Henny Penny OEA/OGA-341 User's Manual
Contents
1. 2 12 2 19 Gas Control Valve Replacement u L Lu ann 2 13 2 16 Blower Motor Replac mentai 2 15 2 17 Elements Electric Gaa SS geU GWAN ORA MAU Unesco A AUR 2 17 219 beams Contactors EIC COL 2 19 2 19 Speaker EA FRY RFAAI EF aa 2522 2 20 High Temperature Limit Control Electric 2 23 2 2 Filter Pump and Motor Removal 2 26 2 22 Autolift Transformer Replacement if applicable 2 24 2 23 Autolift PC Board Replacement if applicable 2 28 2 24 Autolift Actuator Motor Replacement if applicable 2 28 Wiring Diagrams CCC 5 PARTS DEORNATION Zee dened ese _______ _ 3 1 el CHI 3 1 32 E TT T Um 3 1 3 3 When uu u ARY YR FN FYN ___________ _ 3 1 2 4 i RF TYR ANF FFYN 3 1 l O Y 3 1 320 3 1 3 7 Recommended Spare Parts for Distributors 3 1 106 Y PENNY Global Fovulservice Sa Model OFE OFG OEA OGA 341 342 1 12. s 8 rd il 3 J E 7 ae un OOO WM ED uU UV WA 592 ba Led Le 3 e Xl e IE gt Fw rw 5 h d r gt gt 2 k 74 k 4 Fa 74 k Ai k d Drain switch wired N O 2 41 707 MOTORS RIGHT MOTOR TEMPERATURE E LIFT MOTORS s PM ZANDE li XN ez Q PROBE ba Y Model OFE OFG OEA OGA 341 342 PRIMARY SECONDARY 115 250 15 56 VAC AUTOLIFT OPTION EL SECONDARY CONTACTOR SECONDARY CONTACTOR 35 jS 35 1 i 2 c T pee D 2 A 2 341 505579 OFE OEA 342 73 Yo o o o o o 380V 400V 415V 50HZ o o o o e 3580V 400V 415V 50HZ J J UNGTION BOX 22kW SN G 22KW 3N G Jun I 106 Drain switch wired N O 2 42 Model OFE OFG OEA OGA 341 342 D 5 ZA J 4 k N 4 k l P Zum 4 k amea T ELLI I ME ZHOB OS WITT AOFZ H3AMJ N3dO LYE V30 340 m E
3. Sa 3 1 INTRODUCTION 3 2 GENUINE PARTS 3 3 WHEN ORDERING PARTS 3 4 PRICES 3 5 DELIVERY 3 6 WARRANTY 3 7 RECOMMENDED SPARE PARTS FOR DISTRIBUTORS 106 Model OFE OFG OEA OGA 341 342 SECTION 3 PARTS INFORMATION This section list the replaceable parts of the Henny Penny OFE OFG 32X Open Fryers Use only genuine Henny Penny parts in your fryer Using a part of lesser quality or substitute design may result in damage to the unit or personal injury Once the parts that you want to order have been found in the parts list write down the following information Item number 3 Part number 60783 example Description Vacuum Switch From the data plate list the following information Product number OFG341 0 Serial number 0001 example Voltage 120 Your distributor has a price parts list and will be glad to inform you of the cost of your parts order Commonly replaced items are stocked by your distributor and will be sent to you when your order is received Other parts will be ordered by your distributor from Henny Penny Corporation Normally these will be sent to your distributor within three working days All replacement parts except lamps and fuses are warranted for 90 days against manufacturing defects and workmanship If damage occurs during shipping notify the carrier at once so that a claam may be properly filed Refer to warranty in the front of this manual for other rig
4. gt k x Far F l T Fus 8 m o N3dO Z V30O 3JO Ls Drain switch wired N O 707 2 43 1 15 6 FRE Model OFE OFG OEA OGA 341 342 NY PENNY Foaddyeratce Saluran 342 OPEM FRYER ELECTRO MECHAN CAL 4 341 OPEN FRYER 208V amp 240V ELECTRO MECHANI CAL 208 4 240 Drain switch wired N O 707 2 44 Model OFE OFG OEA OGA 341 342 az PENNY Cody Fovalseriice T DRAIN SWITCH DRAIN SWITCH YF Y L MU IE i MU wh IJ 244 Y t HM YT 7 OFE OFA 342 FRYER 440V 4B0V Z7 4B80V 22KW SW G Drain switch wired N O 2 45 707 Model OFE OFG OEA OGA 341 342 p B icem 1 0 ad y ALI t N Pa TVOFNVWHD3W ONIO3113 33433 N3dO 19 5340 I MZ u Se EN gt e TWO INVHO3A OHIO313 4 N3dO Zv 940 Fa QUUM EH ERO qfi ale __ Drain switch wired N O 2 46 106 PENNY
5. Y PENNY Poorlseriiwr 1 4 ERROR CODES 1 6 Continued DISPLAY CAUSE 20 A E 20 B 20 20 D E 47 E 48 E 70 E 02 Vacuum switch failure stuck closed Draft fan or vacuum switch failure stuck open Ignition modules not responding Pilots not lit or no flame sense Analog converter chip or 12 volt supply failure Input system error Faulty power switch or switch wiring faulty I O board 24 VAC fuse on I O open Model OFE OFG OEA OGA 341 342 PANEL BOARD CORRECTION Press the timer button to try the ignition process again and 1f E 20 A persists check the air switch per Vacuum Switch Section Press the timer button to try the ignition process again and 1f E 20 B persists check the vacuum switch per Vacuum Switch Section or the blower motor per Blower Motor Assembly Section Press the timer button to try the ignition process again if E 20 persists check the ignition module per Ignitor Module Section the spark ignitor per Pilot Ignitor Assembly Section or the I O board per Control amp I O Boards Section Press the timer button to try the ignition process again if E 20 D persists check the ignition module per Ignition Module Section the I O board per Control amp I O Boards Section or the flame sensor per Flame Sensor Section Turn switch to OFF then back to O
6. Y PENNY Foaond yeraice Salons 2 14 FILTER SWITCH REPLACEMENT Continued Figure 2 35 NP E SP Figure 2 6 2 15 GAS CONTROL VALVE REPLACEMENT 1003 Model OFE OFG OEA OGA 341 342 Label and remove the wires from the switch With test Instrument check across the terminals of the switch With the switch in on position the circuit should be closed With the switch in the off position the circuit should be open If the switch is defective replace by continuing with this procedure Figure 2 35 With wires removed from the switch push on tabs on the switch and remove switch from front of switch box cover Figure 2 36 Push new switch into panel and reconnect wires The gas valve assembly controls the flow of gas to the pilot and the main burner The valve has two 24 volt coils which are regulated by the P and M terminals on the valve The C terminal 15 the common terminal For gas flow to the pilot 24 VAC must be present between the P and C terminals For gas flow to the main burner 24 VAC must be present between the M and C terminals DANGER EXPLOSION RISK TO AVOID PERSONAL INJURY OR PROPERTY DAMAGE BEFORE STARTING THIS PROCEDURE MOVE THE MAIN POWER SWITCH TO THE OFF POSITION DISCONNECT THE MAIN CIRCUIT BREAKERS AT THE CIRCUIT BREAKER BOX OR UNPLUG SERVICE CORD FROM WALL RECEPTACLE TURN OFF THE MAIN GAS SUPPLY TO
7. H Y PENNY Global Foodser Henny Penny High Volume Open Fryer Model OFE OFG 341 Model OFE OFG 342 Model OEA OGA 341 Model OEA OGA 342 TECHNICAL MANUAL PENNY Model OFE OFG OEA OGA 341 342 PENNY Model OFE OFG OEA OGA 341 342 Fovalseriice This manual should be retained in convenient location for future reference wiring diagram for this appliance is located on the inside of the right side panel Post in a prominent location instructions to be followed in event user smells gas This information shall be obtained by consulting the local gas supplier Do not obstruct the flow of combustion and ventilation air Adeguate clearance must be left all around appliance for sufficient air to the combustion chamber The Model OFG OGA 34X open fryer is eguipped with a continuous pilot But the open fryer can not be operated without electric power The unit will automatically return to normal operation when power 15 restored To avoid a fire keep appliance area free and clear from combustibles Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this eguipment DANGER FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIOUIDS IN TH
8. Straighten the capillary tube and pull capillary tube through the hole in the element hinge from the rear of the fryer Remove the defective control from fryer Straighten the capillary tube on the new high limit and thread the capillary tube through the hole in the element hinge Figure 2 69 Reattach the capillary to the brackets on the upper and lower parts of the elements DO NOT crimp or kink the capillary tube during installation Also keep capillary tube behind element to protect from damage from the basket or during cleaning Damage to the capillary tube reduces the life of the high limit or causes the high limit to fail Connect wires to new high limit body and fasten to bracket using the two screws removed in the checkout part of this section ICE Make sure red reset button of high limit lines up with the plunger that inserts Into the element hinge SHOCK HAZARD To avoid electrical shock or other injury run the capillary line under and away from all electrical power wires and terminals The tube must never be in such a position where it could accidentally touch the electrical power terminals Re install the rear cover and unit is now ready for use 2 25 PENNY Model OFE OFG OEA OGA 341 342 Fooslerrice Solutions 2 21 FILTER PUMP AND 1 Remove electrical power supplied to unit MOTOR REMOVAL SHOCK HAZARD To avoid electrical shock or prop
9. and E92 A Constant tone is heard when an error code 15 displayed and to silence this tone press any button PANEL BOARD CORRECTION Turn switch to OFF position then turn switch back to ON if display shows E4 the control board 15 getting too hot check the louvers on each side of the unit for obstructions Turn switch to OFF position then turn switch back to ON if display shows E5 the heating circuits and temperature probe should be checked Turn switch to OFF position then turn switch back to ON if display shows E6 the temperature probe should be checked Turn switch to OFF position then turn switch back to ON if display shows E6 the temperature probe should be checked to replace per Temperature Probe Replacement Section Reset the high limit by manually pushing up on the red reset button if high limit does not reset high limit must be replaced per High Limit Temperature Control Section Close drain using the drain valve handle if display still shows 15 check the drain microswitch per Drain Microswitch Section Check to make sure the elements are hinged all way down into the frypot check for obstructions under elements Turn switch to OFF then back to ON if display shows any of the error codes try to reinitialize the control Special Program Mode Section of Operator s Manual if error code persists replace the control panel per Complete Control Panel Replacement Section
10. or unplug cord at wall receptacle to the frypot to be worked on Be aware the other control on 2 frypot units will have power 2 Remove rear cover Figure 2 49 3 Using a flat head screwdriver remove the appropriate wires from the terminal blocks Figure 2 50 Figure 2 50 106 2 17 2 17 HEATING ELEMENTS Y PENNY Solutionsi ELECTRIC Continued Replacement Figure 2 51 4 Model OFE OFG OEA OGA 341 342 Perform an ohm check on one element at a time with wires disconnected The 2 elements actually have 3 small heating elements inside outer plate It s important to check between the correct wires to obtain an accurate ohm reading The wires are labeled for your convenience If the resistance 15 not within tolerance replace the element Wire Nos Voltage Wattage Ohms cold ILI to 208 11000 11 7 IL2 to 12 208 11000 11 7 1L3 to 1L3 208 11000 11 7 ILI to ILI 240 11000 15 7 IL2 to 12 240 11000 15 7 1L3 to 1L3 240 11000 15 7 Drain the shortening from the frypot Remove the high limit bulb holder from the heating element inside the frypot See High Limit Temperature Control Electric Section Using a Phillip s head screwdriver remove the screws securing the element to the element hinges Figure 2 51 Pull element from fryer and replace with new element following steps 1 reverse order Connect the power cord to the wall receptacle or c
11. 17333 RINSE HOSE DISCONNECT FEMALE 1 17334 RINSE HOSE DISCONNECT MALE 1 FP02 001 NIPPLE 3 8 CLOSE 2 60610 RETURN LINE UPPER 1 71462 WELD ASSY TUBE COUPLING PLATE 2 73188 ASSY DIV TUBE A LIFT GAS 2 806 3 25 Model OFE OFG OEA OGA 341 342 PENNY Sa 342 AUTO LIFT W O DIRECT CONNECT PARTS LIST March 1 2006 amp After Part No Description Oty 16807 FITTING MALE 4 17255 PIN COTTER 1 17407 CONNECTOR 1 2 MALE ELBOW 1 21613 VALVE DIVERTER 1 71063 ASSY PUMP RETURN TUBE 1 71142 BRACKET TUBE REAR SUPPORT 1 71185 BRACKET TUBE 1 71652 ASSY TUBE RETURN LINE A LIFT 1 71670 TUBE LINE OIL RETURN 1 71740 ASSY DIV TUBE LS A LIFT 1 71777 LABEL OIL RETURN 34 1 71790 ROD EXTENSION DIVERTER 1 01 018 1 2 STR COUPLING CONDUIT 2 FP01 090 ELBOW 1 2NPT X 90 FEMALE 1 02 018 NIPPLE 1 2 NPT X 2 00L 2 5 03 001 SCREW 10 X 1 2 PH PHD 2 4 5 06 013 U BOLT 1 4 20 FOR 3 4 DIA 2 17333 RINSE HOSE DISCONNECT FEMALE 1 17334 RINSE HOSE DISCONNECT MALE 1 FP02 001 NIPPLE 3 8 CLOSE 2 60610 RETURN LINE UPPER 1 71462 WELD ASSY TUBE COUPLING 2 2 73188 ASSY DIV TUBE A LIFT GAS
12. 2 pin 60810 Power Cable I O to Control 4 pin 21643 Wire Assembly VO to Control 14 pin 59565 Menu Card TS22 012 Transformer Autolift when applicable recommended parts lt fe L 2 1 a Ln BWN e a 3 11 HENNY PENNY 3 12 Focelserrive Solutions Item No 1 ON ON LA LA 7 Model OFE OFG OEA OGA 341 342 6 Part No 33501 33167 64197 21037 33353 63602 80091 21006 67854 70225 21005 70226 31421 2 3 4 5 Description Oty per Unit Gas Line 34 in w Double Swivel 341 1 Gas Line in w Double Swivel 342 1 Blower Motor Assy 120V 1 per well Blower Motor Assy 220V 50 Hz 1 per well 120V Coiled Power Cord 1 Actuator Auto lift when applicable Below SN 50812001 2 per well Actuator Auto lift when applicable SN BS0812001 amp Above 2 per well Panel Left Side before 4 27 05 Panel Left Side 4 27 05 to Dec 31 2005 Panel Left Side Jan 1 2006 amp After Panel Right Side Before Jan 1 2006 Panel Right Side Jan 1 2006 amp After Bearing Auto Lift when applicable 4 per well recommended parts not shown 1209 PENNY Global Fosdiervice Solutions Item No j I1 N oo 3 1 G PP o WW WN 10 11 122 Part No 43768 52224 21687 21008 70207 21086 70238 41836 17618 2103
13. After 1 9 24298 Drain Pan Handle Assy 342 Jan 1 2006 1 9 70245 Drain Pan Handle Assy 342 Jan 1 2006 amp After 1 8 36225 Assy 342 Single Well Capacity Pan Before Jan 1 2006 1 70581 Assy 342 Single Well Capacity Pan Jan 1 2006 amp After 1 9 14656 Kit Tube Pick up 341 Before Jan 1 2006 1 9 14726 Kit Tube Pick up 341 Short Jan 1 2006 amp After 1 9 14657 Kit Tube Pick up 342 Before Jan 1 2006 1 9 14727 Kit Tube Pick up 342 Short Jan 1 2006 amp After 1 10 use 69289 Union Female Fitting 1 11 67799 Tube Pick up 341 Before Jan 1 2006 1 11 70382 Tube Pick up 341 Short Jan 1 2006 amp After 1 11 21044 Tube Pick up 342 Before Jan 1 2006 1 11 70384 Tube Pick up 342 Short Jan 1 2006 amp After 1 12 65208 Nut Filter 1 13 74320 Cover Frypot Gas amp Electric I per well 14 21039 Rack Electric I per well 14 21040 Rack Gas I per well 15 32794 Handle Wire Rack Removal 1 16 03498 Filter Pan Dolly 341 Before Jan 1 2006 1 16 03551 Filter Pan Dolly 341 Short Jan 1 2006 amp After 1 16 03499 Filter Pan Dolly 342 Before Jan 1 2006 1 16 03552 Filter Pan Dolly 342 Short Jan 1 2006 amp After 1 17 03003 Assy Filter Rinse Hose 1 recommended parts 607 HENNY PENNY vice Model OFE OFG OEA OGA 341 342 gt 1 2 3 6 7 8 915 10 14 11 Item No Part No Description Oty per Unit 1 52064 Ca
14. area Figure 2 13 4 Using inch wrench remove the nut on the compression Figure 2 14 fitting Figure 2 14 806 2 5 IY PENNY Fooslerrice Solutions 2 6 TEMPERATURE PROBE 5 REPLACEMENT GAS Continued 6 7 9 s Figure 2 16 2 7 TEMPERATURE PROBE REPLACEMENT Gas REPLACEMENT ELECTRIC 1 2 Figure 2 17 3 Model OFE OFG OEA OGA 341 342 Remove the probe from the frypot and disconnect wire connector from the control panel Figure 2 15 Place the nut and new ferrule on the new probe and insert the probe into the compression fitting until t extends one 1 inch 2 54cm into the frypot Figure 2 16 Tighten hand tight and then a half turn with wrench Excess force will damage probe Connect new probe to PC board and replace control panel Replace shortening and turn power on to check out fryer The temperature probe relays the actual shortening temperature to the control board If it becomes disabled E06 shows in the display Also if the shortening temperature is out of calibration more than 10 F the probe should be replaced An Ohm check can also be performed See chart on page 2 5 Remove electrical power supplied to the fryer SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Drain the shortening from the frypot Rem
15. cord at wall receptacle 2 Remove screws securing the rear cover to the unit Figure 2 43 Figure 2 43 106 Y PENN Model OFE OFG OEA OGA 341 342 Solutionsi 2 16 B LOWER MOTOR REPLACEMENT Continued L ecr 3 the wire cover from the blower motor housing Figure 2 44 4 Remove wire nuts connecting blower motor wires to wires In conduit Figure 2 45 5 Loosen conduit from blower motor Figure 2 46 7 Remove screws connecting flue to blower Figure 2 47 Figure 2 47 2 16 1003 Y PENNY Model OFE OFG OEA OGA 341 342 Global Foodservice Solutions 2 16 BLOWER MOTOR REPLACEMENT Continued 8 Using 3 8 inch nut driver remove nuts securing blower to the unit Figure 2 48 Pull blower from unit LE Figure 2 48 9 Install new blower in reverse order 2 17 HEATING ELEMENTS ELECTRIC Heating elements are available for 208 and 230 voltage Check data plate to determine correct voltage Checkout the shortening temperature recovery 15 very slow or at a slower rate than required this may indicate defective heating element s An ohmmeter quickly indicates if the elements are shorted or open 1 Remove electrical power supplied to the frypot to be checked SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker
16. dx S tsi ee 2 o JE 35 u o NOI LINS WOLLOH Q L gt c o gt 0 E G o O M zz Co SE fd fd 9d O gt SET ron I x N o 311m lt Lil gt 9 o va ch o e l M 3 ON Fovelseri 106 Model OFE OFG OEA OGA 341 342 Sal nno gt 2 gt Fovelseri 21702 gaye IP 282 i OFE 341 amp OEA 341 OPEN FRYER 22KW 3N G 380V 400V 415V 50HZ 21 Ment anis Quvod 40 3015 30wt SNOLLOSNNOD vod AVIdSid 51015313 pai S Mi IN3W373 Drain switch wired N C 106 2 34 106 guane HENNY PENNY Poorlseriiwr L ELECTRONIC DISPLAY BOARD ER 2 CONNECTIONS MADE FROM GN SIDE OF BOARD TEMPERATURE BLUE i 24vDC N LEFT gt DRIVE GWN MOTOR PROBE Y 5 ol E gt Model OFE OFG OEA OGA 341 342 40VA CONTROL TRANSFORMER Ei Es YELLOW BLACK ai ef 8787 12 Us uli Fp 8 D thy 3 U l 1 12 voc am HI RT BASKET H Al Tg 4 1
17. the unit llu SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Y e 2 23 2 Remove the control panel and heat shield from control area Figure 2 23 Figur 3 Using a 3 8 inch socket remove the two nuts securing the module Figure 2 24 4 Label and remove the wires at module Figure 2 25 5 Install new module in reverse order Figure 225 1003 2 9 Y PENNY Model OFE OFG OEA OGA 341 342 Global Foodservice Solutions 2 10 TRANSFORMER The transformer reduces voltage down to 24V to accommodate REPLACEMENT those components with low voltage 1 Remove electrical power supplied to the unit SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Remove the control panel Figure 2 26 29 3 Remove the two wire connectors to disconnect transformer Med From panel Figure 2 26 AN 4 Using a 3 8 nut driver remove the two nuts securing the transformer to the panel and remove transformer Figure 2 27 5 Install the new transformer In reverse order Figure 2 27 2 11 CONTROL amp I O 1 Remove electrical power supplied to the unit BOARDS REPLACEMENT Power Supply Control SHOCK HAZARD To avoid electrical shock or prope
18. 090 ELBOW 1 2NPT X 90 FEMALE BI 1 02 018 NIPPLE 1 2 NPT 2 00L 2 5 01 209 10 32 X3 8 PH THD SS 2 5 03 001 SCREW 10 X 1 2 PHD 2 4 5 06 013 U BOLT 1 4 20 FOR 3 4 DIA 2 17333 RINSE HOSE DISCONNECT FEMALE 1 17334 RINSE HOSE DISCONNECT MALE 1 FP02 001 NIPPLE 3 8 CLOSE 1 60610 RETURN LINE UPPER 1 71462 WELD ASSY TUBE COUPLING PLATE 1 341 AUTO LIFT W O DIRECT CONNECT PARTS LIST March 1 2006 amp After 806 Model OFE OFG OEA OGA 341 342 PENNY Sa 342 AUTO LIFT W DIRECT CONNECT PARTS LIST March 1 2006 amp After Part No Description Oty 16807 FITTING MALE 4 17255 PIN COTTER 2 17407 CONNECTOR 1 2 MALE ELBOW 3 19811 1 2 90 STRT ELL S S 1 21613 VALVE DIVERTER 2 21800 VALVE 3 4 CHECK 1 67492 STOP D C EXTENSION ROD 2 71063 ASSY PUMP RETURN TUBE 1 71142 BRACKET TUBE REAR SUPPORT 1 71185 BRACKET TUBE 1 71652 ASSY TUBE RETURN LINE A LIFT 1 71653 ASSY DIV TUBE RS A LIFT 1 71670 TUBE LINE OIL RETURN 1 71740 ASSY DIV TUBE LS A LIFT 1 71777 LABEL OIL RETURN 34 1 71790 ROD EXTENSION DIVERTER 1 71830 HANDLE DIVERTER VALVE 1 71921 ROD EXTENSION A LIFT FLTR V 1 01 018 1 2 STR PIPE COUPLING CONDUIT 2 01 089 BUSHNG REDUCNG 3 4M TO I 2F BL 1 FP01 090 ELBOW 1 2NPT X 90 FEMALE 1 02 018 NIPPLE 1 2 NPT X 2 00L BI 2 5 01 209 10 32 3 8 PH THD SS 2 5 03 001 SCREW 10 X 1 2 PH PHD TEK 2 C 4 SC06 013 U BOLT 1 4 20 FOR 3 4 DIA 2
19. 1 Transformer Large 480V I per unit Transformer 05 KVA 480 240V 342 3 5 Model OFE OFG OEA OGA 341 342 1 2 Item No Part No Description Oty per Well 1 60367 Guard High Limit 2 14849 Temperature Probe Assembly Gas units 1 recommended parts 3 6 806 14 Model OFE OFG OEA OGA 341 342 Y PENNY Global Foodservice Salutions SCREENS FIT INTO FILTER ENVELOPE NOTE BOTH ITEMS 3 and 4 FILTER x y ND 55 RN KAY BRC 4 o 1 C ER Po SE le em lt 3 7 806 Model OFE OFG OEA OGA 341 342 PENNY Sa 3 8 Item No Part No Description Oty per Unit 1 14671 Screen Assembly Filter 1 2 65211 Crumb Catcher 1 3 use 14671 Top Filter Screen 1 4 use 14671 Bottom Filter Screen SN BR0502006 amp below 1 4 65447 Bottom Filter Screen SN BR0502007 amp above 1 5 17505 Filter Envelope Clips 2 V 6 12102 Filter Envelope Paper 100 per Carton 1 7 24769 Drain Pan Cover 341 Before Jan 1 2006 1 7 70491 Drain Pan Cover 341 Jan 1 2006 amp After 1 7 24770 Drain Pan Cover 342 Before Jan 1 2006 1 7 70493 Drain Pan Cover 342 Jan 1 2006 amp After 1 7 36223 Cover Single Capacity Pan 342 Before Jan 1 2006 1 7 70587 Cover Single Capacity Pan 342 Jan 1 2006 amp After 1 9 24297 Drain Pan Handle Assy 341 Before Jan 1 2006 1 9 70378 Drain Pan Handle Assy 341 Jan 1 2006 amp
20. 336 Elbow Male 1 2 FP02 050 Nipple 1 2 x 24 LG BI 1 3 FP01 090 Elbow gt NPT x 90 Female BI 4 4 FP02 051 Nipple 1 2 x 17 LG BI 1 FP02 052 Nipple 1 2 x 4 LG BI 1 6 16335 Male Connector 37 Flare 2 7 01 089 Bushing Reducing 3 4M to 1 2F BL 2 9 01 097 3 4 NPT Female Pipe BI 1 9 01 100 Elbow Street 34 NPT BI 1 10 FP02 040 Nipple 3 4 x 24 LG BI 1 11 FP02 032 Nipple 3 4 x 17 LG BI 1 12 01 098 Elbow 3 4 NPT x 90 Female 3 13 FP02 023 Pipe 3 4 NPT x 19 1 4 LG BI 1 14 21801 Tube Assy Valve Inlet 34X 341 1 342 2 15 01 200 Fitting Gas Inlet BSPT 1 not shown Global Fovalservice Sa Y PENNY Model OFE OFG OEA OGA 341 342 Item No 1 1 2 3 Part No 24809 70102 36030 38912 Description Oty per Well Hook Basket Hanger V gt S1ze before 06 01 05 1 Hook Basket Hanger 2 Size 06 01 05 amp after 1 Bracket 1 3 Size Basket 1 Bracket 1 2 Size Basket before 06 01 05 1 106 Global Fossherin PART NUMBER L L L Ll Ll c lt L Ll Ll c PENNY ce 60816 60817 60818 60765 14851 60814 35916 60536 60792 51795 65098 65567 36224 Model OFE OFG OEA OGA 341 342 OFG OFE ELECTRO MECHANICAL PARTS LIST DESCRIPTION Adjustable Relay Base Adjustable Time Delay Relay 24VAC Coil Relay 24V Dual Face Timer Thermostat Kit E M Bulb Mounting
21. 34 35 36 From 33 to 37 ohm reading 1700 Figure 2 52 From 22 to 26 ohm reading 415 Primary Contactor Wires should be removed and labeled to obtain an accurate check of contactors Figure 2 53 1003 2 19 2 18 HEATING 2 20 CONTACTORS ELECTRIC Continued Replacement Heat Contactor Model OFE OFG OEA OGA 341 342 SHOCK HAZARD To avoid electrical shock make connections before applying power take reading and remove power before removing meter leads The following checks are performed with the wall circuit breaker closed and the main power switch in the ON position 1 Re apply power to unit and turn power switch to ON 2 Using illustrations from previous page check voltage as follows Test Points Results Heat Contactor From terminal 34 to 35 The voltage should read From terminal 35 to 36 the same at each terminal From terminal 34 to 36 Test Points Primary Contactor From terminal 27 to 28 It should correspond to the From terminal 28 to 29 voltage stated on the data From terminal 27 to 29 plate If neither contactor 1s defective 1t must be replaced as follows SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle to the frypot to be worked on Be aware the other control on 2 frypot units will have power 1 Remove only the wires directly connected to the
22. 4 21426 70240 41836 17620 21433 21036 21038 64211 81584 23850 14784 recommended parts not shown 410 Model OFE OFG OEA OGA 341 342 HENNY PENNY ESADO Se Description Power Switch Covered Power Switch CE Decal Control 34X Door Assembly 341 Before Jan 1 2006 Door Assembly 341 Jan 1 2006 amp After Door Assembly LH 342 Before Jan 1 2006 Door Assembly LH Jan 1 2006 amp After Pocket Pull Hinge Assembly Top LH Hinge Assembly Bottom LH Door Assembly RH 342 Before Jan 1 2006 Door Assembly RH 342 Jan 1 2006 amp After Pocket Pull Hinge Assembly Top RH Hinge Assembly Bottom RH 10 Size Basket 1 3 Size Basket Full Size Basket Basket 1 2 Size Reduced Weight Skimmer Square Mesh Kit Joining Non Auto Lift fryers only 9 Qty per Well 1 1 1 1 1 1 per unit 1 per unit 1 1 1 1 per unit 1 per unit 1 me N WN 3 13 H IY PENNY Model OFE OFG OEA OGA 341 342 Global Fovelserrvice FEE M IE 25 Lala 1 A 4 1 X A _ 1 v p J aad 4 7 1 Im I Y o r 1 PE y 5 Yams Item No Part No Description Oty per Well V 1 64210 01 Element OFE34X 208V 2 j 1 64210 02 Ele
23. 5 GTL 18 EN 2 PRIMARY SECONDARY 115 230VAC 18 36 VAC TRANSFORMER CA Ol O Fa GU 24V COIL L i 2 OFE 541 amp 341 OPEN FRYER 240V 50 60 HZ 3W G 21857 Drain switch wired N C 2 35 CERE HENNY PENNY Model OFE OFG OEA OGA 341 342 Poorlseriiwr Salutrous 40VA CONTROL LIFT MOTORS KSX TEMPERATURE BLUE ze Eo 2 DRIVE E MOTOR MOTOR Mm PROBE H RED YELLO Es CONNECTIONS MADE FROM ELECTRONIC DISPLAY BOARD SIDE OF BOARD CONNECT FROM OPPOSITE SIDE PRIMARY SECONDARY 115 230VAC 18 36 VAC TRANSFORMER PUMP MOTOR y i Io awl CO LEN 24V COIL y e __ OFE 541 OEA 541 OPEN FRYER 440V 460V 480V 22KW 3W G o c 23380 Drain switch wired N C 2 36 106 Model OFE OFG OEA OGA 341 342 OFG 341 OPEN FRYER ELECTRO MECHANICAL MO 120V 2W G 1 o o THERMOSTA gt TOP IGNITION IGNITION MODULE 4 21941 Drain switch wired N C 106 2 37 Model OFE OFG OEA OGA 341 342 OFE 541 OPEN FRYER gt lt ELECTRO MECHAN I CAL 2 208V amp 240V RIR N 7 LES T
24. Clip Gas Transformer 120V to 24V Gas Transformer 24V 230V Electric Indicator Light 24 V 24v Mechanical Contactor Elec Only Assy Heat Contactor 24V CE Assy Timer Buzzer Coil 24V Decal E M Controls 34X HENNY PENNY Fooalserrice Solutions Model OFE OFG OEA OGA 341 342 r C 1 EI gt 1 E EJ y i 1 ij Ka LS C Mans id p m v E ri 4 1 N Gb 10 kc 4 OVER THE TOP PUMBING W O D C PARTS March 1 2006 amp After Item No Part No Description Oty 1 73370 HANGER ACTUATOR CONDUIT 1 2 SC06 013 U BOLT 1 4 20 FOR 3 4 DIA 3 3 71185 BRACKET TUBE 1 4 5 03 001 SCREW 10 X 1 2 PH PHD 2C 4 5 71139 ASSY TUBE RETURN LINE 1 6 16807 FITTING CONNECTOR MALE 2 f FP01 090 ELBOW 1 2NPT X 90 FEMALE BI 2 9 FP02 018 NIPPLE 1 2 NPT X 2 00L BI 1 9 71063 ASSY PUMP RETURN TUBE 1 10 71142 BRACKET TUBE REAR SUPPORT 1 3 20 806 Y PENNY Model OFE OFG OEA OGA 341 342 Global Foodservice Solutiews OVER THE TOP FAUCET ASSY March 1 2006 amp After Item No Part No Description Qty 1 71899 ASSY 341 FAUCET 1 17333 FEMALE DISCONNECT 1 1 71665 ASSY 342 FAUCET 1 17334 MALE DISCONNECT 1 2 71830 HANDLE DIVERTER VALVE Direct Connect units 1 1209 3 21 Model OFE OFG OEA OGA 341 342 P
25. E MOVE THE MAIN POWER SWITCH TO THE OFF POSITION DISCONNECT THE MAIN CIRCUIT BREAKERS AT THE CIRCUIT BREAKER BOX OR UNPLUG SERVICE CORD FROM WALL RECEPTACLE TURN OFF THE MAIN GAS SUPPLY TO THE FRYER AND DISCONNECT AND CAP THE MAIN SUPPLY LINE TO FRYER OR POSSIBLE EXPLOSION COULD RESULT 2 7 PENNY Model OFE OFG OEA OGA 341 342 Global Fosdiervice Solutions 2 8 FLAME SENSOR PILOT IGNITOR ASSEMBLY Gas Continued em G L Po NT 2 Remove control panel and heat shield from control area Figure 2 19 3 Disconnect the flame sense wire from ignition module Figure 2 20 4 Using a 7 16 wrench loosen the nut on the pilot tube and pull tube from assembly Figure 2 21 5 Remove the two screws securing the assembly and pull assembly from unit Figure 2 22 6 Now the flame sensor or or pilot assembly can be removed from bracket Figure 2 22 2 8 1003 PENNY Model OFE OFG OEA OGA 341 342 Fooslerrice Solutions 2 9 IGNITION MODULE During normal operation the ignition modules send 24 volts to the ignitors and gas valve If a module does not sense a pilot flame the module starts the 1gnition process again But if a pilot light goes out for longer that 10 seconds or it goes out 3 times within 10 seconds the module keeps the 24 volts from reaching the gas valve The burners shut down 1 Remove electrical power supplied to
26. E VICINITY OF THIS OR ANY OTHER APPLIANCE FM06 030 Revised 12 20 09 Model OFE OFG OEA OGA 341 342 PENNY Sa TABLE OF CONTENTS Section Page Sceehon TROUBLESHOOTING uu u u GDG ee ee 1 1 li 1 1 1 1 s YR 1 1 182 KS uuu O 1 2 IR O G MPI FR FY FAN FA FF 2 1 4 Nec IST ERTAN CE FR FRYN 2 1 Hi T e Y FYRR 2 1 CTA 2 1 2 3 High Temperature Limit Control Gas Untlts 2 1 2 4 Complete Control Panel Replacement 2 4 2 2 PON E 2 4 2 6 Temperature Probe Replacement 2 5 2 7 Temperature Probe Replacement Electric 2 6 2 8 Flame Sensor Pilot Ignitor Assembly Gas 2 7 2 12111100 ae T c sss 2 0 2 1 Transtormer aC Mle OM u __ esu NAT 2 10 2 11 Control amp VO Boards Replacement u ea 2 10 2 12 Vacuum Switch Replacement 2 11 2 13 Drain Microswitch Replacement 2 12 2 14 Filter Switch Replacement
27. ENNY Sa 341 DIRECT CONNECT PARTS LIST Before March 1 2006 Part No Description Oty 16282 NIPPLE 3 4 X CLOSE 1 21611 DISCONNECT MALE 1 21612 DISCONNECT FEMALE 1 21753 HOSE SHORTENING DISCARD 1 21800 VALVE 3 4 CHECK 1 23430 VALVE 3 4 INLET E34X 1 67850 BRACKET 34X D C REAR SUPPORT 1 FP01 140 PLUG 3 4 PIPE BI 2 FP01 142 CROSS 3 4 NPT BI 1 FP02 039 NIPPLE 3 4 X 6 LG BI 1 FP02 059 NIPPLE 3 4 X 27 LG BI 1 5 03 001 SCREW 10 X 1 2 PH PHD 2 2 342 DIRECT CONNECT PARTS LIST Before March 1 2006 Part No Description Oty 16282 NIPPLE 3 4 X CLOSE 1 21611 DISCONNECT MALE 1 21612 DISCONNECT FEMALE 1 21753 HOSE SHORTENING DISCARD 1 21800 VALVE 3 4 CHECK 1 67850 BRACKET 34X D C REAR SUPPORT 1 FP02 059 NIPPLE 3 4 X 27 LG BI 1 5 03 001 SCREW 10 X 1 2 PH PHD 2 2 01 140 PLUG 3 4 PIPE BI 1 FP02 033 NIPPLE 3 4 NPT X 4 IN LONG BI 1 FP02 039 NIPPLE 3 4 X 6 LG BI 1 3 22 806 Y PENNY Model OFE OFG OEA OGA 341 342 Global Foodservice Solutions 341 W DIRECT CONNECT PARTS LIST March 1 2006 amp After 1 2 3 4 5 6 3 7 L 4 11 10 771 3 _ 12 Part No Description Oty 1 71139 ASSY TUBE RETURN LINE 1 2 73370 HANGER ACTUATOR CONDUIT 1 3 5 06 013 U BOLT 1 4 20 FOR 3 4 DIA 3 4 71070 ROD EXTENSION FILTER VALVE 1 5 5 03 001 SCREW 10 X 1 2 PH PHD 2C 4 6 71185 BRACKET TUBE 1 7 17255 COTTE
28. INTRODUCTION 1 2 SAFETY 1003 This section provides troubleshooting information in the form of an easy to read table If a problem occurs during the first operation of a new fryer recheck the Installation Section of the Operator s Manual Before troubleshooting always recheck the Operation Section of the Operator s Manual Where information is of particular Importance or is safety related the words DANGER WARNING CAUTION or NOTE are used Their usage 15 described on the next page SAFETY ALERT SYMBOL is used with DANGER WARNING or CAUTION which indicates a personal injury type hazard NOTICE 1 used to highlight especially important information CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage CAUTION used with the safety alert symbol indicates a potentially hazardous situation which if not avoided could result in minor or moderate injury WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED WILL RESULT IN DEATH OR SERIOUS INJURY 1 3 TROUBLESHOOTING 1 2 PENNY Saluran PROBLEM With the switch in the ON position fryer 15 completely inoperative Shortening will not heat but lights are on Model OFE OFG OEA OGA 341 342 To isolate a m
29. Motor hums but will not pump CAUSE e Drain valve clogged with crumbs e Drain valve will not open by turning handle e Pump clogged e Filter line connection loose e Solidified shortening In lines e Defective switch e Defective motor e Motor thermal protector tripped e Clogged lines or pump Model OFE OFG OEA OGA 341 342 CORRECTION e Open valve force cleaning brush through drain e Replace cotter pins in valve coupling e Remove pump cover and clean e Tighten all filter line connections e Clear all filter lines of solidified shortening e Check replace switch per Filter Switch Section e Check replace motor e Reset thermal switch on filter motor e Remove and clean pump and lines e Replace pump seal rotor and rollers 1003 Y PENNY Poorlseriiwr 1 4 ERROR CODES 1003 DISPLAY CAUSE EA E5 E6 A E6 B E10 E15 E3 1 E41 E46 Control board overheating Shortening overheating Temperature probe open Temperature probe shorted High limit Drain switch failure Elements not hinged all the way down Programming failure Model OFE OFG OEA OGA 341 342 In the event of a control system failure the digital display shows An error message These messages are coded E4 E5 E10 E15 E20 E31 E41 E46
30. N if E47 persists replace the I O board or the PC board 1f speaker tones are quiet probably I O board failure Replace PC board Check power switch along with its wiring replace UO board necessary Check for shorted component in 24 volt circuit 1 e high limit drain switch vacuum switch 1003 Y PENNY Fovalservice Model OFE OFG OEA OGA 341 342 2 1 INTRODUCTION 2 2 MAINTENANCE HINTS 2 3 HIGH TEMPERATURE LIMIT CONTROL Gas Units Figure 2 1 Checkout Figure 2 2 1003 This section provides procedures for the check out and replacement of the various parts used within the fryer Before replacing any parts refer to the Troubleshooting Section It will aid you in determining the cause of the malfunction 1 You may need to use a multimeter to check the electric components 2 When the manual refers to the circuit being closed the multimeter should read zero unless otherwise noted 3 When the manual refers to the circuit being open the multimeter will read infinity This high temperature control 1s a safety manual reset control which senses the temperature of the shortening If the short ening temperature exceeds 425 F 21870 this switch opens and shuts off heat to the frypot When the temperature of the shortening drops to a safe operation limit the control must be manually reset by pressing the red reset button The red reset button 1s located under
31. R PIN 1 9 17407 CONNECTOR MALE ELBOW 2 9 21613 VALVE DIVERTER 1 10 16807 FITTING CONNECTOR MALE 1 11 71063 ASSY PUMP RETURN TUBE 1 12 71142 BRACKET TUBE REAR SUPPORT 1 13 67492 STOP D C EXTENSION ROD 1 806 3 23 Model OFE OFG OEA OGA 341 342 PENNY Poorlseriiwr 341 AUTO LIFT W DIRECT CONNECT PARTS LIST March 1 2006 amp After 3 24 Part No Description Oty 71185 BRACKET TUBE 1 71652 ASSY TUBE RETURN LINE A LIFT 1 71653 ASSY DIV TUBE RS A LIFT 1 FP01 018 1 2 STR PIPE COUPLING CONDUIT 1 FP01 029 REDUCER 1 2NPT M 3 8NPT SS 1 FP01 090 ELBOW 1 2NPT X 90 FEMALE 1 3 FP02 018 NIPPLE 1 2 NPT X 2 00L BI 1 5 03 001 SCREW 10 X 1 2 PH PHD 2 4 5 06 013 U BOLT 1 4 20 FOR 3 4 DIA 2 17333 RINSE HOSE DISCONNECT FEMALE 1 17334 RINSE HOSE DISCONNECT MALE 1 FP02 001 NIPPLE 3 8 CLOSE 1 60610 RETURN LINE UPPER 1 71462 WELD ASSY TUBE COUPLING PLATE 1 Part No Description Oty 16807 FITTING CONNECTOR MALE 3 17255 PIN COTTER 1 19811 1 2 90 STRT ELL S S 1 21613 VALVE DIVERTER 1 21800 VALVE 3 4 CHECK 1 67492 STOP D C EXTENSION ROD 1 71063 ASSY PUMP RETURN TUBE 1 71142 BRACKET TUBE REAR SUPPORT 1 71185 BRACKET TUBE 1 71652 ASSY TUBE RETURN LINE A LIFT 1 71653 ASSY DIV TUBE RS A LIFT 1 71830 HANDLE DIVERTER VALVE 1 71921 ROD EXTENSION A LIFT FLTR V 1 FP01 018 1 2 STR PIPE COUPLING CONDUIT 1 FP01 029 REDUCER 1 2NPT M 3 8NPT SS S 1 FP01 089 BUSHNG REDUCNG 3AM TO 1 2F BL 1 FP01
32. RANSFORMER CONTROL ELEMENT TILT SAT IO boir F p p 1919195 gt NE T MARY ru A JUNCTION BOX m jj 21858 Drain switch wired N C 2 38 106 CERE HENNY PENNY Model OFE OFG OEA OGA 341 342 Poorlseriiwr Salutrous 930 9 MC ZHO9 242197 3Mn1vsr3d ar EIS 8 m O McC ZHO9 340 CEK VOD 40 K s HIND YAOR 1 193 AF _ SuO1OA 1111 L um WB c 7812 Drain switch wired 106 2 39 CERE HENNY PENNY Model OFE OFG OEA OGA 341 342 Poorlseriiwr Salutrous e 11 5 MOEZ H3JAMJ N3dO Lv V90 240 4 5 TYLNOD NO 0145 ZHOG O NI Ju vu3dat INIT q HOLIMS us 8 Im HOL 1 6 GNOYHS IOHLNOO NO 9115 ka m o R INAN 9 SS s Q O S OG m _ cn ON NO U Z n OD lt gt m gt 5 al idi bo 1 Drain switch wired N O 2 40 106 lt t r lt O o lt LLI o O LL o LLI LL 17
33. THE FRYER AND DISCONNECT AND CAP THE MAIN SUPPLY LINE TO FRYER OR POSSIBLE EXPLOSION COULD RESULT Y PENNY Model OFE OFG OEA OGA 341 342 Global Foodservice Solutions 2 15 GAS CONTROL VALVE REPLACEMENT Continued 1 Remove right side panel Figure 2 37 3 Using a 7 16 wrench remove the pilot line from the gas valve Figure 2 39 4 Using l inch wrench loosen the nut securing the main gas inlet line to the gas valve Figure 2 40 Figure 2 40 2 14 1003 Model OFE OFG OEA OGA 341 342 Y PENNY Foodieriice Salons 2 15 GAS CONTROL VALVE REPLACEMENT Continued 5 Using a pipe wrench loosen the outlet fitting to the burner Figure 2 41 Figure 2 41 a 4 6 Using a Phillips screwdriver remove the 2 screws securing y A L the gas valve to the bracket and remove gas valve from unit Figure 2 42 7 Remove the fittings from the gas valve and install in new gas valve Figure 2 42 9 Install the new gas valve In reverse order 2 16 BLOWER MOTOR The blower motor assembly induces the draft for the burners If the REPLACEMENT blower motor fails the air switch will fail to close causing an E 20B error code in the display 1 Remove electrical power supplied to the unit SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug
34. Units Continued Replacement Figure 2 8 1003 Model OFE OFG OEA OGA 341 342 SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle If the tube 15 broken or cracked the control opens shutting off electrical power to the heat circuit The control cannot be reset and 1t continuously clicks when pushed Drain the shortening from the frypot and discard A substance from the tube could contaminate the shortening Remove the control panel Using a 5 16 wrench loosen small inside screw nut on capillary tube Figure 2 0 Using a 11 16 crows foot remove the larger nut securing the capillary tube to the pot Figure 2 7 Remove the two screws securing the high limit guard and remove guard Figure 2 8 Straighten the capillary tube inside the frypot and pull the capillary tube through the frypot from behind the control panel Remove the defective high limit from the control panel area Replace new high limit in reverse order SHOCK HAZARD To avoid electrical shock or other injury run the capillary line under and away from all electrical power wires and terminals The tube must never be in such a position where it could accidentally touch the electrical power terminals 2 3 Model OFE OFG OEA OGA 341 342 Foaond yeraice Salons 2 4 COMPLETE CONTROL Should the co
35. alfunction proceed as follows 1 Clearly define the problem or symptom and when it OCCUTS 2 Locate the problem the Troubleshooting table 3 Review all possible causes then one at a time work through the list of corrections until the problem 15 solved If maintenance procedures are not followed correctly injuries and or property damage could result CAUSE e Open circuit e Faulty contactor elec model e Faulty gas control valve gas model e Faulty temperature probe e Faulty high limit e Faulty drain switch CORRECTION e Check to see if unit is plugged in e Check breaker or fuse at supply box e Check power switch per Power Switch Section replace if defective e Check voltage at wall receptacle e Check cord and plug e Check contactor per Heating Contactors Section e Check gas control valve per Gas Control Valve Assembly Section e Check temperature probe per Temperature Probe Replacement Section E6 e Check high limit per the appropriate High Temperature Limit Control Section E10 e Check drain switch per Drain Microswitch Section 15 1003 Y PENNY Poorlseriiwr 1 3 TROUBLESHOOTING Continued PROBLEM Heating of shortening too slow e Low or improper voltage elec unit e Weak or burnt out elements elec unit e Wire s loose e Burnt or charred wire connection e Faulty contactor e Supply line too small lo
36. contactor being replaced Label the wires for replacement Figure 2 54 1003 PENNY Model OFE OFG OEA OGA 341 342 Global Fosdiervice Solutions 2 18 HEATING CONTACTORS ELECTRIC Continued 2 Remove the screws securing the contactor to the shroud and remove contactor Figure 2 55 3 Install new contactor and see steps 4 and 5 Replacement Primary Contactor 1 Remove only the wires directly connected to the contactor being replaced Label the wires for replacement Figure 2 56 2 Remove screws securing contactor to unit and remove contactor Figure 2 57 Tigure2 56 EE 3 Install new contactor Tk Inaz 4 Reinstall the control panel 5 Reconnect power to the fryer and test for proper operation 1003 2 21 2 19 SPEAKER ASSEMBLY 2 22 PENNY Global Foodservice Solutions Model OFE OFG OEA OGA 341 342 The speaker assembly emits audible signals to let the operator know when cooking and hold times are finished 1 Remove electrical power supplied to unit SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Remove control panel Pull the power switch connector from back of panel Figure 2 58 Pull the transformer connectors from back of panel Figure 2 59 Using a 5 16 nutdriver or wrench remove the 4 nuts s
37. e Assy 1 5 60202 Vacuum Switch Hose 1 6 32792 Assy Gas Line Flex 342 1 Y recommended parts not shown 1109 i PENNY Model OFE OFG OEA OGA 341 342 Fovalseriice Sa Gas Burner Assembly Item No Part No Description Oty per Well 1 FP01 091 Union 1 2 NPT Female BI 1 2 1 088 Elbow Street 1 2 x 90 BI 2 3 NS03 067 Locking l2 20 x 3 16 LON 3 4 23389 Weldment Manifold 1 5 64055 03 Orifices Burner LP 3 5 64055 16 Orifices Burner Nat 3 6 21629 Bracket High Limit Mounting 1 7 60032 Burner Inshot 3 9 23118 Stud Assy Burner Bracket 34X 1 3 4 106 Item No lt L L eee a c c recommended parts not shown 707 PENNY Global Foodservice Solutions CA WW WWW WN DD 6 7 Part 29510 51795 65075 65074 18364 EF02 007 EF02 006 EF02 125 EF02 105 EF02 104 14970 60722 19923 60838 Model OFE OFG OEA OGA 341 342 Electric Components Description Qty per Well Mercury Contactor 24V Standard Contactor 24V Assy 240v E M Heat Contactor CE 240V UK Assy 240v E M Heat Contactor CE 230V Fuse and Holder Assembly SN BC0707002 amp below 2 o Fuse 15 Amp 2 Fuse Holder 15 Amp 2 Breaker Push Button Reset SN BC0707003 amp above 2 Fuse 15 Amp CE 2 Fuse Holder 20 Amp 2 Fuse Class G 60 Amp Set of 3 1 Block Fuse 60 Amp
38. ecuring the PC board shield and pull shield from studs Figure 2 00 Pull the speaker connector from control board Figure 2 61 Using a 5 16 nut driver or wrench remove the 2 nuts securing the speaker to the shield and remove speaker from panel Figure 2 62 Install new speaker in reverse order 1003 Y PENNY Model OFE OFG OEA OGA 341 342 Global Fosdiervice Solutions 2 20 HIGH TEMPERATURE This high temperature control is a safety manual reset control LIMIT CONTROL which senses the temperature of the shortening If the short ELECTRIC ening temperature exceeds 425 F 21870 this switch opens and shuts off heat to the frypot and E10 shows in control display When the temperature of the shortening drops to a safe operation reset the high limit by pressing the reset button The reset button is located behind the frypot the element hinge A small instrument such as a Phillip s head screwdriver or Allen wrench must be used to reset the high limit This allows heat to be supplied to the frypot once again See Figure 2 63 Before replacing a high temperature limit control check to see that its circuit is closed Figure 2 63 N The shortening temperature must be below 380 193 to accurately perform this check 1 Remove electrical power supplied to fryer SHOCK HAZARD Checkout To avoid electrical shock or property damage move the power switch to OFF and disconnect ma
39. erty damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Open the door left door on 2 well units and remove the 2 screws securing the switch box cover and pull filter motor wires from filter switch Figure 2 70 3 Remove the 2 screws securing the switch box to the frame Figure 2 71 4 Loosen screws on conduit connector and pull conduit from the connector Figure 2 72 5 Disconnect filter union to filter in drain pan 6 Using a pipe wrench disconnect the outlet pipe to frypot Figure 2 73 Figure 2 73 2 26 1003 IY PENNY Global Foodservice Solutions 2 21 FILTER PUMP AND MOTOR REMOVAL Continued Figure 2 74 2 22 AUTOLIFT TRANSFORMER REPLACEMENT if applicable 1003 Remove electrical power supplied to unit Model OFE OFG OEA OGA 341 342 Remove left side panel Using 9 16 socket or wrenches remove bolts and nuts securing the motor to the bracket and pull pump motor and piping from unit Figure 2 74 SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Remove control panel Label and remove wires from transformer Figure 2 75 Using 3 8 nut driver or wrench remove nuts securing transformer to panel and remove transformer from panel Figure 2 76 Install new transfor
40. gures 2 82 amp 2 83 Figure 2 83 1003 2 29 Model OFE OFG OEA OGA 341 342 2 24 AUTOLIFT ACTUATOR MOTOR REPLACEMENT if applicable 9 Remove the 2 top screws securing the support plate and remove the plate from the unit Figure 2 84 9 Using a 15T torx driver remove the 2 torx screws from the back shroud and pull the actuator from the unit Figure 2 85 Figure 2 85 10 Install new actuator in reverse order 2 30 1003 JA IVA 579 boyjgB tHM FE D SECONDARY TRANSFORMER Model OFE OFG OEA OGA 341 342 5 5 d PRIMARY 115 230VAC x 2 lt t NOT LINS O S o dOL M gt Gi C N 5 227 46 62222652525 Or gt ix ch j Se STN0H15313 amp m EX 3 gt OOo CN Fovelseri 21640 Drain switch wired N C 2 3 106 Model OFE OFG OEA OGA 341 342 TEMPERATURE ELECTRONIC DISPLAY BOARD CONNECT IONS MADE SIDE OF BOARD PB P4 P3 ML DIII Ll jJ LES j SSS SS 2 alo D P4 OPEN FRYER 208V 50 60 HZ e 4 21607 Drain switch wired N C 2 32 106 3 lt t o _ lt r t o lt
41. hts and limitations Recommended replacement parts stocked by your distributor are indicated with Y in the parts lists Please use care when ordering recommended parts because all voltages and variations are marked Distributors should order parts based upon common voltages and eguipment sold 1n their territory a 3 2 ee HENNY PENNY d Foodservice Solutions Item No Part No 60207 60536 50290 54561 72515 TS22 012 Ll Ll Ll L Y recommended parts Description Transformer 120 24V Transformer 230 24V Autolift PC Board Speaker Assy Vacuum Switch Gas Only Transformer Autolift Model OFE OFG OEA OGA 341 342 Oty per Well 807 PENNY Model OFE OFG OEA OGA 341 342 Global Foodservice Solutions Gas Components was r 1 2 3 4 5 Item No Part No Description Oty per Well 1 77602 Ignition Module CE OFG SN 0804001 amp Above 2 OGA SN 50805001 amp Above y d 77839 Ignition Module Non CE 2 OFG SN BR0804001 amp Above OGA SN BS0805001 amp Above j d 14933 Kit Ignition Module Non CE 1 OFG SN BR0803010 amp Below OGA SN BS0804002 amp Below j d 14920 Kit Ignition Module CE 1 OFG SN BR0803010 amp Below OGA SN BS0804002 amp Below y 2 60241 High Limit 1 60818 Relay 10A 24V 2 4 14849 Temperature Prob
42. in circuit breaker or unplug cord at wall receptacle 2 Remove rear cover of fryer Figure 2 04 3 Remove the two screws securing the high limit to the bracket and pull high limit from bracket Figure 2 65 Figure 2 65 106 2 23 2 20 HIGH TEMPERATURE LIMIT CONTROL ELECTRIC Continued 2 24 Y PENNY Global Foodservice Solutions Replacement Figure 2 08 Model OFE OFG OEA OGA 341 342 Pull back cardboard cover and remove the two electrical wires from the high temperature limit control Figure 2 66 Manually reset the control then check for continuity between the two terminals after resetting the control If the circuit 1s open replace the control then continue with this procedure If the circuit 1s closed the high limit 1s not defective Re connect the two electrical wires SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle to the frypot to be worked on Be aware the other control on 2 frypot units will have power Drain the shortening from the frypot Remove capillary from brackets on upper part of element Figure 2 67 Remove capillary bulb from bulb holder inside the frypot 1003 2 20 HIGH TEMPERATURE LIMIT CONTROL 1003 Y PENNY Foadyeratee ELECTRIC Continued Figure 2 69 Model OFE OFG OEA OGA 341 342
43. ing 1 15 32734 Flexible Hose before 4 26 04 1 15 67621 341 Pump Tube SN BR0406001 amp after 1 15 67622 342 Pump Tube SN BR0405001 1 15 68378 342 Pump Tube SN 50406002 amp after 1 16 14416 Kit Nat to LP Conversion 1 per well 16 14417 Kit LP to Nat Conversion 1 per well recommended parts not shown 707 Model OFE OFG OEA OGA 341 342 4 zm Cue 2 P 1 S IX VASE 2 e Pais Sy EE zaza UN SS es JE e vacet sx SIE mer e u 2 epp TT HERE ddd s en err M 3 Ager An S l 3 Hi HT TEE EE nc A T a ri Sy m 95 227 c z G 52 27 Pr de cr gt 14 Tl tat AW 7 Ue Hir ur G V fe id f dak yo a a gt drn 1 Mey ek ek m id jh y gt nd LZ 19 4 2 lt e Item No Part No Description Qty per Well 60207 Transformer 120 24V 1 60536 Transformer 230 24V 74127RB Control Panel Assy less transformers 71029RB Control Board Assy China 58790 Board w Power Supply Assy 21645 Assy Wire Temp Interconnect
44. lose wall circuit breaker Heating elements should never be energized without shortening in the frypot or damage to the elements could result Replace the shortening in the frypot and unit 1s ready for operation 1003 Y PENNY Model OFE OFG OEA OGA 341 342 Ponrlseriiwr 2 18 HEATING Each well of an electric fryer reguires two switching contactors CONTACTORS The first in line is the primary contactor and the second in line is ELECTRIC the heat contactor When open the primary contactor does not allow power to flow to the heat contactor When closed the primary supplies voltage to the heat contactor When the heat contactor 15 open no voltage 15 supplied to the heating elements When the heat contactor closes voltage 15 supplied to the heating elements Checkout Power Removed 1 Remove electrical power supplied to frypot to be worked on SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle to the frypot to be worked on Be aware the other control on 2 frypot Heat Contactor units will have power Mercury 2 Remove the control panel 3 Perform a check on the contactor as follows Test Points Results From 23 to 29 open circuit From 24 to 28 open circuit From 25 to 27 open circuit From 30 to 34 open circuit From 31 to 35 open circuit From 32 to 36 open circuit
45. ment OFE34X 220V 2 j 1 64210 03 Element OFE34X 230V 2 V 1 64210 04 Element OFE34X 240V 2 1 64210 07 Element OFE34X 480V 2 2 24194 Spreader Front 34 1 3 21978 Strap Spreader 34 10 4 24176 Weldment Spreader 34 2 5 23929 Strap Vertical Rear 1 6 23928 Strap Brace Vertical Rear 1 7 23507 Strap Capillary Tube 2 7 23854 Guard Position Hi Limit 1 recommended parts 3 14 106 I HENNY PENNY alus Focelserrice Solutions Model OFE OFG OEA OGA 341 342 Item No 1 2 3 3 Y recommended parts 106 Part No 60266 23735 60614 60292 21827 67817 Description Pilot Tee Style amp Ignitor Assy Orifice Pilot Nat Orifice Pilot LP Sensor Flame Pilot Tube Pilot Tube Pilot CE Qty per Well 1 3 15 ee HENNY PENNY Model OFE OFG OEA OGA 341 342 Fowdrermice Solutionsi Electric Components mM 1 2 3 4 Item No Part No Description Oty per Well 1 60241 High Limit 425 F 1 2 23623 Assy Heater Terminal Block 1 4 3 14973 Temperature Probe Assembly 1 N 4 18227 Microswitch 1 2 32497 Filter Board CE 1 6 32498 Assy 4 Inch Terminal Block 1 recommended parts not shown 3 16 607 PENNY Model OFE OFG OEA OGA 341 342 Fovelserrice Sa OFG OGA 341 OFG OGA 342 607 Item No Part No Description Qty per Unit 1 16
46. mer in reverse order 2 27 2 23 AUTOLIFT PC BOARD Y PENNY Global Foodservice Salutions REPLACEMENT if applicable Autolift PC Board Figure 2 77 2 24 AUTOLIFT ACTUATOR MOTOR REPLACEMENT if applicable 2 28 Figure 2 79 1 Model OFE OFG OEA OGA 341 342 Remove electrical power supplied to unit SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Remove control panel Disconnect connectors from PC board Using 5 16 nut driver or wrench remove the 4 nuts securing the autolift PC board to the panel and remove PC board from panel Install new panel in reverse order Remove electrical power supplied to unit SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Drain shortening from frypot Remove basket and knock pin from basket hanger Figure 2 78 4 Removerear cover Figure 2 79 106 PENNY Model OFE OFG OEA OGA 341 342 Global Foodservice Soluriaus 2 24 AUTOLIFT ACTUATOR MOTOR REPLACEMENT if applicable 5 Disconnect actuator connector Figure 2 80 6 Remove female connector from plate Figure 2 81 7 Using 7 16 socket remove the 4 nuts securing the support plate 2 nuts are behind the insulation Fi
47. ntrol board become inoperative follow these PANEL REPLACEMENT Instructions for replacing the board 1 Remove electrical power supplied to the unit SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Remove the two screws securing the control panel and lift out Figure 2 9 Figure 2 9 3 Unplug the wire connectors going to the control panel Figure 2 10 4 Remove transformer s from control panel They must be installed on the replacement panels 5 Install new control panel in reverse order When plugging connectors onto new control panel be sure the connectors are inserted onto all of the pins and that the connectors are not forced onto the pins backwards If not Figure 2 10 connected properly damage to the board could result 2 5 POWER SWITCH 1 Remove electrical power supplied to fryer SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Remove control panel 3 Label and remove wires from the switch With test Instrument Figure 2 11 check across the terminals of the switch with switch in the on position and the circuit should be closed In the off position the circuit should be open If the switch checks defective replace by continuing with thi
48. ove screws securing rear cover of fryer and remove rear cover Figure 2 17 1209 PENNY Poorlseriiwr 2 7 TEMPERATURE PROBE REPLACEMENT ELECTRIC Continued Figure 2 18 2 8 FLAME SENSOR PILOT IGNITOR ASSEMBLY GAS 1003 Model OFE OFG OEA OGA 341 342 4 Using a 2 inch wrench remove the nut on the compression fiting Figure 2 18 5 Remove the probe from the frypot and disconnect probe 6 Place the nut and new ferrule on the new probe and insert the probe into the compression fitting until it extends one 1 inch 2 54cm into the frypot 7 Reconnect new probe onto wires replace rear cover and fryer is now ready for use The Henny Penny open fryer gas has electronic spark ignition that lights a standing pilot The gap between the spark electrode and the pilot hood should be1 8 of an inch 3 18 mm The flame sensor recognizes the pilot flame and allows gas to continue to the pilot The flame sensor must send a minimum of two 2 micro amps to the ignition module The pilot flame should be split in two by the flame sensor causing the flame sensor to be bright red in color 1 Remove electrical power supplied to the unit SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle TO AVOID PERSONAL INJURY OR PROPERTY DAMAGE BEFORE STARTING THIS PROCEDUR
49. rty damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Remove the control 3 Using a 5 16 nut driver or wrench remove the 4 nuts securing the PC shield and remove shield Figure 2 28 4 Disconnect the wire assemblies from the appropriate board Figure 2 28 5 Using a 5 16 nut driver or wrench remove the 4 nuts securing the appropriate board to the shroud 6 Install the new board in reverse order 2 10 1003 Model OFE OFG OEA OGA 341 342 Foaond yeraice Salons 2 12 VACUUM SWITCHThis switch senses the airflow from the induction blower If REPLACEMENT the airflow 15 reduced below a set amount the switch opens and the I O board cuts power to the gas control valve which shuts the pilot flame off 1 Remove electrical power supplied to the unit SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Remove the control panel 3 Remove the 2 screws securing the switch to the heat shield Figure 2 29 4 Remove the air hose from switch Figure 2 30 5 Label and remove wires from air switch Figure 2 31 6 Install new vacuum switch in reverse order To avoid property damage do not tamper with or disassemble this component It is set and sealed from the factory and is not Figure 2 31
50. s procedure Figure 2 11 2 4 504 Y PENNY Model OFE OFG OEA OGA 341 342 Global Foodservice Salutions 2 5 POWER SWITCH Continued 4 With control panel removed and the wires off the switch push in on tabs on the switch to remove from panel Figure 2 12 5 Replace with new switch and reconnect wires to switch 6 Replace the control panel 2 6 TEMPERATURE PROBE The temperature probe relays the actual shortening temperature REPLACEMENT Gas to the control board If it becomes disabled E06 shows in the display Also if the shortening temperature is out of calibration more than 10 F the probe should be replaced An Ohm check can be performed also See chart below wm Ohms Ohms 50 1000 1039 02 60 15 56 1060 65 70 2111 108224 80 2667 1103 80 90 32 22 1125 32 100 37 78 1146 81 110 43 33 1168 26 420 4889 1189 67 430 54 44 1211 05 140 60 00 1232 39 450 65 56 1253 70 160 7141 1274 97 170 76 67 1296 20 180 82 22 1317 40 185 85 00 1327 99 490 87 78 1338 57 200 93 33 1359 69 210 98 89 1380 79 212 100 00 1385 00 220 104 44 1401 84 230 110 00 1422 86 240 115 56 1443 85 4 SCA E e 2 13 Figure To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Drain the shortening from the frypot 3 Remove the control panel and heat shield from control
51. ster 4 inch swivel w brake 2 y 2 43768 Switch Power DPST 125 250V Filter 1 y 2 52224 Covered Power Switch CE 1 3 17334 Ouick Disconnect Male 341 1 3 17333 Ouick Disconnect Female 342 1 4 21800 Valve 3 4 inch Check 1 5 67589 Assy 5 GPM Pump amp Motor 4 1 06 amp After 1 5 69357 Assy GPM Pump amp Motor Before 4 1 06 1 5 64218 Filter Pump Assy 8 GPM Before 4 1 06 1 5 17437 Filter Pump Assy 5 GPM 4 1 06 amp After 1 6 67583 Filter Pump Motor 1 2 hp 1 yos 17476 Seal Kit 1 7 21816 Rod Drain Valve normally closed 1 7 66124 Rod Drain Valve Elec normally open 1 7 68558 Rod Drain Valve Gas normally open 1 7 70963 Rod Drain Valve Gas normally open CE 1 8 18227 Microswitch Drain behind bracket 1 per well 9 60312 Caster 4 inch 2 V 10 17432 use 69289 Union Handle Fitting 1 11 55152 Drain Valve and Coupling Assy 1 per well Y recommended parts not shown Continued 607 3 9 Model OFE OFG OEA OGA 341 342 PENNY Sa Item No Part No Description Oty per Unit 12 52129 Gas Valve 24V Nat 1 per well 12 60632 Gas Valve 24 Nat 1 per well 12 21332 Gas Valve 24 V LP 1 per well 12 60633 Gas Valve 24V LP CE 1 per well 13 23443 Weld Assy Drain Extension Elec 1 per well 13 24420 Weld Assy Drain Extension Gas 1 per well 14 17431 use 69289 Union Male Fitt
52. the control panel in the front of the fryer Figure 2 1 This allows heat to be supplied to the frypot Before replacing a high temperature limit control check to see that its circuit 1s closed The shortening temperature must be below 380 F 19390 to accurately perform this check To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 1 Remove the control panel Figure 2 2 Y PENNY Model OFE OFG OEA OGA 341 342 Foodservice Solutions 1 3 HIGH TEMPERATURE 2 Using a Phillip s head screwdriver remove the screws securing LIMIT CONTROL the inner heat shield and remove from unit Figure 2 3 Gas Units Continued 3 Remove the screw securing the high limit bracket to the frame and remove the high limit and bracket from unit Figure 2 4 4 Remove the two screws securing the high limit to the bracket and remove the high limit from bracket 5 Remove the two electrical wires from the high temperature limit control Figure 2 5 Figure 2 5 6 Manually reset the control then check for continuity between the two terminals after resetting the control If the circuit is open replace the control then continue with this procedure If the circuit is closed the high limit is not defective Re connect the two electrical wires 2 2 1003 2 3 HIGH TEMPERATURE LIMIT CONTROL Gas
53. to be adjusted 1003 2 11 Model OFE OFG OEA OGA 341 342 2 13 DRAIN MICROSWITCH Upon turning the drain handle the drain microswitch should REPLACEMENT open cutting off the pilot flame This will prevent the fryer from heating while shortening 15 being drained from frypot 1 Remove electrical power supplied to the unit SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 The following check should be made to determine 1f the drain microswitch is defective a Remove the two screws and nuts securing the microswitch to the drain rod valve bracket and remove microswitch Figure 2 32 b Remove wires from the switch Figure 2 33 c Check for continuity across the two outside terminals of the drain switch If the 15 open the drain switch 15 defective The circuit opens by pressing on the actuator of the microswitch 3 If defective replace switch in reverse order Figure 2 33 2 14 FILTER SWITCH REPLACEMENT 1 Remove electrical power supplied to the unit SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Open the door left door on 2 well units and remove the 2 Figure 2 34 screws securing the switch box cover Figure 2 34 2 12 1003
54. w gas volume gas unit e mproper ventilation Shortening overheating e Temperature probe needs calibrated e Mercury contactor stuck closed e Bad control board Foaming or boiling over of shortening e Water in shortening e mproper or bad shortening e mproper filtering e mproper rinsing afte cleaning the fryer 1003 CAUSE Model OFE OFG OEA OGA 341 342 CORRECTION e Use a meter and check the receptacle voltage against the data plate e Check heating elements per Heating Elements Section e Tighten e Replace wire and clean connectors e Check contactor per Heating Contactors Section e ncrease supply line size refer to Installation Section of Operator s Manual e Refer to Installation Section of Operator s Manual e Calibrate temperature probe if 10 off if more than 10 off replace temperature probe e Check mercury contactor for not opening replace if necessary elec unit e Replace control board if heat indicator stays on past ready temperature e At end of cook cycle drain shortening and clean e Use recommended shortening e Refer to the Filtering the Shortening Section in Operator s Manual e Clean and rinse the frypot then dry thoroughly Y PENNY Foadyeratee 1 2 TROUBLESHOOTING Continued PROBLEM Shortening will not drain from frypot Filter motor runs but pumps shortening slowly Filter switch on motor does not run
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