Harmar Mobility LiftAL030 User's Manual
Contents
1. AL050 MICRO POWER CHAIR LIFT 1 TOGGLE SWITCH ALA12010 2 KEY SWITCH ALA12015 3 MOTOR COVER ALA12050 4 ACTUATOR ALA10010 5 OUTER TUBE ALA0303 6 INNER TUBE ALA0300 7 HITCH POST ALA129 8 CLASS 2 HITCH ADAPTER AL126 9 CLASS 3 HITCH ADAPTER ALA123 10 PLATFORM AL050 ALA0312 11 STRAP ASSY ALA69073 12 PLATFORM ANGLE TUBE H05010 a a ES gt B 2 A A KEYSWITCH POLE REVERSING SWITCH ds ACTUATOR CIRCUIT BREAKER Y TRAILER PLUG MOTOR COVER LIGHT Teoubleshooting Guide Problem Lift does not operate Electrical Connections Lift operates slowly Intermittent power to lift Circuit Breaker Possible Cause Suggestions Verify that battery connections are clean with good contact Inspect full length of wiring harness Test the electrical connection by powering lift through a fully charged shop battery using a secondary harness Circuit breaker resets itself automatically to test for a malfunction check for power at the lift with a test lamp Electrical Connections See item 1 top of page Hold down will not stay upright or is difficult to move pivot points Lift platform is difficult to move There is a ratcheting sound N A when the lift goes all the way up or all the way down Coil excess wire under vehicle and secure with cable ties provided Electrical connection There is excessive2. AL050 Micro Power Chair Lift AL030 Power Tote for AL010 Micro Scooter Lift Manual Wheelchairs Unpackaging the Lift Check the contents of the box against the package check list to be sure that all parts are included with the lift that are required for proper installation If any parts are missing or if any damage is noted immediately contact your Harmar Dealer DO NOT attempt to install or use the lift with any missing or damaged parts AL010 Micro Scooter Lift HITCH POST CLASS 2 Hitch Adapter OPTIONAL OR CLASS 3 LIFT BODY 9 039888895 21 FREEZER HARDWARE B AL030 Manual Wheelchair Lift 17 HITCH POST NOTE The Platform will not be allowed to unfold until the platform has been lowered at least 1 inch HITCH ADAPTER OPTIONAL and Stabilizer A CLASS 2 LIFT BODY s LIFT OPTIONAL KEEPER HARDWARE PACK CLASS 3 HITCH POST o A o o LIFT BODY OPTIONAL CLASS 3 al Sues LEE i Hitch Adapter U Bolt HARDWARE HARDWARE PACK PACK Models ALO10and 1050 are packaged with a standard Class 2 hitch adapter Model ALO30 is packaged with a stan dard Class 1 flat bar style hitch adapter and stabilizer
3. If a different model hitch adapter or a Swing Away option is required separate parts must be ordered Unwind the harness and lay it flat on the ground One end of the harness has a black plug this runs to the back of the vehicle BEGIN ROUTING THE HARNESS AT THE VEHICLE BATTERY Connect the black wire to the negative terminal of the battery Do not connect the positive terminal yet Run wiring harness under or if possible through the vehicle using cable ties provided to secure the harness to the vehicle Position the harness away from the fuel tank exhaust sys tem brake and fuel lines and any possible pinch points Harness should be positioned where it will not come in con tact with any road debris The harness may be too long for the vehicle DO NOT CUT OR SHORTEN THE HARNESS Use cable ties provided to coil excess wire and secure it to the vehicle frame Rear plug should be secured even to the vehicle s trailer hitch Connect the red wire to the positive battery terminal Wire in a standard 4 contact female flat trailer 1 TE gt gt connector to the vehicle s taililights This will lt P Bp provide power for the motor cover light Vehicle Wiring Instructions Side mount Top mount BROWN WIRE TRAILER PLUG d ON LIFT HARNESS MOTOR COVER Ground for light is provided by main 2 prong power connector Hitch Adapters Before installing an outside lift on
4. each side of the seat Retighten the screws that hold the seat plate to the bottom of the seat Replace the seat on the chair The Anchor Plate should extend about 1 1 2 out from the side of the seat cushion This will allow the user to attach the strap hooks to the Anchor Plate to secure the chair to the lift Anchor U Bolts The U Bolts are included to be used with Power Chairs that do not have a center seat post On this type of chair the seat is normally attached to a tubular frame Attach the U Bolts one on each side to the frame as shown below Make sure that the loop extends to the outside of the chair to allow the strap hooks to be attached by the end user Each type of chair will differ slightly and the placement of the U bolts will differ between different models and manufacturers Place the Anchor U Bolts towards the center of the seat if possible Because of the different types of seats you may be forced to attach the Anchor U Bolts more towards the front or rear of the seat but we recommend attachemnt as close as possible to the center of the seat AL050 Lift Operation lt gt Raise platform with toggle switch until motor s ratchet sound is heard AL050 Safety and Maintenance e Keep hands feet and other objects clear of platform as it lowers to the ground e Always verify that power chair is securely held down to the lift before attempting to transport e Use caution when driving over speed bumps pot
5. your vehicle the vehicle must be equipped with the correct hitch If you are unsure whether your vehicle has or can accept a hitch contact your local hitch installer or visit www hitch web com for vehicle hitch compatibility information Please note your lift comes equipped with a license plate hold light To power this light vehicle must have a standard 4 contact trailer light harness Contact your local hitch installer for more information Trailer light wiring is designed to power license plate light ONLY Attempting to run your lift from ANY secondary power sorce may cause your lift to operate poorly and could potentially cause damadge to the motor All Harmar lifts must be wired directly to the vehicle battery PINCH BOLT SLEEVE FOR AL030 ONLY CLASS 1 CLASS 1 CLASS 3 Bumper Mount 2x2TUBE Be sure to comply with vehicle s bumper rating pa The following pages will help you to determine correct CLASS 2 hitch adapter positioning 1 25 x 1 25 Solid Bar I Hitch recievers MUST be installed so that sits parellel to the ground An improperly installed hitch can affect the operation of your lift Some vehicles will require supen sion to be supplemented Contact your local hitch installer or refer to your vehicle s owners manual for further guidance Installing the Lift HITCH ERE o HITCH O STABILIZER ADAPTER adr STABILIZER Meas
6. holes railroad tracks or other sudden road changes Failure to drive carefully and slowly over such obstacles can result in damage to your lift vehicle or chair Use care when entering steep driveways Enter and exit at an angle to avoid dragging lift on the ground e Always confirm that lift platform has been fully raised before transporting power chair or unoccupied lift Failure to do so can result in serious damage to you lift or vehicle Manual Override Feature This lift is equipped with a Manual Override feature for use if the vehicle or the lift should ever lose power Harmar recommends the manual override be used only by Harmar Mobility Authorized Dealers and qualified mechanics such as roadside assistance technicians ATTEMPT TO OPERATE THE MANUAL OVERRIDE WHILE THE LIFT IS CAUTION TO AVOID THE RISK OF SERIOUS INJURY NEVER PLUGGED IN TO THE VEHICLE To ensure safety the lift must be unplugged and the key turned to the off position before manual backup is engaged To engage manual backup remove the cap from the top of motor box cover and using a 3 8 socket turn the wrench clockwise to raise the lift or counter clockwise to lower the lift AL010 AL030 and AL050 Lift Adjustments AL010 Micro MP AL030 Power Tote D POLE REVERSING SWITCH 2 LE ACTUATOR il O 12V 4 BATTERY o RES AL050 Micro Power Chair Lift
7. power Harmar recommends the manual override be used only by Harmar Mobility Authorized Dealers and qualified mechanics such as roadside assistance technicians ATTEMPT TO OPERATE THE MANUAL OVERRIDE WHILE THE LIFT IS CAUTION TO AVOID THE RISK OF SERIOUS INJURY NEVER PLUGGED IN TO THE VEHICLE To ensure safety the lift must be unplugged and the key turned to the off position before manual backup is engaged To engage manual backup remove the cap from the top of motor box cover and using a 3 8 socket turn the wrench clockwise to raise the lift or counter clockwise to lower the lift AL030 Lift Operation AL030 Safety and Maintenance e Keep hands feet and other objects clear of platform as it lowers to the ground Always verify that wheelchair is securely held down to the lift before attempting to transport Wheelchairs equipped with pneumatic air inflated tires must have properly inflated tires at all times Improper tire inflation may change the hold down force required e Use caution when driving over speed bumps potholes railroad tracks or other sudden road changes Failure to drive carefully and slowly over such obstacles can result in damage to your lift vehicle or chair Use care when entering steep driveways Enter and exit at an angle to avoid dragging lift on the ground e Always confirm that lift platform has been fully raised before transporting wheelchair or unoccupied lift Failure to do so can
8. result in serious damage to you lift or vehicle Manual Override Feature This lift is equipped with a Manual Override feature for use if the vehicle or the lift should ever lose power Harmar recommends the manual override be used only by Harmar Mobility Authorized Dealers and qualified mechanics such as roadside assistance technicians ATTEMPT TO OPERATE THE MANUAL OVERRIDE WHILE THE LIFT IS CAUTION TO AVOID THE RISK OF SERIOUS INJURY NEVER PLUGGED IN TO THE VEHICLE To ensure safety the lift must be unplugged and the key turned to the off position before manual backup is engaged To engage manual backup remove the cap from the top of motor box cover and using a 3 8 socket turn the wrench clockwise to raise the lift or counter clockwise to lower the lift AL050 Power Chair Preperation There are 2 options on how to attach the strap hooks to the chairthat are included with the lift Anchor Plate The Anchor Plate is a bar that is 20 long and 2 1 2 wide with 2 holes in each end This plate will work with any chair that has a center seat post that attaches to the bottom of the seat Attach the Archor Plate by the following steps Remove the seat from the chair and turn it over Loosen the screws that attach the plate to the bottom of the seat Allow enough room to slide the Anchor Plate between the seat and the seat plate Attach the Anchor Plate in the center of the seat plate with the holes on each end extending evenly on
9. ure from Hitch Bar to ground Installing the Lift With Swing Away Option je Measure from Hitch Bar to ground Swing Away Operation AL010 Lift Operation Safety and Maintenence Keep hands feet and other objects clear of platform as it lowers to the ground Always verify that scooter is securely held down to the lift before attempting to transport On some scooters it may be necessary to temporarily move the steering tiller forward to clear the hold down arm as it lowers into the locked position Scooters equipped with pneumatic air inflated tires must have properly inflated tires at all times Improper tire inflation may change the height of the deck thereby changing the hold down force required e Use caution when driving over speed bumps potholes railroad tracks or other sudden road changes Failure to drive carefully and slowly over such obstacles can result in damage to your lift vehicle or scooter Use care when entering steep driveways Enter and exit at an angle to avoid dragging lift on the ground e Always confirm that lift platform has been fully raised before transporting scooter or unoccupied lift Failure to do so can result in serious damage to you lift or vehicle Manual Override Feature This lift is equipped with a Manual Override feature for use if the vehicle or the lift should ever lose
10. wire left over after connecting harness to vehicle The license plate light does not work The lift does not reach the ground when completely lowered Hitch adapter positioning or incorrect hitch adapter Lift bottoms out while entering driveways or going over bumps Keys to the lift have been lost or stolen Improper adjustment at Tighten or loosen bolts until hold down arm or platform operates smoothly with some resistance This is normal indicating that the clutch is activating when the lift reaches lowest or highest position Extra wire is provided for applications with a swing away Do not cut harness in case a swing away is added at a later time Light should be connected to a 4 prong trailer plug If no plug exists the light may be wired directly to the vehicle lights or license plate light Check the connection of the hitch adapter to the hitch post Normal range of operation is 5 19 inches measured from the bottom of the hitch to the ground Higher vehicles require special hitch adapters which can be obtained from a Harmar Mobility Authorized Dealer Lift should be installed at the highest adjustment point possible Contact your Harmar Mobility Authorized Dealer for replacement keys AL050 Mocro Power Chair Lift
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