Henny Penny BCM-110 User's Manual
Contents
1. 1 Air probe E3 Evaporator probe EF Evaporator fan F Thermal overload relay FFH Front frame heater FP Frigiprobe HP High pressure controller 400V 50Hz 3 N GR L2 L3 E ZNO Varisator AO Control board 1 Display board A Auxilliary display board B L3 w 1 10 4 peekoni 15 19 20 27 1 mm Fu1 10A Contactor CF Compressor fan Compressor Capacitor E1 Air probe 12 0 Evaporator probe evapora F Thermal overload relay Front frame heater Frigiprobe HP High pressure controller 208 240V 60HZ 3 GR 2 10 603 H Y PENNY Model BCF 24 65 110 BCM 110 obal Foaelierrice Solutions Wiring Diagram BCF 24 65 F r Li Buzzer ch a Ma BLACK wile Ta Frant trame heoter ele EU EE T Refrigeration Diagram BCF 24 65 Mark Designation L Cap Capillary not in BCF 24 _ Ci hol Of 2 ensate evaporat L BENERA x lt a EF 2 V EF p2. Y PENNY Global Foodrerrice Solutions Model 24 65 110 110 2 1 INTRODUCTION 2 2 MAINTENANCE HINTS 2 3 COMPRESSOR DRIER EXPANSION VALVE SIGHT GLASS AND CONDENSER FAN 2 4 DISPLAY BOARD AND AUXILIARY DISPLAY BOARD 603 This section provides procedures for the checkout and replacement of the various parts used within the blast chiller freezer Before replacing any parts refer to the Troubleshooting Section It will aid you in determining the cause of the malfunction 1 You may want to use a multimeter to check the electric components 2 When the manual refers to the circuit being closed the multimeter should read zero unless otherwise noted 3 When the manual refers to the circuit being open the multi meter reads infinity These parts involve manipulating the refrigerant in the system Any removal or adjustments to these parts must be handled by a certified refrigeration expert 1 Remove the electrical power to the unit SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Using a Phillips head screwdriver remove the two screws securing the front panel and lower the panel 3 Pull the connector from the corner of the display board 4 Using a flathead screwdriver remove the screws securing the bracket to the panel and pull the bracket from t
3. SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Using a Phillips head screwdriver remove the two screws securing the evaporator door and pull out on the door Remove the appropriate probe from the bracket See photo at left Remove the control box from the unit following steps 2 through 5 in the Control Board Section Find the appropriate wires to the PC board and remove the wires from the board Pull the probe wire through the wiring harness Install new probe in reverse order Remove the electrical power to the unit SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Using a Phillips head screwdriver remove the two screws securing the evaporator door and pull out on the door Remove the control box from the unit following steps 2 through 5 in the Control Board Section Find the appropriate wires to the PC board and remove the wires from the board Pull the probe wire through the wiring harness Install new probe in reverse order Y PENNY alosa Foodrerrive Solutions 2 12 FUSE AND FUSE HOLDER I MECC 7 507 770 soba eae Ol A 45 t Y N N yy 4 14 079
4. 7 Model BCF 24 65 110 110 If the unit has no power the fuse may be blown To access the fuse Remove the electrical power to the unit gt SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Remove the two screws securing the front panel and pull down the panel Unscrew the fuse cap and pull the 10 amp fuse from the holder To check and replace the fuse holder Remove the two screws securing the front panel and pull down the panel Remove the two bolts securing the control box and pull the control box from the unit See Control Board Section Remove the four screws securing box top and remove the top Remove the wires from the fuse holder and check for conti nuity across the terminals The circuit should show closed If open replace fuse holder iB Fuse Holder 2 3 5 2 13 CONDENSATION Reinstall the control box and front panel and unit is now ready for use Remove electrical power to unit and allow evaporator to cool To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Also if evaporator is functional it will be very hot Allow evaporator to cool before removing or burns could result 603 HENNY PENNY Global Koodrerrice Solutions 2 13 CO
5. ELEMENT FOR DE ICING OF THE EVAPORATOR NOT USED 6 7 POWER SUPPLY OUTPUT FOR BUZZER SIGNAL 8 9 POWER SUPPLY OUTPUT TO FAN S AND FRONT FRAME HEATER ANTI FOGGING 10 11 POWER SUPPLY OUTPUT TO COMPRESSOR UNIT 12 13 12VDC OUTPUT TO ALARM BUZZER NOT USED 14 DISPLAY INPUTS 15 19 INPUTS BLACK WIRE 15 WIRING UNIMPORTANT FOR OTHER COLORS 20 21 1 VOLT OUTPUT TO GRAPHIC RECORDER HOTTEST FRIGIPROBE TEMPERATURE NOT USED 22 23 EVAPORATOR TEMPERATURE PROBE INPUTS 24 25 PHOTO ELECTRIC RESISTOR INPUTS NOT USED 26 27 AIR TEMPERATURE PROBE INPUTS 2 14 603
6. NDENSATION EVAPORATOR Continued 603 Model BCF 24 65 110 BCM 110 Bend out the clips securing the rodent cover on the back of the unit and pull the cover down Disconnect the wires to the evaporator Pull up on the bottom of the evaporator to disengage the evaporator from the bracket The evaporator is snapped into place No hardware is securing it Replace evaporator reverse order Open door and pull out on a corner of the seal until seal clears the retainer Continue around the door pulling the seal from the door Install new seal starting with the four corners first 2 7 HI Y PENNY Cloke Foodierrice Solutions 2 15 RUN CAPACITOR 2 16 START CAPACITOR AND START RELAY Start Relay Start Capacitor Model BCF 24 65 110 BCM 110 Remove the electrical power to the unit SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Remove the two screws securing the front panel and pull down the panel Bend out the clips securing the rodent cover on the back of the unit and pull the cover down Using a Phillips head screwdriver remove the two screws securing the cover of the junction box and remove the cover Disconnect the wires from the relay to the capacitor Remove the capacitor from the unit from the front Install new capacitor in reverse order Remove the ele
7. ctrical power to the unit SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Bend out the clips securing the rodent cover on the back of the unit and pull the cover down Using a Phillips head screwdriver remove the two screws securing the cover of the junction box and remove the cover See section 2 12 above Disconnect the wires to either the relay or the capacitor and remove component from the unit Install new component in reverse order 603 HENNY PENNY Global Foaelserrice Solutions 2 17 PREVENTIVE MAINTENANCE Procedure Clean all surfaces with a soft cloth soap and water do not use abrasives De ice the evaporator Clean the condenser of dust and obstructions 603 Model BCF 24 65 110 BCM 110 As in all food equipment the Henny Penny Blast Chiller Freezer does require care and proper mainte nance The table below provides a summary of sched uled maintenance Frequency Daily Daily Monthly 2 9 HENNY PENNY alosa Foodrerrive Solutions Model BCF 24 65 110 BCM 110 Wiring Diagrams 110 L1 Designation L2 Ful Fuse ZNO Varisator GR h AO x Control board 1 x Display board A2 Auxilliary display board B Buzzer C Contactor CP Compressor Capacitor
8. he panel 5 Using a flathead screwdriver push in on the clips on the plastic studs and pull the studs through the bracket Remove the display board from the bracket 6 Install the new board In reverse order 2 1 Model BCF 24 65 110 110 1 Remove the electrical power to the unit SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Using a Phillips head screwdriver remove the two screws securing the front panel and lower the panel 3 Remove the two bolts under unit securing the control box 4 Pull the box from the front of the unit 5 Remove the four screws securing the control box top and pull the top from the box gt E 21 9 9 6 Pullthe connectors from the control board le fx B 7 Labeland pull the wires from the control board 24 8 Using a flathead screwdriver push in on the clips on the plastic studs and pull the studs through the bracket Remove the control board from the box 9 Install the new board reverse order 2 2 603 Y PENNY Global Foodierrice Solutions 2 6 BUZZER 603 Model BCF 24 65 110 BCM 110 Remove the electrical power to the unit SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wa
9. ll receptacle Using a Phillips head screwdriver remove the two screws securing the front panel and lower the panel Remove the two bolts under unit securing the control box Pull the box from the front of the unit Remove the four screws securing the control box top and pull the top from the box Label and remove the wires to the buzzer Remove the two screws securing the buzzer to the bracket and remove the buzzer from the bracket Install new buzzer reverse order Remove the electrical power to the unit SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Follow steps 2 through 5 in the Control Board Section Using a flathead screwdriver remove the two screws securing the bracket to the box and remove the bracket Label and remove the wires from the contactor Slide the contactor off the retainer Install new contactor In reverse order 2 3 Y PENNY Global Solutions 2 8 DOOR FRAME HEATER 2 9 EVAPORATOR FAN 2 4 Model BCF 24 65 110 BCM 110 Remove the electrical power to the unit SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Remove the door to the unit by removing the screws in the lower hinge of the door Rem
10. orator fan I y E Ir probe is ES porato Lvaporat H Front frame heater F rigiprobe uide indi iquide receive Inermostatique expansion valve 7 603 2 11 2 12 Model BCF 24 65 110 110 Refrigeration Diagram BCF BCM 110 UL 2 gt r rn m o gt lt Ca 709 indicator V Thermostatique expansion valve High pressure switch 1 E3 Evaporator probe Evaporator Front frame heoter Frigiprobe Liquide indicator P Frigiprobe 603 a y Palos AMS che Model BCF 24 65 110 BCM 110 Electrical Refrigeration Diagram Air tangarakor probe Evaporator tamperature proba pe ge ee ee l M E f End of cycle buzzer dumpar for h Hl programma cholce TL f f i f H Ni 50609 dio 27 603 HENNY Model BCF 24 65 110 BCM 110 obal Foaerierrice Sel Wiring Information of PC Board Probes Graph Frigiprobe Display Air Reh Evop Black 2 ARPS 191617151 JUMP 131 fins 76 54271 412 00 Comp Fon Buzzer Defr Ph Gr 1 3 POWER SUPPLY 2 COMPULSORY EARTHING CONNECTION 4 5 POWER SUPPLY OUTPUT FOR ELECTRIC HEATING
11. ove the control box from the unit following steps 2 through 5 in the Control Board Section Remove the plastic tabs that secures the decorator covers around the door opening and remove the covers Peel the heater out of the groove and disconnect the wires inside control box to the element and remove the element from the unit Install new heater in reverse order and press the plastic tabs in place to secure the decorator covers tabs included with new heater Remove the electrical power to the unit SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Using a Phillips head screwdriver remove the two screws securing the fan shroud and pull out on the shroud Using a Phillips head screwdriver remove the three screws securing the fan guard and remove the guard Remove the control box from the unit following steps 2 through 5 in the Control Board Section Disconnect the wires inside control box to the fan Remove the three screws securing the fan to the evaporator door and pull the fan from the unit Install new fan In reverse order 205 HI Y PENNY Global Solutions 2 10 AIR PROBE AND EVAPORATOR PROBE MULT Air Probe Evaporator Probe 2 11 FRIGIPROBE Frigiprobe 603 Model BCF 24 65 110 BCM 110 Remove the electrical power to the unit
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