Hoist Fitness SYSTEMS CL-2407 User's Manual
Contents
1. Lu lt I 1 lt 22 gt 9 Q Page 6 2407 Assembly ASSEMBLY In this step You will attach 30 7 to 8 to 1 and 8 before attaching 9 and 8 to the bottom of 1 Next attach 5 11 44 and 10 to 1 Tighten bolts only they will be tightened later Part Descriptions Hardware Descriptions 1 Seat Assembly D 3 8 16 x 1 2 Flat Head Cap Screw White Zinc 5 Shaft 1 2 Dia x 1 240 LG 3 6 16 x 3 4 Flat Head Cap Screw White Zinc 7 2 4 End Cap HH S 3 16 18 x 1 1 4 Button Head Screw White Zinc 8 Back Adjuster Assembly U 5 167 18 x 4 1 2 Hex Head Screw White Zinc 9 Shaft 3 4 Dia x 4 27 32 LG AE 3 8 Flat Washer White Zinc 10 Back Adjuster Assembly AM 5 16 Flat Washer White Zinc 11 Pull Pin Long BD 5 16 Lock Nut White Zinc 30 Adjustable Plate CB Gas Spring 44 Pull Pin to Chain Link Connector CH Master Chain Link Page 7 gt 2407 Assembly 50 N m 58 8 2407 Assembly ASSEMBLY this step you will need to install 14 and 13 to both 15 and 16 Next insert CC into 15 16 and 21 Now align 15 with 1 securing it with 17 and CJ Next2. 7 0 4 2 1 3 lt Zz lt 32 2407 Assembly DECAL PLACEMENTS Decal Descriptions 021 0004026 2 021 0003008 3 26 STD SX431 4 021 0004029 5 021 0003079 6 021 0003006 7 021 0012004 8 021 0011010 33 2407 Assembly N U gt SK DECAL REFERENCE This decal has been attached to this piece of equipment to provide information regarding operation safety and maintenance Before use take the time to read these decals O O O 9494 849 619 8 9 8 008 92126 VI 409314 NVS 45 0666 021 0012004 021 0011010 SERIAL DECAL Always refer to the number Shown on your piece of equipment when talking to customer service or ordering parts 2407 Assembly A 34 OWNERS M N U L DECAL REFERENCE This decal has been attached to this piece of equipment to provide information regarding operation safety and maintenance Before use take the time to read these decals f ROUTINE MAINTENANCE 8113 12 Inspect Links Pull Pins Snap Locks Swivels Weight Stack Pins Clean Upholstery nths ek Year F ly Lubricate Guide Rods with Waylube Oil only LX Inspect Accessory Bars and H
3. 1 Now assemble and 47 Next you will need to secure 48 to 21 by sandwiching between two 46 s Now secure other end of 48 to rear of 47 in similar fashion Insure 48 s smooth side is facing 21 Then Wrench tighten bolts including all previously hand tightened bolts Part Descriptions Hardware Descriptions 1 Seat Assembly M 3 8 16 x 3 4 Button Head Screw White Zinc 21 ROM CAM Assembly 1 4 20 x 1 1 4 Socket Head Screw White Zinc 46 Clamp J 3 6 16 x 2 3 4 Button Head Screw White Zinc 41 Pulley Bracket AD 1 4 Flat Washer Black Zinc 48 Cam Belt 37 15 16 x 1 8 3 8 Flat Washer White Zinc 50 U Bracket AF 3 8 Lock Washer White Zinc BA 1 4 Lock Nut White Zinc CM 3 1 4 Pulley CN 3 1 4 Pulley Non Threaded eN c gt gt lt LL Page 14 CABLE ROUTING DETAIL FOR ASSEMBLY SEE 1 2407 Assembly ASSEMBLY this step you will attach to top and bottom of 2 Next attach one end of 51 using Detail B 2 as a guide Thread 51 through its path and secure the other end by sandwiching between two 46 s Insure 51 s smooth side 1s facing CM Wrench tighten bolts Part Descriptions Hardware Descriptions 1 Seat Assembly M 3 8 16 x 3 4 Button Head Screw White Zinc 2 Weight Cage 1 4 20 x 1 1 4 Socket
4. LG Standard Shield Quick Release Cable Lock Arm Cable Aluminum End Cap Aluminum Ring Pull Pin to Chain Link Connection Stainless Steel Adjustable Plate Belt Clamp Pulley Bracket Cam Belt 30 x 15 16 x 1 8 Foot Plate U Bracket Cam Belt 90 x 15 16 x 1 8 Rubber Grips 11 9 16 LG Rubber Grip 4 LG Belt Retainer Shaft 1 5 8 x 2 116 LG Tube 4 x 18 Rubberized Non Skid Aluminum End Cap Red 2407 Assembly ASSE LY HARDWARE LISTING Qty Part Number lt gt 2407 Assembly gt NN D N 7 2 2 2 1 1 gt NL PR N 03 gt gt 11 BTN 12112WZ 11 BTN 5162WZ 11 FLA 3812WZ 11 FLA 3834WZ 11 BTN 381WZ 11 FLA 121WZ 11 BTN 381 11 BTN 38234WZ 11 BTN 5161 11 BTN 5163WZ 11 BTN 3834WZ 11 SKT 14114 11 FLA 141WZ 11 SKT 141 11 BTN 516114WZ 11 SET10 32 18 11 HEX 516412WZ 11 FLA 381WZ 13 LOK 121INT 13 FLT 12SAEWZ 13 FLT 14SAEWZ 13 FLT 14INTB 13 FLT 38SAEWZ 13 LOK 38INT 13 FLT 516SAE 13 LOK 516INTB 13 LOK 38WZ 13 FLT 38SAEB 13 LOK 38INTB 13 FLT 516SAEWZ 13 LOK 516INT 12 LOK 14WZ 12 FLG 12 13 SB 12 LOK 516WZ 19 PAD 1 20 GSP Y2063 14 BRG 34138 30 RPN 7163 14 BRG PAC4962 14 BRG PAC4982 172 13UNC 20 LNK CONN43 14 RNG ERETRG 3 4 20 GLD 38112 10 LRD 12 18 PUL 325 W38T 18 PUL 32
5. attach the 45 to 21 Next align 16 and 21 to 1 securing them with 17 and CJ Attach 5 20 18 44 and CH to 16 Next attach 41 and 40 to both 15 and 16 Finish off the assembly by attaching 19 to 21 and CK to 1 Wrench tighten all bolts Part Descriptions Seat Assembly 5 Shaft 1 2 Dia X 1 938 LG 13 2 x 2 14 End Cap Plug 15 Left Inner Thigh Assembly 16 Right Inner Thigh Assembly 17 Arm Axle 3 4 Dia X 19 16 LG 18 Pull Pin Short 19 Cam Stopper 20 Adjuster Handle Assembly 21 ROM CAM Assembly 40 Quick Release Cable Locks 4 Arm Cable 44 Pull Pin to Chain Link Connector 45 Adjustable Plate Page 9 Hardware Descriptions E 3 8 16 x 3 4 Flat Head Cap Screw White Zinc 1 2 13 x 1 Flat Head Cap Screw White Zinc Q 1 4 20 x 1 Flat Head Cap Screw White Zinc BA 1 4 Lock Nut White Zinc CC Bearing CH Master Chain Link CJ 3 4 Retaining Ring CK Adjustable Stop CQ 2 Dia End Cap CR Delrin Stop Long CS 4 3 4 LG Knurled Sleeves 2407 Assembly gt o 6 lt x 34 o DEIAIL OF CABLE 10 2407 Assembly FRAME ASSEMBLY this step start by pressing 29 into 2 Place 28 over two holes in the bottom of 2 Now slide 31 into t
6. etc into the inside of the bearing Using your finger press the grease into the ball bearings and their tracks Repeat until the ball bearing tracks are full of grease Insert the shaft back into the bearing and wipe off excess grease PLEASE KEEP THIS FOR YOUR RECORDS 2407 Assembly 40 lt 7 lt 2407 Assembly Page 41 Hoist Fitness Systems LIMITED LIFETIME WARRANTY Hoist Fitness Systems warrants this product to the_original purchaser to be free from defects in workmanship and or materials under normal use or service If at any time a component part is defective Hoist Fitness Systems shall repair or replace it at Hoist Fitness Systems option within a reasonable period of time This warranty does not cover costs of removal transportation or reinstallation This warranty shall not apply if the defect was caused by misuse neglect or normal wear and tear Starting from the original date of purchase normal wear and tear shall be considered as the following All malfunctions of upholstery and paint that occur after 90 days all malfunctions of electronic components belts or cables that occur after one year all malfunctions of pulleys bearings or bushings that occur after five years The frame and all welded components are warranted for the life of the product Hoist Fitness Systems sole responsibility shall be to repair or replace the component with
7. 0008 619 578 9558 619 578 7676 Customer Service 800 548 5438 5 gt Q amp Q Q amp Q a Q amp Q e Q amp Q 2 S 3 o E RECORD SERIAL NUMBER S CONTENTS INSTRUCTIONS Step 1 FRAME ASSEMBLY Step 2 PARTS LISTING HARDWARE LISTING BOLT SIZING CHART WASHER SIZING CHART WEIGHT RATIOS WEIGHT TRAINING TIPS WEIGHT TRAINING EXERCISE LOG DECAL REFERENCE GENERAL MAINTENANCE LIMITED WARRANTY Page 1 creme A 2407 Assembly INSTRUCTIONS Before beginning assembly please take the time to read the instructions thoroughly Please use the catalog in this manual to make sure that all parts have been included in your shipment When ordering use the part number and description from the catalog Use only Hoist replacement parts when servicing Failure to do so will void your warranty and could result in personal injury Hoist equipment is designed to provide the smoothest most effective exercise motion possible After assembly you should check all functions to ensure correct operation 1 you experience problems first recheck the assembly instructions to locate any possible errors made during assembly If you are unable to correct
8. 5 W38 3 8 13UNC 16 CAP 2T 26 STD PLAS133 26 STD PLAS127 14 OIL 34F Description 1 2 13 x 1 1 2 Button Head Screw 5 16 18 x 2 Button Head Screw 3 8 16 x 1 2 Flat Head Cap Screw 3 8 16 x 3 4 Flat Head Cap Screw 3 8 16 x 1 Button Head Screw 1 2 13 x 1 Flat Head Cap Screw 3 8 16 x 1 Button Head Screw 3 8 16 x 2 3 4 Button Head Screw 5 16 18 x 1 Button Head Screw 5 16 18 x 3 Button Head Screw 3 8 16 x 3 4 Button Head Screw 1 4 20 x 1 1 4 Socket Head Screw 1 4 20 x 1 Flat Head Cap Screw 1 4 20 x 1 Socket Head Screw 5 16 18 x 1 1 4 Button Head Screw 10 32 x 1 8 Set Screw 5 16 18 x 4 1 2 Hex Head Screw 3 8 16 x 1 Flat Head Screw 1 2 Lock Washer 1 2 Flat Washer 1 4 Flat Washer 1 4 Flat Washer 3 8 Flat Washer 3 8 Lock Washer 5 16 Flat Washer 5 16 Lock Washer 3 8 Split Washer 3 8 Flat Washer 3 8 Lock Washer 5 16 Flat Washer 5 16 Lock Washer 1 4 Lock Nut Serrated Hex Nut 5 16 Lock Nut Bumper Stopper Gas Spring Bearing Top Weight Roll Pin Guide Bearing tall Guide Bearing short Insert Master Chain Link Retaining Ring Adjustable Stop Selector Pin Lanyard 3 1 4 Pulley 3 1 4 Pulley Insert 2 DIA End Cap Delrin Stop Long 4 3 4 LG Knurled Sleeves 3 4 Oilite Page 24 1 1 2 2 1 2 3 1 2 41 2 5 1 2 zi b Pn 3 1 3 4 2 3 4 3 3 4 4 3 4 1 1 4 2 1 4 3 1 4 4 1 4 5 1 4 n
9. 52 B 3 1 4 HEX 2 8 2 8 BUTTON SCREW HEAD SCREW m zm OB 1 2 1 0 3 8 us 1 2 FLATHEAD SOCKET SCREW SOCKET CAP SCREW 7 0 1 25 sverams 27 2407 Assembly OWNERS M UA WASHER SIZING CHART 1 2 LONG 1 LONG 1 4 LONG FLANGED 1 2 LONG FLANGED 5111 SPACER PULLEY SPACER PULLEY SPACER PULLEY SPACER 92 9 3 8 ALUMINUM FLATHEAD 1 4 5 8 2 Te LOCK w LOCK WASHER WASHER 5716 278 5 FLAT WASHER FLAT WASHER FLAT LARGE USS 25mm WASHER SMALL SAE 26mm LARGE USS 34mm 1 1 16 PLASTIC 1 1 16 FENDER WASHER 3 8 FENDER WASHER 1 SHIM WASHER VII dm 2407 Assembly SYSTEMS 26 Oo The above chart shows actual weight you are lifting when the ratios are applied To find the actual weight you are lifting you would come down from the ratio being used and across from the number of the weight plate you have pinned Page 27 2407 Assembly lt Zz lt 28 2407 Assembly WEIGHT TRAINING TIPS Always consult your physician before
10. Head Screw Black Zinc 26 208 Steel Top Weight Plate 1 4 20 x 1 1 4 Socket Head Screw Black Zinc 46 Clamp AC 1 4 Flat Washer White Zinc 41 Pulley Bracket AD 1 4 Flat Washer Black Zinc 51 Cam Belt 90 x 15 16 x 1 8 AE 3 8 Flat Washer White Zinc 54 Belt Retainer Shaft AF 3 8 Lock Washer Black Zinc 55 1 5 8 x 2 1 16 LG Tube BA 1 4 Lock Nut White Zinc CM 3 1 4 Pulley 16 CABLE ROUTING DETAIL FOR ASSEMBLY SEE B 3 2407 Assembly Step 2g ASSEMBLY this step you will attach 32 to 8 and 33 to 1 Next attach 34 and 35 to 15 Then attach 37 and 36 to 16 Next slide 43 52 42 or 57 onto handles located on 1 and secure Slide 43 53 42 or 57 onto 20 and secure Attach 56 to 49 Wrench tighten bolts Part Descriptions Hardware Descriptions 1 Seat Assembly L 5 16 18 x 3 Button Head Screw White Zinc 8 Back Adjuster Assembly 5 3 16 18 x 1 1 4 Button Head Screw White Zinc 10 Back Adjuster Assembly T 10 32 x 1 8 Set Screw 15 Left Inner Thigh Assembly 3 8 16 x 1 Flat Head Cap Screw White Zinc 16 Right Inner Thigh Assembly AM 5 16 Flat Washer White Zinc 20 Adjuster Handle Assembly AN 5 16 Lock Washer White Zinc 32 Back Upholstery Assembly 33 Seat Upholstery Assembly 34 Left Knee
11. Upholstery 35 Left Knee Backing 36 Right Knee Backing 37 Right Knee Upholstery 38 Rubber Grip 5 1 2 LG 42 Aluminum End Cap 43 Aluminum Ring 49 6 50 x 20 Foot Plate 52 Rubber Grip 11 9 16 LG 53 Rubber Grip 47 LG 56 Rubberized Non Skid 4 x 18 57 Aluminum End Cap Red Page 17 FITNE STE 2407 Assembly 18 2407 ASSEMBLY Factory Installation insert CG into 2 Then attach 39 to 2 Wrench tighten bolts Part Descriptions Hardware Descriptions 2 Weight Cage 1 2 x 1 1 2 Button Head Screw 39 Standard Shield AA 1 2 Lock Washer AB 1 2 Flat Washer CG Insert 1 2 Page 19 FITNE STE 2407 Assembly 20 2407 Assembly ASSEMBLY Slide 12 up into 26 and secure with CD Part Descriptions Hardware Descriptions 12 Stem CD Top Weight Roll Pin 26 20165 Steel Top Plate Page 21 2407 Page 22 2407 Assembly Qty Part Number 23 1 1 4 2 2 1 1 1 1 1 1 1 2 6 1 1 2 1 1 1 1 1 2 5 1 1 10 2 2 4 2 1 1 1 4 1 1 1 1 2 2 2 4 2 1 6 1 1 1 1 1 2 1 1 1 1 2 26 STD SX667 26 STD SX669 26 STD PLAS195 26 STD PLAS187RV 26 STD SM386 26 STD SM382 26 STD PLAS187RH 26 STD SX668 26 STD SM339 26 STD S
12. X673 26 STD SM129 26 STD SW112 16 CAP 22 26 STD PLAS183 26 STD SX676 26 STD SX675 26 STD SM385 26 STD SM128 26 STD PLAS193 26 STD SX672 26 STD SX510 26 STD SX155 26 STD SM295 26 STD SWADD7 26 STD SM134 26 STD SWTOP13 26 STD SW104 26 STD PLAS201 26 STD PLAS134 26 STD SA193 26 STD SG136 26 STD SU107818 26 STD SU131214 26 STD SU991332L 26 STD SUB991332L 26 STD SUB991332R 26 STD SU991332R 26 STD PLAS206 9 26 STD SSH174 26 STD SM199 26 STD SC192 26 STD SM323 26 STD SM324 26 STD SM209 26 STD SA195 26 STD SP467 26 STD SX674 15 BLT 1516 26 STD SP592 26 STD SP599 15 BLT 1516 26 STD PLAS206 4 26 STD PLAS206 7 26 STD SM294 26 STD SM293 20 NON 418B 26 STD SM323R LY PART LISTING Description Seated Assembly Weight Cage Rubber Foot Pad 2 x 4 End Caps VH Shaft Shaft 2 x 4 End Cap HH Back Adjuster Assembly Shaft Back Adjuster Assembly Pull Pin long Stem 11 2 x 2 End Cap End Cap Plug Left Outer Thigh Assembly Right Outer Thigh Assembly Arm Axle Pull Pin short Cam Stopper Adjustable Handle Assembly ROM CAM Assembly Center RH BRK Assembly Add On Rods Add On Weights Weight Selector Pin 20155 Steel Weight Plate 20155 Intermediate Wieght Plates Weight Bumpers Guide Rod Bushings Stainless Steel Adjustable Plate Guide Rods Upholstery Assembly Upholstery Assembly Left Knee Upholstery Left Knee Backing Right Knee Upholstery Right Knee Backing Rubber Grips 5 1 2
13. andles Inspect Decals a Ll Inspect All Nuts and Bolts Tighten if Needed Inspect Anti Skid Surfaces Inspect Cables or Belts Tension Lubricate Seat Sleeves Turcite Bushings Linear Bearings Lp lp Clean and Wax Glossy Finishes Repack with Grease Linear Bearings Replace Cables or Belts Connecting Parts 021 0003079 2407 Assembly 55 N U DECAL REFERENCE This decal has been attached to this piece of equipment to provide information regarding operation safety and maintenance Before use take the time to read these decals SK 021 0004026 021 0003006 2407 Assembly 36 Z gt L lt bo 5 8 gt 22 LM S S LM S S 9 S 8 E provide information regarding operation safety and maintenance Before use take the time to read these decals CL 2207 OUTER THIGH Exercise Instructions 3 Lift the lever of the Range 4 Place feet on footrests and 5 Hold position momentarily MUSCLES TRAINED PRIMARY Abductors gt Read and understand all instructions before using this equipment gt Inspect equi
14. he holes Slide 27 and the 26 onto 31 Make sure 26 and 27 and 31 are sitting level then fasten the top of each 31 to 2 Next attach 23 to 22 Secure 22 to 26 slide on 24 and attach another 23 to the 2 Attach bigger end of the CL to 22 and the other end to 25 Then Wrench tighten bolts Part Descriptions Hardware Descriptions 2 Weight Cage 3 8 16 x 1 Button Head Screw White Zinc 22 Center RH BRK Assembly 3 8 16 x 1 Button Head Screw Black Zinc 23 Add On Rods J 3 6 16 x 2 3 4 Button Head Screw White Zinc 24 5lbs Add On Weight 5 167 18 x 1 Button Head Screw Black Zinc 25 Weight Selector Pin AE 3 8 Flat Washer White Zinc 26 20185 Steel Weight Plate AF 3 8 Lock Washer White Zinc 27 20lbs Intermediate Weight Plates 5 16 Flat Washer Black Zinc 28 Weight Bumper AH 5 16 Lock Washer Black Zinc 29 Guide Rod Bushing AJ 3 8 Split Washer White Zinc 31 Guide Rods AK 3 8 Lock Washer Black Zinc AL 3 8 Flat Washer Black Zinc CD Top Weight Roll Pin CE Guide Bearing Tall CF Guide Bearing Short CL Selector Pin Lanyard Page 11 gt 2407 Assembly r FOR ASSEMBLY INSTRUCTION lt gt gt 52 lt ce LL Page 12 2407 Assembly ASSEMBLY this step attach CN and the 50 to
15. in the terms stated above Hoist Fitness Systems shall not be liable for any loss or damage of any kind including any incidental or consequential damages resulting directly or indirectly from any warranty expressed or implied or any other failure of this product WHAT IS NOT COVERED BY THIS WARRANTY Hoist s sole obligation under this warranty is limited to either repair or replacement of parts subject to the additions below This warranty neither assumes nor authorizes any person to assume obligations other than expressly covered by this warranty NO CONSEQUENTIAL DAMAGES Hoist is not responsible for economic loss profit loss or special indirect or consequential damages WARRANTY IS NOT TRANSFERABLE This warranty is not assignable and applies only in favor of the original purchaser user to whom delivered Any such assignment or transfer shall void the warranties herein made and shall void all warranties express implied or statutory except the one 1 and 5 year warranty described above These warranties are exclusive and in lieu of all other warranties including implied warranty and merchantability or fitness for a particular purpose There are no warranties which extend beyond the description on the face hereof ALTERATION NEGLECT ABUSE MISUSE NORMAL WEAR amp TEAR ACCIDENT DAMAGE DURING TRANSIT OR INSTALLATION FIRE FLOOD ACTS OF GOD Hoist is not responsible for the repair or replacement of any parts that Hoist determi
16. nes have been subjected after the date of manufacture to alteration neglect abuse misuse normal wear amp tear accident damage during transit or installation fire flood or an ACT OF GOD TRANSPORTATION COSTS Hoist will accept parts covered under this warranty freight collect provided that shipment has received prior approval Hoist is not responsible for any other transportation costs but will ship freight collect parts either repaired or replaced under these warranties WARRANTY CLAIMS All claims should include model number the serial number proof of purchase date of installation and all pertinent information supporting the existence of the alleged defect Hoist Fitness Systems 9990 Empire St 130 San Diego Calif 92126 800 548 5438 Web Site www hoistfitness com PLEASE KEEP THIS FOR YOUR RECORDS 2407 Assembly YSTEM Page 42
17. pment for loose worn or frayed parts If in doubt about certain part DO NOT use this machine gt Keep hands and feet away from movino 021 0013077 2407 Assembly Page 37 lt Zz lt 38 2407 Assembly HOIST FITNESS SYSTEMS GENERAL MAINTENANCE INFORMATION Links Pull Pins Snap Locks Swivels Weight Stack Pins Check all pieces for signs of visible wear or damage Check springs in snap hooks and pull pins for proper tension and alignment If the spring sticks or has lost its rigidity replace it immediately Upholstery To ensure prolonged upholstery life and proper hygiene all upholstered pads should be wiped down with damp cloth after every workout Periodically take the time to use a mild soap or an approved vinyl upholstery cleaner to deter the onset of cracking drying Avoid using any abrasive cleaners or cleaners not intended for use on vinyl Replace ripped or worn upholstery immediately Keep sharp or pointed objects clear of all upholstery Guide Rods Wipe clean with a dust free rag Lubricate once a week with a Silicon or Teflon based lubricant Decals Inspect and familiarize yourself with any safety warnings or other user information posted on each decal Nuts and Bolts Inspect all nuts and bolts for any loosening and tighten if needed Go through a re tightening sequence periodically to ensure
18. starting any exercise program Hoist equipment is designed to maximize your time spent working out Having an exercise routine planned out in advance will allow you to get the most benefit out of the time spent exercising and will also enable you to work all the major muscle groups Warm up properly before engaging in weight resistance training Stretching yoga jogging calisthenics or other cardiovascular exercise help prepare your for the heavier workload of lifting weights Learn how to perform the exercise correctly before using heavy weight Correct form is important to avoid injury and to ensure that you work the proper muscle groups Know your limitations If you are new to weight training or are embarking on an exercise regimen after a long layoff start slowly and build foundational strength over a longer period of time Pay attention to your breathing Exhale when you exert is a general rule of thumb Never hold your breath Page 29 MES 27 2407 Assembly lt Zz lt 30 2407 Assembly 5 W 1 U N A M S M SI 1 1 4 8 X 9 4 5 oT 8 S 9 61 9 d 9 0 9 0 391 9 M M 19 148 5 9 5 9 5m 5
19. that all hardware is tensioned properly Anti Skid Surfaces These surfaces are designed to supply secure footing and need to be replaced if they appear worn or become slippery Cables Hoist uses only Aircrafi Quality Cable which meets or exceeds military specifications Although our cables are designed to last for years to ensure optimum performance and as a routine safety precaution we recommend that all cables be replaced yearly Visually inspect the cable for fraying cracking peeling or discoloration While the machine is not in use carefully run your fingers along the cable to feel for thinning or bulging areas Replace cables immediately at the first signs of damage or wear Do not use equipment until cables have been replaced Page 39 4 2407 Assembly Continued GENERAL MAINTENANCE INFORMATION Cable Tension Referring to the Assembly Owners Manual check cable bolts and attachments to be sure they attached Check slack in cables and readjust cable tension if needed Seat Sleeves Turcite Bushings Wipe down adjusting tubes with dust free rag before applying lubricant Lubricate seat sleeves and turcite bushings with a Silicon or Teflon based lubricant spray Linear Bearings Referring to the Assembly Owners manual carefully dis assemble the bearing from its housing and place a finger full of light grease lithium super lube
20. the problem call your authorized Hoist dealer Be sure to have your serial number and this catalog when calling When all parts have been accounted for continue on to Step 2 TOOLS REOUIRED Standard Allen Wrench Set 2 5mm 3 32 5 16 Crescent Wrench Belt Tensioning Wrench Hoist Tool SM374 Rubber Mallet Tape Measure 2407 Assembly d Page 2 2407 Assembly Page 3 ASSEMBLY 5 FACTORY INSTALLATION INSTRUCTION ONLY THREADED HOLES SHOULD TAPPED EXCEPT INSERTS 2407 Assembly 4 4 ASSEMBLY Factory Installation Insert and into 1 and 2 Attach 1 to 2 Then insert 6 into 1 Next attach CA and 4 to the rear of 1 Hand tighten bolts only they will be tightened later Lift machine to position 3 Part Descriptions Hardware Descriptions 1 Seated Assembly 1 2 13 x 1 1 2 Button Head Screw White Zinc 2 Weight Cage 5 167 18 x 2 Button Head Screw White Zinc 3 Rubber Foot Pad 1 2 Lock Washer White Zinc 4 2 x 4 End Caps VH AB 1 2 Flat Washer White Zinc 6 Shaft 1 2 Dia x 1 240 LG AM 5 16 Flat Washer White Zinc CA Plug Bumper CG Insert 1 2 CP Insert 3 8 CT 3 4 Olite Page 5 2407 Assembly INSERTS WEIGHT
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