A rated Main Circuit Il 1 3 and 5 1 3 5 18 8 rated table shows the specifications when the 120 240V locking plug receptacle is used for 120V Example Receptacle 1 has a 10A load connected to it Receptacle 3 has a 15 A load connected to it Both receptacles are powered by main power circuit Il The equation tells us that the total power draw on circuit Il is 25A This is a substantial overload of this circuit To eliminate the excess power draw on circuit 1 the load from receptacle 3 should be switched to receptacle 2 Now circuit is powering the 10A load less than 18 8A and circuit Il is powering a 15A load less than 18 8A D 120V 30A 28 3 120V 20A 28 5 120 240V 30A 21 65005 The generator has separate main power producing circuits These two circuits supply equal power to different receptacles shown when the voltage selector switch is in the 120 240V position When two or more receptacles are used prevent overloading by dividing the load between the two power circuits The chart below shows the rated load in amperes that can be connected to each receptacle to balance the generator The total rated ampere draw is 45 8A Main power circuit Receptacles powered Power distribution by each main circuit Main Circuit 2 and 4 2 4 22 9 rated Main Circuit Il 1 3 and 5 1 3 5 22 9 rated table shows the specifications when the 120
21. ICATION MAINTENANCE Spark plug gap 0 028 0 031 in 0 70 0 80 mm Refer to page 41 Valve clearance IN 0 15 0 02 mm cold EX 0 20 0 02 mm cold See your authorized Honda dealer Other specifications No other adjustments needed NOTE Specifications may vary according to the types and are subject to change without notice 53 ASSEMBLY The Importance of Proper Assembly Proper assembly is essential to operator safety and the reliability of the machine Any error or oversight made by the person assembling and servicing a unit can easily result in faulty operation damage to the machine or injury to the operator AWARNING Improper assembly can cause an unsafe condition that can lead to serious injury or death Follow the procedures and precautions in the assembly instructions carefully Some of the most important safety precautions are given below However we cannot warn you of every conceivable hazard that can arise in performing this assembly Only you can decide whether or not you should perform a given task AWARNING Failure to properly follow instructions and precautions can cause you to be seriously hurt or killed Follow the procedures and precautions in this manual carefully 54 Important Safety Precautions e Make sure you have a clear understanding of all basic shop safety practices and that you are wearing appropriate clothing and safety equipment When performi
22. Owner s Manual GENERATOR EM3800SX EM5000SX EM6500SX ABER E od E RT EE PR EE IT Click here to save this manual to your computer E ERE EI ERE E EE ae E EST EST ESTER ER ESTEE EET DEL ETE LJ LESE BE See page 54 for instructions WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm AWARNING The generator is a potential source of electrical shock if misused Do not expose the generator to moisture rain or snow Do not let the generator get wet and do not operate it with wet hands Keep this owner s manual handy so you can refer to it at any time This owner s manual is considered a permanent part of the generator and should remain with the generator if resold The information and specifications included in this publication were in effect at the time of approval for printing Honda Motor Co Ltd reserves the right however to discontinue or change specifications or design at any time without notice and without incurring any obligation whatever No part of this publication may be reproduced without written permission Congratulations on your selection of a Honda generator We are certain you will be pleased with your purchase of one of the finest generators on the market We want to help you get the best results from your new gene
23. RATION Before using your generator you should become familiar with information contained in the following chapters and sections SAFETY 5 CONTROLS e GENERATOR USE page 17 STARTING THE ENGINE STOPPING THE ENGINE page 30 65 WARRANTY SERVICE INFORMATION Servicing dealership personnel are trained professionals They should be able to answer any questions you may have If you encounter a problem that your dealer does not solve to your satisfaction please discuss it with the dealership s management The Service Manager or General Manager can help Almost all problems are solved in this way If you are dissatisfied with the decision made by the dealership s management contact the Honda Power Equipment Customer Relations Office You can write to American Honda Motor Co Inc Power Equipment Division Customer Relations Office 4900 Marconi Drive Alpharetta Georgia 30005 8847 Or telephone 770 497 6400 When you write or call please give us this information Model and serial number pages 8 9 Name of dealer who sold the generator to you Name and address of dealer who services your generator Date of purchase Your name address and telephone number A detailed description of the problem 66 MM S 54 COMPONENT IDENTIFICATION or 8 CONTENT S Se T
24. XPLOSIVE IMPROPER CONNECTIONS TO A BUILDING CAN ALLOW YOU COULD BE BURNED OR SERIOUSLY INJURED ELECTRICAL CURRENT TO BACKFEED INTO UTILITY LINES IF THE GASOLINE IS IGNITED CREATING AN ELECTROCUTION HAZARD E BEFORE REFUELING STO THE ENGINE AND KEEP HEAT CONNECTIONS TO A BUILDING MUST ISOLATE GENERATOR POWAR SPARKS AND AME AWAY FROM UTILITY POWER AND COMPLY WITH ALL APPLICABLE LAWS HANDLE FUEL ONLY OUTDOORS ONER 00 NOT FILL THE FUEL TANK ABOVE THE UPPER LIMIT LINE WIPE UP SPILLS IMMEDIATELY THE GENERATOR 15 A POTENTIAL SOURCE OF ELECTRICAL SHOCK IF NOT KEPT DRY EXHAUST CONTAINS POISONOUS CARBON MONOXIDE GAS 00 NOT EXPOSE THE GENERATOR TO MOISTURE RAIN OR SNOW THAT CAN BUILD UP TO DANGEROUS LEVELS IN CLOSED AREAS NOT OPERATE THE GENERATOR WITH WET HANDS BREATHING CARBON MONOXIDE CAN CAUSE UNCONSCIOUSNESS OR DEATH NEVER RUN THE GENERATOR IN A CLOSED OR EVEN PARTLY READ OWNER 5 MANUAL CAREFULLY CLOSED AREA WHERE PEOPLE MAY BE PRESENT i BEFORE OPERATION CAUTION EXHAUST SYSTEM CAN CAUSE f scnioUs BURNS WA V0IO CONTACT IF THE ENGINE HAS BEEN RUNNING SAFETY INFORMATION Honda generators are designed to give safe and dependable service if operated according to instructions Read and understand this owner s manual before operating your generator You can help prevent accidents by being familiar with your generator
25. als The DC terminals may ONLY be used for charging 12 volt automotive type batteries The terminals are colored red to identify the positive terminal and black to identify the negative terminal The battery must be connected to the generator DC terminals with the proper polarity battery positive to generator red terminal and battery negative to the generator black terminal DC Circuit Protector The DC circuit protector automatically shuts off the DC battery charging circuit when the DC charging circuit is overloaded when there is a problem with the battery or when the connections between the battery and the generator are improper DC CIRCUIT PROTECTOR NEGATIVE TERMINAL POSITIVE TERMINAL BLACK RED 13 Oil Alert System The Oil Alert system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase Before the oil level in the crankcase can fall below a safe limit the Oil Alert system will automatically stop the engine the engine switch will remain in the ON position The Oil Alert system should not take the place of checking the oil level before each use he engine stops and will not restart check the engine oil level see page 27 before troubleshooting in other areas Auto Throttle System The auto throttle system automatically reduces engine speed when all loads are turned off or disconnected When appliances are turned on or reconnected the engine returns to
26. ard starting Operation at an altitude that differs from that at which this engine was certified for extended periods of time may increase emissions High altitude performance can be improved by specific modifications to the carburetor If you always operate your generator at altitudes above 5 000 feet 1 500 meters have your dealer perform this carburetor modification This engine when operated at high altitude with the carburetor modifications for high altitude use will meet each emission standard throughout its useful life Even with carburetor modification engine horsepower will decrease about 3 5 for each 1 000 foot 300 meter increase in altitude The ef fect of altitude on horsepower will be greater than this if no carburetor modification is made NOTICE When the carburetor has been modified for high altitude operation the air fuel mixture will be too lean for low altitude use Operation at altitudes below 5 000 feet 1 500 meters with a modified carburetor may cause the engine to overheat and result in serious engine damage For use at low altitudes have your servicing dealer return the carburetor to original factory specifications 26 PRE OPERATION CHECK Engine Oil NOTICE Engine oil is a major factor affecting engine performance and service life Non detergent and 2 stroke engine oils will damage the engine and are not recommended Check the oil level BEFORE EACH USE with the generator on a level
27. attery charging cables 2 Turn the engine switch to the OFF position 3 Turn the fuel valve lever to the OFF position 30 MAINTENANCE The Importance of Maintenance Good maintenance is essential for safe economical and trouble free operation It will also help reduce air pollution AWARNING Improper maintenance or failure to correct a problem before operation can cause a malfunction in which you can be seriously hurt or killed Always follow the inspection and maintenance recommendations and schedules in this owner s manual To help you properly care for your generator the following pages include a maintenance schedule routine inspection procedures and simple maintenance procedures using basic hand tools Other service tasks that are more difficult or require special tools are best handled by professionals and are normally performed by a Honda technician or other qualified mechanic The maintenance schedule applies to normal operating conditions If you operate your generator under severe conditions such as sustained high load or high temperature operation or use it in unusually wet or dusty conditions consult your servicing dealer for recommendations applicable to your individual needs and use Maintenance replacement or repair of the emission control devices and systems may be performed by any engine repair establishment or individual using parts that are certified to EPA standards 31 Maintenance Sa
28. ch in the AUTO position engine speed is automatically reduced when ALL loads are turned OFF or disconnected When appliances are turned ON or reconnected the engine returns to rated speed In the OFF position the auto throttle system does not operate The auto throttle system will not respond to electrical loads of less than 1 ampere or intermittent loads such as a staple gun Turn the auto throttle switch to the OFF position to operate loads of less than 1 Appliances with large start up power demands may not allow the engine to reach normal operating rpm when they are connected to the generator Push the auto throttle switch to the OFF position and connect the appliance to the generator If the engine still will not reach normal operating speed check that the appliance does not exceed the rated load capacity of the generator To avoid extended warm up periods keep the switch OFF until the engine reaches operating temperature The auto throttle system is not effective for use with appliances that require only momentary power If the tool or appliance will be turned ON and OFF quickly the auto throttle switch should be in the OFF position AUTO THROTTLE SWITCH N 5 TU CU OFF Eo 5 ON 25 High Altitude Operation At high altitude the standard carburetor air fuel mixture will be too rich Performance will decrease and fuel consumption will increase A very rich mixture will also foul the spark plug and cause h
29. d by spilling fuel is not covered under warranty Use unleaded gasoline with a pump octane rating of 86 or higher This engine is certified to operate on unleaded gasoline Unleaded gasoline produces fewer engine and spark plug deposits and extends exhaust system life Never use stale or contaminated gasoline or an oil gasoline mixture Avoid getting dirt or water in the fuel tank 28 Occasionally you may hear light spark knock or pinging metallic rapping noise while operating under heavy loads This is no cause for concern If spark knock or pinging occurs at a steady engine speed under normal load change brands of gasoline If spark knock or pinging persists see an authorized Honda generator dealer NOTICE Running the engine with persistent spark knock or pinging can cause engine damage Running the engine with persistent spark knock or pinging is misuse and the Distributor s Limited Warranty does not cover parts damaged by misuse Oxygenated Fuels Some conventional gasolines are being blended with alcohol or an ether compound These gasolines are collectively referred to as oxygenated fuels To meet clean air standards some areas of the United States and Canada use oxygenated fuels to help reduce emissions If you use an oxygenated fuel be sure it is unleaded and meets the minimum octane rating requirement Before using an oxygenated fuel try to confirm the fuel s contents states prov
30. e 18 AC A SE E 19 AC Receptacle Selection cosa 20 DC OBS GE 23 mule Throttle 2 e E 25 D NOUS 26 EON P 27 27 TEN 28 MOMS 30 31 Importance Of Maintenance 22 31 Maintenance 32 Emission Control System Information 33 36 Maintenance Schedule t 37 Engine Oil CAIN 38 Air Cleaner Service aes ct sacs cane seacaqecadaicacenaeedcecxcecnadecasacadenaxcecaieeencirines 39 Fuel Sediment Cup Cleaning 22 40 Spark Plug Service 41 Spark Arrester Maintenance x iaiscssscccsscshsccsesenderdnaeccdcnagsvsatssexseeateaxasen 42 Fuse 43 ITROUBLESHOOTING 47 49 SPECIFICATIONS I viwsserscssesteesssvancissdsvecausassvevshiavsvievatoursvevatourstvustoutsnsustunuses 51 bolla eee ee 54 66 Modem MCap 67 SAFETY LABEL LOCATIONS These labels warn you of potential hazards that can cause serious injury Read them carefully If a label comes off or becomes hard to read contact your Honda generator dealer for a replacement AWARNING A WARNING GASOLINE 16 HIGHLY FLAMMABLE AND E
31. fety Some of the most important safety precautions follow However we cannot warn you of every conceivable hazard that can arise in performing maintenance Only you can decide whether or not you should perform a given task AWARNING Failure to properly follow maintenance instructions and precautions can cause you to be seriously hurt or killed Always follow the procedures and precautions in the manual Safety Precautions Make sure the engine is off before you begin any maintenance or repairs This will eliminate several potential hazards Carbon monoxide poisoning from engine exhaust Be sure there is adequate ventilation whenever you operate the engine Burns from hot parts Let the engine and exhaust system cool before touching Injury from moving parts Do not run the engine unless instructed to do so Read the instructions before you begin and make sure you have the tools and skills required To reduce the possibility of fire or explosion be careful when working around gasoline Use only a nonflammable solvent not gasoline to clean parts Keep cigarettes sparks and flames away from all fuel related parts Remember that your servicing dealer knows your generator best and is fully equipped to maintain and repair it To ensure the best quality and reliability use only new genuine Honda parts or their equivalents for repair or replacement 32 Emission Control System Information
32. formation near the model number or serial number 18 AC Operation 1 Start the engine see page30 2 Turn the voltage selector switch to either position With the voltage selector switch in the 120 240V position you can use the 120V and 120 240V receptacles simultaneously If you are NOT using the 120 240V receptacle but require more power from the 120V locking plug receptacle then select the 120 ONLY position 3 Switch the AC circuit breaker ON 4 Plug in the appliance Most motorized appliances require more than their rated power for startup 1 EM3800SX VOLTAGE SELECTOR SWITCH AC CIRCUIT BREAKER Do not exceed the current limit specified for any one receptacle If an overloaded circuit causes the AC circuit breaker or AC circuit protector to switch OFF reduce the electrical load on the circuit wait a few minutes and then reset the AC circuit breaker or AC circuit protector 19 AC Receptacle Selection 38005 The generator has two separate main power producing circuits These two circuits supply equal power to different receptacles shown when the voltage selector switch is in the 120 240V position When two or more receptacles are used prevent overloading by dividing the load between the two power circuits The chart below shows the rated load in amperes that can be connected to each receptacle to balance the generator The total rated ampere draw is 27 5A
33. inces require this information to be posted on Phe are the EPA approved percentages of oxygenates ETHANOL ethyl or grain alcohol 10 by volume You may use gasoline containing up to 10 ethanol by volume Gasoline containing ethanol may be marketed under the name Gasohol MTBE methyl tertiary butyl ether 1596 by volume You may use gasoline containing up to 1596 MTBE by volume METHANOL methyl or wood alcohol 596 by volume You may use gasoline containing up to 5 methanol by volume as long as it also contains cosolvents and corrosion inhibitors to protect the fuel system Gasoline containing more than 596 methanol by volume may cause starting and or performance problems It may also damage metal rubber and plastic parts of your fuel system If you notice any undesirable operating symptoms try another service station or switch to another brand of gasoline Fuel system damage or performance problems resulting from the use of an oxygenated fuel containing more than the percentages of oxygenates mentioned above are not covered under the Distributor s Limited Warranty 29 STARTING THE ENGINE STOPPING THE ENGINE Starting the Engine 1 Make sure that the AC circuit breaker is in the OFF position The generator may be hard to start if a load is connected 2 Turn the fuel valve lever to the ON position 3 The automatic choke will be closed if the engine is cold If you want to operate the choke man
34. installed by a qualified electrician Fire and Burn Hazards The exhaust system gets hot enough to ignite some materials Keep the generator at least 3 feet 1 meter away from buildings and other equipment during operation Do not enclose the generator in any structure Keep flammable materials away from the generator The muffler becomes very hot during operation and remains hot for a while after stopping the engine Be careful not to touch the muffler while it is hot Let the engine cool before storing the generator indoors Gasoline is extremely flammable and is explosive under certain conditions Do not smoke or allow flames or sparks where the generator is refueled or where gasoline is stored Refuel in a well ventilated area with the engine stopped Fuel vapors are extremely flammable and may ignite after the engine has started Make sure that any spilled fuel has been wiped up before starting the generator COMPONENT IDENTIFICATION ENGINE SWITCH CONTROL PANEL CHOKE ROD AIR CLEANER FUEL VALVE LEVER RECOIL STARTER GRIP OIL FILTER CAP DIP STICK FUSE OIL DRAIN BOLT ENGINE SERIAL NUMBER CONTROL PANEL 1 Except EM3800SX 120 ONLY 120 240 VOLTAGE SELECTOR SWITCH AC CIRCUIT PROTECTORS 120 240 AC RECEPTACLE DC CIRCUIT PROTECTOR DC OUTPUT TERMINAL AUTO THROTTLE SWITCH AC RECEPTACLES GROUND TERMINAL TRANSPORT HANDLE FUEL
35. k and filter Clean 0 2 Fuel tube Check Every 2 years Replace if necessary 2 Emission related items 1 Service more frequently when used in dusty areas 2 These items should be serviced by an authorized Honda generator dealer unless the owner has the proper tools and is mechanically proficient See the Honda Shop Manual 3 For commercial use log hours of operation to determine proper maintenance intervals 37 Engine Change Drain the oil while the engine is warm to assure rapid and complete draining 1 Remove the drain plug and sealing washer remove the oil filler cap and drain the oil 2 Reinstall the drain plug and sealing washer Tighten the plug securely 3 Refill with the recommended oil page 27 and check the oil level Cil capacity 1 2 US qt 1 1 0 OIL DRAIN PLUG Wash your hands with soap and water after handling used oil Please dispose of used motor oil in a manner that is compatible with the environment We suggest you take it in a sealed container to your local service station or recycling center for reclamation Do not throw it in the trash pour it on the ground or down a drain 38 Air Cleaner Service A dirty air cleaner will restrict air flow to the carburetor To prevent carburetor malfunction service the air cleaner regularly Service more frequently when operating the generator in extremely dusty areas NOTICE Never run the gene
36. mely flammable and is explosive under certain conditions Perform this task in a well ventilated area with the engine stopped Do not smoke or allow flames or sparks in the area during this procedure 2 Change the engine 38 3 Remove spark plug and pour about a tablespoon of clean engine oil into the cylinder Turn the engine several revolutions slowly with the recoil starter to distribute the oil then reinstall the spark plug 4 Slowly pull the starter grip until resistance is felt At this point the piston is coming up on its compression stroke and both the intake and exhaust valves are closed Storing the engine in this position will help to protect it from internal corrosion Align the notch on the starter pulley with the hole at the top of recoil starter 46 TROUBLESHOOTING When the engine will not start NO Is there fuel in the tank YES Is there enough oil NO Refill the fuel tank Add the recom in the engine YES Is the spark plug in NO mended oil Readjust gap and good condition YES Is the fuel reaching NO dry the spark plug Replace it if necessary Clean the fuel the carburetor YES If the engine still does not start take the generator to an authorized Honda generator dealer sediment cup To check 1 Turn off the engine switch and l
37. ng this assembly be especially careful of the following Read the instructions before you begin and be sure you have the tools and skills required to perform the tasks safely e Make sure the engine is off before you begin any maintenance or repairs This will help eliminate several potential hazards Carbon monoxide poisoning from engine exhaust Be sure there is adequate ventilation whenever you run the engine Burns from hot parts Let the engine and exhaust system cool before touching Injury from moving parts Do not run the engine unless the instruction tells you to do so Even then keep your hands fingers and clothing away Do not run the engine when any protective guard or shield is removed To reduce the possibility of fire or explosion be careful when working around gasoline or batteries Use only a nonflammable solvent not gasoline to clean parts Keep all cigarettes sparks and flames away from all fuel related parts 55 Unpacking 1 Remove the generator and loose parts box from the carton 2 Compare the loose parts with the inventory list below Tools Required 14 mm wrench 2 pliers Loose Parts Wheel kit and handle Check all loose parts against the following list Contact your dealer if any of the loose parts shown below are not included with your generator Ref No Description Wheel Axle Left upper handle assy Right upper handle assy Lef
38. oosen the drain screw see page 46 2 Turn the fuel valve to ON Fuel should flow from the drain when the fuel valve is turned ON 47 No electricity at the AC receptacles Is the AC circuit breaker NO ON YES NO DEFECTS Check the electrical ap pliance or equipment for any defects DEFECTS Turn the AC circuit breaker ON Take the generator to an authorized Honda generator dealer eReplace the electrical ap pliance or equipment 48 Y the electrical ap pliance or equipment to an electrical shop for repair WIRING DIAGRAM 39018 3NION3 X08 1081N00 31038 EM3800SX 32018 XO8 1081402 32018 HOLWHINID 49 50005 EM6500SX 32018
39. or charging 12V automotive DC output batteries Maximum charging output 8 3A ITEM SPECIFICATION MAINTENANCE Spark plug gap 0 028 0 031 in 0 70 0 80 mm Refer to page 41 IN 0 15 0 02 mm cold EX 0 20 0 02 mm cold Valve clearance See your authorized Honda dealer No other adjustments needed Other specifications NOTE Specifications may vary according to the types and are subject to change without notice 52 Dimensions Model EM6500SX Power product description code EAPC Length 41 9 in 1 065 mm Width 27 2 in 690 mm Height 28 3 in 720 mm Dry weight 227 lbs 103 kg Engine Model GX390 Engine Type 4 stroke overhead valve single cylinder Displacement 23 7 cu in 389 cm Bore X Stroke 3 5 X 2 5 in 88 X 64 mm Compression Ratio 8 0 1 Engine Speed 3 600 rpm Cooling System Forced air cooling Ignition System Transistorized magneto Tune up Specifications Oil Capacity 1 2 US qt 1 1 2 Fuel Tank Capacity 6 6 US gal 25 0 Spark Plug BPR5ES NGK W16EPR U DENSO Generator Model EM6500SX Type A Rated voltage 120 240 V Rated frequency 60 Hz AC output Rated current 45 8 22 9A Rated output 5 500 VA Maximum output 6 500 VA Only for charging 12V automotive DC output batteries Maximum charging output 8 3A ITEM SPECIF
40. put Rated current 27 5 13 8 Rated output 3 300 VA Maximum output 3 800 VA Only for charging 12V automotive DC output batteries Maximum charging output 8 3A ITEM SPECIFICATION Spark plug gap 0 028 0 031 in 0 70 0 80 mm Refer to page 41 Valve clearance IN 0 15 0 02 mm cold EX 0 20 0 02 mm cold See your authorized Honda dealer Other specifications No other adjustments needed NOTE Specifications may vary according to the types and are subject to change without notice 51 Dimensions Model EM5000SXK2 Power product description code EANC Length 41 3 in 1 050 mm Width 27 2 in 690 mm Height 28 3 in 720 mm Dry weight 223 Ibs 101 kg Engine Model GX340 Engine Type 4 stroke overhead valve single cylinder Displacement 20 6 cu in 338 cm Bore X Stroke 3 2 X 2 5 in 82 X 64 mm Compression Ratio 8 0 1 Engine Speed 3 600 rpm Cooling System Forced air cooling Ignition System Transistorized magneto Tune up Specifications Oil Capacity 1 2 US qt 1 1 2 Fuel Tank Capacity 6 6 US gal 25 0 Spark Plug BPR5ES W16EPR U DENSO Generator Model EM5000SXK2 Type A Rated voltage 120 240 V Rated frequency 60 Hz AC output Rated current 37 5 18 8 Rated output 4 500 VA Maximum output 5 000 VA Only f
41. r backfiring under load Afterburning backfiring Black exhaust smoke or high fuel consumption 34 Replacement Parts The emission control systems on your Honda engine were designed built and certified to conform with EPA and California emission regulations We recommend the use of genuine Honda parts whenever you have maintenance done These original design replacement parts are manufactured to the same standards as the original parts so you can be confident of their performance The use of replacement parts that are not of the original design and quality may impair the effectiveness of your emission control system A manufacturer of an aftermarket part assumes the responsibility that the part will not adversely affect emission performance The manufacturer or rebuilder of the part must certify that use of the part will not result in a failure of the engine to comply with emission regulations Maintenance Follow the maintenance schedule 37 Remember that this schedule is based on the assumption that your machine will be used for its designed purpose Sustained high load or high temperature operation or use in unusually wet or dusty conditions will require more frequent service 35 Air Index An Air Index Information hang tag label is applied to engines certified to an emission durability time period in accordance with the requirements of the California Air Resources Board The bar graph is intended
42. rator and to operate it safely This manual contains the information on how to do that please read it carefully As you read this manual you will find information preceded by a symbol That information is intended to help you avoid damage to your generator other property or the environment We suggest you read the warranty policy to fully understand its coverage and your responsibilities of ownership The warranty policy is a separate document that should have been given to you by your dealer When your generator needs scheduled maintenance keep in mind that your Honda servicing dealer is specially trained in servicing Honda generators Your authorized Honda servicing dealer is dedicated to your satisfaction and will be pleased to answer your questions and concerns Best Wishes Honda Motor Co Ltd FEW WORDS ABOUT SAFETY Your safety and the safety of others are very important And using this generator safely is an important responsibility To help you make informed decisions about safety we have provided operating procedures and other information on labels and in this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all the hazards associated with operating or maintaining a generator You must use your own good judgement You will find important safety information in a variety of forms including e Safety Labels on
43. rator without the air filter Rapid engine wear will result 1 Unsnap the air cleaner cover clips remove the air cleaner cover and remove the element 2 Wash the air cleaner element in a solution of household detergent and warm water then rinse thoroughly or wash in nonflammable or high flashpoint solvent Allow the air cleaner element to dry thoroughly 3 Soak the air cleaner element in clean engine oil and squeeze out the excess oil The engine will smoke during initial startup if too much oil is left in the air cleaner element 4 Reinstall the air cleaner element and the cover 2 CLIP ELEMENT SN AIR CLEANER COVER CLIP ELEMENT 39 Fuel Sediment Cup Cleaning The sediment cup prevents dirt or water which may be in the fuel tank from entering the carburetor If the engine has not been run for a long time the sediment cup should be cleaned 1 Turn the fuel valve lever to the OFF position Remove the sediment cup O ring and filter 2 Clean the sediment cup O ring and filter nonflammable or high flash point solvent 3 Reinstall the filter O ring and sediment cup 4 Turn the fuel valve lever ON and check for leaks FUEL VALVE LEVER FUEL FILTER O RING SEDIMENT CUP 40 Spark Plug Service In order to service the spark plug you will need a spark plug wrench commercially available Recommended spark plugs BPR5ES NGK W
44. t place heavy objects on the generator When transporting the generator by loading it on to a vehicle secure to the generator frame as shown 44 Before storing the unit for an extended period 1 Be sure the storage area is free of excessive humidity and dust 2 Service according to the table below STORAGE TIME RECOMMENDED SERVICE PROCEDURE TO PREVENT HARD STARTING Less than 1 month No preparation required 1 to 2 months Fill with fresh gasoline and add gasoline conditioner Fill with fresh gasoline and add gasoline 2 months to 1 year conditioner Drain the carburetor float bowl Drain the fuel sediment cup page 40 Fill with fresh gasoline and add gasoline conditioner Drain the carburetor float bowl page 46 Drain the fuel sediment cup Remove spark plug Put a tablespoon of 1 year or more engine oil into the cylinder Turn the engine slowly with the recoil starter to distribute the oil Reinstall the spark plug Change the engine oi page 38 After removal from storage drain the stored gasoline into a suitable container and fill with fresh gasoline before starting Use gasoline conditioners that are formulated to extend storage life Contact your authorized Honda generator dealer for conditioner recommendations 45 Storage 1 Drain the carburetor by loosening the drain screw Drain the gasoline into a suitable container AWARNING Gasoline is extre
45. t handle bracket Right handle bracket Stand 8X 16 mm Flange 20 mm Washer 4 0 30 mm Cotter pin 8 mm Flange nut e N lt N FIN 56 Handle Installation Install the right and left handles on the generator upper frame using the brackets and 4 flange bolts TORQUE 17 22 24 29 N m 2 4 3 0 kgf m 8X 16 mm FLANGE BOLT 4 RIGHT UPPER HANDLE ASSY LEFT UPPER HANDLE ASSY RIGHT HANDLE BRACKET LEFT HANDLE BRACKET 57 Wheel Installation 1 Install the two wheels on the axle shaft using the washers and cotter pins 2 Install the axle assembly on the generator using four 8 16 mm flange bolts and 8 mm flange nuts 3 Install the two stands on the under frame using four 8 X 16 flange bolts TORQUE 17 22 24 29 N m 2 4 3 0 kgf m GENERATOR SIDE 8X 16 mm FLANGE BOLT 4 b W LONGER 816 mm FLANGE BOLT 4 T WHEEL 2 2 4 030 mm COTTER PIN 2 8 mm FLANGE NUT 4 58 Hanger Installation optional 1 Position the hanger at the generator s balance point as shown below 2 Fit the end tabs of the hanger through the bracket slots and bolt the brackets to the hanger and tighten securely TORQUE 17 22 Ibf ft 24 29 2 4
46. th local utility companies 17 AC Applications Before connecting an appliance or power cord to the generator Make sure that it is in good working order Faulty appliances or power cords can create a potential for electrical shock f an appliance begins to operate abnormally becomes sluggish or stops suddenly turn it off immediately Disconnect the appliance and determine whether the problem is the appliance or if the rated load capacity of the generator has been exceeded Make sure that the electrical rating of the tool or appliance does not exceed that of the generator Never exceed the maximum power rating of the generator Power levels between rated and maximum may be used for no more than 30 minutes NOTICE Substantial overloading will open the circuit breaker Exceeding the time limit for maximum power operation or slightly overloading the generator may not switch the circuit breaker or circuit protector OFF but will shorten the service life of the generator Limit operation requiring maximum power to 30 minutes Maximum power is EM3800SX 3 800 VA 50005 5 000 VA EM6500SX 6 500 VA For continuous operation longer than 30 minutes do not exceed the rated power Rated power is EM3800SX 3 300 50005 4 500 EM6500SX 5 500 The total power requirements VA of all appliances connected must be considered Appliance and power tool manufacturers usually list rating in
47. ually pull the choke rod out to the CLOSED position 4 Make sure the auto throttle switch is in the OFF position or more time will be required for warm up 5 Turn the engine switch to the ON position 6 Pull the starter grip lightly until resistance is felt then pull briskly NOTICE Do not allow the starter grip to snap back against the engine Return it gently to prevent damage to the starter With electric starter 1 Connect the battery cables to the generator 2 Turn the engine switch to the START position and hold it there for 5 seconds or until the engine starts NOTICE Operating the starter motor for more than 5 seconds can damage the motor If the engine fails to start release the switch and wait 10 seconds before operating the starter again e f the speed of the starter motor drops after a period of time it is an indication that the battery should be recharged When the engine starts allow the engine switch to return to the ON position 7 you have manually closed the choke push it to the OPEN position as the engine warms up 8 If you wish to use the auto throttle system turn the auto throttle switch to the AUTO position after the engine has warmed up for 2 or 3 minutes Stopping the Engine In an emergency To stop the engine in an emergency move the engine switch to the OFF position In normal use 1 Turn the AC circuit breaker to the OFF position Disconnect DC b
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