Harbor Freight Tools 14Pc Product manual
Contents
1. 25 1981 4WD 1 Ton 3800 axle 1980 96 4WD 1 2 3 4 Ton 1987 97 2WD 1 2 3 4 Ton 1992 97 2WD 1 2 3 4 1 Ton Van For technical questions please call 1 800 444 3353 Item 60307 BALL JOINT ADAPTER APPLICATIONS U Upper L Lower Ra Part Numbers Below Illustrated on Page 10 Remove Install Upper venice 2 10 1 12 13 14 FORD CONTINUED ne eee Van 1992 97 2WD 3 4 1 Ton ER EE EE SH Van 984 89 4WD Bronco Hl 5 H 1990 4WD Bronco with Dana 28 1990 4WD Bronco with Dana 35 1991 93 4WD Explorer with Dana 35 1990 93 4WD Ranger with Dana 35 1992 97 4WD 1 Ton 1980 96 4WD 1 2 3 4 1 Ton IFS 1993 94 4WD Explorer with Dana 35 r c r c 1993 97 4WD Ranger with Dana 35 1996 97 4WD 1 Ton with Solid Axle 1980 95 4WD 3 4 1 Ton Spindle r c E3 Item 60307 For technical questions please call 1 800 444 3353 Page 7 BALL JOINT ADAPTER APPLICATIONS UPPER E R Part Numbers Below Illustrated on Page 10 Remove Install venie EN Es DODGE CHRYSLER PLYMOUTH hj r et 1972 93 1 2 3 4 Ton 2WD Pickup 1974 93 1 2 Ton 2WD Ramcharger Upper Lower 979 97 1 2 3 4 1 Ton 2WD Van 1972 93 2WD 3 4 1 Ton Pickup ager Town amp Country 1994 97 2WD 1 2 3 4 1 Ton Pickup IFS 1994 97 2WD 1 2 3 4 1 Ton2. specific to any one make model vehicle A combination of Receiving Tubes parts 1 6 and 10 11 Receiving Remover Installer 13 Plug Bolt 14 Forcing Screw not included GD For technical questions please call 1 800 444 3353 Cups parts 7 and 12 and Installing Tubes parts 8 9 will be necessary for different vehicles Remove all attaching hardware from ball joint Mount Remover Installer 13 on Forcing Screw assembly so that larger diameter portion of Remover Installer faces threaded hole of C Frame and smaller diameter portion faces unthreaded side of ball joint See Figure B below Mount proper size Receiver Tube over threaded side of ball joint Align mounted Remover Installer ball joint and Receiver Tube to allow removal of ball joint Using a wrench turn Forcing Screw assembly clockwise to remove ball joint Receiver Tube 1 6 10 11 C Frame Part of Item 4065 Figure B Item 60307 Installing Ball Joint 1 Item 60307 Mount Remover Installer 13 on Forcing Screw assembly so that the larger diameter portion of Remover Installer faces the threaded hole of C Frame and smaller diameter portion faces the unthreaded side of ball joint Place mounted Remover Installer on unthreaded side of ball joint Align mounted Remover Installer ball joint and proper size Receiver Tube 1 6 10 11 to allow installation of ball joint Using a wrench turn Forcing Sc
3. 9 Parts List and Diagram Part aty Receiving Tube Installing Tube Receiving Tube Receiving Tube Receiving Tube Receiving Tube Remover Installer Receiving Tube Receiving Tube i Plug Bolt art 5 7 Receiving Cup Carrying Case Installing Tube PLEASE READ THE FOLLOWING CAREFULLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Page 10 For technical questions please call 1 800 444 3353 Item 60307 LIMITED 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities crimi
4. product This product could be dangerous in the hands of untrained users Maintain this product Check for misalignment or binding of parts breakage of parts and any other condition that may affect the product s operation If damaged have this product repaired before use Many accidents are caused by poorly maintained equipment Use this product in accordance with these instructions and in the manner intended for this particular type of product taking into account the working conditions and the work to be performed Use of this product for operations different from those intended could result in a hazardous situation Maintain labels and nameplates on the Adapter Set These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement Wear ANSI approved safety goggles and heavy duty work gloves when using this product Prior to servicing a vehicle turn off the vehicle s engine and refer to the vehicle manufacturer s service and repair manual for instructions Forcing Screw not included C Frame Part of Item 4065 14 on how to safely secure the vehicle in place with jacks stands etc The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product
5. O D x 3 Long such as non skid safety shoes Important Safety Information hard hat or heavy duty work gloves used for appropriate conditions 1 Keep work area clean and well lit will reduce personal injuries Cluttered or dark areas invite accidents 5 Do overreach Keep proper footing and balance at all times This enables better control of this product in unexpected situations 2 Keep children and bystanders away while using this product Distractions can cause you to lose control 6 Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts 3 Stay alert watch what you are doing and use common sense when using this product Do not use this product while you are tired or under the influence of drugs alcohol or medication A moment of inattention 7 Donotforce this product Use the while using this product may result correct product for your application in serious personal injury The correct product will do the 4 Use safety equipment Always wear eye protection Safety equipment Page 2 For technical questions please call 1 800 444 3353 Item 60307 10 11 12 13 Item 60307 job better and safer at the rate for which it was designed Store this product out of the reach of children and do not allow people unfamiliar with the product or these instructions to operate the
6. PITTSBURGH 14 Piece Master Ball Joint Adapter Set 60307 Ball Joint Adapter Set INSTRUCTIONS AND PRECAUTIONS Visit our website at http www harborfreight com AWARNING Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 800 444 3353 as soon as possible Copyright 2011 by Harbor Freight Tools All rights reserved No portion of this document or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this document may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included For technical questions or replacement parts please call 1 800 444 3353 SPECIFICATIONS TABLE Sizes Inner Diameter Outer Diameter Length Installing Tube 5 3 Remover Installer 1 7 16 EGER a 2 1 4 2 1 2 1 1 2 2 1 4 Receiving Tube 2 1 4 2 1 2 2 3 4 2 3 4 2 7 16 2 3 4 2 1 4 2 518 2 718 2 7 8 2 3 16 2 7 16 3 3 16 Most Ford and Dodge 2 amp 4 WD Pickups Vans and SUV s through 1997 Material Forged heat treated and machined carbon steel Screw Plug Size 7 8
7. Pickup IFS 1994 97 2WD 1 Ton Solid 1994 97 2WD 1 Ton Solid z z 1994 97 3 4 1 Ton Dana 60 Axle 4WD 1994 97 3 4 1 Ton Dana 60 Axle 4WD Dana 44 Axle 4WD 1972 93 1 2 3 4 1 Ton 4WD amp Ramcharger 1972 93 1 2 3 4 1 Ton 4WD amp Ramcharger p c Record Serial Number Here Note If product has no serial number record month and year of purchase instead Page 8 For technical questions please call 1 800 444 3353 Item 60307 BALL JOINT ADAPTER APPLICATIONS Mr Upper L Lower R Part Numbers Below Illustrated on Page 10 Remove Install jibe Vehicle 12345678 9 42 13 GENERAL MOTORS 1982 97 2WD S 10 Blazer Jimmy Pickup 1985 97 Astro Safari an 1973 95 2WD 1 2 3 4 Ton G Van 1996 97 4WD 1 2 3 4 1 Ton JEEP 1993 97 2WD Grand Cherokee 1993 95 4WD Grand Cherokee Grand Wag oneer L L L L LU LU 1987 97 4WD Wrangler 1984 95 4WD Cherokee Wagoneer 1990 97 2WD Cherokee Comanche Wagoneer L L L L L LU LU 990 95 2WD amp 4WD Cherokee Comanche Wagoneer 1984 97 2WD Cherokee Comanche Wagoneer 1984 89 2WD Cherokee Comanche Wagoneer 1987 89 4WD Wrangler 984 89 4WD Cherokee Comanche Wagoneer ES 1990 97 4WD Wrangler Grand Wagoneer 1972 88 4WD Truck CJ Full Size Cherokee E aum Item 60307 For technical questions please call 1 800 444 3353 Page
8. but must be supplied by the operator Operating Instructions A Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this document including all text under subheadings therein before set up or use of this product Attaching Plug Bolt to C Frame 1 For technical questions please call 1 800 444 3353 NOTE This set is recommended for use with Item 4065 4 Wheel Drive Ball Joint Service Kit which is also available from Harbor Freight Tools The illustration in Figure A below depicts a disassembled C Frame a tool that is part of Item 4065 Service Kit To operate Master Ball Joint Adapter Set attach the Plug Bolt part 14 to the C Frame from Item 4065 CC HCD Plug Bolt 14 B m Steel Ball O Ring not included Figure A Page 3 To do so unscrew and remove the Forcing Screw Steel Ball and O Ring from the C Frame Make sure Steel Ball and O Ring remain inside the Forcing Screw Then insert Plug Bolt into Forcing Screw Screw threaded end of Forcing Screw with its Steel Ball O Ring and attached Plug Bolt back into threaded end of C Frame toward unthreaded hole of C Frame Removing a Ball Joint 1 Page 4 NOTE The following instructions apply to most GM Ford and Dodge 2 and 4 wheel drive pickups vans and SUV s through 1997 see charts on pages 6 through 9 The instructions are intended to illustrate the process in general terms and NOT to be
9. nal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state Item 60307 For technical questions please call 1 800 444 3353 Page 11 PITTSBURGH 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353
10. rew assembly clockwise to install the ball joint Maintenance Servicing For technical questions please call 1 800 444 3353 Before each use inspect general condition of tool Check for misalignment or binding of moving parts cracked or broken parts and any other condition that may affect its safe operation Do not use damaged equipment After use clean external surfaces Then dry and lubricate all moving parts Do not use solvents When storing keep Ball Joint Adapter Set and its accessories in its Carrying Case and store in a clean dry safe location CAUTION All maintenance service and repairs not mentioned in this manual must only be performed by a qualified service technician Page 5 BALL JOINT ADAPTER APPLICATIONS Upper L Lower R Remove Install Upper Lower Vehicle 1 2 Part Numbers Below Illustrated on Page 10 EN FORD a EE NN E EN NN NN 200 Bence 28020 200 ence _ 8020 200 Bronco _ Fes wo eire esi 200 _ 83 28 200 T 987 96 2WD 1 2 Pickup 1997 2WD amp 4WD1 2 Ton Pickup 1987 97 2WD 3 4 1 Ton Pickup 1981 86 2WD 1 2 Ton Pickup 1981 86 2WD 1 2 Ton Pickup 1990 4WD Bronco 1 with Dana 28 1984 89 4WD Bronco IIS 1980 96 4WD Bronco 1991 94 4WD Explorer with Dana 28 1991 97 4WD Ranger with Dana 28 1983 89 4WD Range 1980 96 4WD
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