Harman Stove Company Magnafire Series Coal Stoves - Mark I, II, and III Mark II User's Manual
Contents
1. 1 70 03224 1 Black Ending Manufacturing Date June 2011 1 70 03224 4 Metallic Blue Ending Manufacturing Date Jan 2010 1 70 03224 2 Charcoal Ending Manufacturing Date June 2011 1 70 03224 10 Mojave Red Ending Manufacturing Date Jan 2010 1 70 03224 3 Goldenfire Ending Manufacturing Date June 2011 1 70 03224 12 Forest Green Ending Manufacturing Date Jan 2010 IMPORTANT THIS IS DATED INFORMATION When requesting service or replacement parts for your appliance please provide model number and serial number parts listed in this manual may be ordered from an authorized dealer Load Door Roped LOS Door Kit Assembly Y Door Kit Assembly Gold Glass Frame Gold Stocked at Depot Rect Glass 7 1 4 X 10 1 2 3 40 7251050 Y T Short Snaker Handie Weldment room 4 Draft Control Cast 4 00 00109 1 Draft Control Gold 3 00 00109 4 Additional service parts on following page 11 12 3 90 70746R8_ 11 12 HARM AN Service Parts Mark Beginning Manufacturing Date N A BUILT TO A STANDARD HOT A PRICI Ending Manufacturing Date Active IMPORTANT THIS IS DATED INFORMATION When requesting service or replacement parts for your appliance please provide model number and serial number All parts listed Stocked in this manual may be ordered from an authorized dealer at Depot DESCRIPTION COMMENTS PART NUMBER ET Baffle 2 00 00503B Blower2. 3 90 70746 8 11 12 At Harman we build each product to a standard not a price 2 Signature of Boxer Your premium quality hearth product designed and assembled by the experienced and skilled members at Harman in Halifax PA USA BUILT TO A STANDARD NOT A PRICE Proudly Printed On 100 Recycled Paper 42 3 90 70746 8 11 12
3. LECTRIQUE 115VAC 60 HZ 1 1 AMPS DANGER Risk of electrical shock Disconnect power supply before servicing Route power cord away from unit DANGER II y a risque de choque lectrique D connectez le fil lectrique avant le service Do not route power cord under or in front of appliance Eloignez le fil lectrique de l appareil Ne placez pas le fil lectrique sous ou l avant de l appareil CAUTION RISK OF EXCESSIVE TEMPERATURE AND DAMAGE TO UNIT ATTENTION IL Y A RISQUE DE TEMP RATURES EXCESSIVE ET DE DOMMAGE PROPER OPERATION REQUIRES THE USE OF ONLY PEA NUT amp COAL STOVE SIZE L APPAREIL UN BON FONCTIONNEMENT EXIGE L USAGE D ANTHRACITE DE CHARBON DE ANTHRACITE COAL GROSSEUR D UN POIS D UNE NOIX OU D UN CHARBON CAUTION HoTWILEINOPERATION DONOTTOUCH ATTENTION cuaup ne PAS TOUCHER TENIR LES KEEP CHILDREN AND CLOTHING AWAY CONTACT MAY ENFANTS ET LES VENTEMENTS A L ECART RISQUE DE BRULURE VOIR INSTRUCTIONS SUR LA PLAQUE LAISSER UNE DISTANCE SUFFISANTE ENTRE L APPAREIL ET LES MEUBLESOU AUTRES OBJECT A RISQUE KEEP FURNISHINGS AND OTHER COMBUSTIBLE MATERIALS ACONSIDERABLE DISTANCE AWAY FROM THIS APPLIANCE Exempt From EPA Certification under 40 CFR 60 531 Date of Manufacture Date de fabrication 2012 2013 2014 JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC Manufactured by Fabriqu par Harman Home Heating 352 Mountain House Road Halifax Pa 17032 3 90 90732 Safety Notice Stove is hot while i
4. Load Door Pkg of 4 4 30 00138A Gasket 1 2 Round Rope Load Door Ash Door 20 Ft 1 00 53500 Gasket 5 8 Channel glass Gmtelmk2 Cats 3900008 HotWaterCol 3 10492001 Cast 2 Load Door Top Cast 4 00 00034 1 Stocked PART NUMBER 3 Brick Set of cut Load Door Top Gold Magleg Cast 40000044P Shaker Bar Weldment 1 1 2 11002015W Shaker Block CT J 20000071 Y Shaker Handle Mount 2000100872 Y Short Door Pin 3 8 1 718 Asn Pa Pkgofa 430001888 Y 1 __ Washer Split Lock 5 16 Zinc Plated 77 00 3 30 0101 100 Y es 4 4 4 44 4 3 90 70746 8 11 12 Y Y Y Y Y Y lt lt Service Parts Mark Ill Magnafire Freestanding Coal Stove Beginning Manufacturing Date N A TO STANDARD HOT PRICI 1 90 03227 1 Black w Door Ending Manufacturing Date Active Retired Units 1 70 03227 1 Black Ending Manufacturing Date June 2011 1 70 03228 1 Black Ending Manufacturing Date June 2011 1 70 03227 2 Charcoal Ending Manufacturing Date June 2011 1 70 03228 2 Charcoal Ending Manufacturing Date June 2011 1 70 03227 3 Goldenfire Ending Manufacturing Date June 2011 1 70 03228 3 Gold Ending Manufacturing Date June 2011 1 70 03227 4 Blue Ending Manu
5. but not limited to warped plates or tubes rust colored cast iron bubbling cracking and discoloration of steel or enamel finishes The appliance is subjected to prolonged periods of dampness or condensation There is any damage to the appliance or other components due to water or weather damage which is the result of but not limited to improper chimney or venting installation LIMITATIONS OF LIABILITY The owner s exclusive remedy and HHT s sole obligation under this warranty under any other warranty express or implied or in contract tort or otherwise shall be limited to replacement repair or refund as specified above In no event will HHT be liable for any incidental or consequential damages caused by defects in the appliance Some states do not allow exclusions or limitation of incidental or consequential damages so these limitations may not apply to you This warranty gives you specific rights you may also have other rights which vary from state to state EXCEPT TO THE EXTENT PROVIDED BY LAW HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE EXPRESSED WARRANTY SPECIFIED ABOVE 4021 645C 12 29 10 Page 2 of 2 9 Service Parts HA AN Service Parts Mark Magnafire Freestanding Coal Stove Beginning Manufacturing Date N A BUILT TO STANDARD HOT A PRE 1 90 03224 1 Black w Door Ending Manufacturing Date Active Retired Units
6. REMEMBER ABOUT CHIMNEYS 15 THEIR NEED FOR MAINTENANCE AND CLEANING IF A CHIMNEY IS NOT CLEANED ON A FREQUENT BASIS IT WILL AFFECT DRAFT AS WELLAS BEA CONTRIBUTING FACTOR TO A POTENTIAL CHIMNEY FIRE 3 3 WHAT TO DO IF YOU HAVE A PROBLEM If you have a chimney fire 1 Be sure everyone is out of the house 2 Call the fire department 3 Close the draft control on the ash door and make sure both doors on the stove are closed and latched 4 Do not put water on the fire this will cause un necessary damage to the stove and flue 5 Have the chimney inspected and repaired prior to building another fire Smoke puffs out of stove A Check previous suggestions for insufficient draft B Check draft control for proper operation C Chimney may be too low Increase height D Add more fresh air to the room Your home may be so tight that there is not enough oxygen getting to the fire E Remember open the draft control and crack the door open slightly before reloading or checking the fire F Check the ashes The ash pan and firebox may be overloaded with ashes G Check the chimney cleanout door to ensure it closes properly 9 Magnafire Series Coal Stoves 4 Grates 4 1 GRATE SYSTEM AND CONTROLS The Grates are made of heavy duty cast iron The function of the grate system is to support the coal while allowing air flow through the fire The grate system also allows removal of the ashes by shaking them through the
7. certified by the National Fireplace Institute or similar certification agency B Before starting Installation check for proper clearance to combustibles where the stove is going to be located C Never vent a solid fuel burning appliance into a flue serving another appliance D Have the chimney inspected and thoroughly cleaned Inspect that it is a Class chimney either masonry or factory built If itis a manufactured chimney ensure that it is installed as per the manufacturers requirements Be sure that the chimney is tall enough oolid fuel chimneys fall under a general rule 16 ft minimum height 2 ft taller than anything within 10 ft and 3 ft above where it passes through the roof line The chimney must be capable of a minimum 06 inches of water column of draft when the stove is burning Mora than 1 1011 3 m necs ary above any rool surtaca fin 101 T3 m aft 0 9 m Irun mar ate a AXE THE 2 FOOT 3 FOOT 10 RULE E Limit the amount of connector pipe Position the stove as close to the flue as possible 8 ft or less No more than two 90 elbow fittings should be used Any horizontal connector pipe should have at least 1 4 in of rise per foot in length A barometric damper may be installed to prevent excessive or erratic draft MANUAL DAMPERS OR HEAT SAVERS MUST NEVER BE INSTALLED IN THE FLUE IMPROPER OPERATION COULD RESULT DEATH 3 90 70746
8. components accident or improperly incorrectly performed repairs 5 environmental conditions inadequate ventilation negative pressure or drafting caused by tightly sealed constructions insufficient make up air supply or handling devices such as exhaust fans or forced air furnaces or other such causes 6 use of fuels other than those specified in the operating instructions 7 installation or use of components not supplied with the appliance or any other components not expressly authorized and approved by HHT 8 modification of the appliance not expressly authorized and approved by HHT in writing and or 9 interruptions or fluctuations of electrical power supply to the appliance Non HHT venting components hearth components or other accessories used in conjunction with the appliance Any part of a pre existing fireplace system in which an insert or a decorative gas appliance is installed HHT s obligation under this warranty does not extend to the appliance s capability to heat the desired space Informa tion is provided to assist the consumer and the dealer in selecting the proper appliance for the application Consider ation must be given to appliance location and configuration environmental conditions insulation and air tightness of the structure This warranty is void if The appliance has been over fired or operated in atmospheres contaminated by chlorine fluorine or other damaging chemicals Over firing can be identified by
9. control to it s full open position Light the paper nearest the center of the door opening and close and latch the load door After two to three minutes open the load door an inch or two for a few seconds then open it completely This method is good practice to allow smoke to clear away from the load door Add a few small pieces of firewood when the kindling is burning well Close the door again and be sure the draft control remains open The ash door itself may be opened for a short period to accelerate the process DO NOT LEAVE THE STOVE UNATTENDED WITH THE DOOR OPEN When a substantial bed of hot wood coals are built up start adding small amounts of coal on top of the burning wood embers Pea or Nut sized coal will give the best results when starting a fire Keep the draft control open through the whole ignition process As the coal begins to free burn continue adding small amounts until there is a solid bed of burning coal Do not add too much at one time as you could smother the fire Allow sufficient time between these small batches so that the coal can ignite thoroughly before more is added Once a substantial bed is established fill the firebox to the top of the bricks A deep bed of coal will always burn better than a shallow bed Adjust the draft control to the desired heat output You ll learn over time that the coal fire does not instantly change with a turn of the draft control Make your adjustments in small increments
10. grates The grates are removable without the use of tools once the fire bricks are removed the grates simply lift out Lift the right end higher to disengage from the shaking link To re install the grates lower them one at a time left end first be sure the grate hooks into the grate link as you drop it into place Your grates will last forever as long as you keep your ashes cleaned out of the stove When ashes are left pile up against the grates the air flow is blocked With no air flow through the grates they will begin to sag from the intense heat The grates are designed to accommodate three different sizes of anthracite coal Pea is defined as being able to fit through a round screen hole of 9 16 to 7 8 Nut or Chestnut is defined as being able to fit through a round screen hole of 7 8 to 172 Finally Stove coal which is 172 to 27 in size Pea or Nut you ll find work the best for starting a fire while all three sizes burn just as well The external shaker handle allows for greater safety from burns and the convenience of needing no extra tools Shaker Handle Shaker Bar 3 90 70746 8 11 12 5 Operating Instructions 5 1 STARTING A FIRE Place seven or eight sheets of crumpled newspaper onto the top of the grates Next lay in some small kindling wood approximately 3 4 or less on top of the newspaper Layer the kindling in a criss cross fashion to allow for maximum air flow Open the draft
11. the glass frame Uf BN 7 Primary Air enters through the draft control A 3 90 70746R8 11 12 Optional Water Coil 7 Optional Hot Water Coil Plumbing Diagrams COIL DIAGRAM Washer Inside Nut Outside Nut H E Ne Packing 1 Lag Stove Body 1 PLUMBING DIAGRAM FOR THERMO SIPHON METHOD DISTANCE 10 FT Hee Water Cha 1 pK a Lo lup Valve Teme a Wale fm Dagi pun Pel ur Valve imut be wiifan 2 eol cal EJ Hiri aber Fier 11 Magnafire Series Coal Stoves 3 90 70746R8 11 12 Optional Water Coil PLUMBING DIAGRAM FOR CIRCULATING PUMP METHOD MORE THAN 10 FT Hot Water Dui a F E Lo Wir bn 2H cham On hemp rope Va vr 4 col Ter Water ibn To install the optional hot water coil Two holes will need to be drilled or cut into the side of the stove There is template for the hole location s that is included with the coil Keep the holes above the firebricks and toward the back of the firebox This location is best to not interfere with loading Thermo Siphon Method This is the simple and most economical method however the hot water tank must be no more than ten feet from the stove The water inlet wh
12. 75cfm 7ft Cord 3 21 07584 1 00 900450125 Pkg of 7 Brick 9 X 4 1 2 x 1 1 4 Brick Bracket 2 00 0106 Brick Set 1 00 00836 Door Handle Cast 4 00 00042 Door Latch 1 00 00036 Door Pin 3 8 x 1 7 8 Ash Pan amp Load Door Pkg of 4 4 30 00138B Gasket 1 2 Round Rope Load Door Ash Door 20 Ft 1 00 53500 Gasket 5 8 Channel Glass 1 00 98187 Grate Holder 2 Cast Qty 2 req 3 00 00193 Grate Link 2 Cast 7 32000009 Mag Grate 15 Cast 2 per 0000000 Magleg Cas 4000044P ShakerBarWeldment 1 1 2 110 02005W ShakerBlck o 2 00 010871 ShaerHandeMout 200010872 y d 4 4 amwnm mm s G o G y o i 4 4 s G 2114 144 1 4 3 90 70746 8 11 12 HARMAN _ D Magnafire Freestanding Coal Stove Beginning Manufacturing Date N A BUILT TO STANDARD NT PRE 1 90 03225 1 Black w fDoor Ending Manufacturing Date Active Retired Units 1 70 03225 1 Black Ending Manufacturing Date June 2011 1 70 03225 4 Metallic Blue Ending Manufacturing Date Jan 2010 1 70 03225 2 Charcoal Ending Manufacturing Date June 2011 1 70 03225 10 Mojave Red Ending Manufacturing Date Jan 2010 1 70 03225 3 Goldenfire Ending Manufacturing
13. DO NOT OVERFIRE IF HEATER OR CHIMNEY CONNECTOR GLOWS YOU ARE OVERFIRING Inspectez et nettoyez la chemin e fr quemment Sous certaines conditions il se peut que la cr osote s accumule rapidement NE PAS SURCHAUFFER 51 L APPAREIL DE CHAUFFAGE OU LE TUYAU DE CHEMIN E ROUGISSENT VOUS SURCHAUFFEZ CLEARANCE TO COMBUSTIBLE SURFACE ESPACES LIBRES AUX COMBUSTIBLES A Unit to Sidewall 33 z A Du mur de c t l appareil 33 B Unit to Backwall 24 B Du mur arri re l appareil 27 Chimney Connector to Side Wall 42 C Du tuyau de chemin e au mur de c t 42 D Chimney Connector to Back Wall 187 D Du tuyau de chemin e au mur arri re 18 E Floor Protector Side and Rear E Du plancher protecteur C t arri re 8 F Floor Protector Front 16 F du plancher protecteur Devant 16 H Pipe conector to Ceiling 18 H Du tuyau connecteur au plafond 18 Floor protection must be a 3 8 min thickness non combustible material or equivalent extending beneath heater and to front sides rear as indicated on the diagram Leprotecteur de plancher doit tre de 3 8 d paisseur minimum fait de mati re non combustible ou quivalent s tendant en dessous en avant en arri re et sur les c t s de l appareil de chauffage comme indiqu sur le diagramme Not Tested NFPA Guildlines Pas test indications NFPA ELECTRICAL RATING 115VAC 60 HZ 1 1 AMPS PUISSANCE
14. Date June 2011 1 70 03225 12 Forest Green Ending Manufacturing Date Jan 2010 IMPORTANT THIS IS DATED INFORMATION When requesting service or replacement parts for your appliance please provide model number and serial number All parts listed in this manual may Stocked be ordered from an authorized dealer at Depot DESCRIPTION COMMENTS PARTNUMBER Load Door Roped 1 10 08140A Door Kit Assembly Classic Black 1 00 00141 1 Door Kit Assembly Gold 1 00 00141 4 Glass Frame 4 00 00037 1 Glass Frame Gold 3 00 00037 4 ast Pkg of 3 Short Shaker Handle Weldment o p 1 10 01001 Draft Control Cast 400000091 Draft Control Gold No longer available 3 00 00109 4 Additional service parts on following page 11 12 1 NENNEN Rect Glass 4 1 2 X 8 1 2 Triple Frame 34045850 Y Pkgof3 3 or B amp B NO m 3 90 70746 8 11 12 HARM AN Service Parts Mark II Beginning Manufacturing Date N A Ending Manufacturing Date Active TO STANDARD MOT PREC IMPORTANT THIS IS DATED INFORMATION When requesting service or replacement parts for your appliance please provide model number and serial number All parts listed in this manual may be ordered from an authorized dealer at Depot ITEM DESCRIPTION COMMENTS Brick 9 X 4 1 2 x 1 1 4 NENNEN 1000087 Y NEN Door Latch 1 00 00036 Door Pin 3 8 x 2 1 4
15. Installation and Operating Manual Magnafire Series Coal Stoves Mark I Il and Ill BUIIT TO A STANDARD NOT A PRICE ed d erg er SAFETY NOTICE PLEASE READ THIS ENTIRE MANUAL BEFORE YOU INSTALL OR USE YOUR NEW ROOM HEATER FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE BODILY INJURY OR EVEN DEATH APPROVED FOR USE IN THE U S AND CANADA IF THIS HARMAN STOVE IS NOT INSTALLED CORRECTLY A HOUSE FIRE MAY RESULT FOR YOUR SAFETY FOLLOW INSTALLATION DIRECTIONS PRECISELY CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSPECTION REQUIREMENTS FOR YOUR AREA CONTACT YOUR LOCAL AUTHORITY SUCH AS THE MUNICIPAL BUILDING DEPARTMENT FIRE DEPARTMENT FIRE PREVENTION BUREAU ETC TO DETERMINE THE NEED FOR A PERMIT CETTE GUIDE D UTILISATION EST DISPONIBLE EN FRANCAIS CHEZ VOTRE CONCESSIONNAIRE DE HARMAN HOME HEATING Save These Instructions 3 90 70746R8_ 11 12 3 90 70746 8 11 12 Introduction Thank you for purchasing a Harman Magnafire coal stove Magnafire series has been designed built to last Whether you re heating a room or heating your whole house you ve made the right choice Please read this entire instruction manual before attempting to install or operate your new stove If you have further questions regarding your new stove contact your Harman dealer Follow these instructions and you will have many years of warmth and comfort enjoying your new co
16. R8 11 12 Where existing chimney is used it must be large enough to provide a draft adequate for removing the gaseous products of combustion The cross sectional area of the chimney must be at least 25 percent greater than that of the connector As a general rule common 8 X 8 flue liner has actual interior cross sectional area of 42 to 49 inches This is adequate for a 6 inch stove connector which matches the appliance flue collar IMPORTANT The connector pipe must be constructed of 24 gauge material or thicker 3 Venting amp Chimneys 3 1 TYPES OF CHIMNEYS The chimney is one of the most important yet the most neglected and misunderstood portion of any solid fuel burning appliance installation Do not connect your stove to a chimney flue that already serves another heating device The stove must be connected to its own flue A minimum 8 X 8 is necessary for proper operation Under no circumstances should a manual flue damper be installed in the smoke pipe between the stove and the chimney CAUTION THE CHIMNEY MUST BE A CLASS CHIMNEY IN GOOD WORKING CONDITION THE USE OF ALUMINUM TYPE B GAS VENT FOR SOLID FUELS 15 NOT ONLY UN SAFE BUT IT IS PROHIBITED BY THE NATIONAL FIRE PROTECTION AGENCY NFPA CODE There are three types of Class A chimneys 1 Masonry with a tile liner including brick block stone etc It must be supported by a ground level foundation 2 Insulated Class A man
17. al stove If you are a first time coal burner keep in mind that you will not have instant success with maintaining a fire No one does Following these instructions should help you with the basic principals Please copy your serial number from the label on the back of your stove to the box below THis appliance is also approved for installation into a shop LISTED SOLID FUEL COAL FIREPLACE STOVE OR ROOM HEATER POELE DE CHARBON DANS UN FOYER OU APPAREIL DE CHAUFFAGE JARMAN BARCODE LABEL Report Rapport 135 S 07 4 PE Tested to Test MARKII E N de s rie UL 737 UL 1482 June 1985 Meets requirements of ULC S627 MARK 111 H Selon les exigences de ULC 8627 CONTACT YOUR LOCAL BUILDING OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION IN YOUR AREA Certified for U S A and Canada Certifi pour les tats Unis et le Canada CONTACTEZ LE BUREAU DE LA CONSTRUCTION OU LE BUREAU DES INCENDIES AU DES RESTRICTIONS ET DE L INSPECTION D INSTALLATION DANS VOTRE VOISINAGE OMNI Test Laboratories Inc MODEL Mod le MARKI B erial No 0 0 8 PREVENT HOUSE FIRES Install and use only in accordance with manufacturer s installation and operation instructions and local building codes In absence of any local codes installation must meet minimum requirements of NFPA 211 in USA Refer to manufacturer s instructions and local codes for precautions required for passing chimney through a combustible wall or ceiling Inspect and clean ch
18. and wait for the fire to stabilize The normal range of control settings will be from closed for extended burn times to one full turn open NOTE If the ash door was opened during the lighting process it must be closed to prevent over firing Over firing can cause dangerously high temperatures 5 2 LOADING Coal should never be added unless there is a reasonably hot fire The coal bed should be bright and vigorous If the fire is burning hot and there is a deep bed of hot coals full loads of coal can be added at any time However if there is not a deep bed of coals it is best to add in small batches as during lighting 9 Magnafire Series Coal Stoves 5 3 INCREASING HEAT FROM A LOW FIRE Every effort should be made to not let a coal fire burn so long that it begins to die This causes the reloading process to be much longer and there is a good possibility of losing the fire all together Do not shake or stir a low fire Open the draft control or the ash door to get the maximum air flow Allow the fire to get reasonably hot If there is not enough un burned coal to renew the fire add a small amount Continue adding coal in small amounts until a full bed is established Now shake the grates see next section shaking ashes 5 4 SHAKING ASHES Shaking should be done only when there is a hot fire The frequency of shaking will depend on the rate of burning Shaking should be done at least once per day but best results will
19. come from shaking twice a day When shaking do just that Do not rock the handle in long strokes just shake it briskly until you see red hot ashes fall into the ash pan Rocking the grates may allow pieces of coal to jam them in an open position DO NOT LEAVE THE STOVE UNATTENDED WITH THE DOOR OPEN 5 5 ASHES AND THEIR REMOVAL Ashes should never be allowed to accumulate in the ash pan Excess ash build up can restrict air flow to the fire and can also cause damage to the grates Ashes should be placed in a metal container with a tight fitting lid pending final disposal The closed container of ashes should be placed on a non combustible floor or on the ground well away from any combustible materials If the ashes are disposed of by burial in soil or otherwise locally dispersed they should be retained in the sealed container until all cinders have thoroughly cooled CAUTION ASHES SHOULD NEVER BE ALLOWED TO ACCUMULATE ABOVE THE TOP OF THE ASH PAN ASHES IN CONTACT WITH THE BOTTOM OF THE GRATES ACT AS AN INSULATOR INTENSIFYING THE HEAT ON THE GRATES AND WILL CAUSE THE GRATES TO WARP GRATE DAMAGE FROM ASH BUILD UP IS EASILY RECOGNIZED PLEASE REFER TO YOUR WARRANTY TO SEE HARMAN STOVES LIMIT OF LIABILITY INCASES OF ABUSE OR NEGLECT Coal produces considerably more ash than wood For equal heat output coal will produce 7 to 10 times the ash of a wood fire 3 90 70746R8_ 11 12 Maintenance 5 6 SAFETY Whenever a loa
20. costs to you when arranging a warranty call Travel and shipping charges for parts are not covered by this warranty WARRANTY EXCLUSIONS This warranty does not cover the following Changes in surface finishes as a result of normal use As a heating appliance some changes in color of interior and exterior surface finishes may occur This is not a flaw and is not covered under warranty Damage to printed plated or enameled surfaces caused by fingerprints accidents misuse scratches melted items or other external sources and residues left on the plated surfaces from the use of abrasive cleaners or polishes Repair or replacement of parts that are subject to normal wear and tear during the warranty period These parts include paint wood pellet and coal gaskets firebricks grates flame guides light bulbs batteries and the discolor ation of glass Minor expansion contraction or movement of certain parts causing noise These conditions are normal and com plaints related to this noise are not covered by this warranty Damages resulting from 1 failure to install operate or maintain the appliance in accordance with the installation instructions operating instructions and listing agent identification label furnished with the appliance 2 failure to install the appliance in accordance with local building codes 3 shipping or improper handling 4 improper opera tion abuse misuse continued operation with damaged corroded or failed
21. ding door is opened it should always be cracked slightly to allow oxygen to enter and burn any gasses that may be present Failure to do this may result in a sudden ignition of the gasses leading to an explosion A Stove should never be filled with excess coal to where the exhaust is impeded Burning coal generates carbon monoxide If the flue gas exit is blocked the carbon monoxide can be forced out of the stove and into your living space with fatal consequences With the exception of start up or freshening a fire the ash pan door should never be left open NEVER LEAVE THE STOVE UNATTENDED WITH A DOOR OPEN Serious damage to the stove can occur from over heating Coal stoves should not be installed in a chimney that has a history of down draft or flow reversal problems These conditions can cause improper draft resulting in carbon monoxide entering the living space rather than being drawn up the chimney REMEMBER COAL GASES ARE TOXIC Sulfur dioxide sulfur trioxide and other products of coal combustion may corrode stainless steel and masonry chimneys Coal with high sulfur content will destroy chimneys especially fast if soot is left in the flue for extended periods It is important to clean your chimney regularly 6 Maintenance 6 1 PERIODIC AND EVERYDAY MAINTENANCE Blower Monthly remove the blower and clean the fan If there are pets in your house you may want to check this more frequently Grates Keep ash pan empti
22. ed Twice a day Chimney and connector Avoid chimney fires On a regular schedule check for creosote and soot build up in the venting and the baffle area of the stove These areas must be kept clean Steel brushes are the safest for cleaning metal surfaces Salt solutions and other chemicals may damage the metal surfaces 10 Magnafire Series Coal Stoves To clean the chimney use a stiff brush with an extendable handle Start the brush from the top of the chimney and run it down through the flue Continue brushing until the entire length of the chimney is cleaned The debris will collect at the bottom of the chimney Open the cleanout door or other access point and sweep the collection into a metal container The connector pipe can be brushed also remove it from the stove if possible to eliminate pushing the debris into the stove s spiral chamber Ashes should be kept in a metal container with a tight fitting lid The closed container of ashes should be placed on a non combustible floor or on the ground well away from all combustible materials pending final disposal If the ashes are disposed of by burial in soil or otherwise locally dispersed they should be kept in the closed container until all cinders have thoroughly cooled Do not use this same container for garbage debris or lawn waste This is the Spiral Chamber which must be cleaned periodically i Secondary Air MOS through the Air wash opening in A
23. ere the pressure relief valve is located must be higher than the top leg of the coil The tank should be elevated if necessary to allow for proper thermo siphon action the method by which water will circulate automatically through the system Circulating Pump Method This method is used when the water heater tank can not be located close enough to the stove for the Thermo Siphon Method or if the water tank is on a lower floor level than the stove In addition to the circulating pump you may want to add an aquastat to thermostatically control the pump This is optional and not necessary if the pump is left run continuously Another option would be a gate valve placed near the pump to control the rate of water flow Read and follow all of the instructions that are included with the coil 12 Magnafire Series Coal Stoves 3 90 70746R8 11 12 8 Warranty Information Hearth amp Home Technologies Inc LIMITED LIFETIME WARRANTY Hearth amp Home Technologies Inc on behalf of its hearth brands HHT extends the following warranty for HHT gas wood pellet coal and electric hearth appliances that are purchased from an HHT authorized dealer WARRANTY COVERAGE HHT warrants to the original owner of the HHT appliance at the site of installation and to any transferee taking ownership of the appliance at the site of installation within two years following the date of original purchase that the HHT appliance will be free from defects in
24. erum e L BACKWALL CLEARANCE TO COMBUSTIBLE SURFACES A Unit to Sidewall Unit to Backwall SIDEWALL Single Wall Chimney Connector to Sidewall Single Wall Chimney Connector to Sidewall Floor Protector Side and Rear Floor Protector Front Pipe Connector to Ceiling Not Tested NFPA Guidelines 3 90 70746R8_11 12 Installation 2 3 ASSEMBLY Slide the blower into the slotted bracket on the rear of the stove The blower will rest at the bottom of the slot The shaker handle bolts onto the shaker block using the bolts and lock washers provided The draft control is bolted through the hole in the center of the ash door as shown below The knob should spin freely and open to a distance of about 1 4 inch from the door surface while being able to close against the face of the door nenm The viewing glass is installed between the door and the window frame The glass gasket is installed only on the sides of the glass panel The top and bottom of the glass are open to provide air wash and secondary air to the firebox The glass frame is secured to the door with four bolts The Mark Il and Mark IIl also have a top trim piece which bolts onto the top of the door Be sure the frame bolts and trim bolts are secured 6 Magnafire Series Coal Stoves 2 4 GENERAL INFORMATION Installation Checklist A Have your stove installed by a trained installer Preferably one who is
25. f the stove are hot while in operation Do not touch Keep Children Away Wear gloves while tending stove Serious burns will result if special care is not taken 1 2 FUEL FIRING INFORMATION DANGER FIRE HAZARD DO NOT USE CHEMICALS OR FLUIDS TO START OR FRESHEN UP A FIRE SEVERE BODILY INJURY AND OR A FIRE IN THE HOME MAY RESULT DO NOT BURN GARBAGE GASOLINE THINNERS KEROSENE OR FUEL OIL ETC AN EXPLOSION A HOUSE FIRE OR PERSONAL INJURY COULD RESULT KEEP ALL SUCH LIQUIDS WELL AWAY FROM THE STOVE WHILE IN USE This heater is approved for burning coal only Use of any other fuel except for the purpose of coal ignition is a violation of U S law When and if the chimney pipe or connector reaches 500 f maximum temperature the stove is being over fired It is recommended that you use magnetic thermometers on the stove and flue connector to ensure safe operation This stove consumes air when it is burning If your house is especially tight It is advisable that a nearby window be opened slightly while burning the stove Information in this manual is manufacturer s recommendations If there is a discrepancy between these recommendations and your local code requirements you must follow local codes 1 3 CURING PAINT During the first few hours of burning a blue smoke will be observed rising from the painted surfaces of the stove This is the paint being cured and will disappear over time Increase the amount of
26. facturing Date Jan 2010 1 70 03228 4 Blue Ending Manufacturing Date Jan 2010 1 70 03227 5 Honey Glo Ending Manufacturing Date June 2009 1 70 03228 5 Honey Glo Ending Manufacturing Date July 2009 1 70 03227 10 Mojave Red Ending Manufacturing Date Jan 2010 1 70 03228 10 Mojave Red Ending Manufacturing Date Jan 2010 1 70 03227 12 Forest Green Ending Manufacturing Date Jan 2010 1 70 03228 12 Forest Green Ending Manufacturing Date Jan 2010 IMPORTANT THIS IS DATED INFORMATION When requesting service or replacement parts for your appliance please provide model number and serial number All parts listed in this manual may be ordered from an authorized dealer TEM COMMENTS loadDoor Roped T1008 KOA Door Kit Assembly Gold Glass Frame Gold ast LL Stocked at Depot Rect Glass 4 1 2 X 8 1 2 Triple Frame 840 50850 Rect Glass 8 1 2 X 14 15 16 840 8501494 Pgo 3400008633 short Shaker Handle Weldment 1 40 01001 Draft Control Gold Additional service parts on following page 11 12 Spring Handle 1 2 Pkg of 3 Y 3 90 70746R8_ 11 12 Beginning Manufacturing Date BUILT TO A STANDARD NOT A P Ending Manufacturing Date Active IMPORTANT THIS IS DATED INFORMATION When requesting service or replacement parts for your appliance please provide model number and serial number All parts listed in this manual may be ordered from an auth
27. fresh air in the room during this initial break in period This may be achieved by opening doors or windows 1 4 MOBILE HOMES This stove is not approved for use in mobile manufactured homes 5 Magnafire Series Coal Stoves 2 Assembly amp Installation 2 1 UNPACKING AND INSPECTION OF PARTS Inspect the stove for any visible damage The blower and the shaker handle are packaged inside the stove 2 2 LOCATING THE STOVE Locate the stove as close to the chimney or flue as possible while adhering to the recommended clearances to combustible material Safe stove clearance to combustible walls is 24 to the rear of the stove and 33 to the sides of the stove In a corner installation you need 24 to the side walls Clearance to the front of the stove for furniture etc is 36 Floor protection for a combustible floor must be a minimum of 3 8 thick non combustible material The floor protector should extend 8 to either side and 16 in front of the stove Floor protection should also be under any horizontal sections of flue pipe 10291014 JOO 4 S A 16 from glass Floor Protector Alternate floor protector dimension be used as long as they satisfy the measurement requirements shown below size floor protection for a corner installation hearth pad is Floor Protection Requirements 48 x 48 USA ONLY sdes usarcanaoay e 202 K Eom usaran 39 L m
28. imney system frequently in accordance with manufacturer s instructions FOR USE WITH COAL ONLY Don t connect this stove to a chimney serving another appliance Flue connector pipe must be 6 diameter minimum 24 MSG black or 26 MSG blue steel Chimney must be factory built 103HT or masonry NOTE Replace glass only with 5mm ceramic glass available from your dealer Inspect and clean chimney frequently Under certain condictions of use creosote buildup may occur PR VENTION DES FAUX DE MAISON Installez et utilisez en accord avec les instructions d installation et d op ration du fabricant et des codes locaux S il n y a pas de codes lacaux l installation doit suivre kes exigences minimum de NFPA 211 aux tats Unis R f rez vous aux instructions du fabricant et des codes locaux pour les pr cautions pour passer une chemin e travers un mur ou unplafond combustibles Inspectez et nettoyez le syst m de chimin e fr quemment en accord avec les instructions du fabricant UTILISER SEULEMENT DU CHARBON Ne pas connecter cet appareil un tuyau de chemin e servant un autre appareil Le tuyau connector doit tre de 6 de diam tre d acier noir de minimum de 24 MSG ou d acier bleu de 26 MSG La chemin e doit tre batit l usine de 103 HT ou faite en briques Note Remplacez la vitre seulement avec une vitre c ramique de 5mm disponible chez votre Listed by OMNI Test Laboratories INC Report 135 S 07 4 rapidly fournisseur
29. inimum expected useful lives of the designated components under normal operating conditions Warranty Period Period HHT Manufactured Appliances and Venting EPA Components Covered Parts Labor Wood Pellet Wood Coal Electric Venting All parts and material except as iv X X X X X X X covered by Conditions Exclusions and Limitations listed Igniters electronic components and glass ao Factory installed blowers ee _5 years 1 year x x Castingsand baffles Manifold tubes 10 1 year X Burners logs and refractory ears Limited X X X X X Firebox and heat exchanger Lifetime m Ie De De De l amm beyond warranty period See conditions exclusions and limitations on next page 4021 645C 12 29 10 Page 1 of 2 WARRANTY CONDITIONS This warranty only covers HHT appliances that are purchased through an HHT authorized dealer or distributor A list of HHT authorized dealers is available on the HHT branded websites This warranty is only valid while the HHT appliance remains at the site of original installation Contact your installing dealer for warranty service If the installing dealer is unable to provide necessary parts contact the nearest HHT authorized dealer or supplier Additional service fees may apply if you are seeking warranty service from a dealer other than the dealer from whom you originally purchased the product Check with your dealer in advance for any
30. materials and workmanship at the time of manufacture After installation if covered compo nents manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period HHT will at its option repair or replace the covered components HHT at its own discretion may fully discharge all of its obligations under such warranties by replacing the product itself or refunding the verified purchase price of the product itself The maximum amount recoverable under this warranty is limited to the purchase price of the product This warranty is subject to conditions exclusions and limitations as described below WARRANTY PERIOD Warranty coverage begins on the date of original purchase In the case of new home construction warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent authorized HHT dealer distributor whichever occurs earlier The warranty shall commence no later than 24 months following the date of product shipment from HHT regardless of the installation or occupancy date The warranty period for parts and labor for covered components is produced in the following table The term Limited Lifetime in the table below is defined as 20 years from the beginning date of warranty coverage for gas appliances and 10 years from the beginning date of warranty coverage for wood pellet and coal appliances These time periods reflect the m
31. n operation Keep combustibles such as furniture fuel and draperies at least 36 inches away from the appliance Do not leave small children unattended while in the room with this heater Always wear gloves when attending to the stove This stove is not an incinerator Do not burn garbage painted or treated wood or flammable liquids like gasoline kerosene or engine oil 3 Magnafire Series Coal Stoves 3 90 70746R8 11 12 SAFETY CONSIDERATIONS Warnings to operator of possible dangers fire hazards and cautions 1 1 Keep children away may cause serious burns 1 2 Fuel Firing Warnings 1 3 Curing Paint 1 4 Mobile Homes ASSEMBLY amp INSTALLATION 2 1 Unpacking and Inspection Of Parts 2 2 Locating The Stove 2 3 Assembly 2 4 General Information VENTING 3 1 Types of Chimneys 3 2 Common Chimney Problems 3 9 What To Do If You Have A Problem 3 4 Chimney Details GRATES 4 1 Grate System and Controls OPERATING INSTRUCTIONS 5 1 Starting a Fire 5 2 Loading Fuel 5 3 Increasing Heat From a Low Fire 5 4 Shaking Ashes 5 5 Ashes and Ash Removal 5 6 Safety PREVENTIVE MAINTENANCE INSTRUCTIONS 6 1 Periodic and Everyday Maintenance OPTIONAL HOT WATER COIL WARRANTY INFORMATION SERVICE PARTS DIAGRAMS Contains updated information Magnafire Series Coal Stoves 3 90 70746R8_ 11 12 Installation 1 Safety Considerations 1 1 KEEP CHILDREN AWAY MAY CAUSE SERIOUS BURNS CAUTION All surfaces o
32. ng in around a loose fitting cleanout door joints or seams in connector pipe are not secured properly cracks or other defects in masonry B Improper chimney height Chimney does not extend to a sufficient height above the roof line Remember the 3 ft 2 ft 10 ft rule C Obstructions in the chimney Make sure the chimney has been cleaned Different animals have been known to build nests in chimneys D Trees or other topographical barriers Trees that are taller than the house can cause the air currents to flow downward over the peak of the roof This would lead to a down draft effect on the chimney This can also be caused by adjacent buildings or fixtures It could even be from a different peak on the same structure Wind direction uuu if 3 90 70746 8 11 12 Venting amp Grates E Improperly sized flue Too small of a chimney is incapable of moving the volume of air necessary Too large of a flue could have trouble warming up to create the necessary upward flow F Chimney offsets Offset chimneys should be avoided if possible Not only can the offset affect draft it is also a place for debris to collect over time G Too many elbows The flue connector has more than two elbows in it Sometimes depending on overall chimney performance one elbow could be too many H Vent sharing No more than one heating appliance shall vent into a single flue THE MOST IMPORTANT THING TO
33. orized dealer ARM AN _ Service Parts Mark Ill Stocked at Depot ITEM DESCRIPTION COMMENTS PART NUMBER Ash Pan 1 10 00723 Y Baffle 2 00 00378B Blower 135cfm 7ft Cord 3 21 13584 Y Bolt 1 4 20 x 1 2 Grade 8 2 Zinc SAE Flange Pkg of 50 3 30 2001 50 Pkg of 7 1 00 900450125 Brick 9 X 4 1 2 x 1 1 4 414 Pcs 1 00 00838 Y Brick Set of cut NENNEN Brick Bracket 2 00 01006 4 00 00042 Door Handle O e u oor Latch 1 00 00036 Door Pin 3 8 x 1 7 8 Ash Pan Pkg of 4 4 30 00138B Door Pin 3 8 x 2 1 4 Load Door Pkg of 4 4 30 00138A Gasket 5 8 Channel Glass 1 00 98187 Gasket 1 2 Round Rope Load Door Ash Door 20 Ft 1 00 53500 G rate Holder Cast Qty 2 req 3 00 00194 Grate Link Cast 3 00 00204 3 10 49201 Load Door Top 4 00 00034 1 Load Door Top Gold 3 00 00034 4 I ot Water Coil ag Grate 20 Cast Qty 3 req 3 00 00211 4 00 00044P ag Leg Cast haker Bar Weldment 1 1 2 haker Block haker Handle Mount Side Brick Angle Y Y Y Y Y Y Y 2 00 01037 1 2 00 01037 2 2 00 01100 1D 1 10 02015W Y Y 3 90 70746R8_11 12 Service amp Maintenance Log Date Of Service Performed By Description Of Service 21 Magnafire Series Coal Stoves 3 90 70746R8 11 12 Service amp Maintenance Log Date Of Service Performed By Description Of Service 22 Magnafire Series Coal Stoves 3 90 70746R8 11 12
34. ufactured chimney listed and certified by a national test agency 3 Triple walled metal Class A chimney listed and certified by a national test agency If your masonry chimney has not been used for some time have it inspected by a qualified person building inspector fire department personnel etc If a listed and certified manufactured chimney is to be used make certain it is installed in accordance with the manufacturers instructions and all local codes A coal stove can perform only as well as its venting system will allow it to 7 7 Magnafire Series Coal Stoves 30 70746R8 11 12 Series Coal Stoves 3 2 COMMON CHIMNEY PROBLEMS In order to have a properly operating heating system the chimney needs to be capable of providing sufficient draft The minimum required draft is 06 inches of water column WC To measure the draft drill a hole in the connector pipe and attach a draft meter First check the draft above the barometric damper if installed Then check it below the barometric damper and make your damper adjustment to where it opens to prevent the draft from going higher than the 06 in WC If the chimney is incapable of supplying the necessary draft it will need to be improved Whether it needs to be raised to a taller height a flue liner installed or a different style of cap placed on the top the improvement method will need to be determined Reasons for insufficient draft A Leaking chimney Air leaki
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