Hoist Fitness HF4985 User's Manual
Contents
1. 7 lt gt 2 gt 4985 EL Note Both Serial Number and Model Number are Required when Ordering Parts RECORD SERIAL NUMBER HERE Customer Service 800 548 5438 619 578 7676 CATALOG NUMBER Fax 1205 000 619 578 9558 CONTENTS INSTRUCTIONS Step 1 FRAME ASSEMBLY Step 2 PRE ASSEMBLED PARTS Step 3 PARTS LISTING HARDVARE LISTING WEIGHT TRAINING TIPS WEIGHT TRAINING EXERCISE LOG DECAL REFERENCE MAINTENANCE SCHEDULE GENERAL MAINTENANCE INFORMATION LIMITED WARRANTY Page 1 HF4985 ASSEMBLY INSTRUCTIONS Before beginning assembly please take the time to read the instructions thoroughly Please use the catalog in this manual to make sure that all parts have been included in your shipment When ordering use the part number and description from the catalog Use only Hoist replacement parts when servicing Failure to do so will void your warranty and could result in personal injury Hoist equipment is designed to provide the smoothest most effective exercise motion possible After assembly you should check all functions to ensure correct operation If you experience problems first recheck the assembly instructions to locate any possible errors made during assembly If you are unable to correct the problem call your authorized Hoist dealer Be sure to have your serial numb2. Wipe down adjusting tubes with dust free rag before applying lubricant Lubricate seat sleeves and turcite bushings with a silicon or Teflon based lubricant spray Linear Bearings Referring to the Assembly Owners manual carefully dis assemble the bearing from its housing and place a finger full of light grease lithium super lube etc into the inside of the bearing Using your finger press the grease into the ball bearings and their tracks Repeat until the ball bearing tracks are full of grease Insert the shaft back into the bearing and wipe off excess grease PLEASE KEEP THIS FOR YOUR RECORDS HF4985 Assembly Page 30 OWNERS M A N U A L HOIST FITNESS SYSTEMS LIMITED LIFETIME WARRANTY Hoist Fitness Systems warrants this product to the original purchaser to be free from defects in workmanship and or materials under normal use or service If at any time a component part is defective Hoist Fitness Systems shall repair or replace it at Hoist Fitness Systems option within a reasonable period of time This warranty does not cover costs of removal transportation or reinstallation This warranty shall not apply if the defect was caused by misuse neglect or normal wear and tear WARRANTY CLAIMS claims require Model number Serial number Date of installation and any information supporting the existence of the alleged defect To complete Warranty Registration visit www HOISTFITNESS com and
3. Guide Rods Wipe clean with a dust free rag Lubricate once a week with a silicon or Teflon based lubricant Decals Inspect and familiarized yourself with any safety warnings or other user information posted on each decal Nuts and Bolts Inspect all nuts and bolts for any loosening and tighten if needed Go through a re tightening sequence periodically to ensure that all hardware is tensioned properly Anti Skid Surfaces These surfaces are designed to supply secure footing and need to be replaced if they appear worn or become slippery Cables Hoist uses only Aircraft Quality Cable which meets or exceeds military specifications Although our cables are designed to last for years to ensure optimum performance and as a routine safety precaution we recommend that all cables be replaced yearly Visually inspect the cable for fraying cracking peeling or discoloration While the machine is not in use carefully run your fingers along the cable to feel for thinning or bulging areas Replace cables immediately at the first signs of damage or wear Do not use equipment until cables have been replaced Page 29 HF4985 Assembly Continued GENERAL MAINTENANCE INFORMATION Cable Tension Referring to the Assembly Owners Manual check all cable bolts and attachments to be sure they are properly attached Check slack in cables and readjust cable tension if needed Seat Sleeves Turcite Bushings
4. 2 2 2 2 2 8 Noo Page 21 HF4985 ASSEMBLY HARDWARE LISTING Part Number 011 0007013 011 0207011 011 0007015 011 0207022 011 0007083 013 0002007 013 0202006 013 0006007 012 0004001 012 0304004 014 0015005 014 0007005 Description 1 2 13UNC x 4 Hex Bolt 1 2 13UNC x 3 1 4 Hex Bolt 1 2 13UNC x 4 1 4 Hex Bolt 3 8 16UNC x 2 1 4 Hex Bolt 3 8 16UNC x 1 Hex Bolt 1 2 Flat Washer 3 8 Flat Washer 3 8 Lock Washer 1 2 Nylok Nut 3 8 Nylok Nut Retaining Clip 25mm Linear Bearing 26 STD 08 0021 26 STD 08 0041 3 4 Flanged Oilite Bearing 3 4 ID X 1 00 OD X 5 8 L Sleeved Oilite HF4985 ASSEMBLY Page 22 WEIGHT TRAINING TIPS Always consult your physician before starting any exercise program Hoist equipment is designed to maximize your time spent working out Having an exercise routine planned out in advance will allow you to get the most benefit out of the time spent exercising and will also enable you to work all the major muscle groups Warm up properly before engaging in weight resistance training Stretching yoga jogging calisthenics or other cardiovascular exercise can help prepare your body for the heavier workload of lifting weights Learn how to perform the exercise correctly before using heavy weight Correct form is important to avoid injury and to ensure that you work the proper muscle groups Know your limitations If you are new to weight t
5. of this product WHAT IS NOT COVERED BY THIS WARRANTY Hoist s sole obligation under this warranty is limited to either repair or replacement of parts subject to the additions below This warranty neither assumes nor authorizes any person to assume obligations other than expressly covered by this warranty NO CONSEQUENTIAL DAMAGES Hoist is not responsible for economic loss profit loss or special indirect or consequential damages WARRANTY IS NOT TRANSFERABLE This warranty is not assignable and applies only in favor of the original purchaser user to whom delivered Any such assignment or transfer shall void the warranties herein made and shall void all warranties expressed implied or statutory except the one 1 and five 5 year warranties described above These warranties are exclusive and in lieu of all other warranties including implied warranty and merchantability or fitness for a particular purpose There are no warranties which extend beyond the description on the face hereof TRANSPORTATION COSTS Hoist will accept parts covered under this warranty freight collect provided that shipment has received prior approval Hoist is not responsible for any other transportation costs but will ship freight collect parts either repaired or replaced under these warranties Hoist Fitness Systems 9990 Empire St 130 San Diego CA 92126 800 548 5438 PLEASE KEEP THIS FOR YOUR RECORDS Page 31 HF4985 Assembly
6. 438 www hoistfitness com SERIAL 00 00 000000 O21 O21 oe1S 10619AA S SAIMS 3108 314118 1 SAVMIV Sud ASIH JHL IZINININ OL 11131141003 30 34 1 129080 SIHL ISN 7 V S 3H3HL HLV30 IONVNANIVIA 7 09830 111939 01102 ONY 8 71 70071710 0101 TIIM OS OG 01380171708 113013071038 181011 31110113 350 SERIAL DECAL Always refer to the number shown on your piece of equipment when talking to customer service or ordering parts Gu 5 3 a A m 5 S S S S 2 S S 5 Es 7 e as lt Q maintenance Before use take the time to read these decals provide information regarding operat Page 26 HF4985 ASSEMBLY ASS LY DECAL REFERENCE These decals have been attached to this piece of equipment to provide information regarding operation safety and maintenance Before use take the time to read these decals 021 0003230 Page 27 HF4985 Assembly MAINTENANCE SCHEDULE HOME 4 ROUTINE 7 7 7 VU 00 LATEST DATE ENTRY b Inspect Links Pull Pins Snap Locks DAILY WEEKLY Swivels Weight Stack Pins Clean Upholstery Inspect Cables or Belts and their tension Inspect A
7. FRAME ASSEMBLY Part Descriptions Right Support Beam 2 Left Support Beam 3 Top Cross Member 5 Rear Support 11 Bar Rack Hardware Descriptions A 1 2 13UNC x 4 Hex Bolt 1 27 13UNC x 4 1 4 Hex Bolt AA 1 2 Flat Washer BA 1 2 Nylok Nut HF4985 ASSEMBLY HF4985 ASSEMBLY N N N N Y ary 5 N 5 M Y N N N N N N N No X 5 X 4 K 2 Page 10 FRAME ASSEMBLY In this step first slide 13 into 14 and secure to one side of 9 repeat for other side of 9 and Wrench Tighten bolts Hook 9 onto both 11 s Next place a finger of light grease lithium super lube ect into the inside of the bearings on both 8 s Using your finger press the grease into the ball bearings and their tracks Repeat until the ball bearing tracks are full of grease Slide 12 into 8 then 8 into 9 and let 12 rest on 4 it will be secured in a late step Repeat process for other side of 9 Part Descriptions Hardware Descriptions 4 Base Support D 3 8 16UNC x 2 1 4 Hex Bolt 8 Olympic Weight Mount AB 3 8 Flat Washer 9 Olympic Weight Bar BB 3 8 Nylok Nut 11 Bar Rack 12 Linear Shaft 13 Hook Sleeve 14 Hook Roller Page 11 HF4985 ASSEMBLY Place a finger of light grease lithium super lube ect into the inside of the bearing using y
8. ccessory Bars and Handles Inspect Decals Inspect Nuts and Bolts Tighten if Needed Inspect Anti Skid Surfaces Clean amp Lubricate Guide Rods with a Teflon PTFE MONTHLY based lubricant Superlube Lubricate Seat Sleeves Turcite Bushings MONTHLY Linear Bearing Clean and Wax Glossy Finishes 6 MONTHS Repack with Grease 6 MONTHS Linear Bearings Replace Cables Belts and Connecting Parts Your equipment comes with a commercial maintenance decal For personal in home use please follow the home maintenance schedule listed above HF4985 Assembly Page 28 HOTST FTTNESS SYSTEMS GENERAL MAINTENANCE INFORMATION Links Pull Pins Snap Locks Svvivels VVeight Stack Pins Check all pieces for signs of visible wear or damage Check springs in snap hooks and pull pins for proper tension and alignment If the spring sticks or has lost its rigidity replace it immediately Upholstery To ensure prolonged upholstery life and proper hygiene all upholstered pads should be wiped down with a damp cloth after every workout Periodically take the time to use a mild soap or an approved vinyl upholstery cleaner to deter the onset of cracking or drying Avoid using any abrasive cleaners or cleaners not intended for use on vinyl Replace ripped or worn upholstery immediately Keep sharp or pointed objects clear of all upholstery
9. click on the Warranty Registration link Starting from the original date of purchase normal wear and tear shall be considered as the following COMMERCIAL USE All malfunctions of upholstery grips paint and chrome that occur after one year all malfunctions of lectronic components belts or cables after one year all malfunctions of pulleys bearings or bushings that occur after five years The frame and all welded components are warranted for the life of the product HOME USE All malfunctions of grips paint and chrome that occur after ten years all malfunctions of electronic components belts cables or upholstery that occur after ten years all malfunctions of pulleys bearings or bushings that occur after ten years The frame and all welded components are warranted for the life of the product PLEASE NOTE THAT NOT ALL HOIST PRODUCTS ARE MADE FOR COMMERCIAL USE Refer to the instructions page of your owners manual or consult with you fitness product dealer to establish if a product is made for commercial use or not Using a non commercial product in a commercial setting can result in serious injury or death Hoist Fitness Systems sole responsibility shall be to repair or replace the component within the terms stated above Hoist Fitness Systems shall not be liable for any loss or damage of any kind including any incidental or consequential damages resulting directly or indirectly from any warranty expressed or implied or any other failure
10. er and this catalog when calling When all parts have been accounted for continue on to Step 2 SUGGESTED TOOLS Socket Wrench 9 16 3 4 Socket Crescent Wrench Rubber Mallet Tape Measure HF4985 ASSEMBLY Page 2 HF4985 ASSEMBLY Page 3 N E Q 2 f HF4985 ASSEMBLY Page 4 Page 5 FRAME ASSEMBLY Part Descriptions Right Support Beam 2 Left Support Beam 4 Base Support 10 Gusset Plate Hardware Descriptions A 1 2 13 UNC x 4 Hex Bolt AA 1 2 Flat Washer BA 1 2 Nylok Nut HF4985 ASSEMBLY NOTE Paris 1 and 2 are not the same There are holes on the back side of the parts that are closer to one edge That edge mounts to the inside of the unit as shown in the diagram below If mounted on the wrong side the Safety Tier option will not work 0 0 o 9 9 9 9 9 9 9 9 9 9 9 9 9 o X 5 HF4985 ASSEMBLY Page 6 FRAME ASSEMBLY Part Descriptions Hardware Descriptions 4 Base Support 1 27 13UNC x 3 1 4 Hex Bolt 5 Rear Support AA 1 2 Flat Washer 6 Rear Cross Member BA 1 2 Nylok Nut Page 7 HF4985 ASSEMBLY Page 8 HF4985 ASSEMBLY Page 9
11. our finger press the grease into the ball bearing and their tracks Repeat until the ball bearing tracks are full of grease Place a finger of light grease lithium super lube ect into the inside of the bearing using your finger press the grease into the ball bearing and their tracks Repeat until the ball bearing tracks are full of grease si 2 00000000 amp gt d 7 7 Y See detail A for gt 3 7 46 assembly instructions Wal M HF4985 ASSEMBLY Page 12 FRAME ASSEMBLY Slide the top of 12 up into the hole on the bottom of 5 Next slide the bottom of 12 into 7 and secure one 7 to 1 and the other 7 to 2 Wrench Tighten bolts Part Descriptions Hardware Descriptions Le Righ Beam 1 2 13UNC x 4 Hex Bolt 2 Left Support Beam AA 1 2 Flat Washer 5 Rear Support BA 1 2 Nylok Nut 7 Guide Rod Support 12 25mm Linear Shaft Page 13 HF4985 ASSEMBLY HF4985 ASSEMBLY e 7 amp D 7 m Page 14 FRAME ASSEMBLY Part Descriptions Hardware Descriptions 5 Rear Support E 3 8 13UNC x 1 Hex Bolt 15 Weight Holder AB 3 8 Flat Washer 16 Rubber Donut AC 3 8 Lock Washer Page 15 HF4985 ASSEMBLY Assemble the other 3 vveight holder
12. raining or are embarking on an exercise regimen after a long layoff start slowly and build foundational strength over a longer period of time Pay attention to your breathing Exhale when you exert is a general rule of thumb Never hold your breath Page 23 HF4985 ASSEMBLY OWNERS M N U L S o gt S 3E 5 7 Fe 26 7 5 5 p puniti HF4985 ASSEMBLY Page 24 Decal Deseriptions 021 0003230 SERIAL DECAL 021 0003105 Y 021 0003104 y Om m Page 25 SS ALL SL NL 58 78 ME S gt t 6 e e HF4985 ASSEMBLY suegY Suno uuo pue 81188 sajge9 eoejdeu sbuueeg Jesurj 950909 yum seysiul4 Asso 5 Buueag 88 sBuiusng yan 1295 7 egnyedns peseq 341d uoyel e spol opino e1eouqn seoeying 55 5 10 yoedsu P P N syog pue sinu yoedsu IV no dsui ifety and ion sa 0003104 0003105 pue 910 1055000 3o0edsu YA A NM SERIAL DECAL pue 1194 Sieg 1o sojge9 199dSu 1 800 548 5
13. s on this side as shown here HF4985 ASSEMBLY Page 16 PRE ASSEMBLY PARTS Part Deseriptions Rear Support 18 2 x 3 End Cap Page 17 HF4985 ASSEMBLY Page 18 HF4985 ASSEMBLY Page 19 PRE ASSEMBLY PARTS Part Deseriptions 7 Guide Rod Support 8 Olympic Weight Mount 9 Olympic Weight Bar 15 Weight Holder 16 Rubber Donut 19 2 x 2 End Cap 20 1 5 8 Dia End Cap 2 Weight Horn Sleeve Hardware Descriptions CA Retaining Clip CB 25mm Linear Bearing CC 3 4 Flanged Oilite Bearing CD 3 4 LD Sleeved Oilite Bearing HF4985 ASSEMBLY To be set in 5 88 deep HF4985 ASSEMBLY Page 20 PART LISTING 3 8 Part Number Description 26 STD HF985A 01 Right Support Beam 26 STD HF985A 02 Left Support Beam 26 STD HF985A 03 Top Cross Member 26 STD HF985A 04 Base Support 26 STD HF985A 05 Rear Support 26 STD HF985A 06 Rear Cross Member 26 STD HF985A 07 Guide Rod Support 26 STD HF985A 08 Olympic Weight Mount 26 STD HF985A 09 Olympic Weight Bar 026 01P0453 Gusset Plate 026 01P0772 Bar Rack 026 01G0155 25mm Linear Shaft 026 01M0472 Hook Sleeve 026 01M0473 Hook Roller 026 01M0469 Weight Holder 26 STD 06 0200 Rubber Donut 016 0101009 2 x 3 End Cap 016 0101008 2 x 2 End Cap 026 01PL 3 1 5 8 Dia End Cap 26 STD 06 0201 Weight Horn Sleeve 4 OG BEN 1 1 1 2 2 1 2 2 1
Download Pdf Manuals
Related Search