Henny Penny 6 User's Manual
Contents
1. 5 and 6 LCG 10 5 and 6 LCG 1020 5 and 6 LCG 20 6 and 7 LCG 40 5 and 6 O nce conversion has been completed a total reset of the CPU PCB must be done Record all end user custom programs before undertaking a Total Reset Secure all panels and covers Total reset Turn on unit Press and hold IQT Sensor key IQT key and PRO G START simultaneously and turn unit off R elease all keys Wait at least 4 seconds and turn unit on NOTE With total reset procedure all custom programs are deleted After a total reset 12 00 or 13 00 will be indicated on the timer display Real time must be reset To set clock to actual time see page 50 H umidity calibration The interior cabinet must be clean If it isnot wipe clean T he interior cabinet temperature must be below 122 F 50 C and the cabinet must be dry Turn on unit O pen cabinet door Select any cooking mode Access diagnostic program by pressing TEM PERATURE key IQT Sensor key and IQT key simultaneously until the word VERSION appears next to the IQT key Use Central Dial to sdect CALIBRATE Close cabinet door To start calibration press PRO G START and TEM PERATURE key simultaneously Calibration starts automatically and lasts 45 60 minutes After calibration unit must be switched off for 5 seconds before using again D uring calibration several values will be shown on the display Once calibration begins do not int2. Connect the unit only according to the information given on the data plate O bserve all regulations of your local Electrical Code T he appliance may only be connected by a licensed electrician Each appliance requires an independent fused power supply line Connection via GFI circuit breaker is advisable On ste installation provide accessible all pole disconnection device with minimum of in 3 mm contact gap not required for 120v gas units Connect appliance to ground Special voltages on request Circuit diagram is located behind the operator panel Connected load for electric units Model KW as 208v 3Phase 240v3 Phase 208v1 Phase 240v 1 Phase LCS 6 10 28 24 48 42 LCS 10 19 53 45 8 LCS 1020 31 5 87 5 75 9 LCS 20 38 105 6 91 5 LCS 40 63 175 1 151 8 60 61 Electrical requirements of gas units Model Voltage Phase Cycle Hz KW LCG 6 120 1 60 1 LCG 10 120 1 60 1 LCG 1020 208 240 1 60 15 LCG 20 208 240 1 60 1 6 LCG 40 208 240 3 60 3 5 Choose conductor size according above tables and your local regulations IMPORTANT Gas units are voltage specific Supply voltage must match voltage rated on data plate Gas units are supplied with grounded power cord and plug Electric units are NOT supplied with power cord To connect power supply for electric units models 6 10 O pen the oper
3. 59 HENNY PENNY Global Foodservice Solutions Installation Refer to the following pages for important information regarding the installation of LCS and LCG ClimaPlus C ombis It is recommended that installation be accomplished by a certified and properly trained technician NOTE When installing a ClimaPlus combi humidity calibration must be performed T his process takes approximately 45 60 minutes page 62 Site levding Minimum clearance sides and back 2 in 50 mm Service clearance left side 20 in 500 mm Clearance for door opening Model 6 amp 10 20 in 521 mm Model 1020 29 in 749 mm Model 20 28 in 730 mm Model 40 30 in 781 mm 1 Check for any transport damages Should there be any signs of transport damage immediately inform your dealer freight forwarder 2 Check installation site C heck entrance clearance Minimum entrance space needed without pallet Mode 6 amp 10 35 in 902 mm M oda 1020 49 in 1262 mm M od 20 39 in 1012 mm M od 40 52 in 1332 mm E Floor at installation site must be levd E Cold wate line in place page 63 E 2 in 50 mm drain connection installed E Max drain height for floor units 4 in 100mm E Electrical power supply protective measures installed and sized correctly page 60 61 3 Remove all cartons packing materials documen
4. H eat emission Model Latent Sensible LCS G 6 64 W 2 30 kJ hr 84W 2 93 kj hr LCS G 10 1 05 W 8 50 kj hr 1 4 W 5 00 kj hr LCS G 1020 1 67 W 6 00 kj Vhr 2 4 W 8 50 kj hr LCS G 20 2 13 W 7 67 kj hr 2 67 W 9 60 kj hr LCS G 40 3 7 W 13 35 kj hr 4 26 W 15 34 kj hr Ventilation Contact your local regulatory agency for ventilation requirenents If a ventilation hood is installed observe the following T he standards of the local authority The hood should protrude 12 20 in 300 500 mm over the front of the appliance T he integrated grease filter should bein the protruding part of the hood Specifications and technical descriptionsin this applications manual are subject to change without prior notice Gas supply 12 Gas supply for LCG units only The ClimaPlus gas model is available for either natural or propane gas C heck the data plate on the left corner of the unit to determine the proper gas supply requirement Model Gas Line Connection LCG 6 in y in LCG 10 in in LCG 1020 Lin in LCG 20 Lin in LCG 40 1 in 1 in 64 65 continued DO NOT attempt to use any type of gas other than that specified on the data plate Incorrect gas supply could result in fire or explosion resulting in severe injuries and or property damage WARNING To avoid possible serious personal injury the installation must conform with l
5. ator panal Fig 8 Insert power cord through cable inlet under left side of unit to desired length and secure the cable connection tight Fig 9 The circuit diagram is located behind the control pand To connect power supply for electric units models 1020 20 40 Access power connection terminals by removing left side pand Insert power supply cable through cable inlet under left side of unit to desired length and secure the cable connection tight Fig 9 Connect supply wires as follows Gray terminals L1 L2 L3 phase sequence does not need to be observed Blue terminal Neutral if applicable Yallow G re n terminal Ground IMPORTANT In some areas H enny Penny Electric Combis are shipped set up for 240 volts but can be converted to 208 volt operation If conversion is necessary the unit must be reset and calibrated Convert from 240 volt to 208 volt operation Disconnect unit from power supply source Open service door Fig 8 by loosening fastener at top of the unit over the control panel using a5 mm Allen wrench A rubber grommet must first be removed to access the bolt M ove transformer primary lead from the 240v tap to the 208v tap Fig 10 Open left side pand and locate relay K 3 1 Fig 11 Remove the jumper wire from the appropriate terminal positions The terminals on K3 1 relay socket are numbered Use the chart below to determine from which terminals to disconnect jumpers Model Terminal Positions LCG 6
6. conductivity above 2000 uS or higher chloride concentration use hydrogen ion exchanger A in Fig 15 in the supply water line Water Redox Potential must be below 300mV at any time For higher Redox Potential use Active Carbon Filter B in Fig 14 Observe maintenance period of active carbon filter Usea3 micron 0 08mm particle filter C in Fig 14 to prevent excessive soiling of the supply water Recommended test instruments C12 Tester swimming pool accessories conductivity tester redox meter Optional Treated Water C onnection To connect a dual water supply treated soft water or warm water below 140 F 60 C disconnect T water connection at the two water inlets Fig 15 Connect treated water to water inlet marked W Z2 and standard water to inlet marked W Z1 Treated water must comply with the above mentioned water specifications NOTE If using external filter to treat hard water Contact your H enny Penny distributor for average water consumption when using C leanje Increases in average water consumption may exceed specifications of external filters and may affect the frequency of filter maintenance See page 57 Geneal 11 Technical D ata Working place specific noise level lt 7 0dB Average water consumption during operation M ode 6 3 17 gal hr 0 2 l min M oda 10 6 7 gal hr 0 42 l min M oda 1020 10 9 gal hr 069 l min M oda 20 13 2 gal hr 0 83 l min M oda 40 15 8 gal hr 1 0 l min
7. errupt the process Do not open door until calibration is complete After calibration very hot steam around 392 F 200 C remains in the cabinet W hen opening the cabinet door hot steam will escape and burns could result 62 63 Fig 14 SSL as al Fig 15 wz1 W22 Ft Water supply 9 Drain Connection WA For drain connection Fig 12 use only steam temperature resistant pipe diameter 2 in 50 mm and constant slope 5 N o hose should be used Direct drain connection is possible ventilated gap is an integrated part of the appliance Fig 13 D rain pipe should be supported to the wall floor M ax water discharge rate during Auto Flush 11 gal min 0 7 liter sec Average drain water temperature 150 F 65 C 10 Water C onnection WZ O bserve all local plumbing codes Flush water line before connecting the water supply to the unit Connect to cold potable water only O perational water pressure M IN 30 psi 200kPa M AX 88 ps 600kPa RECOMMENDED 44 psi 300kPa Water flow must be at least 3 gal min 12 min Water connection supplied by custome in pressure hose with R in tapered fitting Customer fitted shut off valve for each appliance Water conductivity 50 2000 uS lower conductivity on request M aximum chloride concentration CI beow 150 ppm 150 mgr liter at any time For
8. ocal codes or in the absence of local codes with the N ational Fuel Gas Code AN SI Z223 1 1988 or latest edition In Canada CAN CGA B 149 1 Natural Gas Installation Code CAN CGA B 149 2 Propane Installation Code All H enny Penny Combi Steamers are equipped with two heat exchanger systems O ne is responsible for steam production the second for dry heat Each individual heat exchanger is heated with a separate burner assembly Separate gas valves for the steam burner and dry heat burner are responsible for the gas supply to the individual burners All LCG models have manual shut off valves that can be accessed from the left without tools To operate the valves unscrew the two knurled screws and remove the service cover O pen or close manual valves as desired Gas Leak Test After piping and fittings have been installed check for gas leaks A smple checking method is to turn on the gas and brush all connections with a soap solution T he appearance of bubbles indicates escaping gas In this event the piping connection must be redone until no bubbles occur N ever use a lighted match or open flame to test for gas leaks Escaping gas could result in fire or explosion resulting in severe injuries and or property damage Gas pressure T he gas pressure should be measured when all other gas appliances in the kitchen are on high flame The minimum and maximum incoming line flow pressures should be as follows Natural 7 10 in water col
9. table building practices D ry wall construction Secure eye bolt to a framing tud DO NOT attach to dry wall only Locate eye bolt at the same height as the gas service approximately 6 in 150 mm to ether side of service Cable restraint must be at least 6 in 150 mm shorter than flexible gas line
10. ts etc from the interior cabinet 4 Remove grid shelves trolley from cabinet 5 Take unit off the pallet E Moving unit without pallet Sizes 6 10 1020 Fig 1 E Moving unit without pallet Sizes 20 40 Fig 2 continued Fig 4 Unit weights LCS 6 270 Ibs 123 kg LCG 6 335 Ibs 152 kg LCS 10 334 Ibs 152kg LCG 10 384 Ibs 174 kg LCS 1020 484 Ibs 220 kg LCG 1020 584 Ibs 265 kg LCS 20 686 Ibs 312 kg LCG 20 798 Ibs 362 kg LCS 40 972 lbs 442 kg LCG 40 888 Ibs 403 kg 6 Installation models 6 10 1020 Place floor stand at the installation place and level by adjusting legs Fig 3 M inimum clearance required to neighboring equipment or walls page 59 Place the unit on top of the stand T he unit s legs must be centered on the locating pins of the stand Fig 4 Unit must be level Fig 5 7 Installation modes 20 40 T he unit must be secured against shifting on the floor by means of floor fixtures Fig 6 If floor fixtures are glued to the floor use polyurethane glue or similar remove all grease from the floor first Place the unit at its final location and level by adjusting legs Fig 5 M inimum clearance required to neighboring equipment or walls page 59 T he area of floor under the unit where M obile O ven Racks will roll in must be level or door will not seal Fig 7 Electrical 8 Electrical connection
11. ull of appliance Maximum pull prior to disconnect away from wall is acceptable in will result in kinked ends and reduce order to disconnect hook up hose and connector life 66 67 Utilize abows when necessary to avoid sharp kinks or excessive bending For ease of movement install with a lazy loop Gas appliance must be disconnected prior to continued maximum movement Minimum movement is permissible to disconnect gas line Couplings and hose should be installed in the H i same plane as shown at left DO NOT OFFSET COUPLINGS This results in twisting and undue torsion causing premature failure Correct way to install metal hose for vertical traverse Note single natural loop Allowing a sharp bend Shown at right strains and twists the metal hose to a point of early failure at the coupling M aintain the minimum or larger bending diameter between couplings for the longest life C ouplings too close together as shown at right create double bends causing work fatigue failure of fittings In all installations where sef draining is not necessary connect metal hose in a vertical loop DO NOT CONNECT METAL HOSE HORIZONTALLY unless self draining is necessary T hen use support on lower plane as show at left Cable Restraint Please refer to the illustration at left when installing cable restraint on all moveable gas appliances Eye bolt is to be secured to the building using accep
12. umn 18 25 mb Propane 12 14 in water column 30 35 mb continued D uring pressure testing note the following 1 The unit and its individual shut off valves must be disconnected from the gas Supply piping systen during any pressure testing of that systen when test pressures exceed psig 3 45kPa Turn OFF main gas shut off valve or main gas supply line 2 The unit must be isolated from the gas supply piping systen by closing its individual manual shut off valves during any pressure testing of the gas supply piping system at test pressure equal to or less than psig 3 45kPa 3 If incoming pressure is over 14 in water column 35 mb a separate regulator must be installed ahead of the manual gas shut off valve WARNING To prevent damage to the control valve regulator the first time the gas valve knob is turned to theON position it is very important to turn the knob very slowly NOTE After turning on the gas the manual shut off valve must renain open except during pressure testing as outlined above or when necessary during service maintenance Incoming pressure reading can be taken by installing a gas pressure gauge on the front of the unit s main gas valves test port T his should be done with all gas appliances in operation on the same gas supply line Should the manifold pressure drop below the desired level consult your local gas utility service Gas H ook up RIGHT WRONG A minimum p
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