Henny Penny COMPUTRON 8000 User's Manual
Contents
1. Model 8000 Computron 1 1 INTRODUCTION 1 2 SAFETY 103 This section provides basic operating procedures for the Henny Penny Computron 8000 Fryer See the Operator s Manual for the fryer for more details on fryer operation The only way to ensure safe operation of the Henny Penny Computron 8000 Fryer is to fully understand the proper installation operation and maintenance procedures found in the fryer Operator s Manual The instructions in this manual have been prepared to aid you in learning the controls Where information is of particular importance or is safety related the words NOTICE CAUTION or WARNING are used Their usage is described below SAFETY ALERT SYMBOL is used with DANGER WARNING or CAUTION which indicates a personal injury type hazard NOTICE is used to highlight especially important information CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED WILL RESULT IN DEATH OR SERIOUS INJURY OPERATING CONTROLS 1 3 Fig No 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Item No l2. ON 7 amp 8 Description Wo HEAT ON Digital Display PR O PRESSURE ON WAIT READY Q 10 INFO Model 8000 Computron Refer to Figure 1 1 Function Lights when the control calls for heat the elements or burners come on and heat the shortening Shows all the functions of the Cook Cycle program modes diagnostic modes and alarms Lights when the solenoid closes and pressure starts to build inside frypot Flashes when the shortening temperature is NOT at the proper temperature for cooking product Lights when the shortening temperature is 5 F 3 C below to 15 F 9 C above the cooking temperature signaling the operator that the shortening temperature IS at the proper temperature for cooking product Press to display the following fryer information and status The temperature of the shortening The temperature setpoint Filter status The number of times filtered today The average no of filters per day No of times Cook Cycle was stopped early today No of times Cook Cycle was stopped early in past week Oil Life Display Only if Change Oil feature is enabled Date and time mon mo aono If pressed in the Program Mode shows previous settings oo D pressing this along with prog accesses the Information Mode which has historic information on the operator and fryer s performance Used to adjust the value of the currently displayed setting in the Program mod
3. ation and operation procedures in Operator s Manual Near the end of the Cook Cycle the fryer automatically depressurizes an alarm sounds and the display flashes DONE To stop the alarm press A DANGER DO NOT ATTEMPT TO OPEN LID UNTIL THE PRESSURE DROPS TO ZERO LID IS LOCKED WHEN FRYER IS UNDER PRESSURE DO NOT ATTEMPT TO FORCE THE LID LATCH OR OPEN THE LID WHILE UNDER PRESSURE OPENING THE LID WHEN THE FRYPOT IS PRESSURIZED ALLOWS HOT SHORTENING AND STEAM TO ESCAPE FROM THE FRYPOT RESULTING IN SEVERE BURNS After pressure drops to zero turn the spindle counter clockwise Do not flip or spin the spindle cross arm when opening the lid because it could damage the acme nut inside the cross bar Unlatch and raise the lid quickly to allow most of the condensation on the lid to drain through the drain channel and not into the shortening Do not let the lid Ci up TIO N backstop because damage to the hinge could result Using the detachable handle lift the basket and inspect product for doneness Dump product into holding pan If a Quality time hold time was programmed the controller automatically starts the hold timer The display alternately shows the product selected and the quality time remaining in minutes If a different product 1s selected during the Hold Cycle the display only shows the product selected 1 5 BASIC OPERATIONS AND PROCEDURES Continued 1 6 CLEAN OUT MODE Mode
4. 2 US V A Press v A to change to the following a I OFF No automatic adjustments for Daylight Savings Time b 2 US Automatically applies United States Daylight Savings Time adjustment DST activated on the first Sunday in April DST de activated on the last Sunday in October c 3 EURO Automatically applies European CE Daylight Saving Time adjustment DST activated on the last Sunday in March DST deactivated on the last Sunday in October Press P a and CS 8 BEGIN NEW DAY shows PROG in display along with 3 00AM This setting indicates the time of day that statistics start accumulating for a new day If set to 3 00AM for example then late night Cook Cycles and filter operations from midnight to 3 00AM Tuesday morning are accumulated with Monday s statistics The CS 8 value can be set from 12 00AM midnight to 8 00AM in half hour increments 12 00 AM 12 30 AM 1 00 AM 1 30 AM etc The default value for general market software is 3 00 AM A Press Cv a to change the time the new day starts PJD o PROG DOWN UP Clock Set is now complete Press and hold exit 103 1 5 Model 8000 Computron __ BASIC OPERATIONS These are just basic procedures Refer to the fryer Operator s AND PROCEDURES Manual for more detailed instructions 404 l 2 Be sure the drain valve is in the closed position Remove fry basket from frypot and leave lid up
5. Fill the frypot with shortening When using new shortening it is recommended to melt the shortening on an oufside source before placing shortening in the frypot Unless elements are completely covered in shortening fire or damage to the frypot could result Move power switch to the COOK position Unit automatically goes into the Melt Cycle When the temperature reaches 230 F 110 C the control goes into the Heat Cycle and heats the shortening until the temperature setting is reached NOVICE Bypass the Melt Cycle if desired by pressing a product button and holding it for five seconds The display shows EXIT MELT 1 YES 2 NO Press 2 to exit melt If the melt cycle is bypassed on fryers with the Frypot Protection System FPS the unit continues to heat as controlled by the FPS No change in heat up time will be observed Do not bypass the Melt Cycle unless enough shortening has melted to completely cover all of the heating elements or the curved surface of the gas frypot If Melt Cycle is bypassed before these surfaces are covered excessive smoking of the shortening or a fire will result WAIT Once out of the Melt Cycle flashes until 5 F 3 C before setpoint temperature is reached Then READY illuminates and the selected product shows QO in the display 1 5 BASIC OPERATIONS AND PROCEDURES Continued 10 11 Model 8000 Computron Completely stir shortening to stabilize the te
6. fryer displays 1 CLEAN OUT MODE and heats up to a preprogrammed temperature up to 195 F 91 C then automatically begins a preset timed countdown Use the Vv A buttons if we necessary to adjust the temperature and keep the cleaning solution from boiling over See Special Program Modes SP 10 and SP 11 to preset the temperature and time 103 JY PENNY Model 8000 Computron Global Foodservice Solutions a ia A DANGER NEVER PRESSURIZE FRYER TO CLEAN LEAVE THE LID OPEN WATER UNDER PRESSURE IS SUPER HEATED AND CAUSES SEVERE BURNS IF IT COMES IN CONTACT WITH SKIN BURN RISK If the cleaning solution in the frypot starts to foam and boil over immediately turn the Cook Pump Switch to OFF and do not try to contain it by closing the fryer lid or severe burns could result 103 1 11
7. es 1005 1 3 OPERATING CONTROLS Fig No 1 1 1 1 1 1 1 1 1 1 1 1 103 Continued Item Description No P gt PROG 10 11 Menu Card Window 12 Product Select 13 14 Buttons COOK PUMP Switch Model 8000 Computron Function Press to access program modes once in the program mode it is used to advance to the next setting if pressed along with lt O SSON Fo it accesses the Information Mode which has historic information on the operator and fryer s performance Used to start and stop Cook Cycles and to stop the timer at the end of a Holding Cycle The name of the food product associated with each product selection button the menu card strip is located behind the decal Used to select the product for cooking to start Cook Cycles with them see section 2 Special Program Mode item SP 10 A 3 way switch with a center OFF position turn the switch to the COOK position to operate the fryer turn the switch to the PUMP position to operate the filter pump certain conditions must be met before operating the filter pump these conditions are covered later in the Filtering section of the fryer manual Used to manually enter an Idle Mode or Clean Out Mode Model 8000 Computron PENNY Global Foodser Oa 4G CLEAN 14 COOH OME CRNCA AA nn 13 11 10 Figure 1 1 Control Panel 1 4 CLOCK SET 103 10 11 12 13 Model 8000 Comput
8. l 8000 Computron 18 At the end of the Hold Mode a tone sounds the display flashes QUALITY and the product it was timing Press and release NOG Ss In the Cook Mode when FILTER SUGGESTED shows in the display the operator has the option to filter at this time or to continue cooking But if the operator continues cooking a Filter Lockout occurs within the next Cook Cycle or two The shortening continues to heat when filter lockout occurs If the shortening temperature is below the preset temperature in the Special Program Mode SP 8C or SP 8D a tone sounds and FILTER LOCKOUT and then WAIT shows on the display Once the shortening temperature reaches the preset temperature FILTER LOCKOUT and then YOU MUST FILTER NOW shows in the display and the shortening can now be filtered During filter lockout P gt PROG is the only button that functions until the unit is filtered Follow the steps in the 500 561 600 Operator s Manual on filtering The Computron 8000 has a Clean Out Mode to clean the frypot upon initial start up and every change of shortening Follow the steps in the 500 561 600 Operator s Manual on Cleaning the Frypot When heating the cleaning solution and vinegar solutions turn the COOK PUMP switch to COOK When the fryer starts the Melt Cycle press and hold then CLEAN OUT I YES 2 NO shows in display Press to start Clean Out Mode The
9. mperature throughout the frypot Once the shortening temperature has stabilized at the setpoint temperature place the baskets into the shortening Then place product into the basket BURN RISK Do not overload or place product with extreme moisture content into the basket 18 Ibs 8 2 kgs for the 561 and 12 Ibs 5 4 kgs for the 500 and 600 is the maximum amount of product per frypot Failure to follow these directions can result in shortening overflowing the frypot Serious burns or damage to the frypot could result Lift the basket slightly out of the shortening and shake basket to separate pieces Remove basket handle and close lid quickly latching the lid Tighten the lid spindle clockwise sealing the lid Align red knob on the spindle with red knob on the latch A DANGER LATCH THE LID PROPERLY AND ALIGN THE RED BALLS OR SEVERE BURNS WILL RESULT Press to start a Cook Cycle The display counts down the cooking time NOVICE A different product can be selected during the first minute of cooking in case the wrong product button was pressed To check the shortening temperature press lt or to stop a Cook Cycle press INFO 103 1 5 BASIC OPERATIONS 12 103 Y PENNY Global F aree Solutions Model 8000 Computron Within a few minutes the pressure gauge increases to AND PROCEDURES the OPERATING ZONE If not recheck the install Continued 13 14 15 16 17
10. ron ONCE Upon initial start up or PC board replacement 1f CLOCK SET automatically appears in the display start with step 4 Press and hold J gt for 5 seconds until LEVEL 2 shows in display gt Press e and CLOCK SET ENTER CODE shows in display Press f4 2 3 CS 1 SET MONTH and the month flashes in the display V A Press the Cv to change the month DOWN UF Press prog and CS 2 SET DATE shows in the display with the date flashing V A Press v to change the date DOWN LP Press P gt and CS 3 SET YEAR shows in the PROG display along with the year flashing V A Press Y A to change the year DOWN LF Press P and CS 4 SET HOUR shows in the PROG display with the hour and AM or PM flashing T A Press y A to change the hour and AM PM setting DOM UP Press PJ gt and CS 5 SET MINUTE shows in the PROG display with the minutes flashing V A Press Cv a to change the minutes DOWN LF PENNY Global F aarete Solutions 1 4 CLOCK SET 1 6 Continued Model 8000 Computron Press P t and CS 6 CLOCK MODE shows in the PROG display along with 1 AM PM 1 AM PM is 12 hour time 2 24 HR is 24 hour time Press rv a to change DOWN UFP Press P t and CS 7 DAYLIGHT SAVINGS ADJ PROG shows in the display along with
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