Hitachi Sander sv12sd User's Manual
Contents
1. sold separately Sanding paper Perforated sanding paper for Model SV12V SV12SD Non perforated sanding paper for Model SV12SE Grain AA40 AAGO AABO AA 100 AA120 AA150 AA 180 AA220 AA240 1 Standard Type Perforated or non Perforated 114 X 280 mm 2 Pressure Sensitive Type Perforated or non Perfo rated 114 X 228 mm 2 Magic Pad Pressure Sensitive Type 114 x 228 mm 1 Perforated Pad for Model SV12V SV12SD 2 Non Perforated Pad for Model SV12SE 3 Cleaner Adaptor for Model SV12V SV12SD 4 Punch Plate for Model SV12V SV12SD Optional accessories are subject to change without notice QO O 2 APPLICATIONS O Finish polishing of woodwork surfaces O Sanding surfaces of woodwork or sheet metal prior to painting etc PRIOR TO OPERATION 1 Power source Ensure that the power source to be utilized con forms to the power requirements specified on the product nameplate 2 Power switch Ensure that the power switch is in the OFF position If the plug is connected to a power receptacle while the power switch is in the ON position the power tool will start operating immediately which could cause a serious accident 3 Extension cord When the work area is removed from the power source use an extension cord of sufficient thick ness and rated capacity The extension cord should be kept as short as practicable 4 Attaching sanding paper Start at Switch handle s side 1 Open Paper holde2. 1 Loosen the two screws on the top cover and remove the top cover Fig 11 2 Lift out the brush holder together with the carbon brush while being very careful not to forcibly pull the internal wires within the brush holder 3 Remove the carbon brush from the brush holder Reassembling 1 Insert the brush terminal into the brush holder Turn the brush terminal 90 2 While maintaining this brush terminal position as explained in 1 insert the new carbon brush into the brush holder 3 While pressing the carbon brush against the outside wall of the housing s bearing compartment insert the brush holder into the housing s original position 4 Piace the tnternal wire tn the specified position Be very careful not to allow the internal wire to contact the armature or rotating parts of the motor Fig 12 Replace the top cover while being carefu to ensure tt does not pinch the internal wire and secure it firmly with the two screws CAUTION Should the internal wire be pinched by the top cover Or come tn contac with the armature or rotating parts b r of the motor a serious danger of electric shock to the operator will be created Exercice extreme cau tion in disassembling and rea ssembling the motor following the above procedure exactly DO NOT attempt disassemble any parts other than those necessary to effect replacement of the carbon brush 6 Maintenance of the motor The motor unit windin
3. Use common use power tools in dangerous sites containing sense Do not operate tool when you are tired lacquer paint benzine thinner gasoline gases 19 Check damaged parts Before further use of the adhesive agents and other materials which are tool a guard or other part that is damaged should combustible or explosive be carefully checked to determine that it will 3 Guard against electric shock Prevent body contact operate properly and perform its intended function with grounded surfaces For example pipes radia Check for alignment of moving parts binding of tors ranges refrigerator enclosures moving parts breakage of parts mounting and any 4 Keep children away Do not let visitors contact tool other conditions that may affect its operation A or extension cord All visitors should be kept away guard or other part that is damaged should be from work area properly repaired or replaced by an authorized 5 Store idle tools When not in use tools should be service center unless otherwise indicated else stored in dry and high or locked up place out of where in this instruction manual Have defective reach of children switches replaced by authorized service center Do 6 Don t force tool It will do the job better and safer not use tool if switch does not turn it on and off at the rate for which it was intended 20 Use the power tools only for applications specified 7 Use right tool Don t force small tool or attachment in the Handlin
4. contacto g Coperchio superiore Bovendeksel Cubierta superior Portaspazzoia ____ J Borstelhouder Portaescobillas de carbon Spazzola di carbone u o d Koolborstel Escobilla de carb n Terminale spazzola l Borstelaansluitbus Terminal de escobilla Comparto del cuscinetto Lagerhouder Compartimiento del cojinete e Fiti interni o interne bedrading Cableado interno _ Deutsch Sanding paper Papier de verre Bottom plate Bodenplatte Plaque inf rieure Polster Tampon Dust gate Staubausgang Volet poussi re Dust bag holder Staubbeutelhalter Dust bag Staubsack Sac poussi re No of carbon brush Nr der Kohleb rste Brush holder B rstenhalter Porte balai Carbon brush Kohlebiirste Brush terminal B rstenklemme Extr mit de brosse Bearing compartment Lager Geh use Logement du roulement _ internalwire imnenverdrahtung C blage interne Levier de verrouillage Poign e de commutateur Support de sac poussi re e eem Nederland Y Schuurpapier Papel esmeril Piastra di fondo Bodemmplaat Pannello Stootkussen Amortiguador Uscita polvere Stofschuif Sacca di raccolta della polvere Bolsa colector de polvo Linguetta Nok Proyecci n Adattatore di pulizia Reiningsadapter Adaptador para aspiradora Punzone Doorslagplaat Placa perforadora EN Limite di
5. 6 Do not wipe plastic parts with solvent Solvents at all times such as gasol ne thinner benzine carbon tetra 13 Maintain tools with care Keep tools sharp and chloride alcohol ammonia and oil containing chlo clean for better and safer performance Follow ric annex may damage and crack plastic parts Do instructions for lubricating and changing accesso not wipe them with such solvent Wipe plastic parts ries Inspect tool cords periodically and if damaged with a soft cloth lightly dampened with soapy water have repaired by authorized service facility Inspect 27 Use only original HITACHI replacement parts extension cords periodically and replace if dam 28 Disassemble this tool only for replacement of aged Keep handles dry clean and free from oil and carbon brushes grease P y 29 Use the exploded assembly drawing on this han 14 Disconnecttools When not in use before servicing dling instructions only for authorized servicing and when changing accessories such as blades SPECIFICATIONS Mode SVT SV125D SV125E 110V 115V 120V 127V 220V 230V 240V Input 300W No Load Speed 4000 10000 min 10000 min Diam of Orbit Be sure to check the nameplate on product as it is subject to change by areas STANDARD ACCESSORY O Sanding Paper 0 14 1 Dust Bag for model SV12V SV12SD 1 Standard accessories are subject to change without notice OPTIONAL ACCESSORIES
6. HITACHI ORBITAL SANDER SCHWINGSCHLEIFER PONCEUSE ORBITALE LEVIGATRICE ORBITALE VLAKSCHUURMACHINE LIJADORA ORBITAL SV 12V SV 12SD SV 12SE Read through carefuily and understand these instructions before use Diese Anleitung vor Benutzung des Werkzeugs sorgf ltig durchlesen und verstehen Lire soigneusement et bien assimiler ces instructions avant usage Prima dell uso leggere attentamente e comprendere queste istruzioni Deze gebruiksaanwijzing s v p voor gebruik zorgvuldig doorlezen Leer cuidadosamente y comprender estas instrucciones antes del uso Handling instructions Bedienungsanleitung Mode d emploi Istruzioni per l uso Gebruiksaanwijzing Instrucciones de manejo gt A JS ay pue BuIMPEIP 941 03 19494 SJAPOW 18410 104 AC LAS d 19 pow jo ysy sped pue Buimerp jeinjonys sued ase Si oui pue Buimesp ay Sjuaui anoidwWwi anp eo2nou JNOUJIM uon 29H1pow ajqissod 0 198fqnSs ale Seg O8VV O8C X tll pajesopagdy adeg Guipues Beg isng Jouuy plo dug pion 68 maias Buiddel ge po es OO an 9s GG tS 0 10123UU974 5 19 0100 peeds cg m Bust gg x GO a812G Budde Du uobexay COAABOS Buiseag leg i malos Buiddej z aWeN ved AppDB 621 198 Ppaziioyjne 20 Apuo pesn eq pjnous Bulmesp Alqwes
7. for the operator is required
8. g Instructions to do the job of a heavy duty tool Don t use tool for 21 To avoid personal injury use only the accessories purpose not intended for example don t use or attachment recommended in these handling circular saw for cutting tree limbs or logs instructions or in the HITACHI catalog 8 Dress properly Do not wear loose clothing or 22 Let only the authorized service facility do the jewelry They can be caught in moving parts repairing Rubber gloves and non skid footwear are recom The manufacturer will not be responsible for any mended when working outdoors Wear protective damages or injuries caused by repair by unautho hair covering to contain long hair rized persons or by mishandling of the tool 9 Use eye protection Also use face or dust mask if 23 To ensure the designed operational integrity of cutting operation is dusty power tools do not remove installed covers or 10 Don t abuse cord Never carry tool by cord or yank screws it to disconnect from receptacle Keep cord from 24 Do not touch movable parts or accessories unless heat oil and sharp edges the power source has been disconnected 11 Secure work Use clamps or a vise to hold work It s 25 Use your tool at lower input than specified on the safer than using your hand and it frees both hands nameplate otherwise the finish may be spoited and to operate tool working efficiency reduced by motor overload 12 Don t overreach Keep proper footing and balance 2
9. g is the very heart of the power tool Exercise due care to ensure the winding does not become damaged and or wet with oil or water NOTE Due to HITACHI s continuing program of research and development the specifications herein are subject to change without prior notice This appliance is produced to conform to the require ments of B S 800 1977 This requirement is applicable to appliances for THE UNITED KINGDOM IMPORTANT Correct connection of the plug The wires of the main lead are coloured in accordance with the following code Blue Neutral Brown Live As the colours of the wires in the main lead of this too may not correspond with the coloured markings identi fying the terminals in your plug proceed as follows The wire coloured blue must be connected to the terminal marked with the letter N or coloured black The wire coloured brown must be connected to the terminal marked with the letter L or coloured red Neither core must be connected to the earth terminal NOTE This requirement is provided according to BRITISH STANDARD 2769 1984 Therefore the letter code and colour code may not be applicable to other markets except The United Kingdom The noise emitted by this power tool is measured in accordance with IEC 59 CO 11 IEC 704 DIN 45 635 Part 21 NFS 31 031 84 537 EEC for concrete breakers The sound pressure level at the workplace can exceed 85 dB A in this case noise protection
10. he pad only Use the other parts without removing them 2 Mounting the cleaner adapter for Models SV12V and SV12SD Fig 8 After mounting the dust collector hose onto the cleaner adapter mounth the cleaner adapter onto the unit tn the same way as mounting the dust bag MAINTENANCE AND INSPECTION 1 Emptying and cieaning the Dust Bag For models SV12V and 5V125D If the dust bag contains too much saw dust dust collection will be affected Empty the dust bag when it gets full Remove the dust bag open the fastener and dispose of the contents 2 Inspecting the sanding paper Since use of worn out sanding paper will degrade efficiency and cause possible damage to the pad replace the sanding paper as soon as excessive abrasion is noted 3 inspecting the mounting screws Regularly inspect all mounting screws and ensure that they are properly tightened Should any of the screws be loose retighten them immediately Failure to do so could resu t in serious hazard 4 Inspecting the carbon brushes Fig 10 The motor employs carbon brushes which are consu mable parts Since an excessively worn carbon brush can result in motor trouble replace the carbon brush with a new one having the same carbon brush No shown in the figure when it becomes worn to or near the wear limit in addition always keep carbon brushes clean and ensure that they slide freely within the brush holders b Replacing carbon brushes O Disassembling
11. r by turning the clamping lever Fig 1 2 Place the sander as shown in Fig 2 Insert the sanding paper between the paper holder and the bottom plate until it can go no further 3 Match the width of the sanding paper with the width of the pad Return the clamping lever to its original position to secure the sanding paper 4 1 When using perforated sanding paper To secure the other end of the sanding paper pull the sanding paper while aligning the holes of the sanding paper with the holes of the pad English 4 2 When using non perforated sanding paper Alig the sanding paper on the pad and pull the sanding paper to secure the other end CAUTION 1 After mounthing the sanding paper return the clamping lever to its original position 2 The sanding paper musst be precisely attached on the pad ensuring that there is ample tension leaving no slack Loosely attached sanding paper could result in unevenly sanded surfaces and or damage to the sanding paper itself b Installing and removing the dust bag For mod els SV12V and SV12SD 1 Installation As shown in Fig 4 hold the dust gate and push in the dust bag into the frame s dust bag holder 2 Removal As shown in Fig 5 push the dust gate s tab hard and revove the dust bag from the frame PRACTICAL OPERATING PROCEDURES CAUTION Never apply water or grinding fluid when sanding This could result in electrical shock Switching the sander ON and OFF B
12. se pepoidxe eu ACLAS a De rang O camping iever _ geste Dag de verrouiltags G Sanding paper Schieifpapier Papier de vere o md ooo i ose tampon Co Da fsa foom O o Cleaner adaptor Reinigungssdapter Adaptateur de nenoyour 6 No of carbon brush Nr derKohlebirste No du balai de carbone internat wire 2 2 innenverdahtung _ C blageinterne es C eren Nederland aa O Leva di blocco Vergrendelingshendel Palanca de inmovilizaci n Impugnatura interruttore Schakeihendel Asa del interruptor O Cartaabrasive Schuurpapier Papet esmeril _ Portacarta _ Papierhouder _ ____ Portapapel Piastra di fondo Bodemmplaat Placa inferior Pannello Stootkussen Amortiguador o Uscita polvere Stofschuif 5 Boca de salida del serrin Sostegno porta polvere Stofzakhouder H H Soporte de la bolsa para el serr n Sacca di raccolta della polvere Stofzak _ Boss colector de polvo Linguetta Neck Proyecci n o Selettore Sehif Dial Adattatore di pulizia Reiningsadapter Adaptador para aspiradora Punzone Doorslagpiaat Placaperforadora Limite di usura Slijtagegrens timite de uso m N della spazzota di carbone Nrvan de koolborstel N de carb n de
13. usura Slijtagegrens L mite de uso Nr van de koolborstel N de carb n de contacto G N della spazzola di carbone Cubierta superior EN Coperchio superiore e gt Bovendeksel EI Portaspazzola Borstelhouder 3 Q Portaescobillas de carb n Koolborstel Escobilla de carb n Terminale spazzola Borstelaansluitbus Terminal de escobilla Comparto del cuscinetto Lagerhouder Compartimiento del cojinete MN Fili interni Interne bedrading Cableado interno Spazzola di carbone English bits cutters GENERAL OPERATIONAL PRECAUTIONS 15 Remove adjusting keys and wrenches Form habit 1 Keep work area clean Cluttered areas and benches of checking to see that keys and adjusting wrench invite injuries es are removed from tool before turning it on 2 Consider work area environment Don t expose 16 Avoid unintentional starting Don t carry plugged in power tools to rain Don t use power tools in damp tool with finger on switch Be sure switch is off or wet locations Keep work area well lit when plugging in I Don t use tool in presence of flammable liquids or 17 Outdoor use extension cords When tool is used gases outdoors use only extension cords intended for use Power tools produce sparks during operation outdoors and so marked They also spark when switching ON OFF Never 18 Stay alert Watch what you are doing
14. y pulling the trigger an pushing the stopper the Switch will remain ON even when the trigger is released promoting continuous efficient operation By pulling the trigger again the stopper is releasecd and the switch is turned OFF CAUTION Never turn the power switch ON when the sander is contacting the surface to be sanded This is neces sary to preclude damage to the workpiece The same applies when switching the power OFF 2 How to hold the Orbital Sander While gripping the knob with one hand and the handle with the other lightly press the sander against the surface to be sanded so that the sanding paper uniformly contacts the surface as shown in Fig 6 DO NOT apply excessive pressure to the sander while sanding Excessive pressure may cause overload of the motor reduce service life of the sanding paper and lower sanding or polishing efficiency 3 How to move the Orbital Sander For optimum operating efficiency alternately move the sander forward and backward at a constant speed and balance 4 Changing the rotating Speed Model SV12V only SV 12V has an electronic control system which can be use to set the rotating speed between 4000 and I0 000 revolutions per minute As shown in Fig 7 dial position 1 is for minimum speed and position 5 for maximum speed MOUNTING THE OPTIONAL ACCESSORIES 1 Mounting the magic pad Loosen the six screws Remove the pad and attach the magic pad English CAUTION Replace t
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