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Hoist Fitness CL2301 User's Manual

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Contents

1. Step 2b FRAME ASSEMBLY In this step start by attaching 31 to 29 and 30 Next slide AE s on both sides of 29 and attach 34 to AE s Secure AE s with BH s and 48 s Wrench tighten bolts including all previously hand tighten bolts Part Descriptions Hardware Descriptions 29 Seated Frame Assembly 1 2 13 x 1 1 2 BHS WZ 30 Weight Cage B 3 8 16 x 3 1 2 BHS WZ 31 Upper Brace Assembly M 1 2 Flat Washer WZ 34 Arm Press Assembly N 3 8 Flat Washer WZ 48 Aluminum Cap R 1 2 Lock Washer WZ T 3 8 Lock Washer WZ AE Pillow Block Bearing CES Page 7 0 57 CL2301 Assembly OWNERS MANUAL CL2301 Assembly HOS 8 OWNERS MANUAL Step 2b FRAME ASSEMBLY In this step start by pressing two 17 s into 30 Take 16 s and place them over 17 s Next slide 1 s onto 16 s and 17 s Make sure to lube 1 s with Teflon based lubricant superlube Tilt 1 s about 10 degrees outward from the weight cage 30 Now slide 6 s one by one onto 1 s Once all 6 s are placed add 42 Place BL on top of 1 s and then tilt 1 s back to a vertical position and make sure 1 s 6 s and 42 are sitting level Attach 1 s to 30 from the top as shown Next attach 25 to 42 and attach 24 to 12 Attach 2 to 30 then slide 50 and 18 s onto 2 Next attach another 2 to 25 and slide 50 onto 2 Finally attach the bigger end
2. 7 CL2301 Assembly HOIS 7 J Page 4 OWNERS MANUAL Step 2a FRAME ASSEMBLY In this step start by attaching 33 and 43 to 29 now attach 30 to 33 and 43 Next slide 23 9 and followed by 47 onto 32 Again slide another 9 and 23 onto 32 then secure Now slide 32 onto 30 and make sure to leave 32 bewteen 29 and 30 Attach AA s to 29 and 30 by facing the zerk fitting downward Adjust 32 for fittings bewteen 29 and 30 Make sure 9 s are flushed with 47 Next attach 15 to the bottom hole of 28 and slide 28 onto 32 Secure 32 with AB Hand tighten bolts only they will be tightened later Lift machine to position 20 s Part Descriptions Hardware Descriptions 9 01 1 2 Aluminum Ring 1 2 13 x 1 1 2 BHS WZ 14 Rubber Foot Pad J 1 2 Nylock Nut WZ 15 1 1 2 Ig Aluminum Stopper L 1 2 13 x 2 FHCS BZ 23 Black Plastic Ring M 1 2 Flat Washer WZ 28 Cam Assembly N 3 8 Flat Washer WZ 29 Seated Frame Assembly R 1 2 Lock Washer WZ 30 Weight Cage X 3 8 16 x 1 1 4 BHS WZ 32 Shaft Assembly Y 3 8 16 x 1 1 2 BHS WZ 33 Mid Brace Assembly AA Flange Bearing 43 Brace Assembly AB 3 8 x 2 Open Role Pin 47 Rubber Grip AW 3 8 Flat Washer BZ AZ 3 8 Lock Washer BZ BB 3 8 16 Lock Nut WZ Ha Page 5 7 CL2301 Assembly OWNERS MANUAL CL2301 Assembly HOLIS 7 6 OWNERS MANUAL
3. 002 LSNONV Customer Service 800 548 5438 858 578 7676 Fax 858 578 9558 CL2301 Note Both Serial Number and Model Number are Required when Ordering Parts RECORD SERIAL NUMBER IVANVIN SHANMO OWNERS MANUAL CONTENTS INSERUCLTIIONS 1 annee io 2 FRAME ASSEMBLY Step 2 gt gt 5 5 5 5 4 PRE ASSEMBEY Step 35 3555s va ERR avs 22 eua 529 HARDWARE LISTING 26 ABBREVIATION LISTING 55 27 BOLT SIZING CHART 28 WASHER SIZING CHART 30 RA FIOS iiia 32 WEIGHT TRAINING TIES 34 WEIGHT TRAINING LOG 5552550 30 DECAL PLACEMENTS uuu uuu 30 MAINTENANCE SCHEDULE 42 GENERAL MAINTENANCE INFORMATION 43 LIMITED WARRANTY 2 55 995955533 CHER ER a Sos eene eo 45 Page 1 HORS 7 CL2301 Assembly OWNERS MANUAL Step INSTRUCTIONS Before beginning assembly please take the time to read the instructions thoroughly Please use the various lists
4. 16 x 2 3 4 BHS WZ 3 8 16 x 3 4 BHS WZ 5 16 18 x 3 BHS WZ 1 4 20 x 1 1 4 BZ 1 4 20 x 1 BHS BZ 5 16 18 x 1 BHS BZ 1 2 Nylock Nut WZ 5 16 18 x 1 1 4 BHS BZ 1 2 13 x 2 FHS BZ 1 2 Flat Washer WZ 3 8 Flat Washer WZ 5 16 Flat Washer WZ 1 4 Flat Washer BZ 1 2 Lock Washer WZ 5 16 Lock Washer WZ 3 8 Lock Washer WZ 1 4 Flat Washer BZ 1 4 20 Lock Nut WZ 3 8 16 x 2 1 2 BHS W2 Rubber Thumb Pad 3 8 16 x 1 1 2 BHS BZ 81 x 8mm thk Metal Shim Washer Flange Bearing 3 8 x 2 Open Role Pin Weight Role Pin Pillow Block Bearing 90 Ig Belt 60 Ig Belt 3 1 4 Pulley Bumper Stopper Tall Guide Bearing Short Guide Bearing Selector Pin Lanyard 1 4 x 1 1 2 SHS BZ 1 2 Insert 3 8 Insert C clip Square Head Set Screw 93 4 Oilite 1 2 Serrated Hex Nut 3 8 16 x 1 BHS BZ 3 8 Flat Washer BZ 5 16 Flat Washer BZ 5 16 Lock Washer BZ 3 8 16 Lock Nut WZ 3 8 16 Lock Nut WZ 10 32 x 1 8 Set Screw 3 8 Split Washer WZ 3 8 x 2 Vinyl Cover 3 1 4 Pulley w o Thread 3 8 16 x 1 FHS WZ 3 8 16 x 1 BHS WZ 3 8 16 x 1 1 2 FHS WZ Guide Rod Mount Rubber Thumb Pad Intermediate Weight Bushing Weight Selector Pin Page 26 OWNERS MANUAL ABBREVIATION LISTING BZ Black Zinc Horizontal H Vertical WZ White Zinc FHS Flat Head Screw BHS Button Head Screw SHS Socket Head
5. BM Rubber Thumb Pad 30 Backing Pad 39 Head Rest Pad Assembly 40 Head Rest Backing Pad Page 17 1 2301 Assembly OWNERS MANUAL Page 18 CL2301 Assembly OWNERS MANUAL Step 28 FRAME ASSEMBLY In this step attach 41 to 30 Wrench tighten bolts Part Descriptions Hardware Descriptions 30 Weight Cage A 1 2 13 x 1 1 2 BHS WZ 41 Shield M 1 2 Flat Washer WZ R 1 2 Lock Washer WZ mn Page 19 7 A 2901 Assembly OWNERS MANUAL 12301 Assembly OWNERS MANUAL 21 7 CL2301 Assembly OWNERS MANUAL PRE ASSEMBLY CL2301 Assembly HOS 7 Page 22 OWNERS MANUAL Step 3a PRE ASSEMBLY Part Descriptions Hardware Descriptions 6 20 lbs Intermediate Weight AC 01 11 Swivel Assembly AD Top Weight Roll Pin 12 16 Holes Weight Stem AK Tall Guide Bearing 20 EZ Glide AL Short Guide Bearing 29 Seated Frame Assembly AP 1 2 Insert 30 Weight Cage AQ 3 8 Insert 35 Selector Assembly AT 03 4 Oilite 42 8 6 lbs Aluminum Top Plate BN Intermediate Weight Bushing 45 Chrome Selector 23 0757 CL2301 Assembly OWNERS MANUAL CL2301 Assembly OWNERS MANUAL Page 25 PART LISTING Key Qty Part Number Description 1 2 026 01G0136 46 3 4 Guide Rod 2 2 026 01M0295 Add Weigh
6. in this manual to make sure that all parts have been included in your shipment When ordering use the part number and description from the lists Use only Hoist replacement parts when servicing Failure to do so will void your warranty and could result in personal injury Hoist equipment is designed to provide the smoothest most effective exercise motion possible After assembly you should check all functions to ensure correct operation If you experience problems first recheck the assembly instructions to locate any possible errors made during assembly If you are unable to correct the problem call your authorized Hoist dealer Be sure to have your serial number and this manual when calling When all parts have been accounted for continue TOOLS REQUIRED Standard Allen Wrench Set 5 64 Thru 1 4 Socket Wrench 7 16 1 2 9 16 amp 3 4 Belt Tensioning Wrench Hoist Tool SM374 Crescent Wrench Rubber Mallet Measure 0 29501 Assembly OZ 7 2 OWNERS MANUAL Page 3 A O5 7 CL2301 Assembly OWNERS MANUAL Step 2 FRAME ASSEMBLY FACTORY INSTALLATION INSTRUCTION ONLY 1 ALL THREADED HOLES SHOULD BE TAPPED EXCEPT INSERTS 2 ALL CALLED OUT INSERTS MUST BE INSTALLED BEFORE AND ASSEMBLY 3 PUT A DROP OF BLUE LOCTITE 242 ON BOLTS IF NECESSARY 4 IF NECESSARY APPLY GREEN LOCTITE 680 TO ALL BEARINGS pp NS dad ZY
7. including implied warranty and merchantability or fitness for a particular purpose There are no warranties which extend beyond the description on the face hereof ALTERATION NEGLECT ABUSE MISUSE NORMAL WEAR amp TEAR ACCIDENT DAMAGE DURING TRANSIT OR INSTALLATION FIRE FLOOD ACTS OF GOD Hoist is not responsible for the repair or replacement of any parts that Hoist determines have been subjected after the date of manufacture to alteration neglect abuse misuse normal wear amp tear accident damage during transit or installation fire flood or an ACT OF GOD TRANSPORTATION COSTS Hoist will accept parts covered under this warranty freight collect provided that shipment has received prior approval Hoist is not responsible for any other transportation costs but will ship freight collect parts either repaired or replaced under these warranties WARRANTY CLAIMS All claims should include model number the serial number proof of purchase date of installation and all pertinent information supporting the existence of the alleged defect Hoist Fitness Systems 9990 Empire St 130 San Diego Calif 92126 800 548 5438 Web Site www hoistfitness com PLEASE KEEP THIS FOR YOUR RECORDS Page 45 0757 CL2301 Assembly
8. of AM to 25 and the other to end BP Wrench tighten bolts including all previously hand tighten bolts Part Descriptions Hardware Descriptions 1 46 3 4 Guide Rod C 3 8 16 x 2 3 4 BHS WZ 2 Add On Weight Rod H 5 16 18 x 1 BHS BZ 6 20 lbs Intermediate Weight N 3 8 Flat Washer BZ 12 16 Holes Weight Stem T 3 8 Lock Washer WZ 16 Weight Bumper AM Selector Pin Lanyard 17 Guide Rod Bushing AU Serrated Hex Nut 18 Add On Weight AV 3 8 16 x 1 BHS BZ 24 Belt Adjustment Anchor AW 3 8 Flat Washer BZ 25 Center LH BRK Add On AX 5 16 Flat Washer BZ 30 Weight Cage AY 5 16 Lock Washer BZ 42 8 6 Aluminum Top Plate AZ 3 8 Lock Washer BZ 50 Plastic Washer BD 3 8 Split Washer WZ BJ 3 8 16 x 1 BHS WZ BL Guide Rod Mount BP Weight Selector Pin 9 OZ 7 2301 Assembly 7 8 OWNERS CL2301 Assembly OWNERS MANUAL Step 2c FRAME ASSEMBLY In this step start by attaching to 30 Next shown in view 1 Fig l slide AF into the top slot of 24 Fig 2 loop the end of AF and feed it back up through the slot keeping the loop open Fig 3 slide 3 through AF then align the two holes on 3 to the two top holes on 24 and secure Next attach the belt by bringing it up through the top hole of 30 Make sure AF smooth side is contacting the surface of AH s See bel
9. 0 The above chart shows the actual weight you are lifting when the ratios are applied To find the actual weight you are lifting you would come down from the ratio being used and across from the number of the weight plate you have pinned CL2301 Assembly 0757 32 OWNERS MANUAL Page 33 A 7 CL2301 Assembly OWNERS MANUAL WEIGHT TRAINING TIPS Always consult your physician before starting any exercise program Hoist equipment is designed to maximize your time spent working out Having an exercise routine planned out in advance will allow you to get the most benefit out of the time spent exercising and will also enable you to work all the major muscle groups Warm up properly before engaging in weight resistance training Stretching yoga jogging calisthenies or other cardiovascular exercise can help prepare your body for the heavier workload of lifting weights Learn how to perform the exercise correctly before using heavy weight Correct form is important to avoid injury and to ensure that you work the proper muscle groups Know your limitations If you are new to weight training or are embarking on an exercise regimen after a long layoff start slowly and build foundational strength over a longer period of time Pay attention to your breathing Exhale when you exert is a general rule of thumb Never hold your breath CL2301 Assembly A e au Page 34 OWNERS MANUAL Pages AAMA au A C
10. 5 with AS now attach 44 For belt routing make sure AG smooth side is faced toward 32 Start securing one end of AG to 32 by bringing one end of AG around and in between 5 s After one end of AG is secured to 32 bring the other end of AG by wrapping around 32 and up to and through 35 See diagram view 3 on the next page for belt routing clarity Wrench tighten bolts Part Descriptions Hardware Descriptions Serrated Clamp N 3 8 Flat Washer WZ 11 Swivel Assembly Q 1 4 Flat Washer BZ 13 Shaft Selector T 3 8 Lock Washer WZ 29 Seated Frame Assembly V 1 4 Lock Nut WZ 32 Shaft Assembly W 3 8 16 x 2 1 2 BHS WZ 34 Arm Press Assembly Z Metal Shim Washer 35 Selector Assembly AG 60 Ig Belt 44 Short Pull Pin AJ Bumper Stopper 45 Chrome Selector AN 1 4 x 1 1 2 SHS BZ 48 01 63 x 312 Flat Cap AS Square Head Set Screw 49 0 75 x 2 86 CRS Shaft BB 3 8 Lock Nut WZ BE 3 8 x 2 Vinyl Cover BF 3 1 4 Pulley w o Threads BJ 3 8 16 x 1 BHS WZ BK 3 8 16 x 1 1 2 WZ Page 13 eA au CL2301 Assembly OWNERS MANUAL Ff 3 BELT ROUTING PROCEDURED 1 Smooth side down always for top pulleys and clamps Smooth side to wrap around 32 2 When tightening 5 s to the belt do not exceed 70 in lbs Page 14 OWNERS MANUAL Step 2e FRAME ASSEMBLY In this step start with one side of the handle by sliding 9 ont
11. L2301 Assembly OWNERS MANUAL A E y E e E A NES 5 51968 S A 195 uonnodoq posn 14519 M DOT 451 41 4 ONINIVAL CHOTA CL2301 Assembly HOIS 7 J Page 36 OWNERS MANUAL 8993 au CL2301 Assembly OWNERS MANUAL 9 21559888552 E O O O O 2 x lt CO lt CO CO 2 O O O O O 5 999999999606 QN A 8 2 LISTES S h gt 5 y IAR 7 N 9 PA ACR 2 lt S iL erc NE NIM VES OU 0 RE SAN Y Z T ENON 69 N CL2301 Assembly OWNERS MANUAL 02CL 00000 0 NI d li i j www hoistfitness com 021 0004026 021 0003131 9 lt 7 021 0004029 4 ae Q Z x x lt Q CL2301 Assembly 021 0004078 Page 39 OWNERS MANUAL DECAL REFERENCE OI CHEST PRESS Start End Position Midpoint Position FITNESS SYSTEMS HOIST Exercise Instructions Be seated and select desired exercise w
12. Screw Page 27 MORS 7 j OWNERS MANUAL 1 3 4 2 3 4 3 3 4 4 1 1 4 1 4 3 1 4 4 1 4 5 1 4 5 16 HEX pd 1 3 4 2 3 4 3 2 1 4 3 1 4 3 8 HEX T 1 3 4 2 3 4 3 3 4 2 1 4 3 1 4 1 2 SHOULDER BOLT 1 1 4 o CL2301 Assembly MOLIS 7 28 OWNERS MANUAL 3 8 FLATHEAD SOCKET CAP SCREW 374 5 8 3 8 BUTTON CAP SCREW HEAD CAP SCREW 1 2 FLATHEAD 1 4 HEX SOCKET CAP SCREW Agra Page 29 OLS 7 CL2301 Assembly OWNERS MANUAL 5 16 3 8 172 1727 FLAT WASHER FLAT FLAT WASHER FLAT WASHER LARGE USS 25mm WASHER SMALL SAE 26mm LARGE USS 34mm 1 4 5 8 1 2 WASHER WASHER WASHER 17 5 WASHER 5 8 FENDER WASHER 1 1 16 PLASTIC 1 1 16 FENDER WASHER FENDER WASHER CL2301 Assembly Page 30 OWNERS MANUAL 1 4 LONG 1 2 LONG FLANGED SPACER FLANGED SPACER 1 4 LONG HEAVY 11 16 LONG HEAVY FLANGED SPACER FLANGED SPACER 1 2 LONG 1 LONG SPACER SPACER 1 3 8 ALUMINUM 1 5 8 ALUMINUM FLATHEAD CAP FLATHEAD CAP 31 7 CL2301 Assembly FITNESS SYSTEMS OWNERS MANUAL WEIGHT RATIOS 85 90 ilz 21 24 31 41 41 58 5 6 71 109 81 126 9 143 101 160 11 17 12 194 2 131 211 141 228 151 245 16 262 85 9
13. ded WEEKLY 3 MONTHS Inspect Clean amp Lubricate Guide Rods with a Teflon PTFE MONTHLY 3 MONTHS based lubricant Superlube Lubricate Seat Sleeves Turcite Bushings MONTHLY 3 MONTHS Linear Bearing Clean and Wax Repack with Grease Replace Cables Belts and Connecting Parts YEARLY 3 YEARS Your equipment comes with a commercial maintenance decal For personal in home use please follow the home maintenance schedule listed above HOIST FITNESS SYSTEMS CL2301 Assembly Page 42 OWNERS MANUAL HOIST FITNESS SYSTEMS GENERAL MAINTENANCE INFORMATION Links Pull Pins Snap Locks Swivels Weight Stack Pins Check all pieces for signs of visible wear or damage Check in snap hooks and pull pins for proper tension and alignment Ifthe spring sticks or has lost its rigidity replace it immediately Upholstery To ensure prolonged upholstery life and proper hygiene all upholstered pads should be wiped down with a damp cloth after every workout Periodically take the time to use mild soap or an approved vinyl upholstery cleaner to deter the onset of cracking or drying Avoid using any abrasive cleaners or cleaners not intended for use on vinyl Replace ripped or warn upholstery immediately Keep sharp or pointed objects clear of all upholstery Guide Rods Wipe clean with dust free rag Lubricate once week with a Silicon or Teflon based lubricant Decals Inspect and familiarize
14. eight Adjust seat height Handles at mid chest recommended Adjust press arm to desired beginning position Arms 90 degrees to the elbow recommended Grip handles and press arm forward to full extension with a smooth controlled movement Return back to starting position and perform desired number of repetitions 021 001 3066 wo ul F 9 T gt OD Now zia 29 lt 0 USE ONLY GENUINE HOIST REPLACEMENT PARTS FAILURE TO J ii 42 lt s 5 ag T x gt 20 sr Bo lt gt DO SO WILL VOID WARRANTY AND COULD RESULT IN PERSONAL INJURY x 9 2 tr ul lt Lu 2 gt tr o SANN 021 003130 CL2301 Assembly s Page 40 FITNESS SYSTEMS OWNERS MANUAL DECAL REFERENCE 021 0003114 021 0003011 N YF F 03 021 0004023 Clean Lubricate Guide Rods with A Teflon PTFE Based lubricant Superlube only Apply at monthly intervals Or when sticking 021 0003107 Mua 0 41 OZ 7 CL2301 Assembly FITNESS SYSTEMS OWNERS MANUAL MAINTENANCE SCHEDULE COMMERCIAL HOME ROUTINE LATEST DATE ENTRY Inspect Links Pull Pins Snap Locks DAILY WEEKLY Swivels Weight Stack Pins Clean Inspect Cables or Belts and their DAILY WEEKLY tension Inspect Inspect WEEKLY 3 MONTHS All Decals Inspect All Nuts and Bolts Tighten if nee
15. emble the bearing from its housing and place a finger full of light grease lithium super lube etc into the inside of the bearing Using your finger press the grease into the ball bearings and their tracks repeat until the ball bearing tracks are full of grease Insert the shaft back into the bearing and wipe off excess grease PLEASE KEEP THIS FOR YOUR RECORDS HOIST FITNESS SYSTEMS CL2301 Assembly Page 44 OWNERS MANUAL HOIST FITNESS SYSTEMS LIMITED LIFETIME WARRANTY Hoist Fitness Systems warrants this product to the original purchaser to be free from defects in workmanship and or materials under normal use or service If at any time a component part is defective Hoist Fitness Systems shall repair or replace it at Hoist Fitness Systems option within a reasonable period of time This warranty does not cover costs of removal transportation or reinstallation This warranty shall not apply if the defect was caused by misuse neglect or normal wear and tear Starting from the original date of purchase normal wear and tear shall be considered as the following COMERCIAL USE All malfunctions of upholstery grips paint and chrome that occur after 180 days all malfunctions of electronic components belts or cables after one year all malfunctions of pulleys bearings or bushings that occur after five years the frame and all welded components are warranted for the life of the product HOME USE All malfunctions of grips pai
16. late 43 1 026 01 0660 Assembly 44 1 026 01X0185 Short Pull Pin 45 1 026 01T0284 Chrome Selector 46 47 1 026 01PL233 1 Rubber Grip 48 1 026 01 0239 01363 x 312 Flat Cap 026 01M0396 0 75 x 2 86 CRS Shaft HOIST FITNESS SYSTEMS 013 0602003 Add On Weight Plastic Washer CL2301 Assembly CL2301 Assembly Key 5 Sa anne meme gt e 222222 OWNERS MANUAL Qiy ERNE OR OAR EE ENE 2 ho gt IND HOIST FITNESS SYSTEMS Part Number 011 0101047 011 0101028 011 0101016 011 0101041 011 0101033 011 0501001 011 0301029 011 0201006 021 0304011 011 0201006 011 0002007 013 0102003 013 0002004 013 0002001 013 0202005 013 0302014 013 0102021 013 0102022 013 0202005 012 0104009 011 0101049 026 01PL239 011 0201004 14 TBW 1 014 0009004 030 0303003 14 OIL 1F 030 0303006 014 0010007 015 0002002 015 0002002 018 0002001 19 1 014 0009005 014 0009006 010 0008004 011 0501002 014 0014001 014 0014002 014 0015001 011 0311013 14 OIL 34F 012 0202001 011 0201003 013 0202004 013 0202003 013 0206002 013 0206003 012 0004004 011 031100 013 0102020 16 CAP 382 018 0002003 011 0002042 011 0101026 011 0002043 026 01PL268 026 01PL239 026 01W0122 026 01M0134 HARDWARE LISTING Description 1 2 13 x 1 1 2 BHS WZ 3 8 16 x 3 1 2 BHS WZ 3 8
17. nt and chrome that occur after one year all malfunctions of electronic components belts cables or upholstery that occur after three years all malfunctions of pulleys bearings or bushings that occur after five years the frame and all welded components are warranted for the life of the product Hoist Fitness Systems sole responsibility shall be to repair or replace the component within the terms stated above Hoist Fitness Systems shall not be liable for any loss or damage of any kind including any incidental or consequential damages resulting directly or indirectly from any warranty expressed or implied or any other failure of this product WHAT IS NOT COVERED BY THIS WARRANTY Hoist s sole obligation under this warranty is limited to either repair or replacement of parts subject to the additions below This warranty neither assumes nor authorizes any person to assume obligations other than expressly covered by this warranty NO CONSEQUENTIAL DAMAGES Hoist is not responsible for economic loss profit loss or special indirect or consequential damages WARRANTY IS NOT TRANSFERABLE This warranty is not assignable and applies only in favor of the original purchaser user to whom delivered Any such assignment or transfer shall void the warranties herein made and shall void all warranties expressed implied or statutory except the one 1 and 5 year warranty described above These warranties are exclusive and in lieu of all other warranties
18. o 34 handle Next slide 22 onto the handle followed by 8 Once all three pieces are placed secure 8 Next slide 22 back to flush with 8 Now slide 9 back to flush with 22 and secure Apply the same procedure for the other handle Allen Wrench Tighten bolts Part Descriptions Hardware Descriptions 8 O1 1 2 Aluminum End Cap BC 10 32 x 1 8 Set Screw 9 1 1 2 Aluminum Ring 19 2 x 3 End Cap VH 2 2 x 4 End Cap VH 22 Rubber Grip 30 Weight Cage 34 Arm Press Assembly Page 15 7 CL2301 Assembly OWNERS MANUAL Page 16 CL2301 Assembly OWNERS MANUAL Step 2f FRAME ASSEMBLY In this step start by attaching 26 to 29 by sliding 4 through the mount of 26 and the center hole spiral spring 10 Now secure it with AR Make sure 10 have resistance spring tension between 26 and 29 when pushed on the bottom end of 26 Next attach 36 to 27 and slide 27 into 29 as shown Attach 38 and 57 to the mid part of 29 Next attach 40 and 39 to the upper part of 29 Wrench tighten bolts Part Descriptions Hardware Descriptions 4 Latch Assembly Pin E 5 16 18 x 3 BHS WZ 10 Latch Assembly Spring K 5 16 18 x 1 1 4 BHS WZ 26 Latch Assembly S 5 16 Lock Washer WZ 27 Seat Adjuster Assembly P 5 16 Flat Washer WZ 29 Seat Frame Assembly AR C clip 36 Seat Pad Assembly AS Square Head Set Screw 37 Back Pad Assembly
19. t Rod 3 1 026 01 0294 Belt Ajuster Anchor Shaft 4 1 026 01M0309 Latch Assembly Pin 5 8 026 01P0467 Serrated Clamp 6 15 026 01W0104 20 lbs Intermediate Weight 7 1 026 01 0134 Weight Selector Pin 8 2 026 01M0391 1 1 2 Aluminum End Cap 9 4 026 01M0392 1 2 Aluminum Ring 10 1 026 01 0503 Latch Assembly Spring 11 1 026 01 0689 Swivel Assembly 12 1 26 STD SWI111 16 Holes Weight Stem 13 1 026 01M0367 Shaft Selector 14 4 026 01 195 Rubber Foot Pad 15 1 026 01 0510 1 1 2 lg Aluminum Stopper 16 2 026 01PL201 Weight Bumper 17 2 026 01PL134 Guide Rod Bushing 18 1 026 1300024 Add On Weight 19 4 026 01PL192RV 2 x 3 End Cap VH 20 4 026 01PL125 EZ Glide 21 1 026 01PL187RV 2 x 4 End Cap VH 22 2 026 01PL235 2 Rubber Grips 23 2 026 01PL178 Black Plastic Ring 24 1 026 01 0145 Belt Adjustor Anchore 25 1 026 01X0157 Center LH BRK 26 1 026 01 0158 Latch Assembly 27 1 026 01 0162 Seat Adjuster Assembly 28 1 026 01 0501 Small Cam Assembly 29 1 026 01 0657 Seated Frame Assembly 30 1 026 01 0658 Weight Cage 31 1 026 01 0659 Upper Brace Assembly 32 1 026 01 0661 Shaft Assembly 33 1 026 01 0662 Mid Brace Assembly 34 1 026 01 0663 Arm Press Assembly 35 1 026 01 0664 Selector Assembly 36 1 022 0007124 Seat Pad Assembly 37 1 022 0007131 Back Pad Assembly 38 1 022 0007130 Backing Pad 39 1 022 0007118 Head Rest Pad Assembly 40 1 022 0007117 Head Rest Backing Pad 41 1 026 1100063 Shield 42 1 26 STD SWTOP12 8 6 lbs Aluminum Top P
20. t routing procedure on page 12 for loop clarity on 28 Wrench tighten bolts Part Descriptions Hardware Descriptions 3 Belt Adjuster Anchore Shaft D 3 8 16 x 3 4 BHS WZ 9 Serrated Clamp F 1 4 20 x 1 1 4 BHS WZ 24 Belt Adjuster Anchore G 1 4 20 x 1 BHS BZ 28 Small Cam Assembly 1 4 20 x 1 SHS BZ 30 Weight Cage N 3 8 Flat Washer WZ T 3 8 Lock Washer WZ U 1 4 Lock Washer BZ V 1 4 Lock Nut WZ AF 90 Ig Belt AH 3 1 4 Pulley Page 11 0757 CL2301 Assembly OWNERS MANUAL 277 gt lt a wr _ 2 4 IV gt ZZ77 we ey ry NS m LL A way DA 31 V BELT ROUTING PROCEDURED 1 Smooth side down always for two top pulleys and clamps Smooth side to wrap around 3 2 When tightening 5 s to the belt do not exceed 70 in lbs CL2301 Assembly HOIS 7 12 OWNERS MANUAL Step 2d FRAME ASSEMBLY In this step start by pressing AJ into 29 Next slide 13 into 45 and attach 45 to 34 Next slide two Z s onto 29 and slide 11 onto 29 followed by two more Z s and secure with 48 and BK Slide 49 into 35 and attach 35 to 11 Next carefully by pushing 34 forward and slide 45 back into 35 Slowly return 34 to the original position and secure 3
21. yourself with any safety warnings or other user information posted on each decal Nuts and Bolts nspect all nuts and bolts for any loosening and tighten if needed Go through a re tightening sequence periodically to ensure that all hardware is tensioned proper Anti Skid Surfaces These surfaces are designed to supply secure footing and need to be replaced if they appear worn or become slippery Belts and Cables Hoist uses only high quality belt and mil spec cables Visually inspect the belts cables for fraying cracking peeling or discoloration While the machine is not in use carefully run your fingers along the belt or cable to feel for thinning or bulging areas Replace belts cables immediately at the first signs of damage or wear Do not use equipment until belts or cables has been replaced Bn Page 43 OZ 2301 Assembly FITNESS SYSTEMS OWNERS MANUAL GENERAL MAINTENANCE INFORMATION CONTINUED Belt and Cable Tension Referring to the Owners Manual when belts or cables are used check all bolts attachments to be sure they are properly attached Check slack in cables and re adjust cable tension if needed Seat Sleeves Turcite Bushings Wipe down adjusting tubes with a dust free rag before applying lubricant Lubricate seat sleeves and turcite bushings with a Silicon or Teflon baased lubricant spray Linear Bearings Referring to the Owners Manual carefully dis ass

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