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Hitachi INVERTER J300 User's Manual
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1. Air J300 se F 70 kura BS EN BS ESEI 900 HFE4 Air 4 918 lt gt I FT Digital operator 2 812 BI KE reki Control terminals J300 1100 HFE4 Connector for extension cable Digital operator OPE J part 1 2 on previous page Technical Snecifications 055 075 110 150 220 300 Inverter J300 HFF4 HFF4 HFF4 HFF4 HFF4 HFF4 ou ds lxv o pepe NANA ep dDd FO O Lal sla a fa Loads ha ing agra j all rising Org e Maxim ni mutar sinakti 7s a d e d aa la l az capacity in kVA Rated output cumentinA l 16 23 3 4 so u seri aa nies 2 4 General technical specifications IP20 IP00 Rated input voltage Rated output voltage Q ponds to inp oltag Output frequency range 0 1 400Hz Operating principle Overload current capacity Frequency P d 02 V F characteristics V F curves with constant and reduced torque vector control without feedback Autotuning AVR function Acceleration Deceleration Models J300 055HFE4 and J300 075HFE4 have a built in braking resistor Braking torque approx 50 to 60 of the rated torque using the huilt in hraking resistor the rest of the 1300 models have a braking torque of approx 10 to 15 of the rated torque using braki h fee Frequency command Digital command using the built in digital operator keys Analog 0 5V and 10V input an S
2. N O NOTE 1 If an EEPROM error occurs be sure to observe ist value If power is turned off while the Input When the input voltage is higher than a specified overvoltage value it is detected and 100 seconds after power is turned on the i i nverter is shut off A short input voltage interruption gt 15ms occured ma down The inverter is shut off Error in link to There is an error in the link to the extension card in Slot1 E17 slot 1 2 The inverter is shut off Slot2 E18 option 2 There is an error in the extension card in slot 1 2 Slot 1 E19 option 2 The inverter is shut off Slot 2 E20 Phase failure One of the power supply phases has broken down The inverter is shut off J300 data setting values J300 inverters provide many functions whose parameters can be set by the user It is recommended that the parameters that have been set by the user be recorded in order to speed the investigation and re J300 This information is written on pair in the event of the nameplate located on one of a failure Mfg No the sides of the J300 inverter Drive keypad display sequence F2 Set ouput frequency oo ___ O Oo awo Refer to pages 6 and RS input terminal is held ON the EEPROM error occurs when power is turned back on Maan Set Characteristic V F curve setting 0 constant torque 1 M n 2 M e 3 M n2 gt gt gt gt A gt gt gt gt 9 CON JS j ump VE ERE KN
3. This instruction describes the electromagnetically compatible setup of i f J300 J300 youn Bive system The filter must be solidly and permanently connected with the ground 055 HFE4 110 HFE4 potential so as to preclude the danger of electric shock upon touching 213 075 HFE4 nn a 150 HFE4 1 Asan enduser you must ensure that the HF impedance between the filter if a fault occurs You can achieve this by i iE frequency inverter filter and ground is as small as possible gg NG kai 9 See to it that the connections are metallic and have the largest connecting a second grounding conductor connected with a possible areas zink plated mounting plates separate grounding terminal parallel to the protective conductor l l The cross section of each single protective conductor terminal 2 010 Nan j 4 018 2 Conductor loops act like antennas especially when they encompass large areas Consequently must be designed for the required nominal load F Digital operator 9 Avoid unnecessary conductor loops rr Nai o ol Digital operator Handle 2 910 Control r 9 Avoid parallel arrangement of clean and interference prone n A conductors i o 3 5 Lay the motor cable and all analog and digital contol lines shielded Wall N 620 SEA Wall N 600 1 co ca a terminals 9 You should allow the effective sh
4. 10 Carrier frequency in kHz e el alog INDU i kr cae aes setting All are oa A 14 Selection of sian thermal characteristic 00 Constant e Ol Reduced torque D a N Ph D D N Selkein of restart mode 00 Alarm 01 Motor speed match restart decel to ston 02 Motor speed match restart 0 Function of FM terminal 00 e 01 Current 0 4 eque FAI sena characteristic output signal 0 on arrival of set value 1 above el ad set via nA a A39 A40 Selection of operation sa FRS signal is cancelled 00 Resmi at motor speed Operating mode 0 Normal mode 1 Energy saving mode A62 aximum freque e g A64 Selection of largest settable frequency OHZ 400H A80 eque and adjustme e d Depends on NAN qd A d model gt Q A92 Table to be continued on next page Continued from previous page A98 A99 PID agr PD feedback signal location JT san setting o signal location I gain setting 0 PID control not active 1 Terminal OIL 1 2 Terminal O 1 Termi O 0 erminal O A95 PID control set value setting 0 Via A96_1 ViaA 9 B7 A mode 0 Auotaning off eee data 0 Standard Hitachi Ti Hitachi NO Power u ie breakdown ih cause rip _0 Ye No Function of input terminal 1 0 REV Reverse run 1 CF1 Multispeed 1 2 CF2 3 CF3 5 JG Jogging 6 DB External DC braking 7 STN factorv setting 8 SET Use 2 setting 9 CH1 2 stage acceleration deceleration 11 FRS free
5. PLC gt CM1 L 0 10V gt 6 a Ol C J 4 20mA L O gt 24V CM2 24V n 230VAC ea smallest if they intersect at an angle of 90 Cables susceptible to External dimensions and terminal positions part 1 2 part 2 2 on next page HITACHI INVERTER interference should therefore only intersect motor cables intermediate circuit cables or the wiring of a rheostat at right angles and never be J300 SERIES laid parallel to them over larger distances QUICK REFERENCE GUIDE Part 2 2 5 The distance between an interference source and an interference sink interference threatened device essentially determines the effects of the emitted interference on the interference sink Three phase input 400V 9 You should use only interference free devices and maintain a minimum distance of 0 25 m from the drive 415 1 6 Safety measures 7 isi bff f H Cable entry 17 Le 3 9 Air Ath 22051 ALAA OS GOGH 9 Ensure that the protective conductor terminal PE of the filter is CE EMC Installation properly connected with the protective conductor terminal of the frequency inverter An HF ground connection via metal contact between the housings of the filter and the frequency inverter or solely via cable shield is not permitted as protective conductor connection
6. HITACHI WA QUICK REFERENCE GUIDE Hitachi Inverter J300 Series Hitachi Europe GmbH Table of Contents Part 1 2 Description of J300 Display sa sasa aaa aaa ga DISE IE RE pa RI k lekan Operation procedure example for the digital operator Setting extended functions emmeememawea Protective KUNGU ON eyn yana aa ak a NG a tence aa asco ak tee J300 data setting Va lUleS LELE Ek k kek Drive keypad display Sequence sanga ake kek ek kel WIRINGEXAMPLE S opririi kaka ka AKA AE DA aaa pa An POW CR CCI S 55 cnc anana anakan aana dandan kenaa ata DIKOTA CENG Ta aan ak GE aa a RA a aan eae Part 2 2 CE EMC Installation GuidelineS External dimensions and terminal positions Technical Specifications J300 Series vv c 1998 Hitachi Europe GmbH Am Seestern 18 D 40547 Dusseldorf Tel 49 0 211 52 83 0 Fax 49 0 211 52 83 649 e Mail info dus inv hitachi eu com 8 HITACHI INVERTER J300 SERIES QUICK REFERENCE GUIDE Part 1 2 Three phase input 400V Monitor LED Display This display shows frequency motor current voltage motor direction and other parameters FUNC Taste This key is used to Power Lamp select parameters Power Lamp of and for storing Control Circuit modified parameters UP Key RUN Key D
7. OWN Key This key is used for These keys are starting using the used to change direction set by F 4 data and When terminal run STOP RESET key parameters is selected this key This key is used for does not function stopping the motor or resetting errors or trips Operation procedure example for the digital operator Papo Hem HA HE HeH y 7x ry If reverse run r is on forward run F can be selected using E the UP or DOWN key Turn power on Fine Data is stored Starting command and set value via F4 digital operator instead of terminals Data is A oe stored 3x __oo HY sol Y Data is stored oo HAH go Press con tinuously Setting frequency to 60Hz Start run Run Motor operates Monitoring actual 62 6x output frequency 600 t em Ta 2 FUNC key This key switches between the parameter area data area and extended function area Each time the key is pressed the display changes as follows After the data has been changed press the FUNC key to save data A UP key DOWN key These keys change the values of data area and parameters Output frequency Set the motor monitor direction Motor revolution Set acceleration monitor time Output current Set deceleration monitor time Scaled output Manual boost frequency monitor configuration Control mode Trip monitor configuration Trip history FM signal monitor adjustment Outp
8. RH non condensing Installation altitude 000 ESS 14
9. d is suddenly At qecelerat E 2 32 applied and the inverter output current exceeds a predetermined level the inverter is shut off At accelerat E 3 33 At the others E 4 34 When a motor overload is detected by the electronic protection thermal function the inverter is shut off Braking resis When regenerative braking resistor exceeds the usage tor overload time duration an o Overvoltage protection determined level due to regenerative energy from the motor this trip occures and the inverter is shut off EEPROM error NOTE 1 Undervoltage A decrease of DC bus voltage may result in improper E 9 protection function of the control unit It may also cause motor heating and low torque The inverter is shut off when the DC bus voltage goes below a certain level CT error When a large noise source is near the inverter or an abnormality occurs on built in CT inverter output is cut off Malfunction or abnormality of the CPU The inverter E1 1 is shut off External trip A trip signal from external equipment shuts off the inverter It is necessary to assign the external trip to an intelligent terminal Indicates an error when power is turned on while the E13 inverter run is enabled with USP function selected Ground fault The inverter is protected by detection of ground protection faults between the drive output and the motor at power on Protection is for the inverter only and not for humans m m m m m N O
10. exe N 30kOhm and 2500hm ld Intelligent digital inputs 8 inputs configurable as Forward run Reverse run Free run mode Reset Jos 7 multistage sneed settings Ext DC braking 2 Setting 2 Stage accel decel External alarm USP function Software lock frequency command from analog input O or OI Motor poten Outputs Analog output current output frequency and torque Transistor output with gias Ter frequency arrival motor Other functions Optimized dean and deceleration times using fuzzy logic engergy saving mode electronic thermal jump frequency Protective functions Directives and standards CE EMC directive in conjunction with optional radio noise filter and installation according to MORIK MA guidelines Operating environment Ambient temperature 10 50 C with constant torque and 10 40 C with quadratically rising torque Humidity 20 90 RH non condensing Installation altitude 1000m or less Overall weight pprox 75 75 wp a 36 13 Technical Snecifications 370 450 550 750 900 1100 Inverter J300 HFF4 HFF4 HFE4 HFF4 HFF4 HFF4 ads having sta Q Pas ss o uo n ADA capacity in kVA SS eee TE pads having quadratically ng torque Maximum motor size inkw 45 ss f as o no 2 ROTA KE EEE p pe apd mwe a7 260 arrier frequency in kHz Rated input voltage Rated output voltage 9 1 400Hz Operating aade O Sensorless Vector Control SLV PWM sine coded Powe
11. ield area of these lines to remain as nw A V large as possible i e do not move the shield further away than RUN Heran absolutely necessary Control terminals 390 Wi Main terminals Air 9 With compact systems if for example the frequency inverter is communicating with the steering unit in the same control cabinet connected at the same PE potential the screen of control lines should be put on on both sides with PE With branch systems if for example SS an ar lt lt eee the communicating steering unit is not in the same control cabinet and there is a distance between the systems we recommend to put on the zen A screen of control lines only on the side of the frequency inverter If it is possible direct in the cable entry section of the steering unit The ca Se screen of Motor cabels always must be put on on both sides with PE j cables Air 9 The large area contact between shield and PE potential you can RRS Shielded control i realise with a metal PG screw connection or a metallic mounting clip ae b Digital petak 9 Use only copper mesh cable CY with 85 coverage J300 300 HFE4 370 HFE4 2 912 9 The shielding should not be interrupted at any
12. point in the cable If the use of reactors contactors terminals or safety switches in the motor output is necessary the unshielded section should be kept as small as possible ary RD Control terminals 9 Some motors have a rubber gasket between terminal box and motor housing Very often the terminal boxes and particularly the threads for the metal PG screw connections are painted Make sure there is always a good metallic connection between the shielding of the motor cable ZA i C gt dodok gt J AAAA SS k ee 7 F Li the metal PG screw connection the terminal box and the motor housing and carefully remove this paint if necessary y PE L1 L2 L3 aa TTT 4 Very frequently interference is coupled in through installation cables This influence you can minimize Ka J300 Lay interfering cables separately a minimum of 0 25 m from cables TT TITT ai E E lJ ku LH E Si susceptible to interference A particularly critical point is laying cables Figure Hitachi frequency inverter with footprint filter parallel over larger distances If two cables intersect the interference is 10 11 External dimensions and terminal positions part 2 2 i F Di gital operator i 2 412 i iE 5 Control terminals
13. r amplifier IGBT IPM Overload current capacity Frequency accuracy at 25 C 10 V F characteristics V F curves with constant and reduced torque vector control wino feedback Autotuning Models J300 055HFE4 and J300 075HFE4 have a built in braking resistor Braking torque approx 50 to 60 of the rated torque using the built in braking resistor the rest of the J300 models have a braking torque of approx 10 to 15 of the rated torque using braki ith feedb i Frequency command Digital command using the built in digital operator keys Analog 0 5V and 0 10V input a saa 30kOhm and edance 2500h di Intelligent digital inputs 8 inputs configurable as Forward run Reverse run Free run mode Reset los 7 multistage sneed settings Ext DC hrakino 2 Setting 2 Stage accel decel External alarm USP function Software lock frequency Pon ani from analog input O or OI Motor poten Outputs Analog output current output frequency atid torque Transistor output with signals frequency arrival motor Other functions Optimized acceleration and deceleration times using fuzzy logic engergy saving mode electronic thermal jump frequency Protective functions CE EMC e in conjunction wiii optional radio noise filter and installation according to dd guidelines Directives and standards Operating environment Ambient temperature 10 50 C with constant torque and 10 40 C with quadratically rising torque Humidity 20 90
14. run mode 12 EXT external trin 13 USP USP function 14 CS Motor free run 15 SFT Software lock 16 AT Use analog input OD 18 RS Reset 27 DP Kamala control areles Function arr sal eral 11 0 FA1 frequency arrival 1 RUN signal Motor running 2 OTO torque alarm only usable when SLV Digital input 1 4 Nora open no or Normally closed nc Input Input2 Input3 Input 4 00 no no no no 01 nc no no no 02 no nc no no 03 nc nc no no 04 no no nc no 05 nc no nc no 06 no nc nc no 07 nc nc nc no 08 no no no nc 09 nc no no nc OA no nc no nc OB nc nc no nc 0C no no nc nc 0D nc no nc nc OE no nc nc nc Digital output type 11 12 and alarm output Normally open no or Normally closed nc 07 06 05 04 03 02 01 00 Output 11 nc no nc no nc no nc no pene 12 nc nc no no nc nc no no Power source Wiring example power terminals O RILI s L2 O T L3 U T 1 O 7 gt 1 1 M V T2 OT 3 W T3 O Aa I 5 G PE 0 7 NO q i External braking PH d 2 resistor Ti G P C Wiring example control terminals NW p24 2 24V 4 p 6 f O i i i 6 Ni j 6 6 O 5 6 kr O l4 O j 3 6 O ji i 2 amp r 4
15. ut frequency Motor voltage monitor setting AVR function Extended functions START key This key STOP key This key starts the J300 inverter sTop reset StOPS the J300 inverter Set forward or reverse When a trip occurs this key run using F 4 becomes the RESET key Setting extended functions Extended function parameter number Extended functions are Y A When an extended function is to be used select the F14 onteren irum extended function group by using the two using the FUNC key Following this the keys and A so as to enter the extended function mode function parameter number is displayed for which data had been Extended function data entered last After changes to data have been made the FUNC key must be pressed When the FUNC key is being pressed once more Return to extended control is returned back function parameter to A and memorize Explanation of display at power on When the inverter is turned on the display returns to what was displayed when the power was last turned off except in the extended function mode 4 Protective Functions The SJ100 series inverter will trip on overcurrent overvoltage and undervoltage to protect the inverter The output is shut down and the motor runs free This condition is held until it is reset Overcurrent When the output of the inverter is short circuited Const speed E 1 31 protection the motor is locked or a heavy loa
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