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Henny Penny PFG-690 User's Manual

1. KIT CE PROBE CONNECTOR RETROFIT probe not included CE units built prior to NOV 1 1999 EUN SEE qc c rq SCREW 3 8 16 X 1 HEX HD LOCK WASHER 3 8 SPLIT RING san an SIRAIN RELIEF ira BRACKET SWITCH SN AP0403029 amp BELOYW BRACKET SWITCH SN AP0403030 amp ABOVE OIE TUE d CORD DRAIN soriana SCREW 776 32 X 1 PH PAN HD rias MASHER SWITCH W BOO DRAIN VALVE W EXTENSION BELOW SN AP0401001 DRAIN VALVE W EXTENSION SN AP0401001 amp ABOVE SCREW 7 16 14 X 1 1 4 HEX HD BRACKET MICROSWITCH TRIGGERING SN 802028 amp BELOW PLATE D I SWITCH COVER GAS V4 14330 V4 14266 5 16226 6 16239 ELBO 7 51792 8 51790 9 SC01 022 0 51874 SUPPOF 1 NS02 002 12 WA01 018 13 SC01 042 14 LWO1 010 15 NS02 005 16 EF02 017 17 51891 17 67618 18 NS01 016 19 52519 20 SC01 058 21 WA01 006 N22 54228 DRAI 23 21355 25 66446 24 SC01 217 25 67617 26 76683 recommended parts 1008 Model 0 FIGURE 3 19 LIFT BEAM amp SHROUDS SN AP0802028 amp BELOW 3 36 708 Model 0 Figure amp Item No Part No Description LIFT
2. includes 38402 amp 14759 38468 SOLENOID GAS VALVE 24V 60 HZ S N IH024JJ amp ABOVE NON CE 34802 SOLENOID GAS VALVE 24V 50 HZ S N IH024JJ amp ABOVE In FP01 028 NIPPLE CLOSE 1 2 NPT SS IL 80761 GAS VALVE NAT S N 907006 amp ABOVE NON CE USED IN 52476 80858 COMBINATION GAS VALVE LP S N AP0907006 amp ABOVE NON CE 140056 KIT GAS VALVE NAT LP NON CE S N AP0907005 AND BELOW KIT DOES NOT INCLUDE 38468 SOLENOID GAS IBUSM 140042 KIT GAS VALVE NAT LP NON CE S N AP0907005 AND BELOW KIT INCLUDES 38468 SOLENOID GAS VALVE 1 14758 KIT COMBINATION GAS VALVE NAT CE USED IN 21452 1 14759 KIT COMBINATION GAS VALVE LP CE USED IN 21453 1 52122 MAIN GAS SUPPLY LINEASSY 1 76333 MAIN GAS SUPPLY LINE ASSY CE 1 59189 STUD ASSY MODULE ENCLOSURE I 51741 WIRE COVER GAS VALVE itio sais 1 2313 WIRE COVER GAS VALVE CE 1 FP01 200 FITTING GAS INLET BSPT I recommended parts not shown 1209 3 19
3. N BR N gt N STEAM BOX amp HOSE ASSEMBLY SN AP0802028 amp BELOW BRACKET CONDENSATE BOX TUBING STEAM EXHAUST TUBING STEAM EXHAUST UNITS BUILT BEFORE 8 98 CONDENSATE DRAIN HOSE CONDENSATION HOSE BRACKET CONDENSATE BOX WELDMENT S N 5 to AP0802028 Includes items 6 7 8 9 and 10 CONDENSATE BOX WELDMENT S N 5 amp LOWER ASSY CONDENSATE BOX TOP NIPPLE 3 8 NPT X TEE 3 8 NPT FEMALE NI FITTING 3 8 NPT BARB M BRASS 78 32 X 7 16 PH IND XTRNL TRX ELBOW 5 8 TUBE 1 2 NPT FEMAL E ASSY DEADWEIGHT STEAM TUBE tme NUT MEL Sr SLEEVE STENT DEADWEIGHT TO EXHAUST HOSE HOSE CLAMP SS 562 1 062 DID HOSE CLAMP 2 1 2 3 IN SS
4. ONTHIM 7239 AMS 267 NO if 2 1 42 IN Model 690 y PENNY HENNY Foodserwice Model 690 708 86245 FRYER WIRING rum 5 AP0803003 8 above _ 2 1 HEADER WIRING 2 40 Model 690 2 1 1 014 RANE LLL IGNITION 2 1 1 1 ONISIM AH 1616 5191915191615151916126 1219161815191 1516 015 3 8 2 2 St 2r 81 15 gt Q m 214121 151213 21212118 3 251235 22 55255353885 aA gt 5 2222882522 5 33 gs 438 md 230 Volt FAST Wiring Diagram AP0803002 amp below 27299 708 op Model 690 HENNY PENNY 09 8 43143 SISISIS sIw vIsIe e sTe e 6 5 29 51515191919151916181516 6116 9191919191919191919191919191915 121919191919191919121519101919165 18 S hs hs s S 7 a 3 25525523552 JIYA 2 cN AIL 1 ON TLS HHF AR RRE ga E98 17299 0803003 amp above 2 42 708 Model 690 2 3 HENNY PENNY
5. VALVE SOLENOID 120V 60 Hz See f gure 3 17 VALVE SOLENOID 208 240V 60 Hz See f gure 3 17 VALVE SOLENOID 208 240V 50 Hz See f gure 3 17 NIPPLE F2 X A EET eE NIPPLE 1 2 X 2 SN IH066JJ amp BELOW NIPPLE 1 2 X 2 1 2 SS SN IH067JJ amp ABOVE REDUCER 1 2 NPTM 3 8 NPTFS SN IH066JJ amp BELOW ASSY DEADWEIGHT See f gure 3 13 SIRBEIPBLLI2 X90DEBGREE oi V 2 HENNY PENNY Global Foodsrenice Saluto Figure amp Item No Part No Description i 56335 2 21878 2 42508 3 51748 4 52056 5 56312 3 52104 6 52108 7 02 030 8 FP01 121 9 FP01 120 10 5 02 041 11 1 118 12 52185 13 16809 14 16808 15 52124 16 501 297 17 MS01 307 18 5 03 010 5 03 005 71409 21 EF02 037 NS02 006 23 68534 24 FP02 020 25 17121 25 18721 25 18724 26 16226 21 35474 27 01 061 28 01 029 22 30 16239 19 20 22 pot shown 810 Model 690 FIGURE 3 15 FLUE ASSEMBLY amp BLOWER SN AP0802028 amp BELO W 3 28 708 Model 0 Figure amp Item No Part No Description FLUE ASSEMBLY amp BLOWER SN AP0802028 amp BELOW 55681 FLUE ASSY WELDMENT 55783 BRACKET FLUE RETAINING 5 03 005 SCREW SD 8 X 1 2 PH PHD 14420 120V BLOWER FLUE EXHAUST W INSULATION 14421 100
6. NOTE ASSEMBLE CORE DISC ASSEMBLY WITH SMOOTH AND ROUNDED EDGE OF BLADE TOWARD DISC SPRING GUIDE ITEM 9 FIGURE 3 17 SOLENOID VALVE ASSEMBLY 3 32 905 Model 0 Figure amp Item No Part No Description SOLENOID VALVE ASSEMBLY VALVE SOLENOID 120V 60 Hz VALVE SOLENOID 208 240V 60 Hz VALVE SOLENOID 208 240V 50 Hz KIT SOLENOID VALVE REPAIR CLIP RETAINER RETAINER SPRING SPRING CORE CORE DISC ASSEMBLY GASKET BONNET SEAT TEFLON GUIDE DISC SPRING SPRING DISC RING SPRING RETAINER SEAT O RING SEAL PLATE SOLENOID NAME COVER COIL HOUSING WASHER COIL YOKE COIL COIL 120V 60 Hz COIL 208 240V 60 Hz COIL 208 240V 50 Hz HOUSING COIL BONNET SOLENOID 20171 BODY SOLENOID VALVE 4 21171 ADAPTER 22 01 2 00 ON UND 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 recommended parts 106 3 33 53 5 v 0 lt 2 O gt x 5 e O LL 2 2 3 34 Model 0 HENNY PENNY Global Fooalscrnice Solution Figure amp Item No Part No Description 3 35 BRN NIN BRR A _ FRYPOT amp DRAIN PIPING PROBE ASSY DOMESTIC
7. Efl E e x aso ai III Si 15227111111 gt 1 11 e _ EEE 2 bad Ch 2 36 Model 690 HENNY PENNY Model 0 podariti Pressure Solenoid Relay Slower Motor Relay PFG 690 Gos Pressure Fryer 230 SOHz Drain Switch Relay Drain Switch we P4 zoc FILTER HEAT RELAY PV 17 MAIN DATA IN SCLK RI Vacuum Sei tch C DATA IN 5 1 SPEAKER CONTROL P12 CONNECTOR eei 1 0 CONNECTOR PY Contral AP0803002 amp below 708 2 37 H Y PENNY Model 690 Cheba nautimas Pressure Solenoid Rel ay High Limit 2 Blower Motor Raloy 2 1 400 Prapeure Fryer MHz Drain 3911 5 Relay Co Draln Sel teh Relay PRESSURE WENT W TH RELAY COIL 1 0 1270 MAIN DATA DATA IN SOE Yocum Seltch DATA SA LAD CONTROL Pit CONNECTOR PV Control olve Vaiva Safety Valve AP0803003 amp above 2 38 806 2 39 100 120 Volt FAST Wiring Diagram AP0803002 amp below 708 U ONTYIM 0757 27 A
8. PENNY Global Foodservice Solutions HI Penny Fryer PFG 690 TECHNICAL MANUAL puer ce PENNY Model 690 This manual should be retained in a convenient location for future reference A wiring diagram for this appliance is located on the rear shroud cover of the control panel Post in a prominent location instructions to be followed 11 user smells gas This information should be obtained by consulting the local gas supplier Do not obstruct the f ow of combustion and ventilation air Adequate clearance must be left all around appliance for suff cient air to the combustion chamber The Model PFG 690 pressure fryer is equipped with a continuous pilot But fryer cannot be operated without electric power Fryer will automatically return to normal operation when power is restored Keep appliance area free and clear from combustibles Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment DANGER DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE FIRE OR EXPLOSION COULD RESULT 810 FM06 006 Revised 8 12 10 Model 690 HENNY PENNY 8 HEAD GAS PRESSURE FRYER SPECIFICATIONS Height 61 155 cm Width 24 61 cm Depth 4174 106 cm Fl
9. Solutions NOTE CAP OFF WIRE 7 ON 392 FRYERS 220 240 GLIN 2 HEADER WIRING Slil lalla in 1 12 220 240 Volt FAST Wiring Diagram 708 AP0803002 amp below Model 690 HENNY PENNY s 65385 220 240 0 GLIN 2151515 HEADER WIRING 18121 15151 1915 Eld 12111 AP0803003 amp above 2 44 708 Model 690 LIMITED WARRANTY FOR HENNY PENNY EQUIPMENT Subject to the following conditions Henny Penny Corporation makes the following limited warranties to the original pur chaser only for Henny Penny appliances and replacement parts NEW EQUIPMENT Any part of a new appliance except baskets lamps and fuses which proves to be defective in material or workmanship within two 2 years from date of original installation will be repaired or replaced without charge EO B factory Eaton Ohio or FO B authorized distributor Baskets will be repaired or replaced for ninety 90 days from date of original installation Lamps and fuses are not covered under this LimitedWarranty To validate this warranty the registration card for the appliance must be mailed to Henny Penny within ten 10 days after installation FILTER SYSTEM Failure of any parts within a fryer f Iter system caused by the use of the non OEM f Iters or other unapproved f Iters is not covered under this Limited Warranty REPL
10. 200 persists call Henny Penny s Service Department 20 Both Modules Press the Timer button to try the 1gnition process again 1f Failure 20 persists call Henny Penny s Service Department 20 Press the Timer button to try 1gnition process again 1f No Flame Sense 20 persists call Henny Penny s Service Department E 20G Right Module Press the Timer button to try the ignition process again if No Flame Sense E 20G persists call Henny Penny s Service Department E 20H Both Modules Press the Timer button to try the ignition process again if No Flame Sense E 20H persists call Henny Penny s Service Department 1 12 810 Model 0 This section provides checkout and replacement procedures for varlous parts of the fryer Before replacing any refer 10 the Troubleshooting section to aid you in f nding the cause of malfunction 1 A multimeter will help you check the electric components 2 When the manual refers to the circuit being closed the multimeter should read zero unless otherwise noted 3 When the manual refers to the circuit being open the multimeter should read inf nity BURN RISK Do not move the fryer with hot shortening in the frypot or drain filter pan Severe burns can result from splashing hot shortening 4 Remove weights from frame to easily access rear of fryer To ensure a long life of fryers and their c
11. INSULATION COVERS WASHER INSULATION 1 1 2 INSULATION COVER LEFT INSULATION C CHAMBER SIDE INSULATION COVER RIGHT INSULATION COVER REAR INSULATION REAR C CHAMBER SCREW 8 X 3 8 PH 40055 TOP FRONT INSULATION PANEL INSULATION TOP FRONT PANEL SHIELD HIGH LIMIT SCREW SD 8 X 1 2 PH PHD INSULATION COVER TUBE TRAN RH INSUL TUBE CHAMBER SIDE INSUL TUBE CHAMBER BOTTOM INSUL TUBE CHAMBER BACK INSULATION COVER TUBE TRANS CONTROL INSULATION COVER LH INSULATION POT FRONT FOIL POT FRONT INSULATION COVER INSULATION POT FRONT WA02 001 51763 51892 51765 51759 51893 SC02 014 51739 51894 62060 SC03 005 51753 53661 53662 53660 51755 51821 53659 51806 53658 1002 Model 0 707 FIGURE 3 4 LID amp COVER ASSEMBLY 3 8 Model 0 Figure amp Item No Part No Description LID amp COVER ASSEMBLY 35792 LIDINSTRUCTION LABEL 35675 FILLER LID 35243 COVER MAIN LID 35413 PLATE TRIP 52627 PRESSURE PAD ASSY 49852 BUSHING PRESSURE PAD SC01 204 SCREW 1 4 20 1 00 SOCK BUTT 49962 PLATE SHIM ASSY 5 5 9 9 9 9 5 5 49890 PLATE CAM GUIDE L H a 5 5 35359 SLIDE 6 RR01 004 RING RETAINING 2 01 020 WASHER LID STOP 51531 CAST LID STOP SC01 074 SCREW 10 32 x PH THD SS 35223 WASHER SPECIAL 35227 ROLLER L
12. BRACKET ASSY HIGH LIMIT SENSING BULB BURNER TUBES e 0 Model 0 Figure amp Item No Part No Description Qty 3 1 CARRIER amp RACKS 62183 55 1 2 44782 RACK HALF SIZE 8 HEAD FRYER 9 9 35308 WELMENT RACK HANDLE 1 1209 3 21 Model 690 810 VACUUM SWITCH TUBE VACUUM SWITCH KIT VACUUM SWITCH VERITCAL VACUUM SWITCH VERTICAL Included in 14240 Kit VACUUM SWITCH VERTICAL CE SN AP0802029 amp ABOVE SN AP0802028 amp BELOW use 72514 SCREW Included in 14240 Kit 60202 14240 72514 12213 5 03 005 recommended parts 3 22 Model 0 3 23 3 13 DEADWEIGHT amp SOLENOID ASSEMBLY SN AP082029 amp ABOVE 810 Model 0 Description Qty DEADWEIGHT amp SOLENOID ASS Y SN AP082029 amp ABOVE PRESSURE GAUGE RELIEF VALVE ASS Y ELBOW STREET gt X 9 DEGREE REDUCER NPT M TO NPT F PIPE 304 SS NIPPLE CLOSE NPT CONNECTOR MALE ELBOW 3 FITTING SLEEVE TEFLON As Required NUT FITTING As Required 810 CAP DEAD WEIGHT SEAL RING DEADWEIGHT 12 PSI DEADWEIGHT 3 PSI DEADWEIGHT 7 PSI ORIFICE 12 PSI BODY VALVE TUBE DW TO EXHAUST STACK PIPE NIPPLE Y X 2 SS UMBRELLA GROMMET UMBRELLA GROMMET PIPE NIPPLE Y X 2 COUPLING SS FITTING CONNECTOR MALE TUBE CONDENSATION VALVE SOLENOID 120V 60 Hz See f g
13. AIRFLOW SWITCH The airf ow switch senses the f ow of air coming from the blower If the airf ow 1s reduced below a set amount the switch will cut power to the control valve which shuts the burners down Replacement 1 Remove electrical power supplied to the unit SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Remove control panel 3 Remove screws securing air switch to the frame and remove switch 3 Pull hose from switch from under fryer 4 Disconnect wires from switch Mark wires before removal to ensure new airf ow switch 15 wired correctly 5 Install new airf ow switch in reverse order To avoid property damage do not tamper with or disas semble this component It is set and sealed from the factory and is not to be adjusted 603 2 21 Model 0 2 23 DRAIN MICROSWITCH Upon pulling out on the drain handle the microswitch should be activated and the unit will not heat but when the handle 15 pushed back the unit should operate properly The bracket on the microswitch is slotted so it can be adjusted backward or forward 1 Remove electrical power supplied to the unit SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 The following check should be made to
14. LP 56990 03 BURNER ASSY NATURAL CE 56990 04 BURNER ASSY LP CE 56990 05 BURNER ASSY PROPANE BUTANE MIX 56990 07 BURNER ASSY NATURAL JAPAN 56990 06 BURNER ASSY LP BUTANE MIX 70 PRO 30 BU 5 01 084 SCREW 10 32 X 3 8 HEX HD S 502 001 NUT HEX KEPS 710 32 C 52074 FLAME SENSOR 52075 PILOT amp IGNITOR ASSY 21333 PILOT amp IGNITOR ASSY LP 54877 ORIFICE PILOT NATURAL CE NATURAL 60614 ORIFICE PILOT LP CE LP PROPANE BUTANE MIX 51735 BURNER MOUNTING BRACKET 56708 PILOT FLAME SENSOR BRACKET 05 010 CONNECTOR 3 8 TUBE TO 1 4 01 117 lt STREET ELBOW 1 4 NPT B rra aa 14852 KIT GAS MANIFOLD 69919 GAS MANIFOLD 51725 ORIFICE BURNER NATURAL 51730 ORIFICE BURNER LP 55452 ORIFICE BURNER CE NATURAL 55453 ORIFICE BURNER CE LP 56219 ORIFICE BURNER PROPANE BUTANE MIX 40905 ORIFICE BURNER LP BUTANE MIX 70 PRO 30 BU 56637 ORIFICE BURNER NATURAL JAPAN 52066 BURNER INSHOT 14221 CONVERSION KIT LP TO NAT 14222 CONVERSION KIT NAT TO LP 14269 CONVERSION KIT LP NAT JAPAN 14321 CONVERSION KIT LP TO NAT CE 14322 CONVERSION KIT NAT TO LP CE 54902 WIRE GUARD BURNER BELOW S N HH001JJ 2 2 2 2 2 2 2 9 9 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 4 1 1 1 1 1 2 recommended parts not show
15. OR SEVERE BURNS OR OTHER INJURIES WILL RESULT 1 Remove pressure gauge 1002 2 15 Model 0 Use a wrench to loosen the valve from the pipe tee turn counterclockwise to remove Clean the inside of the pipe tee with hot water Turn the safety relief valve towards the rear of fryer when reinstalling safety relief valve Immerse the safety relief valve in a soapy water solution for 24 hours Use a 1 to 1 dilution rate The valve cannot be disassembled It 15 factory preset to open at 14 1 2 psi 999 mbar If it does not open or close it must be replaced A DANGER DO NOT DISASSEMBLE OR MODIFY THIS VALVE TAMPERING WITH THIS VALVE COULD CAUSE SERIOUS INJURIES AND WILL VOID AGENCY APPROVALS AND APPLIANCE WARRANTY H PENNY abal Fosalcrrice Saluti 2 17 REMOVAL amp CLEANING 2 OF SAFETY RELIEF VALVE Continued 2 18 PRESSURE GAUGE Calibration Steps The pressure gauge can be recalibrated should it be out of Remove the rim and glass If the indication hand shows a pressure or vacuum reading when it should stand at 0 turn the recalibrator screw in the same direction in which the indicating hand 15 to be moved until the hand stands at a proper 0 position Replace the rim and glass Remove the gauge and check inside the pipe fttings from deadweight body Make certain f ttings are clean and open Clean and reinstall the gauge 1002 1 Cleaning Steps 1 2 16
16. 4 HEX HD S 55673 STABILIZER COMPONENTS ASSY 59113 SUPPORT ARM STABILIZER 51553 ASSY CABLE MOUNTING BRACKET 39112 SLIDE STABILIZER 59111 BRACE STABILIZER X 1 1 4 FHD CAP SCREW 5 16 18 01 06 SCREW 1 4 20 X 3 4 HEX HD C 01 6 502 002 NUT KEPS 1 4 20 NS01 012 NUT HEX 1 4 20 C 5 01 232 1 4 20 X 2 00 TRUSS HD PH ZI 54492 ASSY CARRIAGE WEIGHT 52118 ASSY WEIGHT BRACKET STUD 62018 GUIDE COUNTER WEIGHT 502 002 NUT KEPS 1 4 20 36627 COUNTERWEIGHT BAR 2 2 2 2 1 1 1 4 1 1 1 4 4 4 4 1 2 2 2 2 6 2 4 2 2 1 2 4 T recommended parts 106 3 39 Model 690 10 fet 4 11 12 13 14 4 COUNTERWEIGHT SYSTEM SN 0802029 amp ABOVE 35026 NS01 025 NUT HEX 5 16 18 SS LW01 010 WASHER 3 8 SPLIT RING SS 35092 CARRIAGE SC01 069 36839 5 01 042 SCREW 3 8 16 HEX 36625 WELD ASSEMBLY C W CARRIAGE 36627 COUNTERWEIGHT BAR 36626 SPACER FRAME 37362 WHEEL CARRIAGE 37363 SPACER CARRIAGE WHEEL 37364 SPINDLE 5 01 081 SCREW 3 8 24 X 3 4 HEX HD SS 35962 BRACKET WHEELASSY 36561 BRACE TOP FRAME 35964 PLATE SUPPORT PULLEY SC01 132 1 2 20 X 5 8 SOC HD CAP SCREW recommended parts 3 40 708 1 1 8 2 2 1 7 2 4 4 4 4 2 1 4 8 Model 69
17. BEAM amp SHROUDS SN AP0802028 amp BELOW 55678 ASSY I BEAM LIFT FRAME 51548 LIFT I BEAM NS02 008 5 01 212 52474 51595 56825 51594 502 007 56824 5 01 034 32177 5 01 052 LW01 002 LOCK WASHER 52784 ASSY FRONT SHROUD RIGHT 21345 SLIDE GUIDE RIGHT 52482 WELDMENT FRONT SHROUD RIGHT 01 023 SCREW 6 32 X 1 4 PH RHD SC03 005 16804 52321 62087 21346 5 01 023 62091 NS02 005 14218 2 ON 4 4 5 4 3 5 4 not shown 708 3 37 708 3 38 FIGURE 3 20 COUNTERWEIGHT amp PULLEY SYSTEM SN AP0802028 amp BELOW Detail C ps p c EE Er sy 5 Detail B Model 690 Model 0 Figure amp Item No Part No Description COUNTERWEIGHT amp PULLEY SYSTEM SN AP0802028 amp BELOW 51677 35962 oo N 5 01 022 502 002 1 002 51590 SC01 104 5 01 022 51591 BEAM PULLEY BRACE 54494 ASSY LID ARM U CHANNEL 51692 MACHINED ARM LID LIFT 55883 SCREW 3 8 16 X 1 1 2 FT HH G 5559 TORQUE PLATE U CHANNEL 54493 ASSY LIFT U CHANNEL 51549 LIFT U CHANNEL 66715 WHEEL TRUCK 251593 SPINDLE U CHANNEL WHEEL 01 001 LOCKWASHER SPLIT RING 3 8 ID 5 01 081 SCREW 3 8 24 X 3
18. CRUMB BASKET FILTER DRAIN PAN ASSEMBLY CASTER TT HENNY PENNY Global Solution Figure amp Item No Part No Description 52194 03204 21010 24429 52496 52487 5 01 009 SCREW 1 4 20 X 1 2 NS02 002 NUT 1 4 20 17505 FILTER CLIPS 17503 use 14671 BOTTOM FILTER SCREEN SN KH031JJ AND BELOW 17503 use 14674 BOTTOM FILTER SCREEN SN KH032JJ TO AP0503043 65447 BOTTOM FILTER SCREEN SN 503044 AND ABOVE No Longer Avaiable TOP FILTER SCREEN 3 11 1 1 1 2 8 8 2 I I I I 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 WASHER STANDPIPE USE WITH ITEM 1 STANDPIPE ASSEMBLY S N KH031JJ amp BELOW STANDPIPE ASSEMBLY S N KH032JJ to AH085JB STANDPIPE ASSEMBLY S N AH086JB to AP0503043 STANDPIPE ASSEMBLY S N AP0503044 AND ABOVE FILTER UNION ASSEMBLY S N KH031JJ amp BELOW FILTER DRAIN LINE S N KH031JJ amp BELOW DISCONNECT FEMALE S N KH031JJ amp BELOW CAP FILTER NOZZLE S N KH032JJ to AH085JB RH DISCONNECT FEMALE S N KH032JJ to AH085JB TUBE FILTER TO DISCONN S N KH032JJ to AH085JB UNION MALE FITTING UNION HANDLE FITTING WELDMENT FILTER TUBE AND WASHER HANDLE STANDPIPE 8 HEAD SCREW 10 32 X 1 2 INSERT FILTER NUT O RING FILTER NUT INSERT FILTER NUT S N KH031JJ amp BELOW FILTER NUT S N KH032JJ to AH085JB FILTER NUT S N AH086JB to AP0503043 FILTER
19. KIT 120V 692 FAST to 690 SMS 14923 691 CONVERSION TO SMS CE 56834RB CONTROL ASSY KFC 690 NON SMS 120V 70944 CONTROL ASSY 690 120V NO SETPTS INT L 55300RB CONTROL ASSY 220 2401 F690 W SETPTS 70952RB CONTROL ASSY KFC 690 208 240 NO SETPTS INT L 21363RB CONTROL ASSY KFC 690 CE 56829 CONTROL DECAL 690 NON SMS 50624 CONTROL DECAL 8 HEAD 55574 CONTROL DECAL 690 54922 MENU CARD 690 59516 MENU CARD CE NON ENGLAND 76896 MENU CARD ENGLAND 502 005 UU NR a xL m 4 5 01 049 502 005 56514 30614 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 4 4 1 1 recommended parts not shown 3 4 810 Model 690 Ne LS NK A Final na a 3 Ra E ES e ERO A 2 dis 4 2 4 i T U POWER RELAY 240V RELAY 24V Coil 10 120 12A 240VAC SHIELD WIRE RH BURNER NON CE IGNITION MODULE CE SN AP0803003 amp above SCREW 10 32 PH THD SS NUT HEX KEPS 10 32 POWER CORD 120V FILTER 220V 50 60HZ GA CE SCREW 10 32 X 3 8 PH THD C CABLE SUPPRESSION 18 IN CABLE SUPPRE
20. NUT SS S N AP0503044 amp ABOVE FILTER DRAIN PAN COVER ASSEMBLY FILTER ENVELOPE PAPER 100 PER CARTON ROD CLEAN OUT BRUSH 24 IN 61 CM SIIRRER BLACK L BRUSH CRUMB CATCHER BRUSH CLEAN OUT 35 IN 89 CM KIT SPCL SHORT FLTR KFC FALCON 36305 55876 62081 24212 14658 69289 21799 55507 35390 17333 62010 24211 23740 5 01 245 23804 ORO1 007 55877 65208 23803 66535 62082 12102 52209 52208 17431 use 69289 17432 use 69289 35 12136 recommended parts not shown 810 Model 0 810 FIGURE 3 6 FILTER PUMP ASSEMBLY BELOW SN AP0401001 Model 0 _ HENNY PENNY Global Fooalscrnice Solution Figure amp Item No Part No Description 2 I I 2 2 2 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 m FILTER PUMP ASSEMBLY BELOW SN 0401001 CONDUIT CONNECTOR 3 8 X 90 BLOWER PUMP FLEXIBLE CONDUIT PUMP SEAL KIT ANTI SHORT 3 8 INCH CONDUIT CONNECTOR 3 8 X 90 PUMP CONDUIT BRACKET ASSY OIL RETURN LINE SLEEVE FITTING NUT FITTING CONNECTOR 1 2 MALE ELBOW TUBE ASSY DISCON TO PUMP S N KH031JJ amp LOWER TUBE ASSY DISCON TO PUMP S N KH032JJ to AH086JB TUBE ASSY DISCON TO PUMP S N AH086JB to AP0401001 SLEEVE FITTING NUT FITTING TUBING DISCONNECT TO PUMP S N KH031JJ amp LOWER TUBING DISCONNECT TO PUMP S N KH032J
21. determine if the drain switch 15 defective a Remove bracket from the unit b Remove wires from the switch c Check for continuity across the two outside terminals on the drain switch If circuit 1s open the drain switch is bad The circuit should only be opened by pressing on the actuator of the drain switch 3 To replace switch remove switch from the bracket and install new switch in reverse order 4 Test to see if the drain valve handle actuates the switch The gap between the drain switch and the shaft should be no more than 1 8 3 mm HINT Listen for audible click of switch while pulling drain valve handle 2 22 503 Model 0 2 24 DRAIN VALVE The drain valve opens when drain valve handle is pulled out AND EXTENSION and drains the shortening out of the pot 1 Using a 3 8 socket remove the nuts securing the drain switch bracket and pull the bracket from the studs 2 Remove the nut securing the drain handle and pull the handle from the drain valve 3 Using a large adjustable wrench unscrew drain valve and extension from the unit 4 Replace the drain valve and extension 5 Replace the drain switch bracket 6 Adjust the microswitch to be no more than 1 8 3 mm from the shaft of the drain valve HINT Listen for audible click of switch while pulling drain valve handle 1002 2 23 Model 0 The air valve allows circulation of the shortening in the 76 to keep the shortening at a u
22. injury 2 Remove the back shroud of the unit Clean the inside of back shroud and the rear of the fryer Using a Phillip s head screwdriver remove the screw securing the f ue to the blower Using a 3 8 socket or wrench remove the 5 nuts securing blower motor and pull motor from unit Clean f ns of blower wheel using a brush or f at blade screwdriver Make sure the f ns are clean of any debris Blower Motor Depending on breading location and kitchen area conditions cleaning the blower wheel should be done more often 807 2 25 Model 0 Sends 24 volts to the ignitors and gas control valve 3 different modules are in the f eld The White Rogers and Fenwall modules have a red LED and the Robertshaw modules a green LED These LEDs help to identify a failure For White Rogers amp Fenwall modules when the control calls for heat the LED f ashes then goes out indicating control 1s functional If the LED continues to f ash the module did not sense a pilot f ame If LED stays on continuously an internal fault has been detected and the module should be replaced For Robertshaw when the control calls for heat the LED will be on continuously indicating the control is functional If LED f ashes module did not sense a pilot f ame If LED goes out while the control is calling for heat an internal fault has been detected and the module should be replaced 1 Remove electrical power supplied to the un
23. personal injury type hazard NOTICE is used to highlight especially important information CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED WILL RESULT IN DEATH OR SERIOUS INJURY 1 1 1 1 INTRODUCTION Operator 1 2 SAFETY 103 Model 0 1 3 TROUBLESHOOTING To isolate a malfunction proceed as follows 1 Clearly def ne the problem or symptom and when it occurs 2 Locate the problem 10 the Troubleshooting table 3 Review all possible causes Then at a time work through the list of corrections until the problem is solved 4 Refer to the maintenance procedures in the Maintenance section to safely and properly make the checkout and re pair needed If maintenance procedures are not followed correctly injuries and or property damage could result 1 2 103 HENNY PENNY Model 690 1 3 TROUBLESHOOTING Continued Problem Correction COOKING SECTION Product Color Not Correct A Too Dark Temperature too high Check temperature setting in the program mode see Programming section
24. result See photo at left 2 7 2 8 PRESSURE REGULATION 2 9 TILTING THE LID UPRIGHT 1002 Model 0 2 10 REVERSING THE The gray rubber gasket surrounding the Inside of the lid 15 GASKET designed to be reversed Because of heat expansion and the pressure used for the cook Ing process gasket 15 constantly under extreme stress Reversing the lid gasket will help to ensure that the fryer will not lose pressure through leakage 1 Put the lid in the upright position as previously described 2 Using a thin blade screwdriver pry out the gasket at the corners Remove the gasket Check the gasket for any tears or nicks If the gasket 15 damaged it needs to be replaced Be sure the metal arm on the left side of the lid is in the vertical position holding the lid upright or severe injuries could result See photo on page 2 7 3 Clean the gasket and gasket seat with hot water 4 Rotate the gasket with the opposite side facing out Install the four corners of the lid gasket Smooth the gasket into place working from the corners towards the middle of each side 2 8 1002 Model 0 The Lid Counterweight in the back of fryer balances weight of the lid system to allow easier opening and closing of the lid The weight has two cables attached to it and weighs about 150 Ibs 67 5 Kg Using a 3 8 socket remove the nuts securing the rear shroud of the fryer and remove th
25. the nut on the compression 5 Remove the temperature probe from the frypot 6 Place nut and new ferrule on new temperature probe and insert the temperature probe into the compression 586 until it extends 1 2 inch 1 3 cm into the frypot Use the temperature probe gauge provided in the temperature probe kit to ensure proper placement in frypot See Figure 2 1 Figures 2 1 and 2 2 TEFLON SEALANT COMPRESSION NUT 806 2 5 PENNY Model 690 abal 2 6 TEMPERATURE PROBE 7 Tighten hand tight and then a half turn with wrench REPLACEMENT Continued P N 64406 Probe Gauge Excess force will damage temperature probe 8 Connect new temperature probe to PC board and replace Control Panel 9 Replace shortening 10 Turn power ON and check out fryer Temp Temp Resistance Temp Temp Resistance F Ohms Ohms Figure 2 2 50 10 00 1039 02 12111 1464 79 60 15 56 1060 65 70 21 11 1082 24 80 26 67 1103 80 90 3222 1125 32 100 37 78 1146 81 140 43 33 1168 26 120 4889 1189 67 130 54 44 1211 05 140 6000 1232 39 150 65 56 1253 70 160 7111 1274 97 170 76 67 1296 20 180 82 22 1317 40 185 85 00 1327 99 190 87 78 1338 57 200 93 33 1359 69 210 98 89 1380 79 212 10000 1385 00 220 104 44 1401 84 230 110 00 1422 86 240 115 56 1443 85 2 7 COMPLETE CONTROL Should the Control Panel become Inoperative follow these PANEL HENNY PENNY Instructions for replacing the board
26. 0 Figure 3 22 FAST Ready Parts 1004 3 41 Model 0 106 1 1 1 1 1 1 1 2 3 1 1 m W FAST READY PARTS ASSY 392 692 120V FAST HEADER ASSY 392 692 230V FAST HEADER CE ASSY 392 692 220 240V FAST HEADER STUD ASSY 392 692 CONTROL PNL STUD ASSY 392 692 CONTROL PNL CE DECAL 392 692 FAST CONTROL DECAL 392 692 FAST CE CONTROL LIGHT CE INDICATOR GREEN CE LIGHT INDICATOR RED BOX SHIELD 392 692 BOX SHIELD 392 692 CE SCREW 46 32 X 1 4 PH RHD C REPLACES 54472 POWER RELAY 15A 120VAC POWER RELAY 10A 240VAC DBL POLE RELAY 24VAC COIL NON CE ASSY 120 FAST TRANSFORMER ASSY 230V FAST TRANSFORMER BUSHING SPLIT 3 4 NUT HEX KEPS 6 32 C ASSY FAST 392 692 PROBE BOARD 230V FAST I O CONTROL CE 66287 66288 66385 66241 66296 66289 66294 54085 16624 66239 66302 5 01 023 56394 60818 66259 66261 EF02 072 NS02 005 66244 66260 m N O G Q lt lt lt lt recommended parts not shown 3 42
27. 1 Remove electrical power supplied to the fryer SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Remove the two screws securing the Control Panel and lift panel up and out 3 Unplug the connectors going to the Control Board 4 Install a new Control Panel 806 Model 0 The Henny Penny Fryer uses pressure as one of the compo nents of the cooking process Once the lid 15 sealed to frypot and solenoid valve closes a deadweight valve maintains the correct pressure in the frypot The lid has minimal and limited maintenance and repair proce dures which are addressed in the following sections The following is a routine maintenance schedule for the lid Every 90 days Clean and reverse the lid gasket Yearly Inspection e Check lid gasket for splitting and tears replace 1f neces Sary Check pressure pads for wear rotate 1f necessary Check cam slide guides replace if worn or broken Check lid rollers replace if cracked or damaged The lid assembly 15 easily tilted up for cleaning or servicing 1 Raise the lid and remove racks and carrier 2 Grasping the lid handle lift the front of the lid up until it stops in an upright position Be sure the metal arm on the left side of the lid is in the vertical position holding the lid upright or severe injuries could
28. 106 3 20 not shown recommended parts THERMOCOUPLE FITTING POT for High Limit z Q gt 9 9 lt gt ea 5 2 gt T 2 x N x un 5 01 211 425 HIGH LIMIT SPACER HIGH a 450 HIGH LIMIT CLIP SPREADER HEAT TUBE lo 3 Z 7 zz CN aya 7 E F 220 mi 4 A 5 i 1 H i 7 g uw Q7 4 2m 4 o to Ki 1 max ig v ecu 2 8 Description l I rd 1 p 1 pod pl il pl i I N il pl i i I Leg I 34 E E I 1 s uuo a un i pe Bc 2 pog Md 1 _ E 27 1 j i um I Pa n Figure amp Item No Part No ipti
29. 17476 PUMP SEAL KIT 18105 ANTI SHORT 3 8 INCH 18644 CONDUIT CONNECTOR 3 8 X 90 51831 PUMP CONDUIT BRACKET 65080 ASSY PUMP TO CHECK TUBE 390 690 FP01 169 CON 90 MALE 3 4 TUBE 3 4 NPT FP01 089 BUSHING REDUCING 3 4 TO 1 2 17407 CONNECTOR 1 2 MALE ELBOW 66574 ASSY DISCON TO PUMP 65079 ASSY DISCON TO PUMP TUBE 17430 use 69289 UNION MALE FITTING 67583 MOTOR FILTER PUMP 1 2 HP LW02 014 LOCK WASHER 5 16 INT STAR 01 173 ELBOW 3 4 NPT X 90 MALE NICKEL 62050 NIPPLE 1 4 NPT X 2 0 AIR SOLENOID VALVE 120V AIR SOLENOID VALVE 240V FP02 037 NIPPLE 3 4 X 2 5 LG BI 1 168 CON 90 FEMALE 3 4 3 4 54486 AIR VALVE FLEXIBLE CONDUIT 21800 VALVE 3 4 CHECK 64218 ASSY FILTER PUMP 8 GPM 23468 ROTOR 8 GPM PUMP 23467 BODY 8 GPM PUMP PUMP SHIELD 23470 CAP 8 GPM PUMP FP01 020 PLUG 1 4 18 HEX LEVEL SEAL SC01 026 SCREW 5 16 18 X 3 4 HEX HD C 17453 PUMP O RING GASKET SC01 132 1 4 20 X 5 8 SOC HD CAP SCREW 23469 ROLLER 8 GPM PUMP 69355 PUMP amp MOTOR ASSEMBLY 00 1 tn N CCA RL 48 2 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 4 5 1 recommended parts not shown 106 3 15 806 3 16 FIGURE 3 8 GAS BURNER ASSEMBLY 0 Model 0 Figure amp Item No Part No Description GAS BURNER ASSEMBLY 56990 01 BURNER ASSY NATURAL 56990 02 BURNER ASSY
30. 2113114115 E g 52 E MODEL 390 690 120V 7 62077 FER 2W GND AP0803003 amp above 2 32 Model 0 2 33 PRESSURE 890 ONLY OFF WIRE 7 ON 5 LE ni SE m c x POWER CORD xs JUNCTION BOX Di 220 240 as SPRK IGNITION 1 MODULES 725 quum SWITCHING POWER SUPPLY MODEL 390 696 220 240V 62076 2 GND 0803002 amp below 708 708 62076 IGNITION MODULES MODEL 390 690 220 240 50 60Hz 2W GND AP0803003 amp above 65 oS 5 YIMOd BR 5 2 55 S 5 a2 sui 2 34 11 PRESSURE SOLENOID 690 ONLY NOTE CAP OFF WIRE 7 ON 390 5 Model 690 Satu ran Y PENNY H 2 35 708 0803002 amp below e o C 2 3 E T 3 7 S 2 Lo 5 5 J C SS z ex 288 g 5 5 gt 2 3 L 806 94914 E SPARK IGNITION H y i ji A n 3 2 url am 35
31. ACEMENT PARTS Any appliance replacement part except lamps and fuses which proves to be defective in material or workmanship within ninety 90 days from date of original installation will be repaired or replaced without charge F O B factory Eaton Ohio or F O B authorized distributor The warranty for new equipment covers the repair or replacement of the defective part and includes labor charges and maximum mileage charges of 200 miles round trip for a period of one 1 year from the date of original installation The warranty for replacement parts covers only the repair or replacement of the defective part and does not include any labor charges for the removal and installation of any parts travel or other expenses incidental to the repair or replacement of a part EXTENDED FRYPOT WARRANTY Henny Penny will replace any frypot that fails due to manufacturing or workmanship issues for a period of up to seven 7 years from date of manufacture This warranty shall not cover any frypot that fails dueto any misuse or abuse such as heating of the frypot without shortening 0 TO 3 YEARS During this time any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for parts labor or freight Henny Penny will either install a new frypot at no cost or provide a new or reconditioned replacement fryer at no cost 3TO7YEARS During this time any frypot that fails due to manufacturing or workmanship issues will be re
32. CODES product DISPLAY E 4 5 6 4 1 7 1 2 2 HIGH LIMIT DRAIN VALVE VACUUM SWITCH BLOWER MOTOR 806 Model 0 1 4 ERROR CODES Continued CE Only Along with error codes from preceding page CE units have the following self diagnostic error codes DISPLAY CAUSE PANEL BOARD CORRECTION E 10 High limit Allow unit to cool 15 20 minutes reset the high limit by manually pushing up on red reset button if high limit does not reset high limit must be replaced per section 2 4 E 15 Drain Switch Close the drain using valve handle 11 display still shows 15 check the drain microswitch per section 2 22 20 Pressure Press the Timer button to try ignition process again Switch Failure if E 20A persists call Henny Penny s Service Depart stuck closed ment 20 Draft Fan Press the Timer button to try the ignition process again if Air Pressure 20 persists call Henny Penny s Service Department stuck open Switch Failure Number of failures can be seen in Review Usage pg 3 24 of Operator s Manual then press EXIT COOL 20 Left Gas Module Press the Timer button to try the ignition process again if Failure 20 persists call Henny Penny s Service Department 20 Right Module Press the Timer button to try the ignition process again if Failure
33. Check the breaker or fuse pletely inoperative at supply box NO POWER Check voltage at wall receptacle Check MAIN POWER switch replace if defective Check cord and plug PRESSURE SECTION Pressure will not Exhaust line from solenoid Turn unit off and allow exhaust at end of valve to exhaust tank fryer to cool to release cook cycle clogged pressure from frypot clean all pressure lines exhaust stacks and exhaust tank Solenoid valve clogged Check and clean solenoid valve per maintenance section on solenoid valve Operating Dead weight clogged Turn unit off and allow pressure too high fryer to cool to release pressure from frypot remove deadweight and clean Exhaust line to stack clogged Clean exhaust line to stack DANGER DO NOT OPERATE UNIT IF HIGH PRESSURE CONDITIONS EXIST SEVERE INJURIES AND BURNS WILL RESULT PLACE POWER PUMP SWITCH IN THE OFF POSITION IMMEDIATELY RELEASE THE PRESSURE BY ALLOWING UNIT TO COOL THE PRES SURE WILL THEN DROP DO NOT RESUME USE OF UNIT UNTIL CAUSE OF HIGH PRESSURE HAS BEEN FOUND AND CORRECTED 1 6 1002 Model 0 1 3 TROUBLESHOOTING Continued Problem Cause Correction PRESSURE SECTION Continued Pressure does not Not enough product in fryer Place proper quantity of build or product not fresh fresh product within frypot to generate steam Metal shipping spacer not Remove shipping removed from deadweight see Unpacking sect
34. INKAGE SHAFT 35339 GUIDE HANDLE SIDE SC01 062 SCREW 6 32 x 3 8 PH FH SC01 041 SCREW 5 16 18 x 1 00 HEX HD C 36285 WELDMENT HANDLE TAP PLATE 34526 GASKET LID SN AP0712013 amp below 66620 GASKET LID SN AP0712014 amp above 35945 PIN LID SUPPORT 52497 LATCH ASSEMBLY COATED 52498 LATCH SPRING 59169 LATCH BRACKET LID MACHINED 21707 LATCH BRACKET LID LW02 006 LOCK WASHER LATCH 5 01 248 SCREW LATCH 10 32 x 1 25 PH THD SS 35032 PIN LID SUPPORT RRO1 010 RING RET 3 4 SHAFT SS 36312 WASHER LID HINGE 51697 PIN LID HINGE 49895 PLATE CAM GUIDE REL 49963 PLATE SHIM ASSEMBLY R H 01 06 SCREW 1 4 20 x 3 4 HEX SS 52477 LIFT LID 35465 CAM SLIDE FILLER 5 01 195 SCREW 8 32 x 1 7 16 PH FHD S ORO1 005 01 002 LOCKWASHER SPLIT RING 1 45 NS01 008 NUT 8 32 HEX 7221 ASSY 690 REBUILT LID 25 1 ON 1 2 1 1 2 2 2 1 1 2 1 1 1 9 1 2 2 4 2 1 1 1 1 1 1 1 2 2 2 1 2 2 1 1 1 2 1 recommended parts 708 3 9 Model 0 810 FIGURE 3 5 DRAIN PAN amp FILTER ASSEMBLY 3 10 Model 0 DRAIN PAN amp FILTER ASSEMBLY OPTIONAL REQUIRES ITEM 10 BASKET W HANDLE OPTIONAL FITS INSIDE FRYPOT COLD ZONE CRUMB CATCHER BASKET ASSEMBLY HANDLE
35. J to AP0401001 FILTER UNION ASSEMBLY S N KH031JJ amp LOWER RH DISCONNECT MALE S N KH032JJ to AHO86JB UNION MALE FITTING S N AHO86JB to AP0401001 MOTOR FILTER PUMP 1 2 HP NEPERRENPIZZ ei riberas VALVE 120V VALVE 240V NIPPLE 3 6 CLOSE MALE AIR VALVE FLEXIBLE CONDUIT REDUCER 3 8 TO 1 2 CHECK VALVE PRESSURE NIPPLE 3 8 X 1 1 2 PUMP SUBASSY 5 GPM ROTOR PUMP ROLLER TEFLON SET PUMP O RING GASKET 1 4 20 X 5 5 SOC HD CAP SCREW BODY PUMP SHIELD COVER PUMP PLUG 1 4 HEX COUNTERSUNK SCREW 5 16 18 X 3 4 HEX HD KIT 1 2 PUMP AND MOTOR Includes Items 3 21 and 30 18107 54484 17476 18105 18644 51831 55737 16808 16809 17407 55435 62009 24225 16808 16809 55434 66676 69289 17334 17430 use 69289 67583 62050 52125 AIR SQLENOID 54908 AIR SQLENOID FP02 024 16807 54486 FP01 122 35472 FP02 007 17437 17447 17446 17453 5 01 132 17454 17456 17451 01 020 5 01 026 14675 22 1 tn N PEE Y recommended parts not shown 810 3 13 Model 0 PUMP ASSEMBLY FIGURE 3 7 FILTER PUMP ASSEMBLY SN AP0401001 amp ABOVE 905 Model 0 _ HENNY PENNY Global 6 Solution Figure amp Item No Part No Description FILTER PUMP ASSEMBLY SN AP0401001 amp ABOVE 18107 CONDUIT CONNECTOR 3 8 X 90 54484 BLOWER PUMP FLEXIBLE CONDUIT
36. Model 0 2 10 GAS CONTROL VALVE The gas control valve sends regulated gas to burners when the controller calls for heat The control valve can be turned on or off In ON position and power switch ON a spark ignitor lights a standing pilot and when the control calls for heat the valve 1s opened and the burners are ignited 4 DANGER Safety Precautions EXPLOSION RISK TO AVOID INJURY PROPERTY DAMAGE OR EXPLOSION BEFORE REPLACING GAS CON TROL VALVE DO THE FOLLOWING MOVE THE POWER PUMP SWITCH TO THE OFF POSITION DISCONNECT MAIN CIRCUIT BREAKER AT THE WALL OR UNPLUG THE POWER CORD TURN OFF THE MAIN GAS SUPPLY TO THE FRYER AND DISCONNECT AND CAP SUPPLY LINE TO FRYER Replacement A voltage check at the control valve must be taken four 4 seconds after the Power Pump switch 15 turned to Power position 1 Turn gas knob to the OFF position 2 Remove cover from control valve 3 Remove the wires from the control valve 1002 2 17 Model 0 2 19 GAS CONTROL VALVE Continued 4 Remove left side panel 5 Remove control panel 6 Unscrew nut from inlet line from the control valve 7 Remove the bracket from behind the control valve 8 Remove pilot light tube from control valve Loosen f ttings from tee and pull control valve assembly from the unit Remove the f ttings from the defective control valve and place f ttings on new valve 11 Reassemble in reverse or
37. RTS 3 3 WHEN ORDERING PARTS 3 4 PRICES 3 5 DELIVERY 3 6 WARRANTY 3 7 RECOMMENDED SPARE PARTS FOR indicated DISTRIBUTORS 106 1002 3 2 FIGURE 3 0 FRAME amp COVER ASSEMBLY 4 View See Model 690 ore Fre le PENNY 23 ERY PENNY Model 690 Figure amp Item No Part No Description FRAME amp COVER ASSEMBLY 39796 WELDMENT CONTROL PANEL FRONT 53669 GUARD POWER SWITCH 29898 SWITCH POWER J0591 REAR SHROUD ACCESS ASSEMBLY 58258 ACCESS COVER STUD ASSEMBLY 58256 HINGE 2 LEAF HT 503 033 NUT WING SS 10 24 503 002 NUT ACORN 10 24 70438 SIDE PANEL LEFT 36337 DOOR ACCESS 70439 SIDE PANEL RIGHT PLO1 035 COVER PILOT VIEW 35179 COVER ACCESS COVER SN AP0603009 amp BELOW 36337 COVER ACCESS COVER SN AP0603010 amp ABOVE 51741 COVER GAS VALVE WIRE 62194 FRAMEASSY 54225 53673 37246 5 03 005 5 01 215 51801 1 1 1 1 1 2 1 8 1 1 1 2 1 1 1 1 4 2 2 8 4 2 Y recommended parts not shown 810 3 3 Model 690 Item Part No Description CONTROL PANEL 14418 KIT CONTROL ASSY AIR SWITCH MONITOR SMS DOM 14245 KIT CONVERSION TO SMS DOM 14427 KIT CONTROL 240V NON SMS TO SMS DOM 14749 KIT CONTROL AIR SWITCH MONITOR INT L 14750 KIT CONTROL 240V NON SMS TO SMS INT L 14753 KIT CONVERSION TO SMS INT L 14788
38. SSION 12 IN not shown 60207 60536 5 03 005 140049 61914 56394 60818 62053 502 005 14932 77839 14921 77602 SC01 214 NS02 001 53656 54988 5 01 006 77923 01 77923 02 recommended parts 810 Model 0 FRYPOT COVERS amp INSULATION 52799 ASSY INSUL LFT C CHAMBER 52041 INSULA TION C CHAMBER MOUNTIN 52798 ASSY INSUL RT C CHAMBER 52800 ASSY INSUL REAR C CHAMBER 52038 INSULATION LOWER CHAMBER DUC 52040 INSULA TION REAR C CHAMBER 51897 INSULATION LOWER CHAMBER COV 52039 INSULA TION C CHAMBER COLLAR 52120 ASSY LOWER C CHAMBER DUCT 52801 ASSY INSUL CHAMBER COVER SN AP0802028 amp below 79392 01 COMBUSTION BOX PLATE SN AP0802029 amp above non CE 0 5000 ft amp Maritius Island 79392 02 COMBUST BOX PLATE SN AP0802029 amp above Mexico 79392 03 COMBUSTION BOX PLATE SN AP0802029 amp above CE Above 5000 ft 52795 ASSY INSUL TUBE CHAMBER 52192 INSULATION TUBE TO C CHAMBER 52794 ASSY INSUL TUBE CHAMBER LFT 52797 ASSY INSUL LOWER CHAMBER CAP 52793 INSULATION C CHAMBER CAP 52796 ASSY INSUL UPPER CHAMBER CAP NS02 005 NUT HEX KEPS 6 32C NS02 006 NUT HEX KEPS 10 24C SC02 014 SCREW 8 AB X 3 8 PH 400SS 14928 KIT FILTER DILUTION BOX SN AP0802028 amp below 2 1 Qh N N m N not shown 3 6 708 Model 0 3 7
39. V BLOWER FLUE EXHAUST W INSULATION 14422 240V BLOWER FLUE EXHAUST W INSULATION 21529 INSULATION BLOWER 55673 STUD ASSY BLOWER MOUNT PLATE 502 002 NUT KEPS 1 4 20 5 02 041 8 32 X 7 16 IND XTRNL 55675 ASSY INSUL BLOWER INLET NAT GAS ONLY 52103 DILUTION HOSE BLOWER NAT GAS ONLY 501 429 HOSE CLAMP 3 9 16 4 1 2 PL NAT GAS ONLY 32743 DILUTION HOSE ASSEMBLY LP GAS ONLY 14384 KIT FLUE DUCTS BUTANE 21980 2 DILUTION BOX ASSY LP CE 0 3 999 FT 21980 3 DILUTION BOX ASSY NAT CE 0 3 999 FT 21980 4 DILUTION BOX ASSY LP CE OVER 3 999 FT 21980 5 DILUTION BOX ASSY NAT CE OVER 3 999 FT 1 ON A A UN 1 1 2 1 1 1 1 1 4 2 1 1 2 1 1 1 1 1 1 recommended parts not shown 810 3 29 Model 690 810 FIGURE 3 16 FLUE ASSEMBLY amp BLOWER SN AP0802029 amp ABOVE 3 30 Model 0 HENNY PENNY Salute Figure amp Item No Part No Description I I 3 1 1 1 1 1 3 31 FLUE ASSEMBLY amp BLOWER SN AP0802029 amp ABOVE FLUE ASSY WELDMENT 48 32 X 7 16 PH IND XTRNL NUT KEPS 1 4 20 C 120V BLOWER FLUE EXHAUST W INSULATION 100V BLOWER FLUE EXHAUST W INSULATION 240V BLOWER FLUE EXHAUST W INSULATION INSULATION BLOWER BLOWER DRIP SHIELD ASSY 70582 SC02 041 NS02 002 14986 14988 14987 21329 84144 E E ON A A WN recommended parts 810 Model 690
40. al shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Coil Check Procedure Remove the solenoid wires from the wire nuts which are found behind the control panel Check across wires RESULTS 208 240 Volt 60 Hertz 150 Ohms 208 240 Volt 50 Hertz 230 Ohms 120 Volt 60 Hertz 50 Ohms Replacement 1 Remove the right side panel 2 Remove the Tru Arc retaining clip on top of coil housing 3 Remove the cover 4 Ifonly the coll is to be replaced disconnect the two coil wires at the wire nuts in the coil housing Remove the coil insert new coil and connect the wires at the wire nuts Assemble in reverse order of disassembly The wires may be connected in any order 2 12 807 Model 0 2 15 SOLENOID 5 If core disc assembly 15 sticking due to buildup of Continued shortening breading and food particles proceed with the following steps a Unscrew the solenoid bonnet assembly from solenoid valve body b Remove the solenoid bonnet assembly and bonnet gasket c Remove the core disc assembly core spring retainer and the core spring d Wash all these parts In hot water If Tef on seals need to be replaced proceed to Step 6 otherwise assemble in reverse order of disassembly Assemble valve core and blade with smooth side and rounded edge of blade toward the disc spring guide 6 Repair kit
41. curately perform this check 1 Remove electrical power supplied to the fryer SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Remove the control panel 3 Remove the two nuts securing high limit bracket to the unit and pull the bracket from the unit 4 Remove the two screws securing the high limit to bracket and remove the high limit from the bracket 5 Remove the two electrical wires from the high temperature limit control 6 Manually reset the control then check for continuity between the two terminals after resetting the control If the circuit 1s open replace the control then continue with this procedure If the circuit 1s closed the high limit 1s not defective Reconnect the two electrical wires 2 2 810 Model 0 SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle If the tube is broken or cracked the control will open shutting off electrical power The control cannot be reset Drain shortening from the frypot and discard A substance in the tube could contaminate the shortening Remove control panel Loosen small inside screw nut on capillary tube Remove capillary bulb from bulb holder inside the frypot Straighten the capillary tube Remove larger outside nut t
42. der 2 18 1002 Model 690 2 20 BLOWER ASSEMBLY The blower motor circulates air into the burner area to create the correct heat for the fryer If the blower fails a sensor will shut the power control valve down 1 Make sure unit is off and close and lock the lid Lid should be in locked down position Failure to do so could result in personal injury 2 Remove the back shroud of the unit Using a Phillip s head screwdriver remove the screw securing the f ue to the blower Using a 3 8 socket or wrench remove the 5 nuts securing blower motor and pull motor from unit Blower Motor Disconnect wires at junction box 6 Remove the blower from unit 7 Replace new blower in reverse order of procedures 807 2 19 Model 0 Y PENNY abal Fosalcrrice Sada 2 21 TRANSFORMER The transformer reduces the voltage down to accommodate those components with low voltage 1 Remove electrical power supplied to the unit SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Remove the control panel 3 Remove the two screws securing the transformer to the unit and remove transformer 4 Remove the wires from transformer Mark wires before removal to ensure new transformer 1s wired correctly 5 Replace with new transformer in reverse order 2 20 1002 Model 0 2 22
43. e f tting from the pilot assembly 4 Follow the wire from the spark ignitor to the module and remove the wire from the module 5 Remove the left or right side panel depending upon which ignitor assembly will be removed 6 Disconnect gas line for the left ignitor assembly 7 Remove the four screws securing burner assemblyand pull the assembly from the unit 8 Using a Phillips head screwdriver remove screw securing the ignitor assembly to the burner assembly and pull the ignitor assembly from the unit 9 Secure new assembly with the screw previously removed making sure the assembly 11 turned to provide a 1 8 gap between the spark ignitor and the hood of pilot assembly 1002 2 27 Model 0 eae 2 30 FLAME SENSOR The fame sensor should glow a bright red when pilot is lit and ASSEMBLY allows the gas control valve to open If it does not sense fame it will shut the gas control valve down Replacement 1 Remove electrical power supplied to unit gt SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Remove the control panel as discussed in section 2 7 3 Pull the wire off the terminal of the f ame sensor 4 Using Phillips head screwdriver remove the screw securing f ame sensor assembly and remove assembly from the unit 5 Replace with new assembly in reverse order Make s
44. e shroud 2 Using Phillip s head screwdriver remove screws securing the top cap and remove cap 3 Raise the lid 4 Unscrew the broken cable from the weight assembly and bracket attached to the fryer and remove broken cable 5 Screw a 5 16 nut on each end of the new cable 6 Using a wrench screw the new cable into the weight assembly until tight 7 Using a 1 2 wrench tighten nut already threaded on cable against the weight assembly securing the cable into weight assembly 8 Pull the cable over the pulley and down behind the weight assembly 9 Insert the cable into the hole in bracket and screw a 5 16 nut onto end of the cable Tighten cable by screwing the cable through this nut until the weight assembly becomes level The safety cable should now have slack in it with the weight assembly level 10 Tighten the nut against the top of the bracket securing the cable 11 Replace top cap and rear shroud repair is now complete H PENNY 2 11 LID COUNTERWEIGHT CABLES 507 HENNY PENNY Model 690 2 12 PRESSURE PAD The pressure pads are plastic strips that the lid cam presses against to seal the lid 1 Raise the lid 2 Remove the four screws securing the lid cover and remove Cover 3 Push the lid cam back off the pressure pads 4 Using an Allen wrench remove the large bolt securing pad 5 Using a Phillips head
45. f the pressure gauge is a 14 1 2 psi 999 mbar safety relief valve and the one on the right 15 the deadweight valve Valves are working properly when the pointer on gauge 15 in DEADWEIGHT VALVE the OPERATING ZONE green area The gauge pointer should not normally exceed the operating zone If the pressure builds to 14 1 2 psi 999 mbar the safety relief valve will open to release steam pressure from inside frypot 2 14 807 PENNY Model 690 Taba Slut 2 16 DEADWEIGHT VALVE Continued DANGER DO NOT PULL THE RING ON SAFETY RELIEF VALVE HOT STEAM WILL BE RELEASED AND SEVERE BURNS WILL RESULT l AT THE END OF EACH DAY S USAGE OF THE FRYER THE DEADWEIGHT VALVE MUST BE ORIFICE CAP WEIGHT CLEANED The fryer must be OFF and the pressure released Open the lid and then remove the deadweight valve cap and deadweight Failure to clean the deadweight assembly daily could result in the fryer building too much pressure Severe injuries and burns could result 2 Wipe both the cap and weight with a soft cloth Make certain to thoroughly clean inside cap the weight seat and around deadweight orif ce 3 Dry the parts and replace immediately to prevent damage or loss 2 17 REMOVAL amp CLEANING safety relief valve should be cleaned once a year OF SAFETY RELIEF VALVE SAFETY RELIEF VALVE DA N G R DO NOT ATTEMPT TO REMOVE SAFETY RELIEF VALVE WHILE FRYER IS OPERATING
46. hat threads into pot wall and remove defective control from control panel area Insert new control and replace screws Uncoil capillary line starting at capillary tube and insert through frypot wall H SHOCK HAZARD To avoid electrical shock or other injury run the capillary line under and away from all electrical power wires and terminals The tube must NEVER be in such a position where it could accidentally touch the electrical power terminals Carefully bend the capillary tube as shown in photo and place into bulb brackets 2 3 ELE 2 4 HIGH TEMPERATURE LIMIT CONTROL Continued Replacement 10 1002 Model 0 2 4 HIGH TEMPERATURE 11 Pull all excess capillary line from the frypot and tighten nut LIMIT CONTROL into frypot wall sure capillary bulb of high limit is positioned so it does not interfere with the carrier or get damages when clean ing the frypot 12 With excess capillary line pulled out tighten smaller nut 13 Replace front panel 14 Ref Il with shortening 2 5 POWER PUMP SWITCH The Power Pump switch is a three way rocker switch with a center OFF position With the switch in the POWER position the fryer operates With the switch in the PUMP position the f Iter pump operates but the unit will not heat J SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wa
47. he correct amount of product to be cooked Sift breading after each use ncorrect breading mixture Discard old breading Use breading designed for the desired product Replace shortening Drain and clean frypot Use fresh raw product Use breading designed for desired product Check temperature 1002 Cause COOKING SECTION Continued mproper separation of the product Breading not uniform on the product Burned breading particles on product Product sticking together Moisture loss prior to cooking Overcooking the product Low operating pressure Wrong cook button pushed Breading mixture 15 too salty ncorrect choice of breading Burned shortening f avor Frypot not properly cleaned Raw product not fresh Breading mixture incorrect for product spice content too low Cooking temperature too high spice favors lost Q P HENNY PENNY 1 3 TROUBLESHOOTING Continued Problem D Spotted Product E Dryness of Product Product Flavor Taste A Salty Taste B Burned Taste C Bland Taste 1 4 Model 0 Correction Replace shortening and follow recommended care and use of shortening Replace shortening and follow recommended care and use of shortening Replace shortening Use compatible products and follow recommended care and use of shortening Use f
48. id A ooi 2 10 Reversing the Lid Gasket 2 11 Lid Counterweight Cables 2 12 Pressure Pa ascii ci 2 13 Lid FACS aal MT 2 14 630 be Ny KO 2 15 SONO Venaria 2 16 Deadwereht 2 17 Removal amp Cleaning of Safety Relief Valve 2 18 Pressure re n abit 2 19 Gas 011101 An 2 20 Blower 2 21 1111 A 2822 ATOW SWIC u aa au 2 23 Dic o AAA 2 24 Drain Valve 2 25 A a 2 26 Cleaning the Dilution Box 2 27 Cleaning the Blower Wheels 2 28 Janion a uuu A 2 29 Jenitop 2 30 Flame Sensor Assembly 2 31 Ignitor and Flame Sensor Adjustment 2 32 Nylatron Strips Replacement 2 33 Lubricating Lid Rollers acoso 120 Volt Wiring Diagram AP0803002 amp BELOW 120 Volt Wiring Diagram 0803003 amp 220 240 Volt Wiring Diagram AP0803002 amp BELOW 220 240 Volt Wiring Diagram AP0803003 amp ABOVE 230 Volt Wiring Diagram AP0803002 amp BELOW 230 Volt Wiring Diagram AP0803003 amp Section Section 1 Section 2 810 Mode
49. ion of Operators Manual id open or not latched Close and latch lid Solenoid valve leaking or Check or clean solenoid not closing valve per maintenance section on the solenoid valve Deadweight valve leaking Repair per maintenance sec tion on deadweight valve Pressure not programmed Check programming Lid gasket leaking Reverse gasket or lid needs adjusted see sections 2 10 amp 2 13 Safety relief valve leaking Check and replace if necessary per maintenance section on the safety relief valve Pressure pad broken or crushed Replace pressure pads 1002 1 7 Model 0 Correction HENNY PENNY Global Solutions 1 3 TROUBLESHOOTING Cause HEATING OFSHORTENING SECTION Make sure the gas valve knob 15 turned to the ON position Reset breaker or replace fuse Replace glass fuse in board Check Power Pump switch per maintenance section on the Power Pump switch Check cord and plug and power at wall receptacle Check drain switch per maintenance section on drain switches Remove and replace control panel Check high limit control switch per maintenance section on the high limit Close drain valve With power removed from fryer check across elec trical leads of gas control valve with multimeter and gas valve in ON position Replace temperature probe Replace spark ignitor Clean or replace blower Replace air pressure switch Replace mod
50. it SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Remove the control panel as discussed in section 2 7 3 Remove the condensation drain pan 4 Using a Phillips head screwdriver remove the screws securing the module cover and remove the cover 5 Label and remove the wires from the module 6 Using a 3 8 socket and Phillips head screwdriver remove nuts and screws securing module and remove it from unit 7 Replace with module in reverse order 907 2 28 IGNITION MODULES LED Indication LED LED 2 26 Model 0 eae 2 29 ASSEMBLY The 690 Model has electronic spark ignition that lights standing pilot Replacement 1 Remove electrical power supplied to the unit H SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle DANGER TO AVOID INJURY PROPERTY DAMAGE OR EXPLOSION BEFORE REPLACING IGNITOR ASSEMBLY DO THE FOLLOWING MOVE THE POWER PUMP SWITCH TO THE OFF POSITION DISCONNECT MAIN CIRCUIT BREAKER AT THE WALL OR UNPLUG THE POWER CORD TURN OFF THE MAIN GAS SUPPLY TO THE FRYER AND DISCONNECT AND CAP THE SUPPLY LINE TO FRYER 2 Remove the control panel as discussed in section 2 7 3 Disconnect the 1 4 gas lin
51. l 0 810 TABLE OF CONTENTS Continued MAINTENANCE Continued 230 Volt Ladder Diagram AP0803002 amp BELOW 230 Volt Ladder Diagram AP0803003 amp ABOVE 100 120 Volt FAST Wiring Diagram AP0803002 amp BELOW 100 120 Volt FAST Wiring Diagram AP0803003 amp ABOVE 230 Volt FAST Wiring Diagram AP0803002 amp BELOW 230 Volt FAST Wiring Diagram AP0803003 amp ABOVE 220 240 Volt FAST Wiring Diagram AP0803002 amp BELOW 220 240 Volt FAST Wiring Diagram AP0803003 amp ABOVE PARTS INFORMATION stereo 3 1 o A 3 2 ili Pills occ pu ED UM am IM 3 3 When Ordering Paris 3 4 e RENE 3 5 Dirac 3 6 NI 3 7 Recommended Spare Parts for Distributors Section Section 2 Section 3 Model 0 Y PENNY Solution This section provides troubleshooting Information form of an easy to read table If a problem occurs during the f rst operation of a new fryer recheck the installation per the Installation section of the s Manual Before troubleshooting always recheck the operation pro cedures per section 3 of the Operator s Manual Where information 15 of particular importance or safety related the words DANGER WARNING CAUTION and NOTICE are used Their usage Is described below SAFETY ALERT SYMBOL Is used with DANGER WARNING or CAUTION which indicates a
52. ll receptacle Checkout 1 Remove Control Panel 2 Label and remove wires from the switch 3 OFF Position should be open circuit anywhere on the switch 4 Power Position Check from 5 to 6 closed circuit 4 to Z2 closed circuit 5 Pump Position Check from 4 to 5 closed circuit 3 to 2 closed circuit Check across the jumpers on the wires of the Power Pump switch These jumpers have resistors and capacitors which may be faulty 2 4 1002 Model 0 2 5 POWER PUMP SWITCH Continued Replacement 1 With control panel removed and wires off the switch push in on tabs on the switch to remove from the panel 2 Replace with new switch and reconnect wires to switch following the wiring diagram 3 Replace the control panel v ad 2 6 TEMPERATURE PROBE Temperature Probe relays the actual shortening temperature REPLACEMENT to the control If it becomes disabled E 6 will show 6 display Also if the temperature 15 out of calibration more than 10 F or 10 C the temperature probe should be replaced An Ohm check can be performed also See chart at end of this 1 Remove electrical power supplied to the fryer SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Drain the shortening from the frypot 3 Remove the Control Panel 4 Using a 1 2 wrench remove
53. m of the lid 10 Thread the new nylatron strip through the track in the front shroud 11 Lining up the holes in the strips ft the front shroud back over the lid arms 12 Secure the strips to the weight assembly 13 Replace back shroud top cap and lid and replacement 15 complete 2 33 LUBRICATING LID The lid rollers in the back of the fryer should be lubricated at ROLLERS least once a year to allow the lid easy movement 1 Remove the back shroud of the fryer 2 Using spindle lube part number 12124 place a small amount of lube on both top and bottom rollers Make sure to lube both left and right rollers 3 Clean the inside of back shroud and the back of the fryer 4 Replace the back shroud 507 Nt HENNY PENNY Model 690 Global Foodsrrvice PRESSURE SOLENOID 690 ONLY I Ger wine 7 ON 390 NOTE POWER CORD JUNCTION BOX PRESSURE SWITCH AIR VALVE x 5 A 8 MODEL 390 690 120V 50 60Hz 62077 2W GND AP0803002 amp below 708 2 31 Model 0 708 HENNY PENNY PRESSURE SOLENOID 890 ONLY I I D 31 JUNCTION BOX 4 IGNITION MODULES AIR VALVE ES a tht 1 6 10 6 1121514151617181911011111
54. n 810 3 17 1209 3 18 FIGURE 3 9 GAS PIPING amp CONTROLS 0 at O A O 5 Fa 2 id Foodsrevice tian Model 0 Figure amp Item No Part No Description 9 GAS PIPING amp CONTROLS 1 FP01 117 5 0 2 FP05 010 FITTING 3 8 TUBE TO 1 4 NP sra ies 3 65173 MANIFOLD TUBE LEFT 4 65173 MANIFOLD TUBE RIGHT 5 FP01 115 NIPPLE 3810 T2 NPL 6 FP01 112 1 2 NPT FEMALE PIPE B L sss 7 54875 MODULE COVER 8 52785 BURNER n 68536 BURNER SHIELD STUD ASSY 51731 STANDOFF BURNER 69441 PILOT TUBE LEFT BURNER 69442 PILOT TUBE RIGHT BURNER FP05 011 TEE 1 4 X 1 4 X 1 4 BR COMPR 69442 PILOT TUBE VALVE TO TEE 21452 GAS VALVE ASSY 24V CE NATURAL GAS includes 38402 amp 14758 21453 GAS VALVE ASSY 24V LP GAS
55. niform temperature 1 Remove electrical power supplied to the unit 2 SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Remove the left side panel 3 Remove the wires from the wire nuts 4 Disconnect union at the valve 5 Loosen the nut on the conduit connector and pull coil from conduit 6 Remove close nipple and female part of union from valve body 7 Replace with new valve in reverse order 2 24 1002 Model 0 2 26 CLEANING THE Clean the dilution box annually to ensure the unit operates DILUTION BOX ef f ciently and with few failures Make sure unit is off and close and lock the lid Lid should be in locked down position Failure to do so could result in personal injury 2 Remove the back shroud of the fryer 3 Clean dilution box with a cloth or brush Make sure slots are free of debris Replace back shroud when fnished Depending on the NOT ICE and conditions within the kitchen area the dilution slots may need to be cleaned more often See example at left DILUTION SLOTS 2 27 CLEANING THE The blower wheel must be cleaned annually to ensure the unit BLOWER WHEEL operates eff ciently and without failures 1 Make sure unit is off and close and lock lid Lid should be in locked down position Failure to do so could result in personal
56. of Operator s Manual Faulty temperature probe Remove and replace tempera ture probe Shortening too old Change shortening Shortening too dark Filter shortening Change shortening Breading product too far Bread product closer to in advance actual frying period B Too Light Temperature too low Check temperature setting Remove and replace tempera ture probe Fryer incorrect preheat Allow proper preheat time Slow fryer heat up recovery Low gas pressure have gas pressure checked going to burners Wrong cook button Be sure to select the correct pushed amount of product to be cooked C Product Shortening old Replace shortening Greasy Temperature too low Check temperature setting Temperature not recovered when product was dropped in frypot Faulty temperature probe Remove and replace defective temperature probe Frypot overloaded Reduce cooking load Product not removed from Remove product from frypot immediately after frypot immediately after depressurization depressurization 1002 1 3 Model 0 Correction Load product into basket properly Sift breading regularly Separate product during breading Filter the shortening more frequently Separate product prior to pressure cooking Use fresh products Reduce cooking time Reduce cooking temperature Check pressure gauge reading check for pressure leaks Be sure to select t
57. omponents regular maintenance should be performed Refer to the chart below Frequency Action Daily Clean deadweight assembly cap weight and deadweight orif ce see section 2 15 see KFC s Filtering of shortening Library Monthly Check dilution box clean as needed see section 2 25 Monthly Clean the Nylatrons see section 2 14 Annually Clean blower wheel see section 2 26 Annually Lubricate lid rollers in back of fryer see section 2 32 Annually Remove and clean safety relief valve see section 2 16 See KFC s Cleaning the frypot Library Every 90 Days Reversing lid gasket see section 2 10 2 1 2 1 INTRODUCTION the 2 2 MAINTENANCE HINTS 2 3 PREVENTIVE MAINTENANCE Standards Standards 810 Model 0 2 4 HIGH LIMIT CONTROL This high temperature control is a safety manual reset control which senses the temperature of the shortening If the shorten ing temperature exceeds 425 F 218 C this switch opens and shuts off the heat to the frypot When the temperature of the shortening drops to a safe operation limit 15 20 minutes manually reset by pressing the red reset button The red reset button 1s located under the control panel in the front of the fryer Once reset the frypot starts heating Before replacing a high temperature limit control check to see that its circuit 1s closed NOMICGE Checkout The shortening temperature must be below 1939 to ac
58. oo hot check for signs of overheating behind the control panel once panel cools down the controls should return to normal if E 4 persists have control panel replaced Turn switch to OFF position then back to ON 11 display shows 5 the heating circuits and temperature probe should be checked once the unit cools down the controls should return to normal if E 5 persists have control panel replaced Turn switch to OFF position then back to ON if the display shows E 6 the tempera ture probe should be checked once the probe 15 repaired or replaced the controls should return to normal if E 6 persists have control panel replaced Turn switch to OFF position then back to ON 11 display shows 41 the control should be re initialized See Programming Section if the error code persists have control panel replaced Replace relay if contacts are stuck closed check wiring on POWER PUMP switch or at wall receptacle L1 and N may be reversed Clean dilution box or replace blower if necessary have drain switch checked reset high limit or have high limit checked check vacuum switch buttons CAUSE Control board overheating Shortening overheating Temperature probe failure Programming failure Pump motor relay failure or wiring problem Air pressure switch open clogged dilution box or faulty blower open drain switch open high limit open vacuum switch 1 4 ERROR
59. oor Space Approximately 7 sq ft 0 65 sq m Pot Capacity 8 Head of chicken 32 Ibs 14 4 kg 130 Ibs shortening 59 kg Electrical 120 VAC 1 Phase 50 60 Hz 10 Amp 3 Wire Service 240 VAC 1 Phase 50 60 Hz 5 Amp 3 Wire Service Heating Propane or Natural Gas 100 000 Btu hr 105 51 MJ hr Pressure 12 psi operating pressure 827 mbar 14 5 psi safety relief pressure 999 mbar Shipping Weight Approximately 935 105 424 kg UAE data plate located on the back shroud behind lid gives the information of the type of fryer serial number warranty date and other information pertaining to fryer Also the serial number is stamped on the outside of the frypot See f gure below 803 Model 0 TABLE OF CONTENTS TROUBLESHOOTING 1 1 AA An 1 2 A 1 3 Troubles 1 4 ORT ROS MAINTENAN 2 1 1111116 uuu oo uuu LS 2 2 Maintenance U u uuu u u Tm 2 3 P reventive Maintenance u u lu u 2 4 High Temperature Limit Control 2 5 Power AA 2 6 Temperature Probe Replacement 2 7 Complete Control Panel Henny Penny 2 8 Pressure io 2 9 Uline the L
60. part no 17120 15 available 1f a seal must be replaced If any one seal 15 defective replace ALL seals Solenoid body must be removed from the fryer for replacement of seals Continue onto step 7 7 Loosen the wires on the strain relief and pull the wires through the relief 8 With the bonnet and core disc assemblies removed disconnect the two nut f ttings One connects the solenoid valve to the deadweight the other Is attached to the con densation tank 9 Remove the elbows from the solenoid valve 10 Remove the two adapter screws which attach pipe adapter to the solenoid valve body 11 Remove the disc spring guide and Tef on seat 12 Clean the valve body 807 2 13 Model 0 SOLENOID VALVE 13 Wet O ring around seat with water and insert O ring 2 15 Continued assembly fat side f rst in valve through IN side of body Use an eraser end of pencil and press in the Tef on seal until it snaps into place BE CAREFUL NOT TO MAR OR NICK THE SEAT The smallest nick can cause a pressure leak Replace all O ring seals that are in the parts kit and reassemble valve 14 Ifthe complete valve 15 to be replaced follow steps 1 2 3 4 5 7 8 and 9 in this section 2 16 DEADWEIGHT VALVE DANGER DO NOTATTEMPT TO REMOVE DEADWEIGHT CAP WHILE FRYER IS OPERATING SEVERE BURNS OR OTHER INJURIES WILL RESULT The operating valves are located behind the lid The valve left o
61. placed at no char ge for the frypot only Any freight charges and labor costs to install the new frypot as well as the cost of any other parts replaced such as insulation thermal sensors high limits fttings and hardware will be the responsibility of the owner Any claim must be presented to either Henny Penny or the distributor from whom the appliance was purchased No allow ance will be granted for repairs made by anyone else without Henny Penny written consent If damage occurs during shipping notify the sender at once so that a claim may be f led THE ABOVE LIMITED WARRANTY SETS FORTH THE SOLE REMEDY AGAINST HENNY PENNY FOR ANY BREACH OF WARRANTY OR OTHER TERM BUYER AGREES THAT NO OTHER REMEDY INCLUDING CLAIMS FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES SHALL BE AVAILABLE The above limited warranty does not apply a to damage resulting from accident alteration misuse or abuse b if the equipment s serial number is removed or defaced or c for lamps and fuses THE ABOVE LIMITED WARRANTY IS EX PRESSLY IN LIEU OFALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING MERCHANTABILITY AND FITNESS AND ALL OTHER WARRANTIES ARE EXCLUDED HENNY PENNY NEITHER ASSUMES NOR AUTHO RIZES ANY PERSON TO ASSUME FOR IT ANY OTHER OBLIGATION OR LIABILITY Revised 01 01 07 207 2 45 Model 690 Model 0 TT gt HENNY PENNY 3 1 INTRODUCTION This section lists the replaceable parts of the Henn
62. rection SHORTENING FOAMING DRAINING SECTION At end of a cook cycle drain shortening and clean frypot add fresh shortening Remove and clean conden sation line Use recommended shortening Refer to the procedure covering f Itering shortening Filter shortening Clean and neutralize the frypot rinse with vinegar to remove the alkaline then rinse with hot water and dry frypot Open valve push cleaning rod through drain open ing from inside of frypot Remove obstruction Replace drain valve 1002 Water in shortening Condensation line stopped up mproper or bad shortening Improper f Itering Cold zone full of cracklings mproper rinsing after cleaning the fryer Drain valve clogged with crumbs Obstruction in drain Faulty drain valve Foaming or boil ing over of shortening Shortening will not drain from frypot Shortening leaking through drain valve Model 0 In the event of a control system failure digital display shows 2 HENNY PENNY Global Fooalscrnice Solution an error message These messages are coded E 4 E 5 E 6 E 32 E 41 and E 71 A constant tone 1s heard when error code 1s displayed and to silence this tone press any of the PANEL BOARD CORRECTION Turn switch to OFF position then turn switch back to ON 11 display still shows E 4 the board is getting t
63. resh product Use correct meat cutting procedures Check cooking time Use fresh product Use fresh product Use proper processing procedure for product Check cooking time Check cooking temperature Use correct breading procedure Thoroughly thaw the product before breading Refer to breading and frying instructions Properly load product per loading procedures Be sure to select the correct amount of product to be cooked Cause COOKING SECTION Continued Shortening too old nfrequent f Itering Non compatible products cooked within the same shortening Raw product not fresh ncorrect meat cut Overcooking Product not fresh Using frozen product black bone mproper processing of product black bone Product not thoroughly cooked red bone ncorrect breading procedures Product partially frozen Product breaded too long prior to cooking mproper loading procedure Wrong cook button pushed HENNY PENNY Cheba 1 3 TROUBLESHOOTING Continued Problem D Rancid Taste General A Meat Separation From Bone B Bone Color Not Proper C Breading Falls Off D Product Sticking Together 1002 RE Model 690 1 3 TROUBLESHOOTING Continued POWER SECTION With switch in Open circuit Check to see that unit 15 POWER position plugged in the fryer is com
64. screw driver remove the small screw securing the pad and remove the broken pad If the pressure pad is worn but not broken it can be reversed 180 degrees and the other end of the pad used 6 Install new pad reverse order 2 10 1002 Model 0 If steam leaks out from around the lid gasket the pressure 6 could worn or broken If the pressure 15 worn but not broken 1t can be reversed 180 degrees and the other end of the pad used See Section 2 12 If steam leaks check for Pressure pad wear Cracked or worn gasket Gasket installed improperly Fryer operating above 12 psi 827 mbar Fryer should be operating at 12 psi 827 mbar or serious burns could result 1 Spray Henny Penny biodegradable food safe foaming degreaser part no 12226 on Nylatrons 2 Raise lid up and down several times to spread degreaser 3 Wipe Nylatrons to remove food soil grease and degreaser residue 2 13 LID ADJUSTMENT 2 14 CLEAN THE NYLATRONS 810 Model 0 2 15 SOLENOID VALVE This 15 electromechanical device that causes pressure to be held in the frypot The solenoid valve closes at the beginning of the cook cycle and opens automatically at the end of the cook cycle If this valve should become dirty or the Tef on seat nicked pressure will not build up The gas fryer uses a 120 volt 60 Hz coil 208 240 volt 50 Hertz internationally un SHOCK HAZARD To avoid electric
65. ule The spark 1gnitor must be 1 8 inch from the pilot hood and 1 4 inch from the fame sensor 1002 Gas valve knob turned to the OFF position Blown fuse or tripped circuit breaker at supply box or control panel Blown fuse PC board Faulty Power Pump switch Faulty cord and plug Faulty drain switch Faulty PC Board Faulty high limit control switch Drain valve open Possible faulty gas control valve Possible faulty temperature probe Bad spark ignitor Low air pressure Faulty ignitor module Spark ignitor or f ame sensor out of adjustment Continued Problem Shortening will not heat Model 0 TT _ HENNY PENNY Global Solutions 1 3 TROUBLESHOOTING Continued Problem Correction HEATING OF SHORTENING SECTION Continued Heating of Supply line too small low ncrease supply line size shortening too gas volume refer to installation slow instructions Improper ventilation Refer to installation system instructions Observe burners Check gas pressure Clean dilution box refer to section 2 25 Burner out of adjustment Clean blower wheel refer to section 2 26 Shortening Programming wrong Check temperature setting overheating in the program mode Faulty PC Board Remove and replace control panel Faulty temperature probe Remove and replace tempera ture probe 1002 1 9 Model 690 1 3 TROUBLESHOOTING Continued Problem Cor
66. ure the f ame sensor has 1 4 gap between it and the pilot hood 2 34 IGNITOR AND FLAME For proper function of ignitor and ame sensor it iscritical SENSOR ADJUSTMENT that they are adjusted properly The f ame rectif cation from the f ame sensor to the module should at least be 1 3 micro amps See photos Ground Rod Flame Sensor Flame Sensor 1 8 in 32 cm Spark Electrode Spark Electrode If the burner assembly is removed from the fryer to install and adjust the parts once the assembly 15 re installed check the spacing of the components again 2 28 1002 Model 0 2 32 NYLATRON STRIPS REPLACEMENT 1 Raise the lid and remove the retention ring from one end of the lid pin 2 Slide the lid pin from unit 3 Lift the lid from unit HEAVY OBJECT The lid weighs 80 Ibs 36 kg Take care when lifting lid to prevent personal injury 4 Using a 3 8 socket remove the nuts securing the rear shroud and remove shroud 5 Using a Phillip s head screwdriver remove the screws securing the top cap and remove top cap 6 Remove the bolts securing the nylatron strips to the weight assembly and remove strips from weight assembly 7 Using a Phillip s head screwdriver remove the screws securing the front shroud 8 Unfasten the exhaust hose from the hose clamp 507 2 29 Model 690 2 32 NYLATRON STRIPS REPLACEMENT CONTD 9 Lift the front shroud up and out over the ar
67. ure 3 17 VALVE SOLENOID 208 240V 60 Hz See f gure 3 17 VALVE SOLENOID 208 240V 50 Hz See f gure 3 17 NIPPLE 1 1 8 SHORT HOSPITAL DECAL DEADWEIGHT ASSEMBLY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 IEP PENNY Part No FP01 127 FP01 063 FP01 011 FP01 028 17407 16817 16809 56307 16902 16903 65449 22129 16918 56305 35686 35817 16804 35200 35474 01 090 16807 70475 17121 18721 18724 35856 16912 Figure amp Item No Y recommended parts 3 24 Model 0 Q DDR db m D Ai 3 25 STEAM BOX amp HOSE ASSY SN AP082029 amp UP TUBE DW TO EXHAUST STACK SS HOSE CLAMP SS 500 1 062 DID TUBE EXHAUST CONNECT WELDMENT STEAM EXHAUST BOX LID SCREW 48 18 X 7 16 PH IND XTRNL WELDMENT STEAM EXHAUST BOX HOSE CONDENSATE RESTRICTOR HOSE CLAMP 1 3 4 SS NUT 410 32 HEX BRACKET HOSE TUBING STEAM EXHAUST CONDENSATE PAN WELDMENT BRACKET 7 LENNY PENNY 35686 MS01 297 70569 35696 5 02 041 70523 82516 69263 501 315 NS01 011 36851 21877 71409 70471 NS02 006 SC03 010 810 4 A w N Model 690 8 as N es FIGURE 3 14B STEAM BOX 8 HOSE ASSEMBLY SN 0802028 amp BELOW PENNY Fooalrrice H 3 26 Model 690 3 27
68. y Penny Model 690 Fryer Use only genuine Henny Penny parts in your fryer Using part of lesser quality or substitute design may result in damage to the unit or personal injury Once the parts that you want to order have been found in the parts list write down the following information Example Item Number 4 Part Number 16738 Description Limit From the data plate list the following information Example Product Number 01100 Serial Number 0001 Voltage 120 Your distributor has a price parts list and will be glad to inform you of the cost of your parts order Commonly replaced items are stocked by your distributor and will be sent out when your order is received Other parts will be ordered by your distributor from Henny Penny Corpora tion Normally these will be sent to your distributor within three working days All replacement parts except lamps and fuses are warranted for 90 days against manufacturing defects and workmanship If damage occurs during shipping notify the carrier at once so that a claim may be properly fled Refer to warranty on the facing page for other rights and limitations Recommended replacement parts stocked by your distributor with y in the parts lists Please use care when order ing recommended parts because all voltages and variations are marked Distributors should order parts based upon common voltages and equipment sold in their territory 3 1 3 2 GENUINE PA

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