HealthRider 831.15971 User's Manual
Contents
1. uv 1 Round Cover Cap 62 1 Inner Cap 61 a A 1 Square Inner Cap 65 44 N E N 3 _ J 1 3 4 Square Inner Cap 44 1 1 2 Square Inner Cap 32 N WA 2 Square Inner Cap 27 NINA 7 N 2 Square Outer Cap 51 PART LIST Model No 831 159710 Key No Qty 0 ONOOU0 POND AAARANDDERADNDNEDLAAODIANANOEOANEOOOREOULAEND N Description 5 16 x 2 1 2 Carriage Bolt 1 4 Nylon Locknut 5 16 Nylon Locknut Base Stabilizer V Pulley 3 8 x 2 1 2 Bolt 5 16 Flat Washer 3 8 Flat Washer 1 4 Flat Washer 5 16 x 2 3 4 Bolt 3 8 x 2 Bolt Seat 5 16 x 2 3 4 Carriage Bolt 3 1 2 Pulley 3 8 x 3 1 2 Bolt Press Frame 1 4 x 3 4 Screw Weight Carriage Pulley Bracket 3 8 Nylon Locknut 5 16 x 2 1 2 Bolt Short Cable 1 4 x 2 Screw 3 8 Nylon Jamnut 1 x 7 8 Plastic Bushing 2 Square Inner Cap Pad Tube Leg Lever Foam Pad Hand Grip 1 1 2 Square Inner Cap 5 16 x 2 1 4 Bolt 3 4 Round Inner Cap 3 8 x 2 1 2 Eyebolt Seat Frame Seat Plate Key No Qty AGI ON 0 HS PDRND PENN AA AAIAIAANTFI INQbHAANNIONS AH da a R0801A Description 1 4 x 2 Carriage Bolt Nylon Strap Seat Knob Backrest Front Upright 1 4 x 2 1 2 Scre2. Square Inner Cap 27 into the end of the Base 4 Insert two 5 16 x 2 3 4 Carriage Bolts 14 up through the Stabilizer 5 Insert two 5 16 x 2 1 2 Carriage Bolts 1 up through the Base 4 Slide the bracket end of the Base 4 onto the 5 16 x 2 3 4 Carriage Bolts 14 in the Stabilizer 5 Slide the Rear Upright 56 onto the Carriage Bolts Hand tighten a 5 16 Nylon Locknut 3 onto each Carriage Bolt FRAME ASSEMBLY FRAME ASSEMBLY ARM ASSEMBLY 2 Refer to drawing 2a Press a 1 Inner Cap 61 into each end of the weight tube on the Weight Carriage 19 Note The Square Slider Bushings 70 should be pre assem bled to the Weight Carriage 19 and Weight Stop 67 Turn the Weight Stop 67 so that the hole in the Weight Stop is oriented in the same direc tion as the hole in the bottom of the Rear Upright 56 Make sure that the Square Slider Bushing 70 is above the Weight Stop Slide the Weight Stop onto the Rear Upright 56 Refer to drawing 2b Align the hole in the Weight Stop 67 with the hole near the base of the Rear Upright 56 Secure the Weight Stop to the Rear Upright with a 5 16 x 2 3 4 Bolt 11 and a 5 16 Nylon Jamnut 72 Now slide the Weight Carriage 19 onto the Rear Upright Press a 1 Square Inner Cap 65 into the Front Upright 42 Slide the Front Upright 42 onto the 5 16 x 2 1 2 Carriage Bolts 1 in the Base 4 Hand tigh
3. x 2 3 4 Carriage Bolt 14 and the Seat Knob 40 For some exercises the Seat 13 must be removed First be sure that the chain is not attached to the leg lever Next remove the Seat Knob 40 and the 5 16 x 2 3 4 Carriage Bolt 14 from the Seat Frame 36 Lift the Seat Frame off the Front Upright 42 ATTACHING THE LEG LEVER TO THE LOW PULLEY STATION To use the Leg Lever 29 the seat must be attached to the front upright see ATTACHING AND REMOV ING THE SEAT above Attach one end of the Chain 52 to the Eyebolt 35 with a Cable Clip Attach the Chain 52 to the Short Cable 23 with a Cable Clip 53 Note Be sure the Eyebolt is positioned vertically on the Leg Lever 16 WEIGHT RESISTANCE CHART This chart shows the approximate weight resistance at each weight station The column labeled WEIGHT ON WEIGHT CARRIAGE refers to the amount of weight in pounds placed on the weight carriage The weight resistance shown for the butterfly arm station is for each butterfly arm Note The actual resistance at each station may vary due to friction between the cables pulleys and weight carriage WEIGHT ON PRESS ARM BUTTERFLY ARM LOW PULLEY HIGH PULLEY WEIGHT Ibs Ibs LEG LEVER Ibs CARRIAGE Ibs 17 TROUBLE SHOOTING AND MAINTENANCE Inspect and tighten all parts each time you use the home gym Replace any worn parts immediately The home gym can be cleaned using a damp cloth and
4. mild non abrasive detergent Do not use solvents TIGHTENING THE CABLES Woven cable the type of cable used on the home gym can stretch slightly when it is first used If there is slack in the cables before resistance is felt the cables should be tightened Slack can be removed from the Short Cable 23 by by tightening the 1 4 Nylon Locknut 2 at the end of the Cable Additional slack can be removed by moving the 3 1 2 Pulley 15 to the other hole in the Long U Bracket 57 Remove the 3 8 Nylon Locknut 21 and the 3 8 x 2 Bolt 12 from the Cable Trap 66 the Pulley and the U Bracket Re attach the Pulley and the Cable Trap to the other hole in the U Bracket Make sure that the Cable Trap is in the proper position and that the Cable and Pulley move smoothly Note If a cable tends to slip off the pulleys the cable may have become twisted Remove the cable and re install it If a cable needs to be replaced see ORDERING REPLACEMENT PARTS on the back cover of this manual 18 CABLE DIAGRAM The cable diagram below shows the proper routing of the Short Cable 23 and the Long Cable 58 Use the diagram to be sure that the two cables and the cable traps have been assembled correctly If the cables have not been correctly routed the home gym will not function properly and damage may occur The numbers show the correct route for each cable The starting and ending points of each ca
5. shown Tighten the 3 8 Nylon Locknut 21 and the 3 8 x 3 3 4 Bolt 68 Route the Short Cable 23 up around the 3 1 2 Pulley 15 attached to the upper hole in the Press Frame 17 Be sure that the Cable Trap 66 is turned to hold the Cable in place and that the Cable is routed around the Pulley as shown Next route the Short Cable 23 around the 3 1 2 Pulley 15 attached to the upper hole in the Front Upright 42 Refer to the inset drawing Be sure that the Cable Trap 66 is turned to hold the Cable in place and that the Cable is routed around the Pulley 15 as shown 11 Inset shows view from other side Inset shows view from other side CABLE ASSEMBLY 22 Attach the end of the Short Cable 23 to the Long U Bracket 57 with a 1 4 Nylon Lock nut 2 and a 1 4 Flat Washer 10 Do not completely tighten the Nylon Locknut it should be threaded onto the end of the Cable until two threads are showing above the Nylon Locknut as shown in the inset drawing 23 Attach the Backrest 41 to the Front Upright SEAT ASSEMBLY 42 with two 1 4 x 2 1 2 Screws 43 and two 1 4 Flat Washers 10 12 SEAT ASSEMBLY 24 25 26 Press a 1 1 2 Square Inner Cap 32 into the Seat Frame 36 Insert the 1 4 x 2 Carriage Bolt 38 into the center hole in the Seat Plate 37 Attach the Seat Plate to the Se
6. the cables and pul leys the actual amount of resistance at each exercise station may vary from the amount of weight used Use the WEIGHT RESISTANCE CHART on page 17 to find the actual amount of resistance at each weight station WARNING Do not place more than 125 pounds on the weight carriage ATTACHING THE LAT BAR OR NYLON STRAP TO THE HIGH PULLEY STATION Attach the Lat Bar 54 to the Long Cable 58 with a Cable Clip 53 For some exercises the Chain 52 should be attached between the Lat Bar and the Long Cable with two Cable Clips Adjust the length of the Chain between the Lat Bar and the Long Cable so the Lat Bar is in the correct starting position for the exercise to be performed The Nylon Strap not shown can be attached in the same manner ATTACHING THE LAT BAR OR NYLON STRAP TO THE LOW PULLEY STATION Attach the Lat Bar 54 to the Short Cable 23 with a Cable Clip 53 For some exercises the Chain 52 should be attached between the Lat Bar and the Pulley Cable with two Cable Clips Adjust the length of the Chain between the Lat Bar and the Short Cable so the Lat Bar is in the correct starting position for the exercise to be performed The Nylon Strap not shown can be attached in the same manner 15 ATTACHING AND REMOVING THE SEAT Set the bracket on the Seat Frame 36 onto the indi cated pins on the Front Upright 42 Attach the Seat Frame to the Front Upright with the 5 16
7. Bolts 22 and two 5 16 Nylon Locknuts 3 Assemble the other Press Arm 46 in the same manner Identify the Right Arm 48 and the Left Arm 47 Note the position of the welded bracket on each Arm Arm identification is very important for step 7 Lubricate both axles on the Top Frame 55 Slide the Right Arm 48 onto the right axle Note Be careful not to confuse the Right Arm with the Left Arm 47 refer to step 6 to identify the Right Arm Be sure that the upper end of the Right Arm is behind the indicated bracket on the Top Frame 55 Tap two 1 Retainers 63 and a 1 Round Cover Cap 62 onto the right axle Be sure that the teeth on the Retainers bend toward the Cover Cap as shown in the inset drawing Attach the Left Arm 47 in the same manner Press 1 3 4 Square Inner Caps 44 into the lower ends of the Right and Left Arms 47 48 Wet the lower end of each Arm with soapy water Slide a Foam Pad 45 onto the lower end of each Arm Welded Brackets CABLE ASSEMBLY 10 11 During steps 9 through 22 refer to the CABLE DIAGRAM on page 19 of this manual to verify proper cable routing Before begin ning this section identify the Short Cable 23 and the Long Cable 58 by comparing the lengths and the ends of the cables IMPORTANT While assembling the cables do not overtighten the bolts and nuts securing the pulleys The pulleys must turn freely
8. Locate the Long Cable 58 Route the Long Cable around a 3 1 2 Pulley 15 Using a 3 8 x 3 1 2 Bolt 16 and a 3 8 Nylon Jamnut 25 attach the 3 1 2 Pulley 15 in the indicated location on the Top Frame 55 Be sure that the end of the Cable with the ball is on the indicated side of the Pulley and that the Cable is between the Pulley and the hook on the Top Frame 55 Wrap the Long Cable 58 around a V Pulley 6 Attach the V Pulley and a Long Cable Trap 50 to the indicated bracket on the Front Upright 42 with a 3 8 x 2 1 2 Bolt 7 and a 3 8 Nylon Locknut 21 Be sure that the Long Cable Trap is positioned to hold the Cable in place Route the Long Cable 58 around a V Pulley 6 Attach the V Pulley 6 and a Long Cable Trap 50 to the Left Arm 47 with a 3 8 x 2 1 2 Bolt 7 and a 3 8 Nylon Locknut 21 Be sure that the Cable is in the groove of the Pulley and that the Long Cable Trap 50 is positioned to hold the Cable in place CABLE ASSEMBLY 12 Route the Long Cable 58 around a V Pulley 6 Be sure that the Cable is in the groove of the V Pulley and that a Long Cable Trap 50 is turned to hold the Cable in place Attach the V Pulley 6 and the Long Cable Trap 50 to the Right Arm 48 with a 3 8 x 2 1 2 Bolt 7 and a 3 8 Nylon Locknut 21 Make sure the Bolt and Nylon Locknut are tight Refer to the in
9. Model No 831 159710 Serial No Write the serial number in the space above for reference Serial Number Decal under seat ExERCISE E QUIPMENT Q UV Es OO HELPLINE 1 800 736 6879 SEARS ROEBUCK AND CO HOFFMAN ESTATES IL 60179 CAUTION Read all precautions and instruc tions in this manual before using this equipment Save this manual for future reference DY www weiderfitness com new products prizes fitness tips and much more TABLE OF CONTENTS FULL 90 DAY WARRANTY ori ai ana anan e i a i RL 2 IMPORTANT PRECAUTIONS occ 3 BEFORE YOU BEGIN arria See eae vs EA RIO ee ee ae etti 4 ASSEMBLY rr eni Sik it ER OE OS altace AK EE DEE 5 ADJUSTMENT ooa 5 EE EE pl De aoe noe sd eee ne Oe eather has i Saeed 15 TROUBLE SHOOTING AND MAINTENANCE 18 CABLE DIAGRAM inci ei EE OPES Page hie ELITE a a eae gee oe wa 19 PART LIST ng ha EE NR HEER RE EA NE ow EE eee wre ad 22 EXPLODED DRAWING watii inina eee ed eb Ra dae AA ee eI ode ake Bee eg aes ae en 23 ORDERING REPLACEMENT PARTS Back Cover Note A PART IDENTIFICATION CHART is attached in the center of this manual Remove the PART IDENTIFI CATION CHART before beginning assembly FULL 90 DAY WARRANTY For 90 days from the date of purchase if failure occurs due to defect in material or workmanship in this SEARS WEIGHT SYSTEM EXERCISER contact the nearest SEARS Service Center throughout the United States and SEARS will repair
10. The weights will fall with great force Make sure that the cables remain on the pul leys at all times If the cables bind while you are exercising stop immediately and make sure that the cables are on all of the pulleys Do not place more than 125 pounds on the 13 14 15 weight carriage Always disconnect the lat bar from the home gym when performing an exercise that does not use the lat bar If you feel pain or dizziness at any time while exercising stop immediately and begin cool ing down The decals shown below have been applied to the home gym If either decal is missing or if they are not legible please call 1 800 736 6879 Monday through Saturday 7 a m until 7 p m Central Time to order a replace ment decal Apply the replacement decals in the locations shown Misuse of this product may result in serious injury Read user s manual and follow all warnings and operating instruc tions prior to use Do not allow children on or around machine Replace label if damaged illegible or removed Keep hands and fingers clear of this area Place this decal on the seat frame facing the user WARNING Before beginning this or any exercise program consult your physician This is especially important for persons over the age of 35 or persons with pre existing health problems Read all instructions before using SEARS assumes no responsibility for personal injury or property damag
11. at 13 with two 1 4 x 3 4 Screws 18 Insert the 1 4 x 2 Carriage Bolt 38 into the indicated hole in the Seat Frame 36 Tighten a 1 4 Nylon Locknut 2 with a 1 4 Flat Washer 10 onto the Carriage Bolt Attach the other end of the Seat 13 to the Seat Frame 36 with a 1 4 Flat Washer 10 and the 1 4 x 2 Screw 24 Press a 1 1 2 Square Inner Cap 32 into the Leg Lever 29 Lubricate the 5 16 x 2 1 4 Bolt 33 Attach the Leg Lever 29 to the Seat Frame 36 with the 5 16 x 2 1 4 Bolt and a 5 16 Nylon Locknut 3 Do not overtighten the Nylon Locknut The Leg Lever must pivot freely Insert the 3 8 x 2 1 2 Eyebolt 35 into the Leg Lever 29 from the direction shown Tighten a 3 8 Nylon Locknut 21 with a 3 8 Flat Washer 9 onto the Eyebolt Note Be sure the Eyebolt is positioned vertically on the Leg Lever Rest the Seat Frame 36 on the indicated pin in the Front Upright 42 Attach the Seat Frame to the Front Upright with a 5 16 x 2 3 4 Carriage Bolt 14 and the Seat Knob 40 13 SEAT ASSEMBLY 27 Press 3 4 Round Inner Caps 34 into the ends of both Pad Tubes 28 Insert one Pad Tube 28 into the Seat Frame 36 Slide a Foam Pad 30 onto each end of the Pad Tube Insert the other Pad Tube 28 into the Leg Lever 29 Slide a Foam Pad 30 onto each end of the Pad Tube 28 Make su
12. ble are labeled The small drawings show the correct position of each cable trap Make sure that the cable traps do not touch or bind the cables 1 High Pulley 5 Long U Bracket Short Cable 23 Weight Carriage 8 1 Low Pulley 1 4 Nylon Locknut 2 A 5 16 Nylon Locknut 3 y 3 8 Nylon Locknut 21 O 3 8 Nylon Jamnut 25 1 4 Flat Washer 10 5 16 Flat Washer 8 OOS 3 8 Flat Washer 9 831 159710 RO801A CMM 1 4 x 3 4 Screw 18 CMY 1 4 x 2 Screw 24 AAA 1 4 x 2 Carriage Bolt 38 CMM 1 4 x 2 1 2 Screw 43 NANNI 5 16 x 2 1 4 Bolt 33 uu 5 16 x 2 1 2 Bolt 22 AAA 5 16 x 2 1 2 Carriage Bolt 1 ANNAN 5 16 x 2 3 4 Bolt 11 CMM 5 16 x 2 3 4 Carriage Bolt 14 5 16 x 4 3 4 Bolt 64 NAN 3 8 x 3 4 Bolt 69 ANU Bolt 71 A 1 2 7 A Bolt 7 A OR NAN OL 3 4 Round Inner Cap 34 1 Round Inner Cap 49 AMV 3 8 x 2 1 2 Eyebolt 35
13. e sustained by or through the use of this product BEFORE YOU BEGIN Thank you for selecting the versatile WEIDER 8920 HELPLINE at 1 800 736 6879 Monday through home gym The WEIDER 8920 offers a selection of Saturday 7 a m until 7 p m Central Time excluding weight stations designed to develop every major mus holidays To help us assist you please note the prod cle group of the body Whether your goal is to tone uct model number and serial number before calling your body build dramatic muscle size and strength or The model number is 831 159710 The serial number improve your cardiovascular system the WEIDER can be found on a decal attached to the WEIDER 8920 will help you to achieve the specific results you 8920 see the front cover of this owner s manual want Before reading further please review the drawing For your benefit read this manual carefully before below and familiarize yourself with the parts that are using the WEIDER 8920 home gym If you have labeled additional questions please call our toll free EED l OR High Pulley Station Height 76 in Width 37 in Length 48 in Lat Bar Butterfly Arms Backrest Press Arm Seat Weight Carriage EN Leg Lever Low Pulley Station Foot Plate ASSEMBLY Before beginning assembly carefully read the As you assemble the home gym be sure that all following information and instructions parts are
14. e the front cover of this manual to find the location of the decal All replacement parts are available for immediate purchase or special order when you visit your nearest SEARS Service Center To request service or to order parts by telephone call the toll free numbers listed at the left When requesting help or service or ordering parts please be pre pared to provide the following information e The MODEL NUMBER of the product 831 159710 e The NAME of the product WEIDER 8920 home gym e The KEY NUMBER and DESCRIPTION of the PART see the PART LIST and EXPLODED DRAWING on pages 22 and 23 of this manual SEARS ROEBUCK AND CO HOFFMAN ESTATES IL 60179 Printed in Canada 2000 Sears Roebuck and Co
15. or replace the WEIGHT SYSTEM EXERCISER free of charge This warranty does not apply when the WEIGHT SYSTEM EXERCISER is used commercially or for rental purposes This warranty gives you specific legal rights and you may also have other rights which vary from state to state SEARS ROEBUCK AND CO DEPT 817WA HOFFMAN ESTATES IL 60179 IMPORTANT PRECAUTIONS WARNING To reduce the risk of serious injury read the following important precautions before using the home gym 10 11 12 Read all instructions in this manual and in the accompanying literature before using the home gym lt is the responsibility of the owner to ensure that all users of the home gym are adequate ly informed of all precautions The home gym is intended for home use only Do not use the home gym in a commer cial rental or institutional setting Use the home gym only on a level surface Cover the floor or carpet beneath the home gym for protection Inspect and tighten all parts often Replace any worn parts immediately Keep children under the age of 12 and pets away from the home gym at all times Keep hands and feet away from moving parts Always wear athletic shoes for foot protec tion when using the home gym Always stand on the foot plate when per forming an exercise that could cause the home gym to tip Never release the press arm butterfly arms leg lever lat bar or nylon strap while weights are raised
16. oriented as shown in the drawings Place all parts of the home gym in a cleared area Tighten all parts as you assemble them unless and remove the packing materials do not dis instructed to do otherwise pose of the packing materials until assembly is completed THE FOLLOWING TOOLS NOT INCLUDED ARE Assembly is divided into four stages 1 frame REQUIRED FOR ASSENBEY assembly 2 press and butterfly arm assembly 3 lt Two 2 adjustable wrenches O cable and pulley assembly and 4 seat and back rest assembly The hardware for each stage is One 1 standard screwdriver lt packaged separately One 1 Phillips screwdriver Wait until you begin each assembly stage to open lt One 1 rubber mallet that parts bag lt Lubricant such as grease or petroleum jelly For help identifying the small parts used in and soapy water will also be needed assembly use the PART IDENTIFICATION CHART located in the center of this manual Assembly will be more convenient if you have the Note Some small parts may have been pre following tools A socket set a set of open end or attached for shipping If a part is not in the parts closed end wrenches or a set of ratchet wrenches bag check to see if it has been pre attached 1 Before beginning assembly be sure that you have read and understand the infor mation in the box above Press a 2 Square Outer Cap 51 onto each end of the Stabilizer 5 Press a 2
17. re that all parts have been properly tightened The use of all remaining parts will be explained in ADJUSTMENT beginning on page 15 of this manual Before using the home gym pull each cable a few times to make sure that the cables move smoothly over the pulleys If one of the cables does not move smoothly find and correct the problem IMPOR TANT If the cables are not properly routed they may be damaged when heavy weight is used See the CABLE DIAGRAM on page 19 of this manual for proper cable routing If there is any slack in the cables you will need to remove it by tightening the cables See TROUBLE SHOOT ING AND MAINTENANCE on page 18 14 ADJUSTMENT The instructions below describe how each part of the home gym can be adjusted Refer to the exercise poster accompanying this manual to see how the home gym should be set up for each exercise IMPORTANT When attaching the lat bar or nylon strap make sure that the attachments are in the correct starting position for the exercise to be performed If there is any slack in the cables or chain as an exercise is performed the effectiveness of the exercise will be reduced ADDING WEIGHTS TO THE WEIGHT CARRIAGE To add resistance to your workout slide an equal amount of weight not included onto each side of the weight tube on the Weight Carriage 19 Make sure that the weights are pushed against the stops and that the amount of weight on each end of the weight tube is the same Note Due to
18. set drawing Using a 5 16 x 4 3 4 Bolt 64 and a 5 16 Nylon Locknut 3 attach the Pulley Bracket 20 to the indi cated bracket on the Top Frame 55 Note The Pulley Bracket is pre assembled with a 3 1 2 Pulley 15 and a Cable Trap 66 Route the Long Cable 58 around the 3 1 2 Pulley 15 attached to the Pulley Bracket 20 Be sure that the Cable is in the groove of the Pulley and that the Cable Trap 66 is turned to hold the Cable in place Make sure that the 3 8 x 2 Bolt 12 securing the Pulley and Cable Trap to the Pulley Bracket is properly tightened and that the Pulley Bracket can pivot freely Locate the Long U Bracket 57 that is pre assembled with a 3 1 2 Pulley 15 anda Cable Trap not shown Route the Long Cable 58 around the Pulley and through the Long U Bracket Be sure that the Cable is in the groove of the Pulley that the Cable Trap is turned to hold the Cable in place and that the Cable and Pulley move smoothly Route the Long Cable 58 around a 3 1 2 Pulley 15 Using a 3 8 x 1 3 4 Bolt 71 and a 3 8 Nylon Locknut 21 secure the Pulley to the indicated bracket on the Top Frame 55 Be sure that the Cable is in the groove of the Pulley and that the Cable and Pulley move smoothly CABLE ASSEMBLY 16 17 18 Attach the Long Cable 58 to the Weight Carriage 19 with a 3 8
19. ten a 5 16 Nylon Locknut 3 onto each Carriage Bolt Do not tighten the Nylon Locknuts yet Press a 1 3 4 Square Inner Cap 44 into each end of the crossbar on the Top Frame 55 Press two 1 Inner Caps 61 into the top of the crossbar Attach the Top Frame 55 to the Front Upright 42 with two 5 16 x 2 3 4 Bolts 11 two 5 16 Flat Washers 8 and two 5 16 Nylon Locknuts 3 Attach the Top Frame to the Rear Upright 56 with two 5 16 x 2 1 2 Bolts 22 two 5 16 Flat Washers 8 and two 5 16 Nylon Jamnuts 72 Press a 2 Square Inner Cap 27 into the top of the Rear Upright Tighten all Nylon Locknuts used in steps 1 through 3 Press a 1 x 7 8 Plastic Bushing 26 onto each welded spacer on the Press Frame 17 Slide the Press Frame onto the Base 4 so the Plastic Bushings are aligned with the indi cated tube in the base Note This will be a tight fit The Plastic Bushings should fit onto the ends of the tube in the Base Lubricate a 3 8 x 8 Bolt 59 Attach the Press Frame 17 to the Base 4 with the 3 8 x 8 Bolt and a 3 8 Nylon Locknut 21 Welded sy Spacers ARM ASSEMBLY 5 Pressa 13 4 Square Inner Cap 44 into the top of one of the Press Arms 46 Press a 1 Round Inner Cap 49 into each end of the handle on the Press Arm Attach the Press Arm to one side of the Press Frame 17 with two 5 16 x 2 1 2
20. w 1 3 4 Square Inner Cap Foam Pad Press Arm Left Arm Right Arm 1 Round Inner Cap Long Cable Trap 2 Square Outer Cap Chain Cable Clip Lat Bar Top Frame Rear Upright Long U Bracket Long Cable 3 8 x 8 Bolt Butterfly Arm Bushing 1 Inner Cap 1 Round Cover Cap 1 Retainer 5 16 x 4 3 4 Bolt 1 Square Inner Cap Cable Trap Weight Stop 3 8 x 3 3 4 Bolt 3 8 x 3 4 Bolt Square Slider Bushing 3 8 x 1 3 4 Bolt 5 16 Nylon Jamnut User s Manual Exercise Poster Note indicates a non illustrated part Specifications are subject to change without notice 22 EXPLODED DRAWING Model No 831 159710 o OA S N N k N al N o _ kandi N Oo R0801A 66 a 15 cd Pd 23 21 47 of 17 5g 26 23 Model No 831 159710 QUESTIONS If you find that you need help assembling or operating the WEIDER 8920 home gym apart is missing or you need to schedule repair service call our toll free HELPLINE 1 800 736 6879 Monday Saturday 7 am 7 pm Central Time excluding holidays REPLACEMENT PARTS If parts become worn and need to be replaced call the following toll free number 1 800 FON PART 1 800 366 7278 Part No 158877 R0801A The model number and serial number of your WEIDER 8920 home gym are listed on a decal attached to the frame Se
21. x 3 4 Bolt 69 and a 3 8 Nylon Locknut 21 Make sure that the Bolt and the Nylon Locknut are tight Using a 3 8 x 3 1 2 Bolt 16 a 3 8 Flat Washer 9 and a 3 8 Nylon Locknut 21 secure a 3 1 2 Pulley 15 and a Cable Trap 66 to the upper hole in the Press Frame 17 Make sure that the Cable Trap and the Pulley are oriented as shown Hold a 3 1 2 Pulley 15 inside the indicated bracket on the Press Frame 17 Using a 3 8 x 8 Bolt 59 two 3 8 Flat Washers 9 and a 3 8 Nylon Locknut attach the 3 1 2 Pulley to the Press Frame as shown Locate the Short Cable 23 Route the Short Cable under the indicated 3 1 2 Pulley 15 Be sure that the end of the Cable with the ball is between the Pulley and the crossbar on the Press Frame 17 10 CABLE ASSEMBLY 19 20 21 Slide a Cable Trap 66 and a 3 1 2 Pulley 15 onto each 3 8 x 3 3 4 Bolt 68 Insert the Bolts into the Front Upright 42 from the direction shown Hand tighten a 3 8 Nylon Locknut 21 with a 3 8 Flat Washer 9 onto each Bolt Be sure that all parts are orient ed as shown Do not tighten the Nylon Locknuts yet Route the Short Cable 23 around the 3 1 2 Pulley 15 attached to the lower hole in the Front Upright 42 See the inset drawing Be sure that the Cable Trap 66 is turned to hold the Cable in place and that the Cable is routed around the Pulley as
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