Hitachi Welder X200 User's Manual
Contents
1. A The unbalance factor of the power supply is 3 or higher Note B The power supply capacity is at least 10 times greater than the inverter capacity the power supply capacity is 500 kVA or more C Abrupt power supply changes are expected Examples Installation of an 1 Several inverters are interconnected with a short bus AC reactor on the 2 A thyristor converter and an inverter are interconnected with a short bus input side 3 An installed phase advance capacitor opens and closes In cases A B and C it is recommended to install an AC reactor on the main power supply side Note Example calculation with Vrs 205V Vs 201V Vra 200V Vrs R S line voltage Vs S T line voltage Vra T R line voltage An inverter run by a private power generator may overheat the generator or suffer from a deformed output voltage waveform of the generator Generally the generator capacity should be five times that of the inverter KVA in a PWM control system or six times greater in a PAM control system Using a private power generator Notes on Peripheral Equipment Selection 1 Be sure to connect main power wires with R L1 S L2 and T L3 terminals input and motor wires to U T1 V T2 and W T3 Wiring connections terminals output Incorrect connection will cause an immediate failure 2 Be sure to provide a grounding connection with the ground terminal Electromagnetic When an electromagnetic contactor i2. X200 015 022SFEF2 NFU2 X200 007 040HFEF2 HFU2 X200 015 037LFRF2 29X200 007 037HFRF2 110 4 33 98 3 86 Air Intake 011SFEF2 007HFEF2 HFU2 without FAN Unit mm inch Inches for reference only e X200 004SFEF2 NFU2 LFRF2 X200 005SFEF2 X200 007SFEF2 NFU2 X200 004HFEF2 HFU2 HFRF2 110 4 33 98 3 86 X200 055 075LFU2 LFRF2 9 X200 055 075HFEF2 HFU2 HFRF2 180 7 09 2 6 0 24 164 6 46 4 4 0 17 Operation and Programming The X200 series can be easily operated with the digital operator provided as standard The digital operator can also be detached and used for remote control An operator with copy function is also available as an option Parameter Display Displays frequency motor current rotational speed of the motor and an alarm code RUN Key Press to run the motor STOP RESET Key Press to stop the drive or reset an alarm Function Key Press to set or monitor a parameter value Up Down Keys HITACHI dE Ma PHI ALR H z PIATE r Das mn Press up or down to sequence through parameters and functions shown on the display and increment decrement values 1 mone the maximum output frequency ri LI 05 p OoHz OA
3. 1 PD Q DC link choke GI HP q 4 eo Dynamic breaking umit BRD i O N 9 i P RB oS de s R1 O oAL1 3 e N rT R2 O o AL2 P 2 JE E AL2 d l OW AL1 A Intelligent relay output contacts PCS ALO Short bar L TITT e DC10V B H LT 11 j o id E A Intelligent output terminal CM2 Ol gt i 1 10kO p e Q Note 1 Common terminals are depend on logic Terminal 1 2 3 4 5 H O Ol 11 Sink logic L Common L CM2 Source logic PCS 1 Note 2 Please choose proper inverter input volotage rating Connecting Diagram Sink type logic X200 O O R L1 Power source 1 3 phase 200 240V 10 15 3 phase 380 480V 10 15 S L2 50 60Hz 5 P24 t K Short bar O PCS 5 dee I 4 l Q Gyr 3 Intelligent input terminals 5 terminals 2 Sink type 1 L if DC 0 10V 8bit e DC10V H Q Frequency setting O 1k0 2kO0 L Current input e 4mA 20mA 10kQ eS O Note 1 Common terminals are depend on logic Terminal 1 2 3 4 5 T3 W O Motor 1 PD Q i DC link choke HP N 9 AL2 AL1 ALO 11 CM2 Sink logic L Common Source logic PCS CM2 Note 2 Please choose proper inverter input volotage rating
4. Oo D E 2 Er o cc 2296 Inverter i L control 0 10 20 30 40 50 60 70 80 90 100 Flow 96 Micro Surge Voltage suppress function Patent registered in Japan USA amp Korea Hitachi original PWM control method limits motor terminal voltage to less than twice the inverter DC bus voltage lower than Hitachi motor maximum insulation voltage 1250V During regeneration the motor terminal voltage may exceed the maximum insulation voltage 1250V Motor terminal voltage 1 250V E 650V cable 100m Network Compatibility A serial RS 485 Modbus RTU port is standard Profibus CANopen option modules will be available soon Model Name Indication X200 004 HFEF2 dE Version Integrated EMC filter European version Series Name l US version European version Japanese version With keypad ower Source Applicable Motor Capacity 1 or 3 phase 200V class 002 0 2kW 1 4HP 1 phase 200V class 3 phase 200V class 075 7 5kW 10HP 3 phase 400V class Side by side installation them to save space in the panel no space between Side by side installation has derating for carrier frequency and output current required Versatile Functions e Low load detection e External thermistor terminal PTC e Cooling fan on off e Instantaneous power failure recovery e Second motor setting e 3 wire control e Analog input selection e Second acceleration deceleration set
5. Dynamic breaking umit BRD op RBC RB R1 AL1 ON R2 lt AL2 P Intelligent relay output contacts Intelligent output terminal 12 Wiring and Accessories Power Supply Fuse lt xm C Inverter 13 Input Applicable Voltage Wireing Motor Power Lines KW HP X200 002NFU2 SFEF2 mm 0 2 1 4 d X200 002LFRF2 X200 004NFU2 SFEF2 0 4 1 2 X200 004LFRF2 0 55 3 4 X200 005SFEF2 X200 007NFU2 SFEF2 LFRF2 X200 011SFEF2 0 75 1 1 1 1 5 X200 015NFU2 SFEF2 1 5 2 e X200 015LFRF2 X200 022NFU2 SFEF2 X200 022LFRF2 X200 037LFU2 LFRF2 X200 055LFU2 LFRF2 X200 075LFU2 LFRF2 X200 004HFU2 HFEF2 HFRF2 X200 007HFU2 HFEF2 HFRF2 X200 015HFU2 HFEF2 HFRF2 X200 022HFU2 HFEF2 HFRF2 X200 030HFEF2 X200 037HFRF2 X200 040HFU2 HFEF2 X200 055HFU2 HFEF2 HFRF2 X200 075HFU2 HFEF2 HFRF2 Signal Lines 8 to 28 AWG 0 14 to 0 75mm shelded wire 8 to 28 AWG 0 14 to 0 75mm shelded wire Fuse Class J Note 1 Field wiring connection must be made by a UL and c UL listed closed loop terminal connector sized for the wire gauge involved Connector must be fixed using the crimping tool specified by the connector manufacturer Note 2 Be sure to use large wire gauges for power wiring if the distance exceeds 20m 66ft Note 3 Use 0 75mm 18 AWG wire for the relay ter
6. ORUN OPRG POWER OALARM FUNC Y STR TET FL 5 14 appears Press LA w OHz OA ORUN OPRG OQ POWER OALARM FUNC A Y until Fg or the value previously monitored is displayed x appears 2 Function code appears Press Func key 6 Preset value is displayed gt Press Func key y OHz OA FREE ORUN OPRG O POWER OALARM v STR py OHz OA 5 ORUN OPRG S O POWER OALARM A z STR 2 Running the motor by potentiometer gig Li ws 1 monitored is displayed 7 P Fa ems OHz OA ORUN OPRG O POWER OALARM ame A v STR C or the value previously e L key and turn the Press potentiometer clockwise 3 Monitoring output current value DE monitored is displayed riri LLLI Power emm on OHz OA ORUN OPRG O POWER O ALARM 3 EN J mA ft or the value previously 2 Function code appears Press key Press Y until H appears to set desired value Power LED Lights when the power input to the drive is ON Display Unit LEDs Indicates the unit associated with the param
7. differs depending on the motor capacity etc Torque characteristics The torque characteristics of driving a general purpose motor with an inverter differ from those of driving it using commercial power starting torque decreases in particular Carefully check the load torque characteristic of a connected machine and the driving torque characteristic of the motor Motor loss and temperature increase The torque characteristics of driving a general purpose motor with an inverter differ from those of driving it using commercial power Noise When run by an inverter a general purpose motor generates noise slightly greater than with commercial power Vibration Power transmission mechanism When run by an inverter at variable speeds the motor may generate vibration especially because of a unbalance of the rotor including a connected machine or b resonance caused by the natural vibration frequency of a mechanical system Particularly be careful of b when operating at variable speeds a machine previously fitted with a constant speed motor Vibration can be minimized by 1 avoiding resonance points using the frequency jump function of the inverter 2 using a tire shaped coupling or 3 placing a rubber shock absorber beneath the motor base Under continued low speed operation oil lubrication can deteriorate in a power transmission mechanism with an oil type gear box gear motor or reducer Check with the motor manufacturer
8. eTores DT D E Fr Short bar default position Source logic Terminal function Terminal name Description Ranges and Notes AM Voltage analog output 0 to10V DC 1mA max L Common for inputs P24 24V for logic inputs 24V DC 30mA do not short to terminal L PCS Intelligent input common Input monitor 5 Intelligent programable input terminals selection from signals FW Forward RV Reverse CF1 CF4 Multispeed command JG Jogging DB External DC braking SET Second motor constants setting P24 2CH Second accel decel FRS Free run stop EXT External trip USP Unattended start protection SFT Software lock AT Analog input Operated by closing switch selection RS Reset PTC Thermistor input STA 3 wire start STP 3 wire stop F R 3 wire fwd rev PID PID On Off PIDC PID reset 1 5 Input logic is selectable UP DWN Remote controlled accel decel UDC Remote controlled data clearing OPE Operator control ADD Frequency setpoint F TM Force terminal enable RDY Quick start enable S ST Special Set 2nd Motor Data EMR Safety stop or NO Not selected 10V analog reference 10V DC 10mA max 0 to 10V DC Analog input voltage input impedance10kohm Freqency setting DCO 10V DC4 20mA 4 to 20mA DC Input inpedance 10k Input inpedance 2500 input impedance 250ohm Analog input current 1kQ 2kQ Assign AT for input terminal to selecting frequency source from voltage or curr
9. motor Multi speed frequency setting 1 Multi speed frequency setting 2 Multi speed frequency setting Multi speed frequency setting Multi speed and jogging Multi speed frequency setting Multi speed frequency setting 2 3 4 Multi speed frequency setting 5 6 7 Multi speed frequency setting 8 Multi speed frequency setting 9 15 Jog frequency setting Jog stop mode 0 0 start freq to maximum freq 0 00 start freq to 9 99 00 free run stop 01 deceleration and stop 02 DC braking lt XX XXX X X S N SS 0 0 10 0 0 0 15 0 Hz 0 0 20 0 Hz 0 0 30 0 Hz 0 0 40 0 Hz 0 0 50 0 Hz 0 0 60 0 Hz 0 e viv 00 00 00 t NINN SSII S S lt Torque boost select Torque boost select 2nd motor 00 Manual 01 Automatic 00 Manual 01 Automatic 00 00 Manual torque boost value 0 0 to 20 0 1 8 V f Manual torque boost value 2nd motor Manual torque boost frequency adjustment 0 0 to 20 0 0 0 to 50 0 0 0 10 0 10 0 10 0 Characteristic Manual torque boost frequency adjustment 2nd motor 0 0 to 50 0 0 0 i 0 0 V f characteristic curve selection V f characteristic curve selection 2nd motor 00 VC 01 Reduced torque 06 Reduced torque 1 00 VC 01 Reduced torque 06 Reduced torque 1 XIS SISI XXX 00 00 00 00 00 V f gain setting V f gain setting 2nd motor DC braking enable 20 to 100 20 t
10. motor on AC power loss N A ArRAAKATIANK n STO JI ODeT ry d w ho V 8 8 SE WAP RB L Allows for a restart when an IPF Instantaneous Power Failure occurs This is especially useful in fan and pump applications 1 3 phase 200V class 3 phase 400V class Applicable Motor kW HP US version European version Japanese version US version European version 0 2 1 4 X200 002NFU2 X200 002SFEF2 X200 002LFRF2 0 4 1 2 X200 004NFU2 X200 004SFEF2 X200 004LFRF2 X200 004HFU2 X200 004HFEF2 0 55 3 4 X200 005SFEF2 0 750 X200 007NFU2 X200 007SFEF2 X200 007LFRF2 X200 007HFU2 X200 007HFEF2 1 1 1 5 X200 011SFEF2 1 5 2 X200 015NFU2 X200 015SFEF2 X200 015LFRF2 X200 015HFU2 X200 015HFEF2 2 2 03 X200 022NFU2 X200 022SFEF2 X200 022LFRF2 X200 022HFU2 X200 022HFEF2 3 0 4 X200 030HFEF2 9 745 X200 037LFU2 X200 037LFRF2 4 0 5 X200 040HFU2 X200 040HFEF2 5 5 7 5 X200 055LFU2 X200 055LFRF2 X200 055HFU2 X200 055HFEF2 7 5 10 X200 075LFU2 X200 075LFRF2 X200 075HFU2 X200 075HFEF2 Japanese version X200 004HFRF2 X200 007HFRF2 X200 015HFRF2 X200 022HFRF2 X200 037HFRF2 X200 055HFRF2 X200 075HFRF2 Automatic Energy saving Function The X200 delivers real time energy saving 0 9194 42 operation for your fan and ie pump applications This function insures that motor operates at minimum current in response to the torque required by the load E 61 Energy Saving ON LE o o e
11. phase 3 wire 380 to 480V corresponding to input voltage 3 phase 380 to 480V 10 15 50 60Hz 5 IP20 Overload capacity output current Rated output voltage V Rated input voltage V Rated input current A Input Rating Enclosure 4 Cooling method Self cooling Force ventilation HFEF2 EN61800 3 category C2 filter Integrated EMC filter HFU2 HFRF2 Zero phase Reactor HFRF2 Built in HFEF2 l Weight kg HFU2 HFRF2 General Specifications Item Control method Output frequency range 5 Frequency accuracy 6 Frequency setting resolution Voltage Frequency Characteristic Acceleration deceleration time Starting torque 7 Carrier frequency range General Specifications Line to line sine wave pulse width modulation PWM control 0 5 to 400Hz Digital command 0 01 Analog command 0 4 25 x10 C Digital 0 1Hz Analog max frequency 1000 V f control V f variable constant torque reduced torque 0 01 to 3000 sec linear sigmoid two stage accel decel 100 6Hz 2 0 to 12kHz Over current over voltage under voltage overload overheat ground fault at power on input over voltage external trip EEPROM error CPU error USP error Termister error Driver error Safety stop 10kohm input impedance sink source logic selectable FW Forward RV Reverse CF1 CF4 Multispeed command JG Jogging DB External DC braking SET Second motor constants setting 2CH Second
12. to 100 0 Py yl tf OFF delay time output terminal 11 0 0 to 100 0 0 to 200 100 100 100 0 0 to 100 0 ON delay time relay OFF delay time rela Note C014 01 for UL version 9 0 0 to 100 0 0 0 to 100 0 0 to 200 100 100 100 0 0 to 10 0 0 0 0 0 0 0 to 100 0 0 0 to 100 0 SI amp KIKIK XXIX XXXX Function List V Allowed X Not allowed H Group Motor constants functions Function Code Name Range EF CE U UL Motor capacity 1st motor 0 2 0 4 0 55 0 75 1 1 1 5 2 2 3 0 4 0 5 5 PaGIGry FACIEI Motor capacity 2nd motor set set Motor constants and Motor poles setting 1st motor 2 4 6 8 gain Motor poles setting 2nd motor Motor stabilization constant 1st motor Motor stabilization constant 2nd motor 0 to 255 V Allowed P Group Expansion Card Functions X Not allowed Default U UL Network comm watchdog timer 0 00 to 99 99 1 00 00 Trip Error Code E70 01 Decelerate to stop and trip Error Code E70 02 Hold last speed 03 Free run stop 04 Decelerate and stop Polled I O output instance number 20 21 100 Option Setting Polled I O input instance number 70 71 101 OO Trip Error Code E70 Inverter action on network idle mode 01 Decelerate to stop and trip Error Code E70 02 Hold last speed O3 Free run stop 04 Decelerate and stop Network motor poles setting for RPM 00 to 38 Function Code Na
13. 18 18 18 18 18 XXXXX X XXX XXXX Terminal 1 to 5 active state 00 NO O1 NC 00 X XX X XX Terminal 11 function Alarm relay function AM signal selection 00 RUN run signal 01 FA1 Frequency arrival type 1 constant speed 02 FA2 Frequency arrival type 2 over frequency 03 OL overload advance notice signal 04 OD Output deviation for PID control 05 AL alarm signal 06 DC Wire brake detect on analog input 07 FBV Feedback voltage comparison 08 NDc Network Disconnection 09 LOG Logic operation result 10 ODC Option Card Detection Signal 43 LOC Low load detection 00 Output frequency 01 Output current Terminal 11 active state 00 NO 01 NC Intelligent input terminal Alarm relay active state Output mode of low load detection signal Low load detection level Overload level setting Overload level setting 2nd motor Frequency arrival setting for acceleration 00 NO 01 NC 00 Disabled 01 During acceleration deceleration and constant 05 05 05 00 00 00 00 00 00 01 01 01 speed 02 During constant speed only 0 0 to 2 0 Rated current Rated current XXXX A XXX X Frequency arrival setting for deceleration PID deviation level setting Feedback comparison upper level SN XXX XXX Hz Hz 96 Feedback comparison lower level SELECTION OF OPE MODBUS Communication speed selection 0 0 Rated current to 2 0 Rated curre
14. 3 phase 200 to 240V 10 1596 50 60Hz 5 LFU LFRF 3 phase 200 to 240V 10 15 50 60Hz 5 Rated input current 3 1 5 8 6 7 9 0 11 2 16 0 A LNFUJLFUFZLFRF2 18 34 52 93 130 200 300 400 Enclosure 4 IP Cooling method Self cooling 20 l SFEF2 EN61800 3 category C1 filter Integrated EMC filter NFU2 LFU2 LFRF2 Zero phase Reactor LFRF2 Built in SFEF2 0 8 1 0 15 tS 2 4 2 4 2 5 Weight kg NFU2 LFU2 0 8 0 9 15 2 3 2 4 2 3 4 2 4 2 LFRF2 1 1 2 2 2 4 2 4 4 2 4 2 3 phase 400V class 007SFEF2 007NFU2 007LFRF2 011SFEF2 O15SFEF2 015NFU2 015LFRF2 Applicable motor size 4 pole kKW HP 1 0 2 1 4 Rated capacity Output Ratings Rated input voltage V Input Rating Force ventilation Model X200 015HFEF2 022HFEF2 OSOHFEF2 O40HFEF2 O55HFEF2 O75HFEF2 European Version OO4HFEF2 007HFEF2 US Version OO4HFU2 007HFU2 JP Version 004HFRF2 007HFRF2 015HFU2 015HFRF2 022HFU2 022HFRF2 040HFU2 037HFRF2 055HFU2 O55HFRF2 075HFU2 075HFRF2 Output Ratings Applicable motor size 4 pole KW HP 1 0 4 1 2 0 75 1 1 5 2 2 2 3 3 4 4 5 5 5 7 5 7 5 10 Rated capacity 400V 3 8 4 5 5 4 6 4 5 9 Z 1 9 0 10 8 11 1 13 3 Rated output current A 2 5 5 7 8 8 6 13 0 16 0 150 for 60 sec 3
15. 90v a 90 3 uen 5 007SFEF2 NFU2 LFRF2 B aso A Bano DIISFEF o 9 Q 7LFU2 LFRF2 9 m i 3 037LFU2 LFRF2 S 80 S 75 o 5 32 L 70 75 65 70 60 2 4 6 8 10 12 2 4 6 Carrier frequency kHz 400V class 085HFEF2 HFUZ HFRF2 100 004 022 AUS OSSHFEF HFUIHFRF 004 015 075HFEF2 HFU2 HERF2 75 8 Carrier frequency kHz 004 030 055 075HFEF2 HFU2 400V class m 10 4 6 10 12 8 Carrier frequency kHz 12 004 022 055 075HFRF2 10096 HFEF2 HFU2 HFRF2 95 022HFEF2 HFU2 HFRF2 95 90 075HFEF2 9095 85 HFUZ HFRF 2 030HFEF2 040HFEF2 HFU2 037HFRF2 85 80 of rated output current of rated output current 040HFEF2 HEU2 037HFRF2 040HFEF2 HFU2 037HFRF2 96 of rated output current 80 6 8 10 4 6 Carrier frequency kHz Carrier frequency kHz 7591 2 6 8 10 4 Carrier frequency kHz 8 10 12 12 14 For Correct Operation Application to Motors Application to general purpose motors Operating frequency The overspeed endurance of a general purpose motor is 120 of the rated speed for 2 minutes JIS C4 004 For operation at higher than 60Hz it is required to examine the allowable torque of the motor useful life of bearings noise vibration etc In this case be sure to consult the motor manufacturer as the maximum allowable rpm
16. HITACHI Inspire the Next rt BU be 7435 TIATA vay Ti rey A re AM 1 i j j E I HL PIEUUPINVLI DIAIIVIE a HITACHI T HITACHI du LI E d ESSI oimpie Irip less and IEcO THiendly Compact i verter a E ke B HoHS compliance for all models M EMC filter saves cost and space European version only Single phase input EN61800 3 cat C1 Three phase input EN61800 3 cat C2 pem E P m n m m POLI Ig 27 HRA AMF on lt 292 ae pA UT ERAN TEC i gm mu HALVATA A j Zn E f 1 n i 1 g lU EN LLLA pay VAL u B pn mm iF mu M BY Wy qu i z WE a Wy B EE ww Un BE ENE EAE Y B8 W e GY 9 gt tn S D gt 0 150k200k 500k 1M 2M 5M Frequency Hz 10M 20M 30M Conducted emission data Example of X200 007SFEF2 i S y Stop Function Shuts down the inverter outputs by hardware bypassing the CPU to achieve a reliable safe stop function EN954 1 1997 category3 EN60204 1 199 7categoryO AMA FA L E 78 T pel f As f l Fey gc d 49 pem pti d Fa i In IWI OVOG d as Ip J A vVOIGdrice F UNCTION Over current and over voltage trip Suppression function is incorporated This function reduces nuisance inverter tripping The X200 decelerates and stops the motor using regenerative energy from the
17. P Lo Hi 00 Alarm output 01 Restart at OHz Su SIEGUDROUOHIDIEISUS rola mode 02 Resume after freq matching 03 Resume freq matching then trip m 9n op ae b002 Allowable under voltage power failure time 0 3 to 25 0 1 0 1 0 1 0 sec x v b003 Retry wait time before motor restart 0 3 to 100 0 1 0 1 0 1 0 sec x iv b004 Instantaneous power failure under voltage trip 00 Disable 01 Enable 00 00 00 _ Xv alarm enable Restart after b005 ae restarts on power failure under vottage o pestart 16 times 01 Always restart 00 00 00 xX v freien pec Start frequency to be used in case of frequency failure b011 pull in restart 00 frequency at previous shutoff 01 Max Hz 02 Set frequency 00 00 00 x X b012 Electronic thermal setting Rated current A x iv 0 2 Rated current to 1 0 Rated current b212 Electronic thermal setting 2nd motor Rated current A xXx v b013 Electronic thermal characteristic 01 01 00 xX v b213 Electronic thermal characteristic 2nd motor CO Reduced torqueo CONSTAN TAGUE OA Reduced torques 01 01 00 X v b021 Overload restriction operation mode l 01 01 01 Xiv b221 Overload restriction operation mode 2nd motor CO P Sable O enable OA Enable TOF Guring acceleration 01 01 01 Xiv pre Cre dd ee dma 0 2 Rated current to 1 5 Rated current 1 5 Rated current A X Y b023 Deceleration rate at overload restriction 0 1 to 3000 0 1 0 30 0 1 0 sec X i vo Overload restriction b223 Deceleration rate at overload restriction 2nd
18. Safety stop signal given Communications error The inverter s watchdog timer for the communications network has timed out E BB Note 1 Reset operations acceptable 10 seconds after the trip Note 2 If an EEPROM error E08 occurs be sure to confirm the parameter data values are still correct Note 3 EEPROM error may occer at power on after shutting down the power while copying data with remote operator or initializing data Shut down the power after completing copy or initialization Note 4 USP error occures at reseting trip after under voltage error E09 if USP is enabled Reset once more to recover Note 5 Ground fault error E14 cannot be released with resetting Shut the power and check wiring How to M Xp details MP m present A X BOLD frequency Motor current mae between Cumulative inverter Cumulative power on Errorcode code at trip point at trip point and N at trip point RUN time at trip point time at trip point HS 10 Connecting Diagram Source type logic Power source 1 3 phase 200 240V 10 15 3 phase 380 480V 10 15 50 60Hz 5 Intelligent input terminals 5 terminals Source type DC 0 10V 8bit Frequency setting 1kO0 2kO0 Current input 4mA 20mA X200 d IMEEM O 9 O T N L3 DC24V T3 W Motor P24 O S 5 y
19. accel decel FRS Free run stop EXT External trip USP Unattended start protection SFT Software lock AT Analog input selection RS Reset PTC Thermistor input 8 STA 3 wire start STP 3 wire stop F R 3 wire fwd rev PID PID On Off PIDC PID reset UP DWN Remote controlled accel decel UDC Remote controlled data clearing OPE Operator control ADD ADD frequency enable F TM force terminal mode RDY quick start enable S ST Special Set 2nd Motor Data EMR Safety stop NO Not selected 27V DC 50mA max open collector output 1 terminals 1c output 250V AC 30V DC 2 5A relay ALO AL1 AL2 terminals RUN run signal FA1 Frequency arrival type 1 constant speed FA2 Frequency arrival type 2 over frequency OL overload advance notice signal OD Output deviation for PID control AL alarm signal DC Wire brake detect on analog input FBV PID Second Stage Output NDC ModBus Network Detection Signal LOG Logic Output Function ODC Option Card Detection Signal LOC Low load 0 to 10V DC Analog Frequency monitor analog current monitor 4 digits 7 segment LEDs Parameter setting output frequency output current scaled value of output frequency trip history I O terminal condition output voltage Rotation direction PID Feedback RON time Power on time Power Alarm Run Prg Hz and A Potentiometer RUN STOP RESET UP DOWN FUN and STR keys Up and Down keys Value settings or analog setting via potentiometer on operator keyp
20. ad O to 10 V DC 4 to 20 mA RS485 interface Modbus RTU Run key Stop key change FW RV by function command FW Run Stop NO contact RV set by terminal assignment NC NO 3 wire input available 10 to 50 C carrier derating required for aambient temperature higher than 40 C no freezing 20 to 65 C 20 to 90 RH 5 9mm s 0 6G 10 to 55Hz Altitude 1 000 m or less indoors no corrosive gasses or dust AVR Automatic Voltage Regulation V f characteristic selection accel decel curve selection frequency upper lower limit 16 stage multispeed PID control frequency jump external frequency input bias start end jogging cooling fan On Off trip history etc Blue Remote operator with copy function SRW 0EX input output reactors DC reactors radio noise filters braking resistors braking units LCR filter communication cables ICS 1 3 Control Protective functions Specification Input terminal Funcions Specification Intelligent output terminal Funcion Output signal Specification Function Specification Analog output terminal Display Operator Function Status LED Interface Operator keypad External signal Serial port Operator Keypad External signal Serial port Frequency setting Operation FW RV Run Operating temperature Storage temperature Humidity Vibration Location Environment Other functions Coating color Note 1 The app
21. ally if the SW8 is made ON Safety stop ON OFF TENURE RS 485 communication Note 1 The standard keypad OPE OPE SRmini can be used either the switch is set to 485 or OPE Th md uer operator selection switch Note 2 Input terminal selection EMR cannot be chosen from an operaator If the slide switch SW8 is turned ON it zal divides automatically and is attached Safety stop ON Off switch Terminal Description Terminal Symbol Terminal arrangement Terminal Symbol Terminal Name L1 E2 N ES Main power supply input terminals U T1 V T2 W T3 Inverter output terminals arilar DC reactor connection terminals S External braking unit connection terminals Ground connection terminal X200 002 004SFEF2 X200 005 022SFEF2 007 022NFU2 037LFU2 002 004NFU2 004 040HFEF2 004 040HFU2 002 007LFRF2 055 075LFU2 055 075HFU2 055 075HFEF2 015 075LFRF2 004 075HFRF2 Screw Diameter and Terminal Width Model Screw diameter mm Terminal width W mm 002 004NFU2 SFEF2 002 007LFRF2 007 022NFU2 037LFU2 005 022SFEF2 NFU2 LFU2 M3 5 7 1 HFEF2 HFU2 HFRF2 004 040HFU2 HFEF2 004 037HFRF2 055 075LFU2 LFRF2 HFU2 HFEF2 HFRF2 1 U T1 V T2 W T3 Control circuit terminals Terminal arrangement mI
22. e 7 Newly set value is displayed Press STh key to store the value py OHz OA OALARM STR ERREI A ORUN OPRG Kz FUNC O POWER X Zz To run the motor go back to monitor mode or basic setting mode Pressing unc key for a while and back to COLI i Press key to stop the motor Output frequency monitor z OPOWER OALARM 9 ORUN OPRG e 3 The motor stops O POWER OALARM OHz OA 8 rune A ORUN OPRG vw N 4 Output current value Press key is displayed OPOWER OALARM OHz OA IE ORUN OPRG ATT EN Operation Terminal Functions Hardware switches Switch symbol Switch Name Switch Name Description RS 485 Select communication connector distination 1 SW7 communication key pad RS 485 communicaiton via Modbus protocol selection switch OPE n Keypad option Select frequency and run command input source The SW8 is for the Safety signal input If you turn this DIP switch ON the inverter is ready to receive Safety signal from the dedicated terminal 3 Inverter shuts off the output by means of pure hardware when a signal is given to the terminal Each signals related to this Safety input must be in accordance with the norm Additionally the logic input terminal assign will be changed automatic
23. e should be considered High frequency run A max 400Hz can be selected on the X200 Series However a two pole motor can attain up to approx 24 000 rpm which is extremely dangerous Therefore carefully make selection and settings by checking the mechanical strength of the motor and connected machines Consult the motor manufacturer when it is necessary to drive a standard general purpose motor above 60 Hz A full line of high speed motors is available from Hitachi Installation location and operating environment Avoid installation in areas of high temperature excessive humidity or where moisture can easily collect as well as areas that are dusty subject to corrosive gasses mist of liquid for grinding or salt Install the inverter away from direct sunlight in a well ventilated room that is free of vibration The inverter can be operated in the ambient temperature range from 10 to 50 C Carrier frequency and output current must be reduced in the range of 40 to 50 C 15 For Correct Operation Main power supply In the following examples involving a general purpose inverter a large peak current flows on the main power supply side and is able to destroy the converter module Where such situations are foreseen or the connected equipment must be highly reliable install an AC reactor between the power supply and the inverter Also where influence of indirect lightning strike is possible install a lightning conductor
24. ent Common for inputs Intelligent programable output terminals selection from RUN run signal FA1 Frequency arrival type 1 constant speed FA2 Frequency arrival type 2 over frequency OL overload advance notice levei at operation ON signal OD Output deviation for PID control AL alarm signal DC Wire brake detect on analog input FBV Feedback voltage comparison 27V DC 5 i Ame NDc Network Disconnection LOG Logic operation result ODC Option Card Detection signal LOC Low Load Detection i Common for intelligent output terminals AC250V 2 5A Resistive load Relay contact alarm output 0 2A cos 0 4 terminals programable Initial setting DC30V 3 0A Resistive load function is selectable same as Normal ALO AL1 closed 0 7A cos p 0 4 ini AC100V 10mA intelligent output terminals Trip Power OFF ALO AL2 closed MUR DC 5V OA Open collector output Output signals Function List The parameter tables in this chapter have a column titled Run Mode Edit An Ex mark x means the parameter cannot be edited a Check mark v means the parameter can be edited The table example to the right contains two adjacent marks x v These two marks that can also be xx or v v correspond to low access or high access levels to Run Mode edits note Lo and Hi in column heading V Allowed X Not allowed Monitoring and main profile parameters Function Code Name d001 Output frequency m
25. er voltage error CPU A signal on an intelligent input terminal configured as EXT has occurred The inverter trips and turns OFF the output to the motor USP 4 When the Unattended Start Protection USP is enabled an error occurred when power is applied while a l Run signal is present The inverter trips and does not go into Run Mode until the error is cleared The inverter is protected by the detection of ground faults between the inverter output and the motor Ground tault S during EO COE ee This feature protects ilie inverter and does not protect ramen GND FIt When the input voltage is higher than the specified value it is detected 100 seconds after powerup and the inverter trips and turns OFF its output When the inverter internal temperature is above the threshold the thermal sensor in the inverter module detects the excessive temperature of the power devices and trips turning the inverter output OFF An internal inverter error has occurred at the safety protection circuit between the CPU and main driver unit Excessive electrical noise may be the cause The inverter has turned OFF the IGBT module output When a thermistor is connected to terminals PTC and CM1 and the inverter has sensed the temperature is too high the inverter trips and turns OFF the output External trip EXTERNAL Input over voltage Inverter thermal trip Driver error Thermistor Safety Stop
26. es the synchronous MS motor and the high speed HFM motor are designed and manufactured to meet the specifications suitable for a connected machine As to proper inverter selection consult the manufacturer Single phase motor A single phase motor is not suitable for variable speed operation by an inverter drive Therefore use a three phase motor Application to the 400V class motor A system applying a voltage type PWM inverter with IGBT may have surge voltage at the motor terminals resulting from the cable constants including the cable length and the cable laying method Depending on the surge current magnification the motor coil insulation may be degraded In particular when a 400V class motor is used a longer cable is used and critical loss can occur take the following countermeasures 1 install the LCR filter between the inverter and the motor 2 install the AC reactor between the inverter and the motor or 3 enhance the insulation of the motor coil Notes on Use Drive Run Stop Emergency motor stop Run or stop of the inverter must be done with the keys on the operator panel or through the control circuit terminal Do not operate by installing a electromagnetic contactor MC in the main circuit When the protective function is operating or the power supply stops the motor enters the free run stop state When an emergency stop is required or when the motor should be kept stopped use of a mechanical brak
27. eter display Monitor LEDs Shows drive s status Potentiometer Store Key Press to write the new value to the EEPROM Press appears Hee Func A O POWER O ALARM STR OHz OA ORUN OPRG V 3 O POWER O ALARM STR OHz A I FUNC ORUN OPRG V Y 2 The motor runs at the frequency set by the potentiometer A N O POWER OALARM OHz OA EA ORUN OPRG FUNC Y S Y 7 OHz OA EPRI ORUN OPRG rca N O POWER O ALARM 3 EM Press A A w 5 until ou appears ATT 4X KlTmini 4 G z3 In UL G In G 74 Screw Panel External asket Front Cover ternal asket 1 Seal ternal asket 2 e Rear Cover You can mount an optional keypad with the potentiometer part no OPE SRmini for a NEMA1 rated installation The kit also provides for removing the potentiometer knob to meet NEMA 4X 4X KITmini 4 Press key a ae Te t FILUM 0 requirements as shown part no or the code number set in the end of last setting is displayed 7 O POWER OALARM STR OHz OA ERE A ORUN OPRG Lv Func y 8 Returns to AL 4 and the setting is complet
28. for the permissible range of continuous speed To operate at more than 60 Hz confirm the machine s ability to withstand the centrifugal force generated Application to special motors Gear motor The allowable rotation range of continuous drive varies depending on the lubrication method or motor manufacturer Particularly in case of oil lubrication pay attention to the low frequency range Brake equipped motor For use of a brake equipped motor be sure to connect the braking power supply from the primary side of the inverter Pole change motor Submersible motor There are different kinds of pole change motors constant output characteristic type constant torque characteristic type etc with different rated current values In motor selection check the maximum allowable current for each motor of a different pole count At the time of pole changing be sure to stop the motor Also see Application to the 400V class motor The rated current of a submersible motor is significantly larger than that of the general purpose motor In inverter selection be sure to check the rated current of the motor Explosion proof motor Inverter drive is not suitable for a safety enhanced explosion proof type motor The inverter should be used in combination with a pressure proof explosion proof type of motor Explosion proof verification is not available for X200 Series Synchronous MS motor High speed HFM motor In most cas
29. licable motor refers to Hitachi standard 3 phase motor 4 pole When using other motors care must be taken to prevent the rated motor current 50 60 Hz from exceeding the rated output current of the inverter Note 2 The output voltage decreases as the main supply voltage decreases except when using the AVR function In any case the output voltage cannot exceed the input power supply voltage Note 3 The braking torque via capacitive feedback is the average deceleration torque at the shortest deceleration stopping from 50 60 Hz as indicated It is not continuous regenerative braking torque The average decel torque varies with motor loss This value decreases when operating beyond 50 Hz 3 If a large regenerative torque is required the optional regenerative braking resistor should be used Note 4 The protection method conforms to JEM 1030 Note 5 To operate the motor beyond 50 60 Hz consult the motor manufacturer for the maximum allowable rotation speed Note 6 The output frequency may exceed the maximum frequency setting A004 or A204 for automatic stabilization control Note 7 At the rated voltage when using a Hitachi standard 3 phase 4pole motor Note 8 Only terminal 5 is assignable the PTC thermistor function e X200 002SFEF2 NFU2 LFRF2 X200 007LFRF2 X200 011SFEF2 X200 037LFU2 5 0 20 80 3 15 67 2 64
30. me Inverter action on network comm error Note The P Group parameters do not appear in the parameter list shown on the keypad display unless the expansion card is installed on the inverter Protective Functions Error Codes Display on digital Display on remote operator operator copy unit OC Drive constant speed During OC Decel deceleration During acceleration Others Overload When a motor overload is detected by the electronic thermal function the inverter trips and turns OFF protection 1 its output Cause s The inverter output was short circuited or the motor shaft is locked or has a heavy Over current load These conditions cause excessive current for the inverter so the inverter output is turned OFF OC Accel Over voltage protection When the DC bus voltage exceeds a threshold due to regenerative energy from the motor Over V When the built in EEPROM memory has problems due to noise or excessive temperature the inverter EZPRO etor zs trips and turns OFF its output to menda i EEPROM A decrease of internal DC bus voltage below a threshold results ina control circuit fault This condition UndeV can also generate excessive motor heat or cause low torque The inverter trips and turns OFF its output DUST SL TENE in the built in CPU has occurred so the inverter trips and turns OFF its output to the Und
31. meters or trip history Country code for initialization 2 0 to 12 0 3 0 3 0 3 0 x XIS Hz kHz Frequency scaling conversion factor X X STOP key enable Restart mode after FRS OO Trip history clear 01 Parameter initialization ES ES 01 02 00 1 0 1 0 1 0 00 00 00 00 Enable 01 Disable 00 Restart from 0Hz 01 Restart with frequency detection X Monitor display select for networked inverter 01 Output frequency 02 Output current O3 Rotation direction 04 PV PID feedback 05 Input terminal status 06 Output terminal status 07 Scaled output frequency Stop mode selection 00 Deceleration and stop 01 Free run stop Cooling fan control see note below 00 Always ON 01 ON during RUN OFF during STOP 02 Temperature controlled Over voltage LADSTOP enable Over voltage LADSTOP level O2 Trip history clear and parameter initialization 00 00 00 01 01 01 00 00 00 00 00 00 00 00 00 00 Disable 01 Enable 330 to 395V 660 to 790V DC bus AVR selection 00 Disabled 01 Enabled Threshold voltage of DC bus AVR setting Over current trip suppression 0O0 JP 01 CE 02 US 380 760 380 760 380 760 00 00 00 330 to 395V 660 to 790V 380 760 380 760 380 760 00 Disable 01 Enable XXX X X amp X V SISSI SI X X QX X KISS Carrier mode 00 Disable 01 Enable XX lt Quick start enable C Group intelligent terminal functions Func
32. minals ALO AL1 and AL2 signal wire This is useful in suppressing harmonics induced on the power supplylines Input side AC reactor It also improves the power factor or when the main power voltage imbalance exceeds 3 and power source capacity is more than 500kVA or to smooth out line fluctuations Electrical noise interference may occur on nearby equipment such as a radio Radio noise filter used on output receiver This magnetic choke filter helps reduce radiat ed noise can also be EMC filter inverter Connect to the inverter input side Reduces the conducted noise on the power supply wiring generated by the Radio noise filter Capacitor filter inverter input side DC link choke Suppresses harmonics generated by the inverter This capacitor filter reduces radiated noise from the main power wires in the Braking resistor Braking unit This is useful for increasing the inverter s control torque for high duty cycle on off applications and improving the decelerating capability Output side noise filter Reduces radiated noise from wiring in the inverter output side Electrical noise interference may occur on nearby equipment such as a radio Radio noise filter used on input receiver This magnetic choke filter helps reduce radiated noise can also be This reactor reduces the vibration in the motor caused by the inver ter s switching waveforms by smoothing the waveforms to appr
33. motor 1 0 30 0 1 0 sec Xiv b028 Overload restriction source selection 00 00 00 Xiv b228 Overload restriction source selection 2nd motor Wdipuseipecesqung EVENE esie pu 00 00 00 Xiv b029 Deceleration rate of frequency pull in restart 0 1 to 3000 0 0 5 0 5 0 5 sec X x b030 Current level of frequency pull in restart 0 2 Rated current to 2 0 Rated current Rated current A x X 00 SFT input blocks all edits 01 SFT input blocks edits except F001 and Multispeed parameters 02 No access to edits 03 No Lock bosi Software bok moge selbction access to edits except F001 and Multi speed parameters 10 High 91 91 ii 7 A M level access including b031 Function List Function Code Name Default Range EF CE U UL R JP Run mode edit o Hi Selection of the non stop operation Non stop operarion start voltage setting O00 Disabled 01 Enabled stop O2 Enabled restart 0 0 to 1000 0 x OV LAD Stop level of non stop operation setting 0 0 to 1000 0 Deceleration time of non stop operation setting Frequency width of quick deceleration setting 0 01 to 3000 0 0 to 10 0 X XXIX V V sec DC bus AVR P gain 0 2 to 5 0 DC bus AVR l time AM terminal analog meter adjustment 0 0 to 150 0 0 2 0 2 0 2 0 to 255 100 100 100 XXX XXXXX X Hz Sec Start frequency adjustment 0 5 to 9 9 0 5 0 5 0 5 Carrier frequency setting Initialization mode para
34. ng functions C Group Intelligent terminal functions H Group Motor constants functions P Group Expansion Card Functions A Group Standard functions Function Code Frequency source setting Frequency source setting 2nd motor 00 Keypad potentiometer 01 Control terminal 02 Function F001 setting 03 RS485 10 Calculation result v Allowed X Not allowed Run mode Run command source setting Run command source setting 2nd motor Default Range Unit edit EF CE U UL R JP 01 Control terminal O2 Run key on keypad 03 RS485 Hi 01 00 00 x 01 00 00 01 02 02 Basic setting Base frequency setting Base frequency setting 2nd motor 30 to maximum freq 30 to maximum freq 01 02 02 50 60 60 50 60 60 Maximum frequency setting 30 to 400 X XX XXX XS Maximum frequency setting 2nd motor AT selection 30 to 400 02 O VR 03 0I VR 04 0 05 01 O L input active range start frequency 0 0 to maximum freq Analog input setting O L input active range end frequency O L input active range start voltage 0 0 to maximum freq O to 100 X SSX XXX X X X O L input active range end voltage O to 100 O L input start frequency enable External frequency filter time constant O0 use set value 01 use 0 Hz O Multi speed frequency setting 0 Multi speed frequency 2nd setting 2nd
35. nt 0 0 0 0 0 0 3 0 3 0 3 0 100 100 100 0 0 0 0 0 0 02 02 02 XXX S lt Node allocation Communication parity selection Serial communication Communication stop bit selection 0 0 to 400 0 06 04 04 t 4d 00 00 00 XX Communication error mode Communication error time Communication wait time O input span calibration O Analog meter setting Ol input span calibration AM terminal offset tuning Reserved for factory adjustment 02 OPE or option 03 485 00 must not be changed 00 00 SSX XK X XX V Up Down memory mode selection Reset mode selection Others Input A select for logic output 1 Input A select for logic output 2 04 4800bps 05 9600bps 06 19200bps 1 to 32 00 No parity 01 Even parity 02 Odd parity 00 Clear last frequency 01 Keep last frequency adjusted by UP DWN 00 00 00 Cancel trip state at input signal ON transition 01 Cancel trip state at signal OFF transition 1 1 bit 2 2 bit OO Trip O1 Trip after deceleration stop O2 Disable 02 Cancel trip state at input signal ON transition 00 RUN 01 FA1 02 FA2 03 OL 04 OD 1 l L III IISI SIS SISSI 03 FRS 04 Deceleration stop 05 AL 06 Dc 07 FBV 08 NDc 10 ODc 43 LOC Logic function select ON delay time output terminal 11 0 00 to 99 99 00 AND 01 OR 02 XOR 0 0 to 400 0 1 1 1 02 02 02 0 00 0 00 0 00 0 to 1000 B O 0 0 0
36. o 100 00 Disable 01 Enable 02 Frequency detection 100 100 100 DC braking frequency setting DC braking wait time 0 0 to 60 0 0 0 to 5 0 100 100 Hz DC braking DC braking force during deceleration 0 to 100 DC braking time for deceleration DC braking edge or level detection for DB input 0 0 to 60 0 00 Edge 01 Level 0 0 0 x SIISII ISSIS SXXX SIIS SI XIX SILS S i 00 0 5 0 5 5 0 0 0 0 0 Sec O 0 O Hz 0 0 0 0 0 Sec 01 01 o SECUM COSE RNC NEN ES UA X Function List v Allowed X Not allowed A Group Standard functions Default U UL Function Code o Frequency upper limit setting 0 0 Freq lower limit setting to maximum freq Frequency upper limit setting 2nd motor 0 0 Freq lower limit setting 2nd to maximum freq 2nd Frequency lower limit setting 0 0 Start freq to freq upper limit setting Frequency lower limit setting 2nd motor 0 0 Start freq 2nd to freq upper limit setting 2nd Jump center frequency setting 1 0 0 to 400 Jump hysteresis frequency setting 1 0 0 to 10 0 Jump center frequency setting 2 0 0 to 400 Jump hysteresis frequency setting 2 0 0 to 10 0 Jump center frequency setting 3 0 0 to 400 Jump hysteresis frequency setting 3PID Enable 0 0 to 10 0 PID Enable 00 Disable 01 Enable PID proportional gain 0 2 to 5 0 PID integral time constant 0 0 to 150 0 PID de
37. odic Inspection of General Purpose Inverter JEMA Also such moving parts as a cooling fan should be replaced Maintenance inspection and parts replacement must beperformed by only specified trained personnel M T Capacltor lifetime years Ambient temperature C Precaution for Correct Usage Before use be sure to read through the Instruction Manual to insure proper use of the inverter Note that the inverter requires electrical wiring a trained specialist should carry out the wiring he inverter in this catalog is designed for general industrial applications For special applications in fields such as aircraft outer space nuclear power electrical power transport vehicles clinics and underwater equipment please consult with us in advance For application in a facility where human life is involved or serious losses may occur make sure to provide safety devices to avoid a serious accident The inverter is intended for use with a three phase AC motor For use with a load other than this please consult with us Information in this brochure is subject to change without notice 16 Printed in Japan T SM E256R 0509
38. onitor d002 Output current monitor d003 Rotation direction monitor d004 Process variable PID feedback monitor Default Run mode edit Lo 0 0 to 400 0 0 0 to 999 9 F Forward o Stop r Reverse 0 00 to 99 99 100 0 to 999 9 1000 to 9999 Ion e g 1 2 F o 3 4 5 LI Ion e g 11 N OFF AL 0 00 to 99 99 100 0 to 999 9 1000 to 9999 1000 to 9999 10000 to 99999 0 0 to 600 0 V 0 to 9999 1000 to 9999 Intelligent input terminal status Intelligent output terminal status Scaled output frequency monitor Output voltage monitor Cumulative operation RUN time monitor Monitor Cumulative power on time monitor Cooling fin temperature monitor Trip counter 0 0 to 200 0 0 to 9999 Trip monitor 1 Trip monitor 2 Trip monitor 3 Displays trip event information DC bus voltage monitor 0 0 to 999 9 Electronic themal monitor Output frequency setting 0 0 to 100 0 0 0 start freq to 400 0 Acceleration time 1 setting 0 01 to 99 99 100 0 to 999 9 1000 to 3000 Main Profile Parameters Acceleration time 2 setting Deceleration time 1 setting 0 01 to 99 99 100 0 to 999 9 1000 to 3000 0 01 to 99 99 100 0 to 999 9 1000 to 3000 Deceleration time 2 setting Keypad Run key routing 0 01 to 99 99 100 0 to 999 9 1000 to 3000 00 Forward 01 Reverse A Group Standard functions Expanded functions b Group Fine tuni
39. oximate commercial power quality It is also useful when wiring from the inverter to the motor is more than 10m in length to reduce harmonics AC reactor LCR filter Sine wave shaping filter for the output side Curves Torque characteristics Derating Torque characteristics Base frequency 60Hz Short time performance Continuous performance 5 5 7 5kW Output torque 5 5 7 5kW Output frequency Hz Derating Curves Use the following derating curves to help determine the optimal carrier Base frequency 50Hz Short time performance C o Continuous performance 0 2 4kW 5 5 7 5kW Output torque 96 5 5 7 5kW 16 7 50 Output frequency Hz frequency setting for your inverter and find the output current derating Be sure to use the proper curve for your particular X200 inverter model number DAmbient temperature 40C max side by side mounting 200V class 002 022SFEF2 NFU2 LFRF2 200V class 100 100 Ambient temperature 50C max individual mounting 00SSFEF2 055LFU2 LFRF 3 Ambient temperature 40 C max individual mounting 200V class 002 004 022SFEF2 NFU2 LFRF2 002 022SFEF2 NFU2 LFRF2 a 095 075LFU2 LFRF2 1 o 015SFEF2 me NFU2 LFRF2 95 95 90 85 of rated output current 80 95 055 075LFU2 LFRF2 z l t
40. rivative time constant 0 00 to 100 0 PV scale conversion 0 01 to 99 99 PV source setting 00 Ol terminal O1 O terminal 02 RS485 1 0 Calculation result Reverse PID action 00 OFF 01 ON PID output limit 0 0 to 100 0 AVR function select 00 Enable 01 Disable 02 Enabled except during deceleration 200V class 200 215 220 230 240 AVR voltage select 400V class 380 400 415 440 460 480 200 400200 400 200 400 Ip NIN XX SES PID Control I III III III NININ IN IN IN NIN XXXXXXXX SKK i LIS PID Control XXS AVR function X X Automatic Energy Operation mode selection 00 Normal 01 Energy saver 00 00 Saving Energy saving mode tuning 0 0 to 100 0 Acceleration 2 time setting 0 01 to 99 99 100 0 to 999 9 1000 to 3000 sec Viv Acceleration 2 time setting 2nd motor 0 01 to 99 99 100 0 to 999 9 1000 to 3000 Viv Deceleration 2 time setting 0 01 to 99 99 100 0 to 999 9 1000 to 3000 Viv Deceleration 2 time setting 2nd motor 0 01 to 99 99 100 0 to 999 9 1000 to 3000 Viv Select method to switch to Acc2 Dec2 profile 00 2CH from input terminal 01 transition freq X X Operation mode and Select method to switch to Acc2 Dec2 profile 2nd motor 00 2CH from input terminal 01 transition freq X X acc dec f
41. s installed between the inverter and the motor do not perform on off switching during running contactor operation Wiring When used with standard applicable output motors standard three phase squirrel cage four pole motors the X200 Series does not need a thermal relay for motor protection due to the internal electronic protective circuit A thermal relay however _ between should be used inverter and Th ire during continuous running outside a range of 30 to 60 Hz motor BELL A for motors exceeding the range of electronic thermal adjustment rated current when several motors are driven by the same inverter install a thermal relay for each motor The RC value of the thermal relay should be more than 1 1 times the rated current of the motor Where the wiring length is 10 m or more the thermal relay tends to turn off readily In this case provide an AC reactor on the output side or use a current sensor Install a circuit breaker on the main power input side to protect inverter wiring and ensure personal safety Choose an inverter Installing a circuit breaker compatible circuit breaker The conventional type may malfunction due to harmonics from the inverter For more information consult the circuit breaker manufacturer The wiring distance between the inverter and the remote operator panel should be 20 meters or less When this distance IWiring distance isexceeded use CVD E current voltage converter or RCD E remote control de
42. ting e Jogging e Auto carrier frequency reduction e Unattended start protection USP e Analog input wire break detection Global Performance e Conformity to global standards CE UL c UL and c Tick approvals CC OG LISTED CE lt UL eg See ISO 14001 EC97J1095 Hitachi variable frequency drives inverters in this brochure are produced at the factory registered under the ISO 14001 standard for environmental management system and the ISO 9001 standard for inverter quality management system CONTENTS Features Standard Specifications Dimensions Operation and Programming Operation Terminal Functions Function List Protective Functions Connecting Diagram Wiring and Accessories Torque characteristics Derating Curves 14 For Correct Operation 15 16 Inverters can be installed with no space between e True analog monitor output 10 bit O 10 VDC Standard Specifications 1 3 phase 200V class European Version 002SFEF2 004SFEF2 005SFEF2 Model X200 US Version 002NFU2 004NFU2 OO02LFRF2 OO4LFRF2 0 4 1 2 022SFEF2 022NFU2 037LFU2 55LFU2 O22LFRF2 037LFRF2 O55LFRF2 0 55 3 4 7 5 10 1 1 1 12 7 2 0 2 9 Rated output current A 2 1 4 2 6 5 0 7 1 Overload capacity output current 15096 for 60 sec Rated output voltage V 3 phase 3 wire 200 to 240V corresponding to input voltage SFEF 1 phase 200 to 240V 10 1596 50 60Hz 5 NFU 1
43. tion Code Name Range EF CE U UL 00 Terminal 1 function Terminal 1 function 2nd motor Terminal 2 function Terminal 2 function 2nd motor Terminal 3 function Intelligent input Terminal 3 function 2nd motor terminal Terminal 4 function Terminal 4 function 2nd motor Terminal 5 function Terminal 5 function 2nd motor 0 1 to 99 9 01 01 01 00 00 00 00 00 00 OO Disable 01 Enable Default R JP 00 FW Forward 01 RV Reverse 02 05 CF1 CF4 Multispeed command 00 06 JG Jogging 07 DB External DC braking 08 SET Second motor constants setting O9 2CH Second accel decel 11 FRS Free run stop 12 EXT External trip 13 USP Unattended start protection 15 SFT Software lock 16 AT Analog input oo Oo 0 V Allowed X Not allowed Run mode Unit edit Hi x lt r o selection 18 RS Reset 19 PTC Thermistor input 20 STA 3 wire start 21 STP 3 wire stop 22 F R 3 wire fwd rev 23 PID PID On Off 24 PIDC PID 00 0 01 01 01 01 01 01 02 16 02 reset 27 UP Remote controlled accel 28 DWN Remote controlled decel 29 UDC Remote controlled data clearing 31 OPE Operator control 50 ADD Frequency setpoint 51 F TM Force terminal enable 52 RDY Quick Start Enable 53 S ST Special Set select 2nd Motor Data 64 EMR Safety stop 255 NO Not selected 02 16 02 03 13 03 03 13 03 18
44. unction Acc1 to Acc2 frequency transition point 0 0 to 400 0 Hz x x Acc1 to Acc2 frequency transition point 2nd motor 0 0 to 400 0 Hz X X Dec1 to Dec2 frequency transition point 0 0 to 400 0 Dec1 to Dec2 frequency transition point 2nd motor 0 0 to 400 0 Hz x X Acceleration curve selection 00 Linear 01 S curve X X Deceleration curve selection 00 Linear 01 S curve Ol L input active range start frequency 0 0 to 400 0 xX v Ol L input active range end frequency 0 0 to 400 0 X v External freq tuning Ol L input active range start current O to 100 X v Ol L input active range end current O to 100 Xiv Ol L input start frequency enable OO Use setting value 01 0Hz A input select for calculate function 00 Digital operator 01 Keypad potentiometer X v B input select for calculate function 02 O input 03 Ol input 04 RS485 X v Calculation symbol 00 A141 A142 01 A141 A142 02 A141 A142 Xiv ADD frequency 0 0 to 400 0 V v Frequency ADD direction select 00 Plus 01 Minus x vo caluculation Pot input active range start frequency 0 0 to 400 0 x vo Pot input active range end frequency 0 0 to 400 0 xXx v Pot input active range start current 0 0 to 100 0 X v Pot input active range end current 0 0 to 100 0 Xiv Pot input start frequency enable 00 Use offect A151 value 01 Use OHZ v Allowed b Group Fine tuning functions X Not e Default Run mode Function Code Name Range Unit edit EF CE U UL R J
45. vice Shielded cable should be used on thewiring Beware of voltage drops on main circuit wires A large voltage drop reduces torque Earth leakage relay If the earth leakage relay or earth leakage breaker is used it should have a sensitivity level of 15 mA or more per inverter Phase advance capacitor Do not use a capacitor for power factor improvement between the inverter and the motor because the high frequency components of p the inverter output may overheat or damage the capacitor High frequency Noise and Leakage Current 1 High frequency components are included in the input output of the inverter main circuit and they may cause interference in a transmitter radio or sensor if used near the inverter The interference can be minimized by attaching noise filters option in the inverter circuitry 2 The switching action of an inverter causes an increase in leakage current Be sure to ground the inverter and the motor Lifetime of Primary Parts Because a DC bus capacitor deteriorates as it undergoes internal chemical reaction it should normally be replaced every five years Be aware however that its life expectancy is considerably shorter when the inverter is subjected to such adverse factors as high temperatures or heavy loads exceeding the rated current of the inverter The approximate lifetime of the capacitor is as shown in the figure at the right when it is used 12 hours daily according to the Instructions for Peri
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