Hitachi CB 13F User's Manual
Contents
1. Yes NET WEIGHT 145 5 LB 66 0Kg SAFETY GENERAL SAFETY INSTRUCTIONS BEFORE USING THE BAND SAW Safety is a combination of common sense staying alert and knowing how to use this Band Saw A WARNING To avoid mistakes that could cause serious injury do not plug the Band Saw in until you have read and understood the following 1 10 11 READ and become familiar with the entire Operator s Manual LEARN the tool s application limitations and possible hazards KEEP GUARDS IN PLACE and in working order REMOVE ADJUSTING KEYS AND WRENCHES Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning ON KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents DON T USE IN DANGEROUS ENVIRONMENT Don t use power tools in damp or wet locations or expose them to rain Keep work area well lighted KEEP CHILDREN AWAY visitors should be kept a safe distance from work area MAKE WORKSHOP CHILD PROOF with padlocks master switches or by removing starter keys DON T FORCE THE TOOL It will do the job better and safer at the rate for which it was designed USE THE RIGHT TOOL Do not force tool or attachment to do a job for which it was not designed USE PROPER EXTENSION CORD Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry2. provide better air circulation Take to your Service Center for repair Reduce load to motor feed work slower into blade Check power line for proper voltage Take to your Service Center for repair Take to your Service Center for repair Reduce load to motor feed work slower into blade Too many electrical appliances on same circuit Have electrician upgrade service to outlet PARTS LIST Always order 1 0 Number 12 BAND SAW MODEL NO CB13F PARTS LIST FOR SCHEMATIC A ID Description Size Oty ID Description Size Oty KIVV SCREW CROSS HEAD W I WASHER 3 16 3 8 13 X22bE SET SCREW 1 4 1 2 4 X1W2 CROSS HEAD SCREW 3 16 1 4 2 X22F SET SCREW HEADLESS M6 16 1 X1ZU STEEL BALL 1 4 1 X22H HEADLESS CROSS SCREW 3 16 3 8 2 X217 BEARING SHAFT 2 X22K CROSS HEAD SCREW 3 16 3 8 2 X218 SHAFT OF LOWER WHEEL 1 X22L STRAIN RELIEF BUSHING 6N 4 2 X219 SHAFT OF UPPER WHEEL 1 22 SAFETY SWTTCH 4P 9301A 1 X21A POWER CORD STORAE 2 X22N BALL BEARING 62677 2 X21B GUARD ABS 1 X22P BALL BEARING 620277 2 X21C HEX FIXTURE BOLT 2 X22Q POWER CORD W PLUG 1 X21D CLIP HEAD 2 X22R POWER CORD W INSERT PLUG 1 X21E BLADE GUARD LOWER 1 X22S BEARING COVER 1 X21F PLASTIC BRUSH 55 1 X22T LOWER SUPPORT 1 X21G PIN 2 X22T LOWER GUIDE HOLDER ASSY 1 21 PIN FIXTURE BOLT 2 X22U Y TYPE BLOCK 2 X21 ADJUST KNOB ASSY 1 K22V UPPER GUIDE HOLDER ASSY 1 X21K UPPER WHEEL SHAFT HINGE 1 X22W FRAME ARM COVER LOWER 1 X2
3. Fig B N Q Uu 4A THE SAWDUST PORT Fig C The sawdust port has 2 1 2 O D 2 1 4 1 D diameter opening suitable for attaching to a wet dry vacuum hose to help keep the work area free of sawdust 1 Remove the bolts 1 and washers 2 from the sawdust port 3 2 Open the wheel cover 4 3 Attach the sawdust port to the edge of the wheel cover using the same hex head bolts and washers 4 Tighten the bolts and close the cover Fig C 4 ASSEMBLE THE BAND SAW TABLE Fig D E F Mounting the trunnion support bracket Fig D 1 Remove the two hex head bolts 1 and washers 2 located on the lower band saw housing 2 Place the trunnion support bracket 3 on the saw body as shown aligning the mounting holes 3 Place the washers on the hex head bolts and insert into the threaded holes through the bracket and saw body Tighten 4 Thread a nut 4 onto the table stop bolt 5 and screw bolts into the rear tab 6 on the trunnion support bracket 5 Tighten the nut down onto the bracket tab Fig D qc 6 Turn the table right side up 7 Remove the table insert 13 from the table 8 Guidethe table slot 14 over the saw table and rotates 1 4 turn so the slot is perpendicular to the blade 9 Placing the scale lock knob bolts 10 through the trunnion bracket holes 15 as shown lower the table onto the trunnion bracket Fig E 13 Place a lock kn
4. 13 SUPPORT round work properly with a V block or clamped to the miter gauge to prevent it from rolling and the blade from biting 14 CUT only one work piece at a time Make sure the table is clear of everything except the work piece and its guides before you turn the saw on 15 ALWAYS WATCH the saw run before each use If there is excessive vibration or unusual noise stop immediately Turn the saw OFF Unplug it immediately Do not start the saw again until the problem has been located and corrected 16 TO FREE any jammed material turn the switch OFF Remove the switch key and unplug the saw Wait for all moving parts to stop before removing jammed material 17 DON T LEAVE the work area until all moving parts are stopped To child proof the workshop shut OFF the power to master switches and remove the switch key from the band saw Store it in a safe place away from children A WARNING For your own safety read the entire instruction manual before operating the band saw 1 Wear eye protection 2 Do not wear gloves necktie or loose clothing 3 Make sure the saw is on a firm level surface and properly secured 4 USEONLY THE RECOMMENDED ACCESSORIES 5 Use extra caution with very large very small or awkward work pieces 6 Keep hands away from the blade at all times to prevent accidental injury 7 Do notremove jammed cutoff pieces until the blade has stopped 8 Maintain proper adjustment of blade ten
5. STAND TOP PLATE LOWER BRACKER LONG LOWER BRACKER SHORT LEG MITER GAUGE STORAGE SCREW NUT FLAT WASHER SCREW PAD UJ UW UW MODEL NO CB13F Issued by Hitachi Koki Co Ltd Shinagawa Intercity Tower A 15 1 Konan 2 chome Minato ku Tokyo 108 6020 apan Distributed by Hitachi Koki U S A Ltd 3950 Steve Reynolds Blvd Norcross GA 30093 Hitachi Koki Canada Co 6395 Kestrel Road Mississauga L5T 175 407 Code No C99134861 Printed in Taiwan
6. 7 1 2 12 workpiece the extension fence has to be installed in the OUT RIP position Release both cam locking levers 2 Slide the table extension on the side your workpiece will be needing support and tighten both cam locking levers Slide the extension out until the correct measurement is displayed on the tube scale GENERAL CUTTING Fig T 1 A WARNING For your safety read and understand all GENERAL and SPECIFIC SAFETY INSTRUCTIONS on pages 4 6 before using the band saw Operating band saws involves a certain amount of hazard Before attempting regular work use scrap lumber to check the settings and to get the feel of operating the band saw Read instructions and plan your work before cutting workpiece Do not turn the power ON until after you have made all adjustments checked that the guard is in place and turned the wheel by hand to make sure all parts work properly Always keep the guide assembly close to your work 1 8 above the workpiece Do not force the workpiece against the blade Light contact permits easier cutting and prevents unwanted friction and heating of the blade Sharp saw blade need little pressure for cutting Steadily move the workpiece against the blade without forcing To avoid twisting the blade do not turn sharp comers saw around corners A band saw is basically curve cutting saw It is not capable of doing intricate inside cutting as can be done with a scro
7. Adjust the motor pulley in or out on the motor shaft blade 3 to align the edges of the two pulleys 8 Tighten the beating hex socket screw 4 When aligned tighten the hex socket screw on the side of the motor pulley Fig R Fig 5 7 9 8 Pulley alignment Fig 5 The pulley alignment is adjusted properly at the factory and should not need readjustment If adjustment is needed or the belt needs replacing OPERATION BASIC SAW OPERATIONS Fig T ON OFF SWITCH Fig T The keyed switch is intended to prevent unauthorized use of the band saw 1 To turn the band saw ON insert the yellow key 1 into the key slot in the center of the switch 2 Push the key firmly into the slot then push switch to the ON position to start the band saw 3 To turn the band saw OFF push the switch to the down position 4 Remove the yellow switch key when the saw has come to a complete stop by gently pulling it outward A WARNING USING THE TABLE EXTENSION Fig T 1 Remove the switch key whenever the saw is not in use NOTE Place it in a safe place and out of reach of children For ripping 5 3 4 7 1 2 workpiece the extension fence has to be installed in the IN RIP position Fig P Remove the lock handles 1 and fence Place the fence on extension table as shown Raise the fence to a position that just clears the table surface and secure in place using lock handles 1 for IN RIP position B For ripping
8. blade in a through cut or the slot produced by the blade in a non through or partial cut LEADING EDGE The front edge of the workpiece pushed into the cutting tool first MITER CUT An angle cut made across the width of a workpiece RESAW A cutting operation to reduce the thickness of the workpiece to make thinner workpiece RESIN A sticky sap that has hardened RIPPING CUT A cutting operation along the length of the workpiece R P M Revolutions per minute The number of turns completed by a spinning object in one minute SAW BLADE PATH The area of the workpiece or table top directly in line with the travel of the blade or the part of the workpiece that will be cut SET The distance between two saw blade teeth tips that are bent outward in opposite directions to each other The further apart the tips are the greater the set TRAILING EDGE The workpiece edge last cut by the blade WORKPIECE The item being cut The surfaces of a workpiece are commonly referred to as faces ends and edges WORKTABLE The surface on which the workpiece rests while performing a cutting or sanding operation Leading Edge i Relief Sawblade Surface lt Path Workpiece Trailing Edge 10 ASSEMBLY AND ADJUSTMENT ESTIMATED ASSEMBLY TIME 35 50MINUTES ASSEMBLY INSTRUCTIONS Philips screwdriver Combination sguare Wa Yu FY ST L i Lil Li Li
9. blade is in center of table insert slot Installing 1 Make sure the blade tension knob 1 turned counterclockwise until it stops 2 Remove old blade as explained in Removing 3 Guide the new blade teeth are pointing forward and down NOTE To avoiding lifting the workpiece the blade teeth must point downward toward the table 4 Swinging the left side off the blade away and back place the blade on the upper and lower wheels 10 5 Place the blade carefully between the upper and lower blade guides 8 6 Slide the blade into the slot 9 at the left of the wheels and make sure the blade is positioned at the middle of the wheels 7 Turning the blade tension knob 1 clockwise tighten the tension until the blade is tight on the wheels 8 Replace the table insert 2 and the table aligning pin 3 Install the extension table and fasten the screw 13 at the right of extension tube Lock the lock knobs 1 2 under the table 9 Adjust the blade tracking and tension properly See ADJUSTMENT INSTRUCTIONS section before operation the band saw A WARNING To avoid injury the blade tension tracking and upper and lower guides and bearings must be properly adjusted before operating the band saw See ADJUSTMENT INSTRUCTIONS section MITER GAUGE Fig H A miter gauge 1 is supplied with your band saw to be used in the table slot 2 on the right side of the blade The miter gauge can be tilted O to 45 deg right
10. damaging the saw teeth setting LOWER BLADE GUIDES AND SUPPORT BEARING A WARNING To avoid injury turn the switch OFF and disconnect the saw from the power source before making any adjustments NEVER make adjustments with the machine running NOTE Make sure the blade is tensioned and tracking properly The lower blade guides and support bearings should always be adjusted after the blade is tensioned the tracking is adjusted and the upper blade guides and upper support bearings are properly adjusted Blade guides Fig Q 1 Loosen both front hex socket screws 1 with a hex wrench 2 Move the guides 2 as close to the sides of the blade 3 as possible without pinching it 3 Using the feeler gauge measure the spaces between the guide and the blade Adjust to 0 02 4 Tighten the hex screws 5 Loosen the side hex socket screw 4 Move the guide support bracket 5 in or out until the guides are at least 1 32 behind the saw teeth Tighten the screw Fig O 3 E sts 4 yum 6 e Support bearing Fig R 1 Place a straight edge in the front groove of both 6 Loosen the bearing hex socket screw 7 with the hex pulleys behind the blade wheel wrench 2 Turn the hex socket screw 1 in the side of the motor 7 Move the blade support bearing shaft 8 in or out pulley 2 to loosen the pulley on the shaft until the support beating 9 is 1 64 behind the saw 3
11. hazardous to your health SPECIFIC SAFETY INSTRUCTIONS FOR BAND SAWS 1 TO AVOID INJURY from unexpected movement make sure the saw is on a firm level surface properly secured to prevent rocking Make sure there is adequate space for operating Bolt the saw to a support surface to prevent slipping walking or sliding during operation 2 TURN the saw OFF and unplug the saw before moving it 3 USE THE CORRECT size and style of blade 4 USE blades rated at 2700 FPM or greater 5 MAKE SURE the blade teeth point down and towards the table 6 BLADE GUIDES SUPPORT BEARINGS AND BLADE TENSION must be properly adjusted to avoid accidental blade contact and to minimize blade breakage To maximize blade support always adjust the upper blade guide and blade guard so that it is 1 8 inch above the work piece 7 TABLE LOCK HANDLE should be tight 8 USEEXTRA CAUTION with large very small or awkward work pieces USE EXTRA SUPPORTS to prevent work pieces from sliding off the table top Never use another person to support the work piece 10 WORK PIECES must be secured so they don t twist rock or slip while being cut 11 PLAN intricate and small work carefully to avoid pinching the blade Avoid awkward operation and hand positions to prevent accidental contact with the blade 12 SMALL PIECES should be secured with jigs or fixtures Do not hand hold pieces that are so small your fingers are under the blade guard
12. 1L SLIDING BKT 1 X22X FRAME ARM COVER UPPER 1 X21M GUIDE POST V TYPE 1 X22Y UPPER COVER INNER 1 X21N STEEL PIN 1 4 25 4 X22Z UPPER ARM 1 X21P PIN 1 4 16 2 X231 BASE 1 X21Q UST SPRING 1 X232 PLATE 2 X21R SPRING 1 X233 COMPLETED MOTOR W CORD 1 X21S STAR KNOB 5 16 2 1 23 SPRING WASHER 3 16 2 X21T KNOB 3 8 1 1 4 1 X23 5 16 4 X21U STAR KNOB 5 16 1 1 4 1 X23M HEX SCREW 5 16 1 1 4 4 X21V 5 15 1 X23R SCREW CROSS HEAD W I WASHER 3 16 1 4 2 X21W KEY 5 5 54 1 X247 CROSS HEAD SCREW WASHER 3 16 1 2 2 X21X FLAT KEY 5555 32 5 1 X25U POST SEAT 1 X21Z TOOTH WASHER 5 2 X25V MOTOR LABEL 1 X221 STEEL WASHER 5 16 23 2 2 X25W GUIDE SUPPORT BRACKET BLADE GUARD 1 221 FLAT WASHER 5 16 23 8 X25X COPPER WASHER 2 X223 FLAT WASHER 3 8 23 1 X25Y STEEL WASHER 3 16 14 4 X224 FLAT WASHER 3 8 19 1 X25Z FLAT WASHER 3 4 2 K225 FLAT WASHER 1 4 2 X260 NYLON NUI 3 4 1 X227 SPRING WASHER 3 4 1 X261 HEX SCREW 3 8 1 1 2 1 X228 SQUARE NUT 1 X262 HEX SCREW 3 4 2 1 2 1 X229 BUTTERFLY NUT 5 16 1 X263 HEX SCREW 1 4 3 4 2 X22B HEX NUT 3 4 1 X264 MOTOR PULLEY 050 076 1 22 SCREW HEADLESS 5 16 5 16 1 X26C SPRING PIN 3X 30 1 X22D SET SCREW 1 4 1 4 5 X26P STEEL WASHER 3 8 19 2 23 12 BAND SAW MODEL NO CB13F SCHEMATIC A BRE X21W x223 NAG n E 5 oe X264 P d X22F X252 m PARTS LIST FOR SCHEMATIC B MODEL NO CB13F Description Size Description Size y KIV7 SPRING WAHSER 5 16 X2BG UPPE
13. ALLED BY A QUALIFIED ELECTRICIAN The Canadian Electrical Code prohibits the use of adapters CAUTION In all cases make certain the receptacle is properly grounded If you are not sure have a qualified electrician check the receptacle A WARNING This tool is for indoor use only Do not expose to rain or use in damp locations Fig A 3 Prong Plug go Grounding Prong Properly Grounded 3 Prong Receptacle Fig B Make Sure This is Connected to a Known Ground 2 Prong Receptacle Adapter A WARNING This band saw is for indoor use only Do not expose to rain or use in damp locations GUIDELINES FOR EXTENSION CORDS USE PROPER EXTENSION CORD Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and cause overheating The table below shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord Be sure your extension cord is properly wired and in good condition Always replace a damaged extension cord or have it repaired by a qualified person before using it Protect your extension cords from sharp objects excessive heat and damp or wet areas MINIMUM GAUGE FOR EXTENSION CORDS AWG When using 120 Volt only
14. Ampere Rating Total length in feet More Than More Than Not Applicable ACCESSORIES AND ATTACHMENTS RECOMMENDED ACCESSORIES Use only accessories designed for this band saw to A WARNING avoid injury from thrown broken parts or workpieces Do not use any accessory unless you have completely read the instruction or operator s manual for that TO avoid injury 50 Use only accessories recommended for this band saw Follow instructions that accompany accessories Use of improper accessories may cause hazards ITEM Blade width 1 8 1 4 3 8 1 2 Blade length 80 CARTON CONTENTS UNPACKING AND CHECKING CONTENTS TABLE OF LOOSE PARTS Carefully unpack the band saw all its parts and ITEM DESCRIPTION QUANTITY compare against the illustration following Place the saw BAND SAW on asecure surface and examine it carefully A Band saw with motor 1 B Table with extension wing 1 A WARNING C Trunnion support bracket 1 D Miter gauge 1 To avoid injury from unexpected starting do not plug Sawdust port 1 the power cord into a power source receptacle during F Power cord hooks 2 unpacking and assembly This cord must remain Foot pads 4 unplugged whenever you are assembling or adjusting G Hex Bolt amp nuts 1 the saw H Hex Bolt 4 Although compact this saw is heavy To avoid back Knobs 2 injury get help whenever you haveto lift the saw J Hex Key 1 If any part is missing or dama
15. HITACHI Model CB 13F Band Saw INSTRUCTION MANUAL AND SAFETY INSTRUCTIONS A WARNING Improper and unsafe use of this power tool can result in death or serious bodily injury This manual contains important information about product safety Please read and understand this manual before operating the power tool Please keep this manual available for others before they use the power tool Hitachi Koki TABLE OF CONTENTS SECTION Page Products Specifications 3 S S u 4 Accessories and Attachments 7 Carton Contents 7 Know Your Band as 9 Glossary of Terms s 10 SECTION Page Assembly and Adjustments 11 Aa 17 20 Troubleshooting Guide 21 Parts 23 HITACHI AUTHORIZED SERVICE CENTERS Service under this warranty is available from Hitachi Koki U S A Ltd at IN THE U S A 3950 Steve Reynolds Blvd Norcross GA 30093 9409 Owensmouth Ave Chatsworth CA 91311 OR CALL 800 546 1666 for a service center nearest you INCANADA 6395 Kestrel Road Mississauga 5 145 OR CALL 800 970 2299 for a service center nearest you A WARNING Some dust created by p
16. R WHEEL X21P TABLE PIN X23W UPPER DOOR X225 FLAT WASHER 1 4 X23X LOWER DOOR X22K CROSS HEAD SCREW 3 16 3 8 X23Z PULLEY 2180 0163 X22K CROSS HEAD SCREW W I WASHER 3 16 3 8 X240 HEX WRENCH 3mm X234 TABLE INSERT 2 9mm X241 SCREW 1 4 1 4 X235 TRUNNION CLAMP SHOE X242 UPPER WHEEL ASSEMBLY X236 CUTTING BLADE 80 3 8 0 5 K243 SPRING CLIPPER X244 V BELT A 26 K245 TRUNNION BRACKET X265 NAME PLATE X266 INSTRUCTION MANUAL 267 PUSH PULL LABLE X238 TRUNNION X239 DUST COLLECTION HOSE X23A SCALE 45 X23B HINGE LOWER X23C MITER GAUGE ASSY N NP PN PN a wie RO e L X23D POINTER MT 2000P X26 EXTENSION TUBE W KNOB RIGHT X23F SPRING PIN 3510 K26K FLAT WASHER FOR LOWER WHEEL K23G HLAT WASHER 5 16 18 X26M WHEEL PROTECTOR X23H SPRING WASHER 3 16 X26N HINGE UPPER X23 HEX NUT 5 16 X26Q CLAMP SHOE ASSEMBLY X23K NUT 3 16 X26S KNOB 10 X23L HEX NUT 1 2 X261 KNOB 3 8 X23M HEX SCREW 5 16 1 1 4 X26U HEX SCREW M 10 40 X23N HEX SCREW 5 16 1 26 X23P HEX SCREW 1 4 5 8 X26W WARNING LABEL X23P HEX SCREW 1 4 5 8 X23R CROSS HEAD SCREW W WASHER 3 16 1 4 X23S BALL BEARING 600277 GREENE ENENE BENE X2BF LOWER WHEEL 12 BAND SAW MODEL NO CB13F SCHEMATIC B X23 X285 X236 X23L X23K X26 PARTS LIST FOR STAND STAND 1 0 24 X24A X249 X24B X246 X247 23 221 247 X26R Description Size
17. Straight edge as Feeler gauge size 0 02 A WARNING For your safety never connect plug to power Source receptacle until all assembly and adjustment steps are completed and you have read and understood the safety and operating instructions Adjustable wrench LEG STAND ASSEMBLY Fig A 1 Lay the top plate 1 upside down on a flat surface 2 Attach a leg 2 to the outside of the stand top plate with four carriage bolts 3 washers 4 and nuts 5 Do not tighten Repeat for the remaining three legs 4 Attach two long brackets 6 and two short brackets 7 to the inside for the legs using carriage bolts 3 washers 4 and nuts 5 Do not tighten 5 Place the leg pads 8 on each leg and turn the leg stand upright on a firm level surface 6 Adjust the stand for stability Fig A e 4 11 A WARNING Although compact this saw is heavy To avoid back injury get help to lift the saw ASSEMBLE BAND SAW TO LEG STAND Fig B 1 Lift the saw body 1 and place on the leg stand 2 aligning the mounting holes 3 of the saw base with the four mounting holes of the leg stand top plate 2 Attach the band saw to the stand with four long hex head bolts 4 and four flat washers 5 3 Place a flat washer 5 and hex nut 6 on each bolt from the underside Hand tighten 4 Tighten all mounting bolts and nuts with a wrench 5 Tighten all leg stand bolts and nuts with a wrench
18. blade Tighten the table lock knobs 6 Adjust the table stop bolt up until it touches the table 7 Loosen the lock knobs and see that the table is resting on the stop bolt 8 Check the square to make sure the table is still square to the blade If not readjustment the stop bolt 9 When the adjustment is accurate at 90 align the pointer 7 to 0 the scale 8 Fig K BLADE TENSION FIG L 5 If the blade moves toward the front of the wheel turn the tracking knob 5 on the rear of the band saw AN WARNING clockwise This tilts the top of the wheel and moves the blade toward the center CU 6 If the blade moves toward the back edge turn the To avoid injury turn the switch OFF and disconnect the tracking knob counterclockwise moving the blade saw from the power source before making any toward the center adjustments NOTE Turn tracking knob SLIGHTLY to make NEVER make tension adjustments with the machine blade tracking adjustments running Fig M The gauge 1 on the bracket 2 at the rear of the upper wheel housing indicates the proper tension for the various ime blade widths v l Setthe blade tension gauge to correspond with the width of the blade in use 2 Turn the blade tension knob 3 clockwise raising the upper wheel to tighten the blade Turn the knob counterclockwise to lower the upper wheel loosening the blade 3 As you become familiar with the saw you may want to change the te
19. ension when changing blades BLADE TRACKING KNOB Adjusts blade position so blade always runs in the center of the wheel ON OFF SWITCH Has a built in child safety lock To lock the switch in the OFF position remove the switch key from the switch RELIEF CUT Removal of waste material by a cut from the outside edge allowing easier cutting of intricate curves SAWDUST PORT Helps keep the machine free from sawdust The sawdust port makes an excellent hook up for a wet dry vacuum TABLE LOCK KNOB Locks the table in place TILT BEVEL SCALE Shows the degree the table is tilted for bevel cutting UPPER GUIDE LOCK KNOB Locks the upper slide Use it after adjusting the upper guide assembly to make sure upper blade guide just clears workpiece before cutting Upper guide lock knob must be tightened before the band Saw is turned on WOODWORKING TERMS BEVEL CUT An angle cut made through the face of a workpiece COMPOUND CUT A simultaneous bevel and miter cut CROSSCUT A cut made across the width of the workpiece Feet per minute Used in reference to the surface speed of the saw blade FREE HAND Performing a cut without using a fence guide hold down or other proper device to prevent the workpiece from twisting during the cutting operation GUM A sticky sap based residue from wood products HEEL Misalignment of the blade KERF The material removed by the
20. g 1 4 3 8 1 2 Beveling 1 4 3 8 1 2 Compound Cutting 1 4 3 8 1 2 Circle Cutting See Fig U Curve Cutting 1 8 1 4 BLADE SPEED SELECTION Fig W This band saw has two speed settings 1 2600 F P M for normal operation 2 1410 F P M for operation requiring more control RECOMMENDED SPEEDS Fig W SPEED APPLICATION BLADETYPE 1 Basic wood cutting 1 Skip tooth type 2600 F P M 2 Resawing 2 Hook tooth type 3 Regular tooth blades 1 Intricate wood cutting 2 Veneers tiles plastics 1410 3 Nonterrous metals 15 teeth per inch blades brass copper aluminum CHANGING SPEED SETTING Fig X A WARNING To avoid injury turn the switch OFF and disconnect the saw from the power source before making any adjustments NEVER make adjustments with the machine running 1 Loosen the belt tension by turning the tension lock handle 6 2 Open the lower wheel cover and reposition the V belt 3 A Changing the speed from 1410 to 2600 FPM Remove the belt 3 from the band saw pulley 4 first and reposition in the saw pulley groove 1 Next remove the belt from the motor pulley 5 and reposition in the motor pulley groove 2 B Changing the speed from 2600 to 1410 FPM Remove the belt 3 from the motor pulley 5 first and reposition in the motor pulley groove 2 Remove the belt from the saw pulley 4 and Reposition in the saw pulley groove 2 3 Tighten the belt tension by turnin
21. g the tension lock handle 6 NOTE After readjusting belt position and belt tension check and readjust the settings for the blade tension and tracking guides and bearings See ADJ USTMENT section Fig X J a A WARNING To avoid possible injury or damage NEVER use this band saw to cut ferrous metals CAUTION When cutting nonferrous metals metal shavings can react with wood dust and start a fire To avoid this 1 Disconnect any dust collecting hose from the band saw 2 Remove all traces of wood dust from inside the saw 3 Remove all metal shaving from inside the saw before sawing wood again MAINTENANCE GENERAL MAINTENANCE A WARNING For your own Safety turn switch OFF and remove the plug from power source receptacle before maintaining cleaning adjusting or lubricating your band saw To avoid fire or toxic reaction never use gasoline naphtha acetone lacquer thinner or similar highly volatile solvents to clean the band saw To avoid eye injury from blowing debris wear safety goggles when blowing out sawdust BAND SAW Sawdust will accumulate under the table and base This could cause difficulty in the movement of the table when setting up a band saw cut and also cause a fire hazard Frequently blow out or vacuum up the sawdust Keep your band saw clean Remove the sawdust from the inside Vacuum or blow out frequently Do not allow filth to build up on the table the guides or
22. ged do not plug the K Screws 2 band saw in until the missing or damaged part is L Long hex Bolt 1 replaced and assembly is complete M Hex Nuts 4 N Large washers 8 LEG STAND O Leg stand top plate 1 P Short lower brackets 2 Q Long lower brackets 2 R Legs 4 9 Bag Carriage bolts 32 Hex Nuts 32 Washers 32 UNPACKING YOUR BAND SAW N N N NNN N NNN N N N N N N N N N N N N N N NN N NNN NA NN No AN 9000 0000 50 AN 4 A KNOW YOUR BAND SAW Blade tension knob Lower blade Upper blade wheel support bearing Blade guard Lower blade guide Upper blade support bearing Upper blade guide Table insert cover Miter gauge Le Table aligning pin ON OFF switch Le eed 197 Nl Table removed for clarity Tilt bevel scale of illustration 4 Lower blade wheel Lower cover V Belt Blade tension gauge Upper blade guide rod Mounting holes Upper blade guide lock knob Blade tracking knob Power cord Motor pulley wrap Blade Miter slot Table V Belt tension lock Table trunnion Table lock plate Sawdust port Motor cord Motor Stand top table Leg stand GLOSSARY OF TERMS BAND SAW TERMS BLADE GUIDES Support the blade and keep it from twisting during operation Blade guides must be adjusted when blade is changed or replaced BLADE TENSION KNOB Controls the amount of blade t
23. ing results use the correct blade thickness width and temper for the type of material you Will cut When sawing small curves and delicate work use narrow blades Otherwise use the widest blade possible For cutting wood and similar materials with this bandsaw purchase blades in widths up to 1 2 and a length of 80 Do not cut ferrous metals with this band saw 18 Common causes of blade breakage Poor guide alignment and adjustment Forcing or twisting a wide blade around a short radius Feeding too fast Dull teeth or not enough set Too much blade tension For longest wear and best cutting results use the correct blade thickness width and temper for the type of material you will cut When sawing small curves and delicate work use narrow blades Otherwise use the widest blade possible For cutting wood and similar materials with this bandsaw purchase blades in widths up to 1 2 and a length of 80 Do not cut ferrous metals with this band saw Common causes of blade breakage Poor guide alignment and adjustment Forcing or twisting a wide blade around a short radius Feeding too fast Dull teeth or not enough set Too much blade tension Setting top guide assembly too high above the workpiece Lumpy or improperly finished braze or weld on the blade Continuous running of blade when not cutting Fig V Operation Recommended Blade Width Inches Cross Cutting 1 4 3 8 1 2 Miterin
24. ition before plugging in USE RECOMMENDED ACCESSORIES Consult the Operator s Manual for recommended accessories The use of improper accessories may cause serious injury NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted CHECK FOR DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced NEVER LEAVE TOOL RUNNING UNATTENDED TURN POWER OFF Don t leave tool until it comes to a complete stop DON T OVERREACH Keep proper footing and balance at all times MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories DO NOT use power tools in the presence of flammable liquids or gases 24 DO NOT OPERATE the tool if you are under the influence of any drugs alcohol or medication that could affect your ability to use the tool properly 25 ALWAYS operate the band saw in a well ventilated area and provide for proper dust removal Use dust collection systems whenever possible Dust generated from certain materials can be
25. ll saw It is also used for straight line operations such as crosscutting ripping mitering beveling compound cutting and resawing WARNING To avoid blade breakage fire or other damage or injury NEVER use this band saw to cut ferrous metals CUTTING CURVES When cutting curves carefully turn the workpiece so the blade follows without twisting If the curve is so sharp that you repeatedly back up and cut new kerf use a narrower blade or a blade with more set teeth further apart When a blade has more set the workpiece turns easier but the cut is rougher When changing a cut do not withdraw the workpiece from the blade The blade may get drawn off the wheels To change a cut turn the workpiece and saw out through the scrap material area When cutting long curves make relief cuts as you go along CIRCLE CUTTING Fig U 1 Adjust the guide assembly to 1 8 above the workpiece 2 Use both hands while feeding the work into the blade Hold the workpiece firmly against the table Use gentle pressure Do not force the work ALLOW the blade to cut 3 The smallest diameter circle that can be cut is determined by the width of the blade For example a 1 4 wide blade will cut a minimum diameter of approximately 1 1 2 Fig U Minimum 2 1 2 D Circle Diameter 1 2 Blade Width BLADE SELECTION FIG V CAUTION blade teeth are sharp Use care when handling a saw blade For longest wear and best cutt
26. lty Fuse on circuit breaks open Faulty motor Too many electrical machines Incorrect fuse Wheels do not rotate Undersized extension cord Short circuit Low line voltage Faulty motor or capacitor Overload on motor Poor ventilation of motor Provide better air circulation Motor overload Low line voltage Loose wire connections Faulty motor Motor overload Overload of electrical circuit Incorrect fuse or circuit breaker REMEDY Adjust tension See ASSEMBLY AND ADJ USTMENTS section INSTALL THE BELT Readjust and tighten motor pulley set screw Readjust and tighten pulley cover mounting screws Plug itinto the power outlet Insert key and turn the switch ON Take to your Service Center for new cord Take to your Service Center for new plug Re set may be too many machines on line Take to your Service Center for repair replacement Turn off other machines and try again Try time delay fuse or go to circuit with higher rated fuse or circuit breaker Unplug and turn wheels by hand move obstruction Use correct size extension cord see page 6 Cord plug or motor need repair take to your Service Center for repair Check power line for proper voltage Take to your Service Center for evaluation Reduce load to motor feed work slower into blade Unplug and clean out around motor
27. ment grounding conductor If repair or replacement of the electric cord or plug is necessary DO NOT connect the equipment grounding conductor to a live terminal CHECK with a qualified electrician or service person if you do not completely understand the grounding instructions or if you are not sure the tool is properly grounded USE ONLY 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug Repair or replace damaged or worn cord immediately Use a separate electrical circuit for your tools This circuit must not be less than 12 wire and should be protected with a 15 Amp time delay fuse Before connecting the motor to the power line make sure the switch is in the OFF position and the electric current is rated the same as the current stamped on the motor nameplate Running at a lower voltage will damage the motor This tool is intended for use on a circuit that has a receptacle like the one illustrated in Figure A shows a 3 prong electrical plug and receptacle that has a grounding conductor If a properly grounded receptacle is not available an adapter Figure B can be used to temporarily connect this plug to a 2 contact ungrounded receptacle The adapter Figure B has a rigid lug extending from it that MUST be connected to a permanent earth ground such as a properly grounded receptacle box THE TENPORARY ADAPTER SHOULD BE USED ONLY UNTIL A PROPER GROUNDED PUTLET CAN BE INST
28. nsion settings NOTE Changes in blade width and type of material being cut will have an effect on the blade tension Too much or too little tension could break the blade When the band saw is not in use relax the blade tension Fig L UPPER BLADE GUIDE ASSEMBLY FIG N A WARNING To avoid injury turn the switch OFF and disconnect the saw form the power source before making any adjustments NEVER make adjustments with the machine running 1 Loosen the lock knob 1 and move the blade guide assembly 2 up or down to 1 8 above the workpiece 2 Tighten the lock knob Fig N BLADE TRACKING FIG M A WARNING To avoid injury turn the switch OFF and disconnect the saw from the power source before making any adjustments NEVER make tension adjustments with the machine running 1 The blade 1 must be tensioned properly before adjusting the tracking 2 Open blade 1 the upper cover 3 Move the blade guides 2 and support bearings 3 away from the blade if necessary See page 15 for bearing and guide adjustment 4 Rotate the wheel 4 slowly forward by hand and check the position of the blade on the wheel The blade should remain centered on the wheel as it turn UPPER BALDE GUIDES AND BLADE SUPPORT BEARING Fig A WARNING The blade guard has been removed for clarity of illustration To avoid injury never operate the band Saw without all guards in place and in working o
29. ob 16 on each scale knob bolt adjust the table by aligning the zero scale mark to the scale pointer 17 and tighten the knob 14 Replace the table insert 13 aligning the indents 15 Place the table aligning pin 18 in the hole at the front of the table and tighten Fig F 16 59 S5 13 18 INSTALLING AND REMOVING THE BLADE Fig G WARNING To avoid injury from accidental starting always turn the switch OFF and remove the plus from the power source before moving replacing or adjusting the blade Removing 1 Loosen the blade tension by turning the blade tension knob 1 counterclockwise 2 Remove the table insert 2 and the table aligning pin 3 from the table Unlock the lock knobs 12 under the table Unfasten the screw 13 at the right of extension tube and remove the extension table from the table 3 Open up wheel cover door 4 4 Loosen the two Phillips screws 5 and remove the upper blade guard 6 5 Release the lock knobs 12 under the table then remove the screw 13 at the right of extension tube and the extension table 6 Remove the blade 7 from the upper and lower blade guides 8 7 Carefully pull the blade from the side slot 9 and from the wheels 10 8 Swing the left side of the blade toward you turning the blade so it will fit through the slot 11 in the table and remove Fig G 11 A WARNING Before operation always make sure the
30. or left to maintain an accurate angle for your workpiece A bracket is provided on the leg stand for convenient miter gauge storage Fig H gt INSTALL POWER BCORD BRACKETS Fig 1 Power cord brackets 1 are provided for convenient cord storage Attach the power cord brackets to the back of the saw body as shown with two Phillips head screws 2 Tighten 2 Wrap the power cord onto the brackets when the band Saw IS not in use to prevent damage to the cord Fig ADJUSTMENT INSTRUCTIONS A WARNING To avoid injury turn the switch OFF and unplug the band saw from the power source before making any adjustments TABLE ADJUSTMENTS Fig J K Tilting the table Fig J The band saw table 1 tilts 0 to 45 right 1 Loosen both table lock knobs 2 underneath the table 2 Tilt the table to the desired angle on the scale 3 underneath the table 3 Tighten the two table lock knobs Fig J 1 123 1 ADJUSTING THE 90 TABLE STOP Fig 1 Loosen the table lock knobs 2 and tilt the table to the right 2 Loosen the nut 4 on the table stop bolt 5 and lower the stop bolt as far as possible 3 Tilt the table until rests on the stop bolt 4 Place a combination square 6 on the table with the heel of the square against the saw blade 5 Adjust the tilt of the table left or right until it is 90 to the blade Male sure there is no space between the square and the
31. ore operating the band saw A WARNING To avoid injury the blade tension tracking and upper and lower guides and bearings must be properly adjusted before operating the band saw See ADJ USTNEBT INSTRUCTIOONS section BLADE WHEEL TIRES Pitch and sawdust that build up on the tires should be removed with a stiff brush or scrape off with a piece of Wood NOTE To avoid damaging the tires do not use a sharp knife or any kind of solvent When the tires become worn they should be replaced When replacing the tires stretch them around the wheels but do not glue then on MOTOR Frequently blow or vacuum out any sawdust from the motor Follow lubrication instruction on the motor label A WARNING To avoid electrocution or fire immediately replace a worn cut or damaged power cord LUBRICATION All of the bearings are packed with grease at the factory They reguire no further lubrication CAUTION Never put lubricants on the blade while it is Spinning 90 TROUBLESHOOTING GUIDE To avoid injury from an accidental start turn the switch OFF and remove the plug from the power source before making any adjustments All electrical or mechanical repairs should be done only by qualified service technicians Contact Hitachi Authorized Service Center GENERAL PROBLEM PROBABLE CAUSE REMEDY Blade does not run in the 1 Not tracking properly 1 Adjust tracking See ASSEMBLY AND center of the upper wheel ADJ USTMENTS
32. ower sanding sawing grinding drilling and other construction activities contains chemicals known to the state of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as dust masks that are specially designed to filter out microscopic particles PRODUCT SPECIFICATIONS MOTOR NN Feet per minute 2600 F P M To avoid electrical hazards fire hazards or damage to the tool use proper Circuit protection 1HP Max Developed SANA DRIVE BELT A 26 Use a separate electrical circuit for your tools Cutting Capacity Your Band Saw is wired at the factory for 120V operation TILOS rr 12 Connect to a 120V 15 AMP branch circuit and use a 15 Height p Amp time delay fuse or circuit breaker To avoid shock or Blade fire replace power cord immediately if it is worn cut or Width ossessi 1 8 1 4 3 8 1 2 damaged in any way 80 Table SIZE seal 13 13 NNI A 0 Left 45 Right DUST COLLECTION
33. rder To avoid injury turn the switch OFF and disconnect the saw from the power source before making any adjustments NEVER make adjustments with the machine running NOTE Make sure the blade is tensioned and tracking properly Adjust the blade guides and support bearing after each blade tension and tracking adjustment When the upper blade guides and support bearings are adjusted the lower guides and bearing should also be adjusted Blade guides Fig O 1 Make sure the blade is tensioned and tracking properly 2 Loosen the front hex socket screws 1 with a hex wrench 3 Move the guides 2 as close to the blade 3 as possible without pinching it 4 Using a feeler gauge make sure the space between each guide and the blade measures 0 02 the thickness of a dollar bill 5 Tighten the hex socket screws 6 Loosen the side hex socket screw 4 by turning counterclockwise 7 Move the blade guides bracket shaft 5 in or out until the guides are at least 1 32 behind the blade teeth 8 The guides must remain behind the blade teeth during operation to prevent damage to the saw blade 9 Tighten the hex socket screw Fig O Support bearing Fig P 10 Loosen the bearing hex socket screw 6 11 Move the support bearing shaft 7 in or out until the bearing 8 is 1 64 behind the blade 12 Tighten the hex socket screw 6 NOTE The blade support learning prevent the blade from moving back too far and
34. section BLADE TRACKING 2 Defective blade 2 Replace blade Band saw slows down 1 Belt too loose 1 Adjust belt tension See ASSEMBLY AND when cutting ADJ USTMENTS section BL ADE TENSION 2 Cutting too small a radius 2 Stop feeding back up the material slightly until the band saw speeds up 3 Dull blade 3 Replace blade 4 Overloading motor 4 Slow down trying to cut too fast See MOTOR TROUBLESHOOTING GUIDE on page 19 Blades braking 1 Too much tension on the blade l Adjust tension See ASSEMBLY AND ADJ USTMENTS section BLADE TENSION 2 Kink in the blade caused by cutting too 2 Use correct cutting technique small a radius or turning the material too See OPERATION section GENERAL fast when cutting CUTTING Blade dulls too quickly 1 Blade guides set too close to the teeth 1 Adjust upper and lower blade guides 2 Cutting incorrect material 2 See OPERATION section BLADE SELECTION Band saw vibrates 1 Too much tension on motor belt 1 Adjust according to ASSEMBLY AND ADJ USTMENTS section INSTALL THE BELT MOTOR PROBLEM Noisy operation Motor will not start Motor fails to develop full power Motor overheats Motor stalls or slows Frequent blowing of fuses or breaking of circuit PROBABLE Incorrect belt tension Loose motor pulley Loose pulley cover Not plugged into power outlet Switch and key not in ON position Motor cord cut or abraded Plug on cord is fau
35. sion blade guides and thrust bearings 9 Adjust upper guide to just clear the work piece 10 Hold the work piece firmly against the table ELECTRICAL REQUIREMENTS POWER SUPPLY AND MOTOR SPECIFICATIONS A WARNING To avoid electrical hazards fire hazards or damage to the tool use proper circuit protection Use a separate electrical circuit for your tools Your saw is wired at the factory for 120V operation Connect to a 120V 15 Amp circuit and use a 15 Amp time delay fuse or circuit breaker To avoid shock or fire if power cord is worn or cut or damaged in any way have it replaced immediately GROUNDING INSTRUCTIONS A WARNING This tool must be grounded while in use to protect the operator from electrical shock L5 o IN THE EVENT OF A MALFUNCTION OR BREAKDOWN grounding provides a path of least resistance for electric current and reduces the risk of electric shock This tool is equipped with an electric cord that has an equipment grounding conductor and a grounding plug The plug MUST be plugged into a matching receptacle that is properly installed and grounded in accordance with ALL local codes and ordinances DO NOT MODIFY THE PLUG PROVIDED If it will not fit the receptacle have the proper receptacle installed by a qualified electrician IMPROPER CONNECTION of the equipment grounding conductor can result in risk of electric shock The conductor with green insulation with or without yellow Stripes is the equip
36. the current your product will draw An undersized cord will result in a drop in line voltage and in loss of power that will cause the tool to overheat The table on page 7 shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord WEAR PROPER APPAREL Do not wear loose clothing gloves neckties rings bracelets or other jewelry that may get caught in moving parts Non slip footwear is recommended Wear protective hair covering to contain long hair 12 13 14 15 16 17 18 19 20 21 22 23 ALWAYS WEAR EYE PROTECTION Any Band Saw can throw foreign objects into the eyes that could cause permanent eye damage ALWAYS wear Safety Goggles not glasses that comply with ANSI Safety standard Z87 1 Everyday eyeglasses have only impact resistance lenses They ARE NOT safety glasses Safety Goggles are available at HITACHI NOTE Glasses or goggles not in compliance with ANSI Z87 1 could cause serious injury WEAR A FACE MASK OR DUST MASK Sawing operation produces dust SECURE WORK Use clamps or a vise to hold work when practical It s safer than using your hand and it frees both hands to operate tool DISCONNECT TOOLS before servicing when changing accessories such as blades bits cutters and the like REDUCE THE RISK OF UNINTENTIONAL STARTING Make sure switch is in OFF pos
37. the support bearings Clean them with gum and pitch remover NOTE Do not immerse the support bearing in the gum and pitch remover Put a thin coat of paste wax on the table so that the wood Slides easily while cutting TO INSTALL A NEW BELT Fig Y 1 Open the lower wheel door 2 Loosen the blade tension by turning the blade tension lock knob 1 3 Remove the blade from the lower blade wheel 4 Loosen and remove the hex head blot 2 and flange 3 on the lower blade wheel 5 Remove the lower blade wheel 6 Turn the belt tension handle 4 on the rear of the saw housing to loosen the v belt tension Remove the v belt 5 Check the alignment of the two pulleys If the edges of the two pulleys are not aligned see ALIGN THE PULLEYS in ADJ USTMENT section 10 Place the new v belt on the saw pulley and the motor pulley See OPERATION section CHANGING SPEED SETTINGS on page for proper belt placement 11 When positioned properly tighten the v belt tension by turning the tension lock handle tO O N NOTE The pulley belt is properly tensioned when there is 1 2 deflection if pressed in the center between the pulleys 12 Replace the blade wheel Push the wheel on firmly until it is touching the saw pulley Replace and tighten the flange and nut 13 Reinstall the blade See INSTALLLING BLADES Section on page 14 Adjust the blade tension tracking and the upper and lower blade guides and bearings bef
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