Hayward Pools Swimming Pool Pump Stratum VRS User's Manual
Contents
1. 208 230 VAC OFTIONAL L1 L2 BOOSTER POMP 208 230 VAC Control 115 VAC 3 Phase or 230VAC Line Voltage SADDLE CLAMP ASSEMBLY SERVICE MOTOR STARTER RELAY CONTAETOR TO RELAY TERMINAL amp TO RELAY TERMINAL Z MEUM FROM RELAY SYSTEM l TERMIHAL amp Saddle Ferrule Nut 3 8 HOLE Fitting Saddle Gasket 5 16 Tubing Ferrule Nut 3 PHASE PUMP FIG 7 FIG 6 THREE PHASE PUMP MOTOR SUGGESTED CONNECTION un HAYWARD Pool Products Pomona CA Clemmons NC Nashville TN BA Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com Page 6 of 16 STRATUM Model VR1000 P N ISVRI0OOO Rev M CUSTOMER SCREENS ON VRIOOO HAYWARD POOL PRODUCTS 02 02 07 12 00 P M SET TIME AND DATE Y N SET TIMER EVENTS Y N SELECT POOL TECH MODE Y N No Action Required No Action Required No Action Required However setting the time and date can be done at this time If the date and time 1s not maintained from the last time it was set the battery needs to be replaced If YES follow screen instructions SET TIMER EVENTS is the only used when the VR1000 has been set to allow control of pump on off times or with use of a 2 speed pump See Page 8 for screen information No Action Required Defaults to CUSTOMER Mode in 5 seconds See Technician Manual for options The following screens are shown for information only HAYWARD VRIO0OO CALIBRATING VR1000 VER X X VR1000 VER X X V2. customer service department No returns may be made directly to the factory without the express written authorization of Hayward Pool Products To original purchasers of this equipment Hayward Pool Products warrants its vacuum release systems to be free from defects in materials and workmanship for a period of ONE 1 year from the date of purchase Vacuum Release Systems which become defective during the warranty period except as a result of freezing negligence improper installation use or care shall be repaired or replaced at our option without charge All other conditions and terms of the standard warranty apply Hayward shall not be responsible for cartage removal and or reinstallation labor or any other such costs incurred in obtaining warranty replacements The Hayward Pool Products warranty does not apply to components manufactured by others For such products the warranty established by the respective manufacturer will apply Some states do not allow a limitation on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state Hayward Pool Products 620 Division Street Supersedes all previous publications Elizabeth NJ 07207 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS m i AYWARD Poo Products Pomona
3. electrician to inspect and repair electrical system A WARNING Fire Hazard Match supply voltage to motor nameplate voltage Insure that the electrical supply available agrees with the motor s voltage phase and cycle and that the wire size is adequate for the H P KW rating and distance from the power source NOTE All electrical wiring MUST be in conformance with all applicable local codes regulations and the National Electrical Code NEC Brake Horsepower Full Rate Horsepower Voltage 208 230 5 3 4 9 14 AWG 208 230 6 0 5 5 14 AWG 208 230 8 5 7 8 14 AWG 208 230 11 102 14 AWG Voltage at motor MUST NOT be more than 10 above or below motor name plate rated voltage or motor may overheat causing overload tripping and reduced component life If voltage is less than 90 or more than 110 of rated voltage when motor is running at full load consult power company Grounding Bonding Install ground bond and wire motor in accordance with local and national electrical code requirements Permanently ground motor Use green ground terminal provided under motor canopy or access place use size and type wire required by code Connect motor ground terminal to electrical service ground Reference NEC codes for all wiring standards including but not limited to grounding bonding and general wiring procedures Use a solid copper conductor size 8 or larger Run wire from external bonding lug to reinforcing rod or mesh Connect a No 8 A
4. the covers If screws are lost order replacement parts from your supplier A WARNING Hazardous Pressure Pool and spa water circulation systems operate under hazardous pressure during start up normal operation and after pump shut off Stand clear of circulation system equipment during pump start up Failure to follow safety and operation instructions could result in violent separation of the pump housing and cover due to pressure in the system which could cause property damage severe personal injury or death Before servicing pool and spa water circulation system all system and pump controls must be in off position and filter manual air relief valve must be in open position Before starting system pump all system valves must be set in a position to allow system water to return back to the pool Do not change filter control valve position while system pump is running Before starting system pump fully open filter manual air relief valve Do not close filter manual air relief valve until a steady stream of water not air or air and water is discharged A WARNING Separation Hazard Failure to follow safety and operation instructions could result in violent separation of pump components Strainer cover must be properly secured to pump housing with strainer cover lock ring Before servicing pool and spa circulation system manual air relief valve must be in open position Do not operate pool and spa circulation system if a system componen
5. CA Clemmons NC Nashville TN RENE A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com Page 15 of 16 O Hayward Pool Products 2007 All rights reserved STRATUM Model VR1000 P N ISVR1000 Rev M PRODUCT REGISTRATION Retain For Your Records DATE OF INSTALLATION INITIAL PRESSURE GAUGE READING CLEAN FILTER PUMP MODEL FILTER MODEL MODEL VR1000 HORSEPOWER SERIAL NUMBER SERIAL NUMBER A Retain this Warranty Certificate upper portion in a safe and convenient location for your records DETACH HERE Fill out completely and mail within 10 days of purchase installation or REGISTER ONLINE AT WWW HAYWARDNET COM Der AYWARD Name Address City State Zip E mail Address 3 Mail to Hayward Pool Products 620 Division Street Elizabeth NJ 07207 Attn Warranty Dept Please Print Clearly Warranty Registration Card Purchased Date Purchased from Company name Address Phone No Product Model Number VRI 000 Product Serial No O New Installation O Replacement Type of In Ground Pool O Vinyl O Fiberglass l Gunite Size of Pool City State Zip Please send me more information on these other products from Hayward Pump O Filter Automatic Pool Cleaner O Light LJ Chlorinator Skimmer Heater O Heat Pump O Salt Chlorine Generator O Cont
6. HAYWARD poo Products PN ISVR1000 Rev M One source Every pool STRATUM Rdm VhS N Model VR1000 C OWNERS MANUAL a B OPERATION amp PARTS C US Listed 5 Soe BOE tenes ps E I Il nS Pra ei E EE a i 7 p serae A WARNING THIS MANUAL CONTAINS IMPORTANT INFORMATION ON THE OPERATION AND SAFE USE OF THIS EQUIPMENT THIS MANUAL IS INTENDED FOR THE END USER OF THIS PRODUCT Basic safety precautions should always be followed including the following Failure to follow instructions can cause severe injury and or death A This is the safety alert symbol When you see this symbol on your equipment or in this manual look for one of the following signal words and be alert to the potential for personal injury A WARNING warns about hazards that could cause serious personal injury death or major property damage and if ignored presents a potential hazard A CAUTION warns about hazards that will or can cause minor or moderate personal injury and or property damage and if ignored presents a potential hazard It can also make consumers aware of actions that are unpredictable and unsafe The NOTICE label indicates special instructions that are important but not related to hazards USE ONLY HAYWARD GENUINE REPLACEMENT PARTS A AYWARD S poo Products Pomona CA Clemmons NC Nashville TN REB A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com Pa
7. If pump is being pressure tested 40 PSI MAXIMUM be sure pressure has been released before removing strainer cover Priming Pump CAUTION All suction and discharge valves MUST be OPEN as well as filter air relief valve if available on filter when starting the circulating pump system Failure to do so could result in severe personal injury A Release all pressure from filter pump and piping system See filter owner s manual f water source is higher than the pump pump will prime itself when suction and outlet valves are opened If water source is lower than the pump unscrew and remove strainer cover fill strainer housing with water Clean and lubricate strainer cover O ring with Jack s 327 each time it is removed Inspect O ring and re install on strainer cover Replace strainer cover on strainer housing turn clockwise to tighten cover NOTE Tighten strainer cover by hand only no wrenches Turn on power and wait for pump to prime which may take up to five 5 minutes Priming time will depend on vertical length of suction lift and horizontal length of suction pipe If pump does NOT prime within five minutes stop motor and determine cause Be sure all suction and discharge valves are open when pump is running See Pump Owners Manual For Troubleshooting Guide ATTENTION Wait five 5 seconds before re starting pump Failure to do so may cause reverse rotation of motor and consequent serious pump damage Close air relief v
8. R1000 VER X X STARTING PUMP STABILIZING MONITORING CUSTOMER SCREENS showing errors and exceptions VR1000 VER X X STOP SWITCH VR1000 VER X X S S VENT ERROR VR1000 VER X X NO STABILIZATION VR1000 VER X X SELF TEST The system will not start 1f the optional STOP Switch is pressed in Action Required Reset STOP Switch Sensor Solenoid Venting Error Remove and clean or replace the vent plug This 1s the cone shaped device on the exterior bottom of the box See Fig 1 If vent cleaning replacement does not correct the problem replace the solenoid valve See Fig 7 If neither option corrects the problem replace the unit No Stabilization indicates that there is likely a problem with the pump The pump basket should be checked for debris Other pumping issues can cause stabilization problems Self Test Indicates the system is checking itself for proper operation of its components The pump may cycle and restart No action is required USE ONLY HAYWARD GENUINE REPLACEMENT PARTS ARD Poo Products Pomona CA Clemmons NC Nashville TN hae Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com Page 7 of 16 STRATUM Model VR1000 P N ISVR1000 Rev M VR1000 OVER Over Window Vacuum indicates a vacuum level detected that is above normal for WINDOW VACUUM the pool system The system should restart Under Vacuum Window indicates a problem with the inlet water flow to the VRI000 UNDER pump Low vo
9. WG 8 4 mm solid copper bonding wire to the pressure wire connector provided on the motor housing and to all metal parts of swimming pool spa or hot tub and to all electrical equipment metal piping except gas piping and conduit within 5 ft 1 5 m of inside walls of swimming pool spa or hot tub USE ONLY HAYWARD GENUINE REPLACEMENT PARTS m HAYWARD Pool Products Pomona CA Clemmons NC Nashville TN EM Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com Page 12 of 16 STRATUM Model VR1000 P N ISVRI0OOO Rev M Wiring WARNING All electrical wiring MUST be in conformance with all applicable local codes regulations and the National Electrical Code NEC Pump MUST be permanently connected to circuit If other lights or appliances are also on the same circuit be sure to add their amp loads before figuring wire and circuit breaker sizes Use the load circuit breaker as the Master On Off switch Install a Ground Fault Circuit Interrupter GFCT in circuit it will sense a short circuit to ground and disconnect power before it becomes dangerous to pool users For size of GFCI required and test procedures for GFCI see manufacturer s instructions In case of a power outage check GFCI for tripping which will prevent normal pump operation Reset if necessary NOTE If you do not use conduit when wiring motor be sure to seal wire opening on end of motor to prevent dirt bugs etc from entering Start Up a
10. alve after pump is primed USE ONLY HAYWARD GENUINE REPLACEMENT PARTS HAYWARD Pool Products Pomona CA Clemmons NC Nashville TN EM Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com Page 13 of 16 STRATUM Model VR1000 P N ISVRI000 Rev M Maintenance Clean strainer basket regularly Do NOT strike basket to clean Inspect strainer cover gasket regularly and replace as necessary Keep motor clean Insure air vents are free from obstruction to avoid damage Do NOT use water to hose off motor Storage Winterization WARNING Separation Hazard Do not purge the system with compressed air Purging the system with compressed air can cause components to explode with risk of severe injury or death to anyone nearby Use only a low pressure below 5 PSI high volume blower when air purging the pump filter or piping A ATTENTION Do NOT use anti freeze solutions except propylene glycol in your pool spa system Propylene glycol is non toxic and will not damage plastic system components other anti freezes are highly toxic and may damage plastic components in the system Drain all water from pump and piping when expecting freezing temperatures or when storing pump for a long time see instructions below Gravity drain system as far as possible Disconnect hose from VR1000 electrical box Keep motor dry and covered during storage To avoid condensation corrosion problems do NOT cover or wrap p
11. and free circulation of air must be provided to prevent overheating of the components A WARNING All electrical wiring MUST be in conformance with all applicable local codes regulations and the National Electrical Code NEC Risk of Electric Shock Hazardous voltage can shock burn cause death or serious property damage To reduce the risk of electric shock do NOT use an extension cord to connect unit to electric supply Provide a properly located outlet All electrical wiring MUST be in conformance with applicable local and national codes and regulations Before working on pump or motor turn off power supply to the pump A WARNING To reduce the risk of electric shock replace damaged wiring immediately Locate conduit to prevent abuse from lawn mowers hedge trimmers and other equipment A WARNING All electrical wiring MUST be in conformance with all applicable local codes regulations and the National Electrical Code NEC including a Ground Fault Circuit Interrupter GFCT in circuit For size of GFCI required and test procedures for GFCI see manufacturer s instructions Pump MUST be permanently connected to GFCI A WARNING Failure to bond pump to pool structure will increase risk for electrocution and could result in injury or death To reduce the risk of electric shock the electrician must comply with installation instructions and must bond the pump accordingly In addition the electrician must also conform to local electri
12. cal codes for bonding requirements Notes to the electrician Use a solid copper conductor size 8 or larger Run a continuous wire from external bonding lug to reinforcing rod or mesh Connect a No 8 AWG 8 4 mm solid copper bonding wire to the pressure wire connector provided on the motor housing and to all metal parts of swimming pool spa or hot tub and to all electrical equipment metal piping except gas piping and conduit within 5 ft 1 5 m of inside walls of swimming pool spa or hot tub IMPORTANT Reference NEC codes for all wiring standards including but not limited to grounding bonding and other general wiring procedures NOTE The National Electrical Code NEC permits use of a cord with a maximum 3 ft 1 m length If your pump is equipped with a cord complying with the NEC the preceding four 4 hazards apply A WARNING Suction Entrapment Hazard Suction in suction outlets and or suction outlet covers which are damaged broken cracked missing or unsecured can cause severe injury and or death due to the following entrapment hazards Hair Entrapment Hair can become entangled in suction outlets Limb Entrapment A limb inserted into an opening of a suction outlet or suction outlet cover that is damaged broken cracked missing or not securely attached can result in a mechanical bind or swelling of the limb Body Suction Entrapment A differential pressure applied to a large portion of the body or limbs can re
13. ge 2 of 16 STRATUM Model VR1000 P N ISVRI0OOO Rev M IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS IN THIS OWNER S MANUAL AND ON EQUIPMENT Before installing or servicing this electrical equipment turn power supply OFF KEEP SAFETY LABELS IN GOOD CONDITION AND REPLACE IF MISSING OR DAMAGED A WARNING To reduce risk of injury do not permit children to use or climb on the pumps and filters Closely supervise children at all times Components such as the filtration system pumps and heaters must be positioned to prevent children from using them as a means of access to the pool A CAUTION This vacuum release system is intended for use on permanently installed swimming pools and may also be used with hot tubs and spas Do NOT use with storable pools A permanently installed pool is constructed in or on the ground or in a building such that it cannot be readily disassembled for storage A storable pool is constructed so that it is capable of being readily disassembled for storage and reassembled to its original integrity Though this product is designed for outdoor use it is strongly recommended to protect the electrical components from the weather Select a well drained area one that will not flood when it rains It requires free circulation of air for cooling Do not install in a damp or non ventilated location If installed within an outer enclosure or beneath the skirt of a hot tub or spa adequate ventilation
14. ion of the male fitting with one to two layers of tape Wind the tape clockwise as you face the open end of the fitting beginning at the end of the fitting The pump suction and outlet ports have molded in thread stops Do NOT attempt to force hose connector fitting past this stop It is only necessary to tighten fittings enough to prevent leakage Tighten fitting by hand and then use a tool to engage fitting an additional 1 turns Use care when using Teflon tape as friction is reduced considerably do NOT over tighten fitting or you may cause damage If leaks occur remove connector clean off old Teflon tape re wrap with one to two additional layers of Teflon tape and re install connector Fittings Fittings restrict flow For better efficiency use the fewest possible fittings but at least two suction outlets Avoid fittings that could cause an air trap Pool and spa fittings MUST conform to the International Association of Plumbing and Mechanical Officials I APMO standards Electrical A WARNING Ground motor before connecting to electrical power supply Failure to ground pump motor can cause serious or fatal electrical shock hazard A WARNING Do NOT ground to a gas supply line A WARNING TO AVOID DANGEROUS OR FATAL ELECTRICAL SHOCK TURN OFF POWER TO MOTOR BEFORE WORKING ON ELECTRICAL CONNECTIONS A WARNING Ground Fault Circuit Interrupter GFCT tripping indicates electrical problem If GFCI trips and won t reset consult
15. l move On time later Menu OK to go to next screen Low Speed On Low Speed On will only appear if dip switch 3 is ON 08 00 AM OK This will allow setting the timing on the Low speed of a two speed pump A N will allow setting the On and Off time Follow the above instructions for the timer settings BST On 04 00PM BST On is the timer for the Booster Pump To set timer follow the above Off 0400 PM OK Repeat the above for the second timer cycle For OVERNIGHT operation set the first timer cycle starting at midnight 12 01 AM as the desired ON time and then the desired AM OFF time The second timer cycle should be set from the desired PM ON time to midnight 11 59 PM as the OFF time On 0700AM Mon Off 0400PM OK EACH DAY MODE Note when each day mode is selected the timers must be set on a daily basis The week days will be stepped through to allow individual day setting USE ONLY HAYWARD GENUINE REPLACEMENT PARTS m fl AYWARD Poo Products Pomona CA Clemmons NC Nashville TN Cp Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com Page 9 of 16 STRATUM Model VR1000 P N ISVR1000 Rev M OPERATIONS Normal operational mode monitors pool conditions for proper operation The system operates in four basic states during normal pool monitoring STARTUP PULSING The vacuum solenoid valve is opened and closed several times to soft start the system at startup time to
16. lue is outside an established window Vacuum Anomaly Detected state is entered Continuous operation in Monitoring is periodically interrupted by a self test where a change in vacuum must be detected If any problem is detected during self test the Vacuum Anomaly Detected state is entered Green light will display with power to the system If both the Yellow and Green light are on the system has turned off the display due to high temperatures internally in the box The system is still in the operation VACUUM ANOMALY DETECTED The pump s and the vacuum solenoid valve are turned off within 0 1 seconds to help reduce the risk of certain types of entrapment The system may also reduce equipment damage due to a cracked pipe or low pool water levels Startup with Pulsing state will be entered after a short delay and the stabilization process is repeated allowing the system to adapt to changing pool conditions such as gradual obstruction of the filter Three occurrences of certain errors will cause the system to shut down the pump s sound the alarm s and update the LCD display to indicate the reason The audible alarm s may be silenced through following instructions on the display or through the remote stop switch s or else the audible alarm s will be silenced automatically after 10 minutes However manual intervention including responding to certain questions via the LCD display and function pushbuttons is required in order to res
17. lume flow can be caused by line breaks or low water levels The WINDOW VACUUM system should restart High Vacuum Alert indicates the system has stopped the pump vented and set HIGH VACUUM off the alarm ALERT CUSTOMER ACTION IS REQUIRED Clear the cause of the problem Then press the OK button to restart the system SYSTEM WON T System Won t Stabilize indicates the system has stopped the pump three times and STABILIZE set off the alarm CUSTOM ACTION IS REQUIRED Clear the cause of the problem Then press the OK button to restart the system Too Many Sen Sol Errs Or No Prime indicates the system has vented and stopped the pump three times and set off the alarm TOO MANY SEN SOL ERRS OR NO PRIME CUSTOM ACTION IS REQUIRED Clear the cause of the problem Then press the OK button to restart the system e If the VR1000 has shut the pump down due to HIGH VACUUM and does not restart due to debris in the suction line the line must be cleared This 1s normally done through the use of a garden hose or other method e If the green light is on and the Red light is on with the Pump not running during a normal operational time cycle it is suggested that cutting the power to the system and then restoring the power will reset the system This will assure the system program is operating e The green light indicates power is on e The combination of a green light on and a yellow light on indicates that the system is
18. monitoring the pool but the screen has been turned off due to a high temperature internally in the box CUSTOMER ACCESSIBLE MODES To initiate a self test through the use of the push buttons on the display push button OK MENU and release This only causes the system test in RUN MODE The self test is run by the customer just to confirm the VR1000 is actively protecting the pool spa The system should restart and stabilize SET TIME AND Set the time of day clock In normal operation the time of day will be displayed on DATE Y N e When the board is first powered up the time and date are displayed Pushing the Menu button will step through the date and time of day set up Pushing the NO will go to next step 5 Seconds of inactivity will go to next step YES follow screen instructions NOTE If system does not maintain date and time when the power fails or is disconnected replace the battery USE ONLY HAYWARD GENUINE REPLACEMENT PARTS m fl AYWARD Poo Products Pomona CA Clemmons NC Nashville TN Cp Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com Page 8 of 16 STRATUM Model VR1000 P N ISVR1000 Rev M The timer events are used to control the ON and OFF times of the Filter Pump SET TIMER Booster Pump and Low Speed on a two speed Pump Dip switch 4 Must be on to EVENTS Y N allow the timers to be set A YES will allow the following timer settings YES 7 day all the week lo
19. mp Operation Prior to Start Up Notice If it is necessary to perform a pressure test prior to initial use to ensure pump is functioning properly The following criteria should be maintained for this test Ensure all pump and system components are sealed properly to prevent leaks Remove any trapped air in the system by fully opening filter manual air relief valve until a steady stream of water is discharged 3 Allow no more than 40 psi 172 kPa at a water temperature no higher than 100 F 38 C 4 Run pressure test for no longer than 24 hours Immediately inspect all parts to verify they are intact and functioning properly 5 Have a professional perform this test NO Fill strainer housing with water to suction pipe level NEVER OPERATE THE PUMP WITHOUT WATER Water acts as a coolant and lubricant for the mechanical shaft seal A ATTENTION NEVER run pump dry Running pump dry may damage seals causing leakage flooding and voids warranty Fill strainer housing with water before starting motor A ATTENTION Do NOT add chemicals to pool spa system directly in front of pump suction Adding undiluted chemicals may damage pump and voids warranty ATTENTION Before removing strainer cover 1 STOP PUMP before proceeding 2 CLOSE VALVES in suction and outlet pipes 3 RELEASE ALL PRESSURE from pump and piping system using filter manual air relief valve See filter owner s manual for more detail A WARNING
20. ng the pumps will run at the same times Y 7 DAY MODE NO Each days timers must be set N EACH DAY MODE The 7 day time clock has two 2 on off programs per day while each day only has one program All time clocks are selected either as 7 day or each day If each day is selected you will need to program ON times for every day and OFF times for every day even if you want them all to be the same All times are adjusted in 1 minute increments If you program the ON time equal to the OFF time 12 01 AM to 11 59 PM the output will always be ON For the Booster pump timer ON time equals OFF time the pump will always be OFF 7 DAY MODE YES will use the timing events currently stored in the VR1000 NO will allow setting the timers Daily On Hour Blinking time indicates that the timer is ready to be set 4 AM Down will move On time earlier UP will move On time later Menu OK to go to next screen Daily On Min Blinking time indicates that the timer is ready to be set Down will move On time earlier UP will move On time later Menu OK to go to next screen Daily Off Hour Blinking time indicates that the timer is ready to be set 6 AM Down will move On time earlier UP will move On time later Menu OK to go to next screen Daily Off Min Blinking time indicates that the timer is ready to be set Down will move On time earlier UP wil
21. otection against Body Suction Entrapment Do not be allow Swimmers and Bathers in the pool and spa when the STRATUM is in Unprotected mode The STRATUM only provides a layer of protection against Body suction Entrapment in monitoring mode NOTICE The VR1000 will beep to indicate the unit is in unprotected mode USE ONLY HAYWARD GENUINE REPLACEMENT PARTS m i AYWARD Poo Products Pomona CA Clemmons NC Nashville TN Reale A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com Page 14 of 16 STRATUM Model VR1000 P N ISVRI0OOO Rev M HAYWARD LIMITED WARRANTY This equipment was inspected before shipment from our plant To original purchasers of this equipment Hayward Pool Products 620 Division Street Elizabeth New Jersey warrants its products free from defects in materials and workmanship for a period of ONE 1 year from the date of purchase Parts which fail or become defective during the warranty period except as a result of freezing negligence improper installation use or care shall be repaired or replaced at our option without charge within 90 days of the receipt of defective product barring unforeseen delays To obtain warranty replacements or repair defective components or parts should be returned transportation paid to the place of purchase or to the nearest authorized Hayward service center For further Hayward dealer or service center information contact Hayward
22. rols May we contact you for future product promotions and offerings LJ Yes No O Hayward Pool Products 2007 REGISTER YOUR WARRANTY ON LINE AT WWW HAYWARDNET COM All rights reserved aoa Hayward Industries Inc Company y USE ONLY HAYWARD GENUINE REPLACEMENT PARTS rm i AYWARD Poo Products Pomona CA Clemmons NC Nashville TN Tel 908 351 5400 www haywardpool com Page 16 of 16 STRATUM Model VR1000 P N ISVRI000 Rev M THIS PAGE IS BLANK USE ONLY HAYWARD GENUINE REPLACEMENT PARTS CT HAYWARD Pool Products Pomona CA Clemmons NC Nashville TN der A Hayward Industries Inc Company Tel 908 351 0400 www haywardpool com
23. sult in an entrapment Evisceration Disembowelment A negative pressure applied directly to the intestines through an unprotected suction outlet sump or suction outlet cover which is damaged broken cracked missing or unsecured can result in evisceration disembowelment e 66 Mechanical Entrapment There is potential for jewelry swimsuit hair decorations finger toe or knuckle to be caught in an opening of a suction outlet or suction outlet cover resulting in mechanical entrapment USE ONLY HAYWARD GENUINE REPLACEMENT PARTS HAYWARD Pool Products Pomona CA Clemmons NC Nashville TN EM Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com Page 3 of 16 STRATUM Model VR1000 P N ISVR1000 Rev M A WARNING To reduce the risk of entrapment hazards o When suction outlets are less than a 18 x 23 equivalent a minimum of two functioning suction outlets per pump must be installed Suction outlets in the same plane 1 e floor or wall must be installed a minimum of three feet 3 1 meter apart as measured from near point to near point o Dualsuction outlets shall be placed in such locations and distances to avoid dual blockage by a user o Dual suction fittings shall not be located on seating areas or on the backrest for such seating areas o Themaximum system flow rate shall not exceed the flow rating of any listed per current revision of ASME ANSI A112 19 8 suction outlet co
24. t is not assembled properly damaged or missing Do not operate pool and spa circulation system unless filter air relief valve body is in locked position in filter upper body A WARNING Never operate or test the circulation system at more than 40 PSI A WARNING Fire and burn hazard Motors operate at high temperatures and if they are not properly isolated from any flammable structures or foreign debris they can cause fires which may cause severe personal injury or death It is also necessary to allow the motor to cool for at least 20 minutes prior to maintenance to minimize the risk of burns A WARNING Failure to install according to defined instructions may result in severe personal injury or death DEFINITIONS Suction Outlet The term Suction Outlet is a fitting fitting assembly cover grate and related components that provide a means for water to exit the pool and into the pump circulating system Inches of Mercury in Hg A unit for measuring pressure below atmospheric suction or vacuum 1 0 inch Hg 491 PSI Main Drain See Suction Outlet PSI An abbreviation for pounds per square inch USE ONLY HAYWARD GENUINE REPLACEMENT PARTS m HAYWARD Pool Products Pomona CA Clemmons NC Nashville TN SSE A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com Page 4 of 16 STRATUM Model VR1000 P N ISVR1000 Rev M General Information The VR1000 Vacuum Release System is designed as a p
25. tart the system USE ONLY HAYWARD GENUINE REPLACEMENT PARTS T i AYWARD Poo Products Pomona CA Clemmons NC Nashville TN EE Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com Page 10 of 16 STRATUM Model VR1000 P N ISVRI000 Rev M SPARE PARTS Description solenoid Valve 24 VAC Contactor Relay OMRON G7L 2A BUB JCB 24DC e caddienns Gee ae 250ma Fuse Tubing Replacement Kit Fe Vent Filter V NPTM Pack includes 8 hose amp fittings to extend hose above water level 5 16 Tubing x 25 Long See Fig 6 8 VRXPCBBA PritedCircuitBoad 10 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS T HAYWARD poo Products Pomona CA Clemmons NC Nashville TN Sle A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com Page 11 of 16 STRATUM Model VR1000 P N ISVRI0OOO Rev M A WARNING Hazardous Pressure Pumps filters and other equipment components of a swimming pool filtration systems operate under pressure Incorrectly installed and or improperly tested filtration equipment and or components may fail resulting in injury and or property damage Plumbing Use Teflon tape to seal threaded connections on molded plastic components AII plastic fittings must be new or thoroughly cleaned before use NOTE Do NOT use Plumber s Pipe Dope as it may cause cracking of the plastic components When applying Teflon tape to plastic threads wrap the entire threaded port
26. the National Electrical Code NEC Introduction This manual contains information for the proper operation of the Hayward VR1000 Vacuum Release System The instructions in this manual MUST be followed precisely NOTICE The VR1000 is rated for 115 VAC 50 60Hz for up to a 1 horsepower pump motor or 208 230 VAC 50 60Hz for up to a 3 horsepower pump motor TYPICAL INSTALLATION CONFIGURATION ELECTRICAL VR1000 DISCONNECT CONTROL i JL ELECTRIC POWER VENT PLUG POWER TO PUMP VACUUM FLOW gt TAKE OFF FROM POOL SUCTION LINE RANA SKIMMER VALVE d 4 FIG 1 J TO FILTER POOL USE ONLY HAYWARD GENUINE REPLACEMENT PARTS aui HAYWARD Pool Products Pomona CA Clemmons NC Nashville TN MES A Hayward Industries Inc Company Tel 908 351 5400 www haywardpool com Page 5 of 16 STRATUM Model VR1000 P N ISVRI000 Rev M Display OFF YES NO MENU UP DOWN OK E Valve i BOOSTER dA Nd YILS009 03345 NOT 3 3i4d amp HSJH amp anna YILT 3 3 me e eo ouoouoo VOLTAGE 445 VAC OR Ground SELECTOR 208 230 VAC 4 N L2 FIG 3 BOOSTER FUME 115 VAC OR Internal Control 208 230 VAC External RELAY RATED 115 VAC amp AMP E Av13H HOLOW AVIS HO LON k AV 13H HOLON HILIMS dOLS amp IVHINH3L HOILVIINNAAOD n oe Zo 5E m Ta Zr zo Zu m am FIG 2 d3Nv3Tl2 da3lsooB8 Solenoid Valve f BOOSTER i 115 VAC Filter 208 230VAC Power In 115 VAC OR
27. ump controller The system will protect pool and spa equipment from certain mechanical failures such as clogged drains and pipe breakage which can cause premature pump motor failure The system monitors and recognizes a change in pressure and electrical power When a change occurs it will shut down the pump and vent the suction line Automatic soft start should provide notice to swimmers or bathers on pump startup The VR1000 meets the requirements of ASTM Specification F2387 04 Meets ASME Standard 112 19 17 Meets UL Std 1563 as well as certified to Can CSA Std C27 2 No 218 1 The VR1000 system will automatically restart in most instances Should a manual restart be required pressing the OK button will restart the system Unprotected Mode Mode can be entered after restart by holding NO amp OK buttons Unprotected Mode mode lasts 30 minutes providing NO protection for swimmers or bathers DO NOT ALLOW SWIMMERS OR BATHERS IN THE POOL OR SPA WHEN THE SYSTEM IS IN UNPROTECTED MODE For proper installation and to avoid unnecessary service calls read this manual carefully and completely WARNING rhis product should be installed and serviced only by a qualified professional Failure to install and or operate according to defined instructions and or use of non Hayward replacement parts will void the warranty CAUTION Al electrical wiring MUST be in conformance with all applicable local codes regulations and
28. ump with plastic film or bags Storing Pump For Winterization E A WARNING To avoid dangerous or fatal electrical shock hazard turn OFF power to motor before draining pump Failure to disconnect power may result in serious personal injury or death 1 Drain water level below all inlets to the pool 2 Remove drain plugs from bottom of strainer body and remove strainer cover from strainer housing 3 Disconnect pump from mounting pad wiring system after power has been turned OFF and piping system 4 Once the pump is removed of water re install the strainer cover and drain plugs Store pump in a dry area After all the settings have been completed a test consisting of three simulated entrapments must be conducted to verify proper installation calibration and operation An entrapment can be simulated by partially closing or repositioning a valve so that there will be a change in the flow pattern That is changing the pattern of flow from the suction outlet Main Drain to the skimmer will simulate an entrapment Periodic testing of the VR1000 can be performed by pushing the OK button This will verify proper installation and operation A WARNING Body Suction Entrapment Hazard Suction in suction outlets can cause severe injury and or death due to a differential pressure applied to a large portion of the body or limbs STRATUM Unprotected Mode Is when the pump is operating and the STRATUM is NOT providing any pr
29. ver installed o Never use the Pool or Spa if any suction outlet component is damaged broken cracked missing or not securely attached Replace damaged broken cracked missing or not securely attached suction outlet components immediately o Inaddition two or more suction outlets per pump installed in accordance with latest APSP formally NSPI Standards and CPSC guidelines follow all National State and Local codes applicable O This vacuum release system is designed to prevent body suction entrapment but not evisceration A WARNING Failure to remove pressure test plugs and or plugs used in winterization of the pool spa from the suction outlets can result in an increase potential for suction entrapment as described above A WARNING Failure to keep suction outlet components clear of debris such as leaves dirt hair paper and other material can result in an increase potential for suction entrapment as described above A WARNING Suction outlet components have a finite life the cover grate should be inspected frequently and replaced at least every ten years or if found to be damaged broken cracked missing or not securely attached A WARNING All suction and discharge valves MUST be OPEN when starting the circulation system Failure to do so could result in severe personal injury and or property damage All drains and suction outlets MUST have properly installed covers securely attached using the screws supplied with
30. warn swimmers that the pump is running A self test then occurs to verify that the sensor solenoid subsystem is functioning properly During this time a High Vacuum setting provides protection As the pump starts priming the system 1s providing protection for swimmers STABILIZING 1s entered if the system experiences no errors With the pump off the system will take an initial voltage reading This reading will be stored to allow low voltage cut off of the pump In no case will the low voltage be allowed to drop below 188VAC or 100VAC factory calibrated depending on initial reading The low voltage will turn the pump off until normal voltage is restored STABILIZING The pump is running and the vacuum sensor is monitoring the pool pump inlet vacuum The High Vacuum setting continues to provide protection The pump will become fully primed and the vacuum should stabilize The operating vacuum will then be determined Detection of vacuum being out of window from the calibrated value or any other errors will result in entering the Vacuum Anomaly Detected state The following state 1s entered if the system operates properly MONITORING Monitoring is when the pump is running and a stable vacuum has been established Vacuum measurements are taken at about 1000 samples per second yielding a filtered vacuum value about every hundredth of a second The filtered vacuum values are compared to the established normal vacuum value When this filtered vacuum va
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