Henny Penny PFE-590 User's Manual
Contents
1. 9 3016 108 2 SOVd 100 3 1 91 5 3015 35198 NOILISOd SAVM301S NI 54315 2 183180 HYH OINO 131144 4 po 440 LINN 1108 9 Optional Ramp Unloading 017 HOLVINA 01 ONILdWILLY 340438 NISYSHL SNOILONYLSNI 834 5 1508 SINSWO3S 1 913 S PENNY Foodservice 14 2 3 HENNY PENNY Model PFE 590 592 Globe Foodtervice 5 REMOVE 2 BOLTS MARKED A TO RELEASE FRAME _ AFTER INSTALLING _ WEIGHT SEGMENTS 1 INSERT 6TH 8 2TH SEGMENT 7 3 INSERT 4TH 8 STH SEGMENT 2 INSERT 2ND amp 7 SEGMENT 1 INSERT 1ST SEGMENT EACH WEIGHT SEGMENT WEIGHS APPROXIMATELY 18 LBS 8 1 KG HANDLE WITH CARE ALL SEGMENTS ARE IDENTICAL ALL SEGMENTS MUST BE INSTALLED AND SECURED IN THE FRAME BEFORE ATTEMPTING TO UNLATCH LID 404 2 4 Foodservice 2 3 SELECTING THE The proper location of the fryer 15 very important for operation LOCATION speed and convenience Choose a location which will provide easy loading and unloading without interfering with the final assem bly of food orders Operators have found that frying from raw to finish and holding the product in a warmer provides fast continuous service La2. 3 14 PROGRAMMING Continued 3 15 SPECIAL PROGRAM MODE 3 21 14 15 Model PFE 590 592 After the filter value is set press and release the FUNCTION button EOC and EXIT flashes on the left side of the display and COOL shows on the right side of the display The end of cycle EOC exit point can be set to COOL SETP or FLTR by pressing any of the product buttons EOC At the end of a Cook Cycle the controls can be set to return to COOL the setpoint temperature or to signal the operator to filter the shortening After the end of cycle setpoint is set press and release the FUNCTION button HEAD and COUNT flashes on the left side of the display and a number shows on the right side of the display The number on the right is the number of head of chicken to be cooked when that product button is pressed The number can be changed by pressing the appropriate product button Another product can be programmed while in the Program Mode by following these procedures Press and hold the SCAN button at any time while in the Program Mode and the display scrolls SELECT PRODUCT Then press any of the product buttons 1 0 and now that product be programmed To program second interval press and release the SCAN button while in the Time Mode of the first mode INT2 and TIME flashes on the left side of the display Then follow the steps above starting
3. Remove counterweights from the pallet which are strapped to the pallet under the fryer Do not drop The counterweights weigh approximately 18 lbs 8 1 kg each Handle with care or personal injury could result Remove rear service cover Load the seven weights into the counterweight assembly See page 2 4 Replace rear service cover To avoid personal injury and assure safe operation of unit rear service cover must be in place Cut warning tags from the lid assembly The lid may now be unlatched Remove the accessories from inside the filter drain pan Prepare the deadweight valve for operation 4 The metal shipping support is placed within deadweight assembly housing to protect the deadweight orifice and dead weight during shipment This support must be removed prior to installation and start up Unscrew the deadweight cap Remove the deadweight Remove and discard the metal packing support Clean the deadweight orifice with a dry cloth Carefully place deadweight over deadweight orifice Replace deadweight cap finger tight MOO gt Remove the protective paper from the fryer cabinet Clean exterior surface with a damp cloth 2 2 1103 3015 03123135 JHL 316 0 Model PFE 590 592 57 5 3015 43 113 13 JHL 330 2 SLHOISM
4. Y PENNY Global Foodservice Solutions Henny Penny Pressure Fryer Model PFE 590 Model PFE 592 OPERATOR S MANUAL LIMITED WARRANTY FOR HENNY PENNY EQUIPMENT Subject to the following conditions Henny Penny Corporation makes the following limited warranties to the original purchaser only for Henny Penny appliances and replacement parts NEW EQUIPMENT Any part of a new appliance except baskets lamps and fuses which proves to be defective in material or workmanship within two 2 years from date of original installation will be repaired or replaced without charge factory Eaton Ohio F O B authorized distributor Baskets will be repaired or replaced for ninety 90 days from date of original installation Lamps and fuses are not covered under this Limited Warranty To validate this warranty the registration card for the appliance must be mailed to Henny Penny within 10 days after installation FILTER SYSTEM Failure of any parts within a fryer filter system caused by the use of the non OEM filters or other unapproved filters is not covered under this Limited Warranty REPLACEMENT PARTS Any appliance replacement part except lamps and fuses which proves to be defective in material or workmanship within ninety 90 days from date of original installation will be repaired or replaced without charge F O B factory Eaton Ohio or F O B authorized distributor The warranty for new equipment
5. 121 C or less which can be manually or automatically switched to to save the life of the shortening when not cooking two modules that send electrical energy to the spark igniters that ignite the pilot lights on eight head gas fryers a brush included with the fryer that is used to clean around the burner tubes and heating elements another name for a dumping table see dumping table lines marked on the interior real wall of the frypot that show the proper shortening level also referred to as fill lines G 3 H Y PENNY Foodservice lid assembly lid gasket lid handle lid latch manual shutoff valve gas fryers only P H T pilot orifice gas fryers only pilot light gas fryers only poker brush power pump switch pressure gauge pressure pad product ready safety relief valve setpoint shipping spacer shortening mixing system Model PFE 590 592 an assembly comprised of lid lid handle lid latch and lid gasket Note on four head fryers the lid assembly includes spindles the gasket around the lid that creates a seal when the lid is properly latched a handle that is attached to lid and 15 used to lower the lid into contact with the frypot the handle is then pulled forward and pushed down to lock the lid in place see lid latch a mechanical catch on the front of the fryer lid that engages a bracket located on the front of the frypot the latch h
6. HEAT PRESSURE and PUMP shows alternately in the display Also the LEDs over 1 2 and 3 flashes alternately To test the heat circuit press and hold button To test the pressure system press and hold the 2 button test the pump system press and hold the 3 button 403 3 15 SPECIAL PROGRAM 403 Y PENNY Globe Foodservice Salinas MODE Continued Model PFE 590 592 Heat Control Press and hold the FUNCTION button for two seconds until PROGRAM shows in the display As soon as PROGRAM shows in the display press and release the FUNCTION button 6 times until HEAT CNTRL shows in the display When CODE shows in the display press 1 2 3 4 MELT EXIT and TEMP flashes in the display along with the shortening temperature at which the unit exits the Melt Cycle This should be set at 180 F 82 C and should not be changed until the factory 15 consulted Press and release the FUNCTION button and MELT CYCLE and 100s shows alternately in the display along with the period pulse length of 4000 This should not be changed until the factory 15 consulted Press and release the FUNCTION button twice and MELT TIME and 1005 shows alternately in the display along with the length of time the heat 18 on This should be set at 1700 and should not be changed until the factory 1s consul
7. 4 3 4 SW CHES and Indicators seen sce 3 5 Filling Or Adding 3 8 Dee ODOT 3 9 3 7 OL SIO FC 3 11 ae 3 11 22 01 the Filter Envelope 225 mre 3 13 3 10 Cio SS E 3 14 Filter Pump Motor Protector Manual Reset 3 15 3 12 Regular Maintenance Schedule 3 15 Preventive TVA CCTM Sac gcc att cues Eba 3 16 3 14 PPE OA 3 19 Special Program MOOS 3 21 SHOOTING 4 1 4 1 Troubleshoot ine 4 1 4 2 ETO Oaa E A T N 4 2 EE AE E P ETE E E E N ee G 1 GLOSSARY 1203 TABLE OF CONTENTS H Y PENNY Global Foodservice Solutions Model PFE 590 592 1 1 PRESSURE FRYER P H T Pressure Heat Time 2007 1 2 PROPER CARE 1 3 ASSISTANCE 207 The Henny Penny pressure fryer is a basic unit of food pro cessing equipment which is used only in institutional and commercial food service operations A combination of pressure heat and time is automatically controlled to produce the optimum in a tasty appealing product Pressure is basic to this method of food preparation The pres sure is developed from the natural moisture of the food The patented lid traps this moisture and uses it as
8. Do not use a water jet pressure sprayer to clean the unit or component damage could result NOISE Make sure inside of frypot the drain valve opening and all parts that come in contact with the new shortening are as dry as possible The filter pump motor 1s equipped with a manual reset button located on the rear of the motor case the motor overheats If motor won t run wait about 5 minutes before attempting to reset this protective device to allow motor to cool Remove the access panel on the left side panel of the unit to reset the button It takes some effort to reset and a screwdriver can be used to help reset the button To prevent burns caused splashing shortening turn the unit s main power switch to the OFF position before resetting the filter pump motor s manual reset protection device As in all food service equipment the Henny Penny pressure fryer does require care and proper maintenance The table below provides a summary of scheduled maintenance The following paragraphs provide preventive maintenance procedures to be performed by the operator Procedure Frequency Filtering of shortening See KFC s Standards Library Changing of shortening See KFC s Standards Library See KFC s Standards Library Daily see Preventive Maintenance Section Changing the filter envelope Cleaning the deadweight assy Cleaning the frypot See KFC s Standards Library Cleaning the Nylatron
9. F to C and vice versa Press and release the FUNCTION button and and FRYR flashes in the display Press any of the product buttons to toggle from GAS to ELEC or vice versa Press and release the FUNCTION button twice and and VOL flashes in the display The volume can be changed from 01 to 10 10 being the loudest Press and release the FUNCTION button 3 times and and FREQ flashes in the display The frequency can be set from 100 to 2000 Press and release the FUNCTION button 10 times and INITIALIZE SYSTEM scrolls across the display Press and hold any of the product buttons and the display counts down from 5 Once the display counts down release the product button and the control sets factory preset param eters into the controls Before attempting to change the other modes in the Factory Preset Mode please call the Henny Penny Technical Service Department at 1 800 417 8405 or 1 937 456 8405 3 22 3 15 SPECIAL PROGRAM MODE 3 23 Y PENNY Global Foodservice Continued Model PFE 590 592 Tech I O Mode Press and hold the FUNCTION button for two seconds until REG PROGRAM shows in the display As soon as PROGRAM shows in the display press and release the FUNCTION button 4 times until TECH I O shows in the display When CODE shows in the display press 2 4 6 1 7 7 6 for units
10. VAC 3 Phase Delta 50 Hz 17 KW 40 9 Amps 380 VAC 3 Phase 50 Hz 17 KW 25 8 Amps 415 VAC 3 Phase 50 Hz 17 KW 23 7 Amps 400 VAC 3 Phase 50 Hz 17 KW 24 6 Amps Two 8 500 watt electric immersion elements Approximately 758 Ibs 344 kg A data plate located on the back shroud behind the lid gives the information of the type of fryer serial number warranty date and other information pertaining to fryer Also the serial number is stamped on the outside of the frypot See figure below a Section Page INTRODUCTION ten rere rr en Ce er er ere 1 1 Pres ur O 1 1 POPC ________ _6__ _ 1 1 PAG SUS UICC 1 1 a _ _ _ 1 2 TOLL TOD 8 _4 _ _ _ _4______ 2 1 OE E E 2 1 A 2 1 erae 2 5 Leve i 1 2 5 2 6 enn sReess 2 6 International Electrical Requirements 2 7 81 42 9 4 0 E E E E E 3 1 Operam 3 1 3 2 LLOP O _____64 _ _____ 3 3 Met Cyce ODOT ON bE 3
11. drain Failure to follow these instructions causes splashing of shortening and could result in personal injury 5 Wiring the fryer is now complete 703 2 7 INTERNATIONAL 908 PENNY Fooderrence ELECTRICAL REQUIREMENTS Continued Model PFE 590 592 The supply power cords shall be oil resistant sheathed flexible cable no lighter than ordinary polychloroprene or other equivalent synthetic elastomer sheathed cord It is recommended that a 30 mA rated protective device such as a residual current circuit breaker RCCB or ground fault circuit interrupter be used on the fryer circuit SHOCK HAZARD FOR EQUIPMENT WITH CE MARK To prevent electric shock hazard this appliance must be bonded to other appliances or touchable metal surfaces in close proximity to this appliance with an equipotential bonding conductor This appliance is equipped with an equipotential lug for this purpose The equipotential lug is marked with the following symbol 2 2 8 PENNY Model PFE 590 592 Global Foodservice Salinas BOIL OVER PREVENTION IN HENNY PENNY COOKERS DANGER OVERFLOW RISK FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SHORTENING OVERFLOWING THE FRYPOT WHICH COULD CAUSE SERIOUS BURNS PERSONAL INJURY FIRE AND OR PROPERTY DAMAGE THE SHORTENING MAY BE STIRRED ONLY DURING THE MORNING START UP PROCEDURE DO NOT STIR THE SHORT
12. in designing an exhaust canopy to avoid interference with the operation of the fryer We recommend you consult a local ventilation or heating company to help design ing an adequate system Ventilation must conform State and national codes Consult your local fire department or building authorities The electric fryer requires 208 or 240 volt three phase 50 60 Hertz service The power cord may be already attached to the fryer or provided at installation Check the data plate mounted just above the lid on the left side of the back shroud to determine the correct power supply SHOCK HAZARD This fryer must be adequately and safely grounded earthed or electrical shock could result Refer to local electrical codes for correct grounding earthing proce dures or in absence of local codes with The National Electrical Code ANSI NFPA No 70 the current edi tion In Canada all electrical connections are to be made in accordance with CSA C22 1 Canadian Electri cal Code Part 1 and or local codes To avoid electrical shock this appliance must be equipped with an external circuit breaker which will disconnect all ungrounded unearthed conductors The main power switch on this appliance does not disconnect all line conductors A separate disconnect switch with proper capacity fuses or break ers must be installed at a convenient location between the fryer and the power source It should be an insulated copper conducto
13. steam Because the steam builds rapidly a greater part of the natural juices are retained within the food An operation valve vents excess steam from the pot and maintains constant live steam pressure Heat generated is another important factor of the pressure fryer Energy savings 15 realized due to unit s short frying time low temperature and heat retention of the stainless steel frypot Time is important because the shorter time involved in frying foods results in additional economies for the user Foods are table ready in less time than it would take to fry them in con ventional open type fryer NOTS As of August 16 2005 the Waste Electrical and Electronic Equip ment directive went into effect for the European Union Our products have been evaluated to the WEEE directive We have also reviewed our products to determine if they comply with the Restriction of Hazardous Substances directive ROHS and have redesigned our products as needed in order to comply To continue compliance with these directives this unit must not be disposed as unsorted municipal waste For proper disposal please contact your nearest Henny Penny distributor As in any unit of food service equipment the Henny Penny pressure fryer does require care and maintenance Require ments for the maintenance and cleaning are contained in this manual and must become a regular part of the operation of the unit at all times Should you req
14. the fryers allowing the filter rinse hose to be con nected or released without tools an assembly that filters the shortening as it is pumped from the frypot the assembly is made up of two filter screens a filter envelope and two filter clips Note four head fryers have three filter screens that includes a crumb catcher the sensors that shut off the gas supply to eight head gas fryers if the pilot lights go out or do not light the temperature at which shortening ignites the interior portion of the fryer that holds the shortening and the product while cooking the top flat surface area around the fryer lid an automatic dual controller that controls gas to both pilot lights and gas pressure to burners on fryers if either pilot light goes out the controller shuts off the gas to the other pilot light the knob that opens and closes the gas control valve a device located on the gas control valve that regulates the gas pres sure the pressure specifications are preset at the factory the light that illuminates when the shortening is being heated the light goes off when the preset shortening temperature has been achieved the coils located inside the frypot on electric fryers that heat the shortening a temperature control that opens and shuts off the heat to the frypot if it senses shortening temperature in excess of 420 F 212 C on eight head fryers and 450 F 232 C on four head fryers a preset temperature usually 250 F
15. DANGER OVERFLOW RISK DO NOT STIR THE SHORTENING AT ANY OTHER TIME EXCEPT AT MORNING START UP FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RE SULT IN SHORTENING OVERFLOWING THE FRYPOT WHICH COULD CAUSE SERIOUS BURNS PERSONAL INJURY FIRE AND OR PROPERTY DAMAGE 703 H Y PENNY ioiii Fooderrence 3 6 BASIC OPERATION Continued 703 10 11 Model PFE 590 592 Allow fryer to heat until digital display shows DROP Press the EXIT COOL button if the display shows COOL The heat cycles on and off approximately 10 degrees before the setpoint temperature to help prevent overshooting the setpoint temperature proportional control Before loading product onto the racks lower racks into the hot shortening to keep the product from sticking to the racks Slide racks of breaded product into carrier on the lid starting with the bottom tier to prevent damaged product Lower and lock the lid down and press the appropriate product button 2 4 6 or 8 head At the end of the cycle pressure begins venting automatically alarm sounds and the display shows DONE At this time press the appropriate product button 2 4 6 or 8 head Wait for the pressure gauge to show 0 pressure in frypot before attempting to open the lid DANGER DEPRESSURIZE DO NOT LIFT HANDLE OR FORCE LID LATCH OPEN BEFORE PRESSURE GAUGE READS 07 PSI ESCAPING STEAM AND SHORTEN
16. ENING ATANY OTHER TIME FILTER THE SHORTENING AT LEAST TWICE A DAY FILTER ONLY WHEN COOL IS DISPLAYED BRUSH ALL CRACKLINGS FROM FRYPOT SURFACES AND THE COLD ZONE DURING THE FILTERING PROCESS MAKE SURE THE FRYER IS LEVEL BE CERTAIN THE SHORTENING IS NEVER ABOVE THE UPPER FRYPOT LEVEL INDICATOR LINE BE CERTAIN THAT THE GAS CONTROL VALVE AND BURNERS ARE PROPERLY ADJUSTED GAS UNITS ONLY USE RECOMMENDED PRODUCT LOAD SIZE FOR ADDITIONAL INFORMATION ON THESE INSTRUCTIONS REFER TO THE HENNY PENNY OPERATOR MANUALAND THE KFC STANDARDS LIBRARY FOR ASSISTANCE CALL THE HENNY PENNY SERVICE DEPARTMENT AT 1 800 417 8405 or 1 937 456 8405 703 Glow Fooderrence Model PFE 590 592 3 1 OPERATING COMPONENTS POWER PUMP Switch Frypot Carrier Lid Gasket Deadweight assembly Safety Relief Valve A three way switch with center OFF position move the switch to the position marked POWER to operate the fryer move the switch to the position marked PUMP to operate the filter pump certain conditions must be met prior to operation of the filter pump these conditions are covered later in this section This reservoir holds the cooking shortening and is designed to accommodate the heating elements 8 head of product and an adequate cold zone for collection of cracklings This stainless steel carrier consists of five racks containing the food product during and after frying 4 cook racks and cov
17. ES AND INDICATORS Continued TEMPERATURE BUTTON DIGITAL DISPLAY H Y PENNY eS POLISH NOW IF YOU HAVE PROBLEMS CALL THE POLISH LATER TECHNICAL SERVICE DEPARTMENT AT HENNY PENNY AT 1 800 417 8405 EXIT FILL 0205 0 5 6 7 2 9 FUNCTION EXIT COOL PRODUCT BUTTONS Figure 3 2 3 7 403 Model PFE 590 592 3 5 FILLING OR ADDING The shortening level must always be above the heating elements when the fryer is heating and at the frypot level indicators on the rear of the frypot Figure 3 3 Failure to follow these instructions could result in a fire and or damage to the fryer When using solid shortening it is recommended to melt the shortening on an outside heating source before plac ing it in the frypots The heating elements must be completely submerged in shortening Fire or damage to the frypot could result 1 tis recommended that a high quality frying shortening be used in the pressure fryer Some low grade shortenings have a high moisture content and cause foaming and boiling over BURN RISK To avoid severe burns when pouring hot shortening into frypot wear gloves and take care to avoid splashing _ Figure 3 3 2 The electric model requires 100 165 45 kg of shortening The frypot has 2 level indicator lines inscribed on the rear wall of the frypot which show when the heated shortening 1s at the proper level Figure 3 3 3 Cold sho
18. ING WILL RESULT IN SEVERE BURNS Unlock and raise the lid cautiously Using the rack handles remove the racks of product from the carrier starting with the top rack Foodservice Soletrar 3 7 CARE OF THE SHORTENING A G R OVERFLOW RISK FOLLOW THE INSTRUCTIONS BELOW TO AVOID SHORTENING OVERFLOWING THE FRYPOT WHICH COULD RESULT IN SERIOUS BURNS PERSONAL INJURY FIRE AND OR PROPERTY DAMAGE 1 To protect the shortening when the fryer is not in immediate use the fryer should be put into the Cool Mode 2 Frying breaded products requires filtering to keep shortening clean The shortening should be filtered at least twice a day after lunch rush and at the end of the day 3 Maintain the shortening at the proper cooking level Add fresh shortening as needed 4 Donot overload the racks with product 22 165 9 9 kgs maximum or place product with extreme moisture content into racks DANGER FIRE HAZARD WITH PROLONGED USE THE FLASHPOINT OF SHORTENING IS REDUCED DISCARD SHORT ENING IF IT SHOWS SIGNS OF EXCESSIVE SMOKING OR FOAMING SERIOUS BURNS PERSONAL INJURY FIRE AND OR PROPERTY DAMAGE COULD RESULT 3 8 FILTERING The Henny Penny electric 8 head pressure fryer Model 590 should INSTRUCTIONS be cleaned and the shortening filtered and polished at least twice daily after lunch rush and at the end of the day Refer to KFC s Standards Library Filter shortening i
19. NIT IF PRESSURE GAUGE SHOWS HIGH PRESSURE CONDITIONS SEVERE INJURIES AND BURNS WILL RESULT IMMEDIATELY PLACE THE POWER PUMP SWITCH IN THE OFF POSITION WHICH RELEASES THE PRESSURE BY ALLOW ING THE UNIT TO COOL DO NOT RESUME USE OF UNIT UNTIL CAUSE OF HIGH PRESSURE HAS BEEN FOUND AND CORRECTED Pressure does not build Not enough product in frypot e Place full capacity product in frypot when using fresh shortening Metal shipping spacer not Remove shipping spacer see removed from deadweight assy Unpacking Instructions Section e Pressure not programmed e Check programming Lid gasket leaking e Reverse or replace lid gasket Shortening not heating Drain valve open Close drain valve High temperature limit tripped Reset high temperature limit see Operating Components Section Foaming or boiling over See Boil Over chart on fryer Follow Boil Over procedures from and beginning of Operation chart Section in this manual Shortening not draining e Drain valve clogged Push cleaning rod through open drain valve Filter motor won t run Motor overheated Reset motor see Filter Pump Motor Protector Manual Reset Section or 1 800 417 8405 or 1 937 456 8405 4 1 703 Globe Foodservice 4 2 ERROR CODES In the event of a control system failure the digital display will show an Error Message These messages are coded 204 E05 2067 A constant to
20. ONTROL shows on the left side of the display and the factory preset proportional control temperature shows on the right side of the display After the proportional control press and release the FUNCTION button ALM 1 and TIME flashes in the left side of the display and the first alarm time shows on the right side of the display To change the time the alarm sounds press the appropriate product buttons to set the time Ex Press 1 0 0 0 10 00 flashes on the right side of the display which means when the timer counts down to 10 minutes an alarm will sound After alarm is set press and release the FUNCTION button ALM 1 SELF and CANCEL flashes in the left side of the display and YES or NO shows on the right side of the display The yes and no can be toggled by pressing any of the product buttons 1 0 YES means the alarm tone automatically stops after several beeps means someone must manually press the appropriate product button to stop the alarm tone Repeat steps 9 and 10 for alarms 2 and 3 After alarm 3 is set press and release the FUNCTION button FILTER and CYCLES shows on the left side of the display and the filter cycle value is on the right side of the display The value is the number of Cook Cycles that must completed before the control signals the operator that the shortening needs filtered 3 20 H Y PENNY ioiii Fooderrence
21. a cook cyclecrumb catcher part of the filter assembly on four head fryers that filters crumbs out of the shortening before the shortening is pumped back into the frypot the part of the filter assembly on four head fryers that filters crumbs out of the shortening before the shortening is pumped back into the frypot a label or plate located on the right side panel of the fryer that indicates the fryer type serial number warranty date and other information a metal cylinder that works with the orifice to regulate the amount of steam entering the deadweight assembly an assembly that controls pressure inside the frypot the entire deadweight assembly should be cleaned according to the recommended procedures the assembly is made up of the deadweight the deadweight cap the deadweight orifice the deadweight valve and the deadweight body a threaded cap that screws onto the deadweight valve housing an opening that regulates the amount of steam entering the deadweight assembly a container that holds the deadweight assembly indentation on both ends of deadweight a metal air intake device on the rear of the fryer to pull in fresh air for the blower a microswitch that automatically shuts off the fryer heat in the event the drain valve 15 inadvertently opened while the fryer power switch is in the ON position a valve that allows the shortening to drain from the frypot into the filter drain pan the fryer power switch should be in the OFF p
22. ain valve The handle should point straight out to the front of the fryer Use large white brush to clean cracklings from the elements and from sides and bottom of frypot as shortening drains Use the drain cleanout rod to push cracklings through drain opening in bottom of frypot if necessary Using the small straight white brush clean between the elements and the frypot wall Drain Cleanout Small White Rod Brush 7 G E R BRUSH ALL CRACKLINGS FROM FRYPOT SUR FACES AND THE COLD ZONE DURING THE FIL TERING PROCESS FAILURE TO DO SO CAN RESULT IN SHORTENING OVERFLOWING THE WHICH COULD CAUSE SERIOUS BURNS PERSONAL INJURY FIRE AND OR PROPERTY DAMAGE 703 3 12 PENNY Globe Foodservice FILTERING 3 8 3 9 CHANGING THE FILTER 3 13 INSTRUCTIONS Continued ENVELOPE Model PFE 590 592 Scrape cracklings and crackling ring from frypot and discard Do not let cracklings drain into filter drain pan These crack lings can cause a burned taste in gravy Wipe all surfaces with a clean damp towel If water drops into cold zone dry with towel before pumping shortening back into the frypot Do not bang the pot scraper or other cleaning utensil on the frypot rim Damage to the frypot rim could result and the lid may not seal properly during a cook cycle Return drain handle to the closed position to close the drain Turn POWER PUMP switch to PUMP and when all short e
23. aser 3 Wipe Nylatrons to remove food soil grease degreaser residue Reversing Lid Gasket Every 90 Days Reversing the lid gasket helps to prevent early failure of lid gasket and the loss of pressure during a cook cycle 1 Raise lid and remove racks and carrier 2 Grasping the lid handle lift the front of the lid up until it stops in an upright position 810 3 16 PENNY Global 3 13 PREVENTIVE MAINTENANCE Continued 3 17 Model PFE 590 592 Reversing Lid Gasket Continued Be sure the metal arm on the left side of the lid is in the vertical position holding the lid upright or severe injuries could result See photo at left Using a thin blade screwdriver pry out the gasket at the corners Remove the gasket Check the gasket for any tears nicks If the gasket 1s damaged it needs to be replaced Clean the gasket and gasket seat with hot water Rotate the gasket with the opposite side facing out Install the 4 corners of the lid gasket Smooth gasket into place working from the corners towards the middle of each side Lubricating Lid Rollers Annually The lid rollers in the back of the fryer should be lubricated at least once a year to allow the lid easy movement Remove the back shroud of the fryer Using spindle lube part number 12124 place a small amount of lube on both top and
24. auses pressure to be held in the frypot The solenoid valve closes at the beginning of the Cook Cycle and opens automatically at the end of the Cook Cycle if this valve becomes dirty or the teflon seat nicked pressure will not build and it must be repaired per the Maintenance Section of the Technical Manual A two way ball valve normally in the closed position turn the han dle to drain the shortening from the frypot into the filter drain pan DANGER PRESSURIZED DO NOT OPEN THE DRAIN VALVE WHILE FRYPOT IS UNDER PRESSURE HOT SHORTEN ING WILL EXHAUST AND SEVERE BURNS WILL RESULT A microswitch that provides protection for the frypot in the event an operator inadvertently drains the shortening from the frypot while the main switch is in the COOK position the switch is designed to automatically shut off the heat when the drain valve 15 opened The collection point for the condensation formed within the steam exhaust system it must be removed and emptied periodically usually daily The unit is equipped with a shortening mixing capability to ensure the shortening is properly mixed to prevent an accumulation of moisture causing boiling action in the frypot the filter pump is activated by the controls at preset intervals to mix the shortening The fryer lid is equipped with a mechanical catch on the front of the lid which engages a bracket on front of the frypot this device holds the lid down while the lid is being l
25. bottom rollers Make sure to lube both left and right rollers 703 Model PFE 590 592 3 13 PREVENTIVE Cleaning Safety Relief Valve Annually MAINTENANCE Continued A DA N G SAFETY VALVE BURN RISK DO NOTATTEMPT TO REMOVE SAFETY VALVE WHILE FRYER IS OPERATING OR SEVERE BURNS OR OTHER INJURIES WILL RESULT DO NOT DISASSEMBLE OR MODIFY THIS SAFETY VALVE TAMPERING WITH THIS VALVE COULD CAUSE SERIOUS INJURIES AND WILL VOID AGENCY APPROVALS AND APPLIANCE WARRANTY 1 Useawrench to remove pressure gauge 2 Useawrench to loosen the valve from the pipe tee turn counterclockwise to remove 3 Clean the inside of the pipe tee with hot water Turn the safety relief valve towards the rear of the fryer when reinstalling the relief valve 4 Immerse the safety relief valve in a soapy water solution for 24 hours Use a 1 1 dilution rate The valve cannot be disas sembled It is factory preset to open at 14 1 2 pounds of pressure If it does not open or close it must be replaced 703 3 18 H Y PENNY ioiii Fooderrence 3 14 PROGRAMMING 3 19 Model PFE 590 592 Press and hold the FUNCTION button for two seconds REG PROGRAM shows in the display followed by CODE Press the code 1 2 3 SELECT PRODUCT scrolls across the display no buttons are pressed within approximately 1 minute while in the Program Mode the controls will revert bac
26. burns could result The filter drain pan must be as far back under fryer as it will go and the cover in place Be sure the hole in the cover lines up with the drain before opening the drain Failure to follow these instructions causes splashing of shortening and could result in personal injury If hot shortening is present in the frypot 1t must be drained by slowly pulling the drain handle out towards you Close the drain valve and discard the shortening Raise lid remove the racks and carrier from lid and tilt lid back so that the lid won t interfere with cleaning Refer to KFC s Standard s Library on cleaning instructions DANGER BURN RISK DO NOT CLOSE LID WITH WATER AND OR CLEANER IN FRYPOT WATER UNDER PRES SURE BECOMES SUPERHEATED WHEN LIDIS OPENED ESCAPING WATER AND STEAM WILL RESULT IN SEVERE BURNS BURN RISK If the cleaning solution in the frypot starts to foam and boil over immediately turn the power switch to OFF and do not try to contain it by closing the fryer lid or severe burns could result 3 14 3 10 CLEANING THE FRYPOT Continued 3 11 FILTER PUMP MOTOR PROTECTOR MANUAL RESET 3 12 REGULAR MAINTENANCE SCHEDULE 3 15 Model PFE 590 592 Do not use UT cleaners clean ers sanitizers containing chlorine bromine iodine or ammonia chemicals as these will deteriorate the stain less steel material and shorten the life of the unit
27. covers the repair or replacement of the defective part and includes labor charges and maximum mileage charges of 200 miles round trip for a period of one 1 year from the date of original installation The warranty for replacement parts covers only the repair or replacement of the defective part and does not include any labor charges for the removal and installation of any parts travel or other expenses incidental to the repair or replacement of a part EXTENDED FRYPOT WARRANTY Henny Penny will replace any frypot that fails due to manufacturing or workmanship issues for a period of up to seven 7 years from date of manufacture This warranty shall not cover any frypot that fails due to any misuse or abuse such as heating of the frypot without shortening 3 YEARS During this time any frypot that fails due to manufacturing workmanship issues will be replaced at no charge for parts labor or freight Henny Penny will either install a new frypot at no cost or provide a new or reconditioned replacement fryer at no cost 3TO7 YEARS During this time any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for the frypot only Any freight charges and labor costs to install the new frypot as well as the cost of any other parts replaced such as insulation thermal sensors high limits fittings and hardware will be the responsibility of the owner Any claim must be presented to either Henny Penny o
28. er rack Provides the pressure seal for the frypot chamber The deadweight style operating pressure relief valve is used to maintain a constant level of steam pressure within the frypot any excess steam pressure is vented through the exhaust stack remove the deadweight cap and clean the cap weight and deadweight orifice once a day See Preventive Maintenance Section Failure to clean the deadweight assembly daily could result in the fryer building too much pressure Severe injuries and burns could result An ASME approved spring loaded valve set at 14 5 psi 999 mbar in the event the operation valve becomes obstructed this safety valve releases excess pressure keeping the frypot chamber at 14 5 psi 999 mbar if this occurs turn the COOK PUMP switch to the OFF position to release all pressure from the frypot If safety relief valve activates turn main power switch to the OFF position To avoid serious burns and injuries have fryer serviced before next use 703 3 1 OPERATING COMPONENTS 703 Y PENNY Globe Foodservice Salinas Continued Safety Relief Valve Ring Pressure Gauge Solenoid Valve Drain Valve Drain Interlock Switch Condensation Drain Pan Shortening Mixing System Lid Latch Model PFE 590 592 DANGER BURN RISK DO NOT PULL THIS RING SEVERE BURNS FROM THE STEAM WILL RESULT Indicates the pressure inside the frypot electromechanical device that c
29. ith the lid latch Pull lid handle forward until it stops Lift up on the lid handle until it stops Bring lid handle out towards you until it stops Push lid handle down locking lid in place DANGER LID MUST BE LATCHED PROPERLY OR PRES SURIZED SHORTENING AND STEAM MAY ESCAPE FRYPOT SEVERE BURNS WILL RESULT 703 5258 08 28 H Y PENNY Globe Foodservice 3 2 LID OPERATION Continued 3 3 MELT CYCLE OPERATION 703 Model PFE 590 592 DANGER DO NOT LIFT HANDLE OR FORCE LID LATCH OPEN BEFORE PRESSURE GAUGE READS 07 PSI ESCAPING STEAM AND SHORTENING WILL RESULT IN SEVERE BURNS TO AVOID SERIOUS PERSONAL INJURY DO NOT OPERATE WITHOUT LID COVER IN PLACE AND ALL COMPONENTS INSTALLED TO AVOID SERIOUS PERSONAL INJURY DO NOT TAMPER WITHANY COMPONENT OF LID LOCKING MECHANISM To open lid 2 Gently raise handle until it stops Push handle back until it stops Lower handle Lower the handle before attempting to raise the lid or damage to the lid could result Push handle back Unlatch the front lid latch If the shortening is below 185 85 C with the POWER PUMP switch in the POWER position the fryer will enter the Melt Cycle The shortening heats slowly to prevent scorching of the shortening The heat cycles on and off to slowly melt the shortening At 185 F 85 C the heat stays on until 250 F 121 C the Cool Mode is reached To exi
30. k to the Cook Mode Press the appropriate product button 1 0 to identify what product you want to program INTTI and TIME flashes on the left side of the display The right side shows the starting time of the Cook Cycle and can be changed by pressing the appropriate numbers Ex Press 1 0 0 0 and 10 00 flashes on the right side of the display setting the start time at 10 minutes After the time is set press and release the FUNCTION button and INT1 and flashes on the left side of the display The right side shows the starting temperature and can be changed by pressing the appropriate numbers Ex Press 2 5 0 and 250 F will show on the right side of the display setting the start temperature at 250 Fahrenheit After the temperature 15 set press and release the FUNC TION button and and PRESS flashes on left side of the display Press any of the product buttons 1 0 to turn the pressure on or off After the pressure 15 set press and release the FUNCTION button and INTT LOAD and COMP flashes on the left side of the display The factory preset load compensation value shows in the right side of the display 703 H Y PENNY Foodservice 3 14 PROGRAMMING Continued 403 10 11 12 Model PFE 590 592 After the load compensation press and release the FUNCTION button PROP and C
31. ked when unit is in use and not being moved casters may be adjusted to help level the fryer an agent used to clean the frypot see recommended cleaning procedures an area in the bottom of the frypot where shortening is cooler than the area above the zone allows the crumbs to settle without burning a pan located at the bottom of the fryer that collects condensation from the steam exhaust system the pan should be removed and emptied periodically a programmed cycle that cooks a particular product at a preselected temperature and for a preselected time the amount of product cooked during a cook cycle a preset temperature usually 250 F 121 C or less which can be manually or automatically switched to to save the life of the shortening when not cooking the weights shipped with the fryer that when installed in the counterweight assembly enable the eight head fryer lid to lift easily G 1 H Y PENNY Foodservice Salinas counterweight assembly cracklings crumb catcher data plate deadweight deadweight valve assembly deadweight cap deadweight orifice deadweight body deadweight seat dilution box drain interlock switch drain valve drop temperature dumping table exhaust hose fill lines filter clips filter union Model PFE 590 592 an assembly of weights and cables that enable the eight head fryer lid to lift easily the crumbs of breading that come off the product during
32. low Fooderrence H Y PENNY Foodservice Salinas air valve airflow switch blower breading burner assembly gas fryers only burner chamber gas fryers only burner tubes gas fryers only carrier cook cycle casters cleaning solution cold zone condensation drain pan cook cycle cooking load cool counterweight 403 Model PFE 590 592 GLOSSARY HENNY PENNY PRESSURE FRYERS a valve that allows air into the filter lines when the pump is on in the mixing mode on eight head fryers a switch that senses the amount of airflow coming from the blower if the airflow falls below a certain level the switch cuts power to the gas control valve that shuts down the burners on gas eight head fryers located on the rear of a gas eight head fryer the blower pulls flue gases out of the flue and provides the proper amount of air to the burner tubes for efficient combustion a flour and seasoning mixture used to coat the product prior to frying an assembly on gas fryers that houses the pilot light which ignites the gas that heats the fryer the area on four head fryers in which the gas combustion that heats the shortening takes place the tubes in eight head fryers through which heated air is forced to heat the shortening a wire frame inside the eight head frypot that holds five racks of product during the the wheels on bottom of the fryer that allow the unit to roll casters should be loc
33. mmediately following a Cook Cycle when the shortening temperature 15 in the Cool Mode Drain the shortening at 250 F 121 C or less Higher temperatures cause cracklings to burn on the steel frypot surfaces after the shortening has drained 3 11 703 ioiii 3 8 FILTERING INSTRUCTIONS A DA N ONLY FILTER WHEN COOL IS DISPLAYED FAILURE TO DO SO CAN RESULT IN SHORTENING OVERFLOWING THE FRYPOT CAUSING SERIOUS BURNS PERSONAL INJURY FIRE AND OR PROPERTY DAMAGE High volume cooking could cause the cold zone to fill quicker with cracklings and cleaning may be required more often Part of the filtering process involves removing cracklings from the cold zone of the frypot 1 Turn POWER PUMP switch to OFF position 2 Make sure filter drain pan is under fryer and the filter union is fastened to the filter standpipe coming out of the pan The filter drain pan must be as far back under fryer as it will go and the cover in place Be sure the hole in the cover lines up with the drain before opening the drain Failure to follow these instructions causes splashing of Shortening Stirrer shortening and could result in personal injury Surfaces of fryer and racks will be hot Use care when filtering to avoid getting burned Remove cooking racks carrier and wipe bottom of lid Tilt lid out of the way to clean frypot 4 Pull drain handle towards you to open dr
34. nding or dumping tables should be provided next to at least one side of the fryer Keep in mind the best efficiency will be obtained by a straight line operation 1 raw in one side and finish out the other side Order assembly can be moved away with only a slight loss of efficiency To properly service the fryer 24 inches 60 96 cm of clearance is needed on all sides of the fryer Access for servicing can be attained by removing a side panel FIRE HAZARD To avoid fire and ruined supplies the area under the fryer should not be used to store supplies BURN RISK To prevent severe burns from splashing hot shortening position and install fryer to prevent tipping or move ment Restraining ties may be used for stabilization 2 4 LEVELING THE FRYER For proper operation level the fryer from side to side and front to back using level on the flat areas around the frypot collar DANGER FAILURE TO FOLLOW THESE LEVELING INSTRUCTIONS CAN RESULT IN SHORTENING OVERFLOWING THE FRYPOT WHICH COULD CAUSE SERIOUS BURNS PERSONAL INJURY FIRE AND OR PROPERTY DAMAGE 2 5 703 2 5 VENTILATION OF FRYER Y PENNY Glob Foodservice Salinas 2 6 ELECTRICAL 706 REQUIREMENTS Model PFE 590 592 The fryer should be located with provision for venting into adequate exhaust hood or ventilation system This 15 essential to permit efficient removal of steam exhaust and frying odors Special precaution must be taken
35. ne 15 heard when an error code is displayed and to silence this tone press any of the product buttons DISPLAY CAUSE PANEL BOARD CORRECTION E04 Control board overheating Turn switch to OFF position then turn switch back to ON if display still shows 2047 the board is getting too hot check for signs of overheating behind the control panel once panel cools down the controls should return to normal if EO4 persists replace the control EOS Shortening overheating Turn switch to OFF position then back to ON if display shows E05 the heating circuits and temperature probe should be checked once the unit cools down the controls should return to normal if 205 persists replace the controls E00 Temperature probe failure Turn switch to OFF position then back to ON if the display shows E06 the tempera ture probe should be checked once the temperature probe is repaired or replaced the controls should return to normal if E06 persists replace the controls FAI Programming Failure Turn switch to OFF position then back to ON If display shows E41 the control should be re initialized see programming section if the error code persists replace the control panel Pump motor relay failure Replace relay if contacts are stuck closed wiring problem check wiring POWER PUMP switch or at wall receptacle L1 and N may be reversed 403 4 2 G
36. ning has been pumped into frypot swing drain handle to the closed position to close the drain DANGER BURN RISK IF THERE ARE AIR BUBBLES COMING UP IN THE SHORTENING IT S POSSIBLE THAT THE FILTER CONNECTION AT THE UNION ON THE FILTER TUBE IS NOT TIGHTENED PROPERLY IF SO TURN OFF THE PUMPAND USE PROTECTIVE CLOTH OR GLOVE WHEN TIGHTENING THE UNION THIS UNION WILL BE HOT AND SEVERE BURNS WILL RESULT The filter envelope should be changed after 10 12 filterings or whenever it becomes clogged with crumbs Refer to KFC s Standards Library BURN RISK Use protective cloth or glove when disconnecting the filter union or severe burns could result If the filter pan is moved while full of shortening use care to prevent splashing or severe burns could result Be sure that the filter screens catcher filter clips and the standpipe are thoroughly dry before assembly of the filter envelope or water will dissolve the filter paper 605 H Y PENNY ioiii Fooderrence 3 10 CLEANING THE FRYPOT 703 Model PFE 590 592 After the initial installation of the fryer as well as before every change of shortening the frypot should be thoroughly cleaned as follows Turn POWER PUMP switch to OFF positioin and unplug unit from wall receptacle Moving the fryer or filter drain pan while containing hot shortening is not recommended Hot shortening can splash out and severe
37. nnypenny com
38. ocked into place but is not meant to hold pressure in the frypot 3 2 H PENNY Global Foodtervice Model PFE 590 592 3 1 OPERATING COMPONENTS Continued High Temperature Limit gt Figure 3 1 Air Valve Filter Drain Pan Filter Union Fuses 3 2 LID OPERATION This is a safety component that senses the temperature of the shortening if the temperature of the shortening exceeds 420 F 212 C this control opens and shuts off the heat to the frypot when the temperature of the shortening drops to a safe operation limit the control must be manually reset by pressing the red reset button located under the control panel in the right front of the fryer Pumps air into the shortening periodically to keep the shortening at a uniform temperature this only functions when the unit has been sitting idle for a period of time and when heating from a cold start The removable pan that houses the filter and catches the shortening when it is drained from the frypot also used to remove and discard old shortening BURN RISK When hot shortening is in this pan use extreme care to avoid burns Connects the filter to the filter pump and allows easy removal of the filter and drain pan A protective device which breaks the circuit when the current exceeds the rated value To close lid 1 Lower the lid until gasket comes into contact with the frypot and lock the lid in place w
39. olds the lid down while it is being locked into place a valve located between the fryer and the wall that shuts off the flow of gas from the supply line this is not the main shutoff valve for the store the automatic control of pressure heat and time to produce appealing food product a controlled opening for the pilot light located on the burner assembly a small flame that remains burning even when the fryer is not in use the flame ignites the gas when the fryer is turned on a brush that is included with the fryer that is used to clear the drain in the bottom of the frypot also referred to as straight brush a three way switch located on the front control panel of the fryer that serves as an off on switch and a filter switch the gauge located on the left rear corner of the frypot that shows the pressure inside the frypot a piece of plastic on eight head fryers located between the lid locking arm and the lid casting that helps create the seal for the lid only a service technician should perform maintenance or repair on the pressure pad a food item cooked in the fryer the starting preset cooking temperature at which product is placed in the shortening a spring loaded valve that automatically releases excess pressure if the operating valve becomes obstructed if the safety release valve activates turn the Power Pump switch to OFF to release all pressure from the frypot a preset cooking temperature the setpoint is a
40. osition before the drain valve is opened the drain valve should remain closed at all other times the starting preset cooking temperature at which product is placed in the shortening table onto which the cooked product 15 dumped after removal from the fryer frypot a hose used to vent steam from the frypot on eight head fryers the lines marked on the interior real wall of the frypot that show the proper shortening level also referred to as level indictor lines the clips are the part of the filter screen assembly that holds the filter envelope closed the threaded connection between the fryer and the filter system that can be connected or released without tools 403 H Y PENNY Foodservice filter drain filter envelope filter quick disconnect filter screen assembly flame sensors gas fryers only flashpoint frypot frypot collar gas control valve gas fryers only gas valve knob gas fryers only gas pressure regulator gas fryers only heat indicator heating elements high limit idle ignition modules L shaped brush landing table level indicator lines 403 Model PFE 590 592 a pan that rolls or slides under the fryer into which shortening 15 drained a fiber envelope into which the filter screen is placed the end of the envelope is folded and held closed with filter clips a part of the filter screen assembly an optional connection on
41. programmable feature a spacer located in the deadweight assembly for protection during shipment an automatic system on eight head fryers that periodically uses the filter pump to mix the shortening in the frypot to prevent an accumulation of moisture to minimize the boiling action in the frypot 403 PENNY Globe sift breading solenoid valve spark igniters gas fryers only standpipe standpipe assembly straight brush temperature probe 403 Model PFE 590 592 the process of removing clumps from breading a valve used to generate or release pressure for the cook cycle the igniters that create a spark to ignite the pilot lights on eight head gas fryers see ignition modules the pipe through which oil is pumped back into the frypot after the filtering process is complete the pipe and fittings that are part of the shortening filtering process a brush that is included with the fryer that is used to clear the drain in the bottom of the frypot a round probe that is located in the inside of the frypot that measures the temperature of the oil in the frypot the probe communicates with the control panel G 5 F 5 3 2 G Henny Penny Corp Eaton Ohio 45320 Revised 8 6 10 Y PENNY Global Foodservice Solutions Henny Penny Corporation P O Box 60 Eaton OH 45320 1 937 456 8400 1 937 456 8402 Fax Toll free in USA 1 800 417 8417 1 800 417 8434 Fax www he
42. r rated for 600 volts and 90 C For runs longer than 50 feet 15 24 m use the next larger wire size 2 6 H Y PENNY Global Foodservice 2 7 INTERNATIONAL ELECTRICAL REQUIREMENTS 2 7 Model PFE 590 592 Units being used outside the United States may not be shipped with the power cord attached to the unit because of the different wiring codes The fryers are available from the factory wired for 208 240 380 and 415 volts 3 phase 50 Hertz service A terminal block is mounted inside the fryer for the cable wiring A decal on the inside of the right side panel will help in the wiring of the unit NOISE CE units require a minimum wire size of 4mm to be wired to the terminal block If a flexible power cord is used it must be 7 type To install the power cord follow these procedures 1 Remove the right side panel of the unit 2 Install the cord with a strain relief to the Junction box 3 Attach the wires to the terminal block according to the wiring diagram on the side panel 4 Pull the slack out of the cord and thread it down through the the clamp on the frame at the rear left leg of fryer Then run the cable under the frame and out the rear of the fryer so it doesn t interfere with the filter drain pan The filter drain pan must be as far back under fryer as it will go and the cover in place Be sure the hole in the cover lines up with the drain before opening the
43. r the distributor from whom the appliance was purchased No allowance will be granted for repairs made by anyone else without Henny Penny s written consent If damage occurs during shipping notify the sender at once so that a claim may be filed THEABOVE LIMITED WARRANTY SETS FORTH THE SOLE REMEDY AGAINST HENNY PENNY FOR ANY BREACH OF WARRANTY OR OTHER TERM BUYER AGREES THAT NO OTHER REMEDY INCLUDING CLAIMS FOR ANY INCI DENTAL OR CONSEQUENTIAL DAMAGES SHALL BEAVAILABLE The above limited warranty does not apply a to damage resulting from accident alteration misuse or abuse b if the equipment s serial number is removed or defaced or c for lamps and fuses THE ABOVE LIMITED WARRANTY IS EX PRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING MERCHANTABILITY AND FIT NESS AND ALL OTHER WARRANTIES ARE EXCLUDED HENNY PENNY NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT ANY OTHER OBLIGATION OR LIABILITY Revised 01 01 07 FM05 032 G Revised 8 6 10 SPECIFICATIONS Height Width Depth Floor Space Pot Capacity Electrical Heating Shipping Weight HENNY PENNY 8 HEAD ELECTRIC PRESSURE FRYER 61 155 cm 24 61 cm 4134 107 cm Approximately 7 sq ft 65 sq m 5 head of chicken 22 lbs 9 9 kg 100 Ibs shortening 45 Kg 208 VAC 3 Phase 50 60 Hz 17 KW 47 2 Amps 240 VAC 3 Phase 50 60 Hz 17 KW 40 9 Amps 200 VAC 3 Phase Delta 50 60 Hz 17 KW 49 1 Amps 240
44. rtening should be filled to the lower indicator DANGER OVERFLOW RISK BE CERTAIN THE SHORTENING IS NEVER ABOVE THE UPPER LEVEL INDICATOR LINE FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SHORTENING OVERFLOWING THE FRYPOT CAUSING SERIOUS BURNS PER SONALINJURY FIRE AND OR PROPERTY DAMAGE For complete instructions refer to KFC s Standards Library 703 3 8 H Y PENNY Foodservice 3 6 BASIC OPERATION 3 9 Model PFE 590 592 Follow the procedure below on the initial start up of the fryer and each time the fryer is brought from a cold or shut down condition back into operation These are basic general instructions Be sure to follow KFC s Standards Library when operating the fryer Make sure frypot is filled to proper level with shorten ing to the lower level indicator DANGER OVERFLOW RISK DO NOT OVERLOAD OR PLACE PRODUCT WITH EXTREME MOISTURE CONTENT INTO THE RACKS 22 LBS 9 9 KG IS THE MAXIMUM AMOUNT OF PRODUCT PER FATLURE TO FOLLOW THESE INSTRUCTIONS CAN RE SULT IN SHORTENING OVERFLOWING THE FRYPOT WHICH COULD CAUSE SERIOUS BURNS PERSONAL INJURY FIRE AND OR PROPERTY DAMAGE Turn the POWER PUMP switch to the POWER position and press the appropriate product button to select the amount of product to be cooked Stir the shortening as it s heating up from a cold start Be sure to stir down into the cold zone
45. s Monthly see Preventive Maintenance Section Reversing lid gasket Every 90 Days see Preventive Maintenance Section Lubricate rear lid rollers Annually see Preventive Maintenance Section Cleaning safety relief valve Annually see Preventive Maintenance Section 810 Model PFE 590 592 3 13 PREVENTIVE Cleaning Deadweight Assembly Dail MAINTENANCE DANGER BURN RISK DO NOT ATTEMPT TO REMOVE DEADWEIGHT CAP WHILE FRYER IS OPERATING SEVERE BURNS OR OTHER INJURIES WILL RESULT 1 Atthe end of each day s usage of the fryer the deadweight assembly must be cleaned The fryer must be off and the pressure released Open the lid and then remove the deadweight valve cap and deadweight ORIFICE CAP DEADWEIGHT Deadweight cap may be hot Use protective cloth or glove or burns could result Failure to clean the deadweight assembly daily could result in the fryer building too much pressure Severe injuries and burns could result 2 Wipe both the cap and deadweight with a soft cloth Make certain to thoroughly clean inside cap the deadweight seat and around deadweight orifice 3 Clean the exhaust tube with stainless steel brush Henny Penny part number 12147 4 Dry parts and replace right away to prevent damage loss Cleaning Nylatrons Monthly 1 Spray Henny Penny biodegradable food safe foaming degreaser part no 12226 on Nylatrons 2 Raise lid up and down several times to spread degre
46. t the Cool Mode press the EXIT COOL button See Filling and Adding Shortening Section 3 4 H Y PENNY ioiii Fooderrence 3 4 SWITCHES AND INDICATORS EXIT COOL Button Product Selection Buttons Time Temperature Display Heat Indicator 3 5 Model PFE 590 592 Refer to image at end of this section After cooking or filtering the shortening the temperature automati cally goes into the Cool Mode which keeps shortening at a lower temperature this temperature extends the shortening life and minimizes the time to heat the shortening for the next Cook Cycle EXIT COOL button must be pressed to heat up to setpoint tem perature DANGER BURN RISK ALTHOUGH THE DISPLAY WILL READ COOL DURING THE STANDBY MODE THE SHORTEN ING IS HOT AND WILL CAUSE BURNS Select the number of heads or product to be cooked by pressing the button below the menued item shortening will then heat to drop temperature of that Pressing the same button again will begin the Cook Cycle the indicator will change from DROP to counting down the cook time in minutes and seconds At the end of the Cook Cycle the alarm sounds and the indicator reads DONE press the cycle button that is flashing and the alarm will cease the fryer will then reset to the Cool Mode A Cook Cycle can be aborted at any time by pressing and holding the product button This is a4 digit LED type display which sho
47. ted Press and release the FUNCTION button three times and COOL 5 and POINT shows alternately in display along with the temperature at which the control exits the Melt Cycle This is set at 250 F 121 C and should not be changed until the factory is consulted Press and release the FUNCTION button four times and AUTO and IDLE shows alternately in the display along with OFF This should not be changed until the factory 15 consulted Press and release the FUNCITON button five times and AUTO IDLE and shows alternately in the display along with 0 00 This should not be changed until the factory 15 consulted The last 3 functions in the Heat Control Mode are used by the factory only and should not be changed Model PFE 590 592 H Y PENNY 4 1 TROUBLE SHOOTING GUIDE Problem Cause Correction Power switch on but fryer Open circuit Fryer plugged in completely inoperative e Check breaker or fuse at wall Pressure not exhausting at Solenoid or exhaust line clogged Turn off and allow fryer to cool to end of Cook Cycle release the pressure in frypot have all lines solenoid and exhaust tank cleaned Operating pressure too high Deadweight clogged Turn off and allow fryer to cool to release the pressure in frypot clean deadweight see Preventive Mainte nance Section DANGER DO NOT OPERATE U
48. uire outside assistance call your local distributor in your area or call 1 800 417 8405 or 1 937 456 8405 ioiii Fooderrence 1 4 SAFETY The Henny Penny pressure fryer has may safety features incorporated However the only way to ensure a safe operation is to fully understand the proper installation operation and maintenance procedures The instructions in this manual have been prepared to aid you in learning the proper procedures Where information is of particular importance or safety related the words DANGER WARNING CAUTION and NOTICE are used Their usage 1s described below SAFETY ALERT SYMBOL is used with DANGER WARNING or CAUTION which indicates a personal injury type hazard NOTICE 18 used to highlight especially important information CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage CAUTION used with the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED WILL RESULT IN DEATH OR SERIOUS INJURY 1 2 403 H Y PENNY Foodservice Salinas 1 5 SAFETY Continued Vv 908 Model PFE 590 592 Equipotential Gro
49. und Symbol Waste Electrical and Electronic Equipment WEEE Symbol Shock Hazard Symbols Hot Surface Symbols 1 3 Model PFE 590 592 2 1 INTRODUCTION 2 2 UNPACKING INSTRUCTIONS This section provides the installation and unpacking instructions for the Henny Penny PFE 590 NOMIGE Installation of this unit should be performed only by a qualified service technician SHOCK HAZARD Do not puncture the fryer with any objects such as drills or screws as electrical shock or component damage could result Any shipping damage should noted in presence of delivery agent and signed prior to his or her departure Cut and remove the plastic bands from the main box Remove the box lid and lift the main box off the fryer Remove corner packing supports 4 Cut the stretch film from around the carrier rack box and remove it from the top of the fryer lid Cut and remove the metal bands holding the fryer to the pallet All counterweights must be loaded before unlatching lid or personal injury could result Remove the fryer from the pallet Take care when moving the fryer to prevent personal injury The fryer weighs approximately 758 Ibs 344 Kg 803 PENNY Fooderrence 2 2 UNPACKING 404 INSTRUCTIONS Continued DEAD WEIGHT SHIPPING SUPPORT DISCARD 10 11 12 13 13 Model PFE 590 592
50. with step 4 Review Usage Press and hold the FUNCTION button for two seconds until REG PROGRAM shows in the display As soon as PROGRAM shows in the display press and release the FUNCTION button time until REVIEW USE shows in the display DAILY shows in the display Press any of the product buttons to view the usage of that product Press and hold the FUNCTION button to exit Special Program Mode 403 3 15 SPECIAL PROGRAM MODE 403 Y PENNY Fooderrence Continued Model PFE 590 592 Reset Usage Press and hold the FUNCTION button for two seconds until REG PROGRAM shows in the display As soon as REG PROGRAM shows in the display press and release the FUNCTION button 2 times until RESET USE shows in display When CODE shows in the display press 1 3 5 DAILY will show in the display and press any of the product buttons to reset them to 0 Factory Presets Gas Electric Speaker Volume Speaker Frequency Codes Initialize System Press and hold the FUNCTION button for two seconds until REG PROGRAM shows in the display As soon as PROGRAM shows in the display press and release the FUNCTION button 3 times until FAC PRESET shows in the display When CODE shows on the display enter 2 9 5 7 DEG and MODE flashes in the display Press any of the product buttons to toggle from
51. ws the remaining cook time during Cook Cycles and also the shortening temperature on demand from the operator Illuminates whenever the control calls for heat when shortening temperature 15 reached the heat light goes off 703 H Y PENNY ioiii Fooderrence 3 4 SWITCHES AND INDICATORS Continued HI Temperature Indicator Drop Indicator Done Indicator Temperature Button SCAN Button FUNCTION Button EXIT FILL Button Multiple Timers 703 Model PFE 590 592 The display reads if the shortening temperature 15 40 above the setpoint The display reads DROP when the shortening has reached the setpoint temperature will read DROP 2 before setpoint and 4 above setpoint The display reads DONE at the end of the Cook Cycle Allows the operator to read the temperature of the shortening while in a Cook Cycle Allows the operator to toggle through any running multiple timers Used in the programming of the controls After filtering the fryer if in the Filter Lockout Mode the display reads FILL and the EXIT FILL button must be pressed The control has the capability to run multiple timers 1f more than one product is being cooked a timer can be started by pressing more than one product button per Cook Cycle The products must have the same setpoints and the pressure must be programmed off See Programming Section 3 6 3 4 SWITCH
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