Harbor Freight Tools High Lift Riding Lawn Mower / ATV Lift Product manual
Contents
1. Step 3 Connect Lift Arm Shaft Assembly to Base 4 Insert Extension Beam 33 through the bracket on the Upper Lift Arm 29 Insert Extension Beam Pin 34 through center of bracket Hold Washer 19 over end of Extension Beam Pin and secure it with R Clip 6 Upper Lift Arm 29 Extension Beam Pin 34 Extension Beam 33 ty k De 7 a 6 Step 4 Attach Extension Beam Page 4 For technical questions please call 1 800 444 3353 Item 61523 5 Slide one Wheel Bracket 38 over each end of the Extension Beam 33 Insert Width Pins 32 to secure them in place Width Pin 32 Wheel Bracket 38 Pe aie Pin 32 f Wheel Bracket 38 Extension Beam 33 a a LLI N lt Step 5 Install Wheel Brackets 6 Remove the R Clip 36 and Washer 35 from one end of each Wheel Bracket Rod 37 Insert one Wheel Bracket Rod through the slots on each Wheel Bracket 38 Replace the Washer over the end of each Wheel Bracket Rod and use an R Clip to secure the end of each Rod in place R Clip 36 Washer 35 l I A Wheel Bracket 38 xT Wheel Bracket Rod 37 Step 6 Attach Wheel Bracket Rods Item 61523 For technical questions please call 1 800 444 3353 Page 5 7 Insert the Foot Pedal 23 into its holder on the Ram2. this product but must be supplied by the operator A SAVE THESE INSTRUCTIONS For technical questions please call 1 800 444 3353 Item 61523 Assembly Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this document including all text under subheadings therein before set up or use of this product 1 Place Lift Arm Shaft Assembly flat on a horizontal surface Move the two Safety Lock Levers 15 to the unlocked position as shown Raise the Lift Arm portion of the assembly to an upright position Lift Arm Shaft Assembly Safety Lock Lever 15 Safety Lock Lever 15 a a Lu N p lt Step 1 Prepare Lift Arm Shaft Assembly 2 Position the Ram in Lift Arm Shaft Assembly as shown Slide Lower Ram Pin 7 through the shaft bracket and the clevis base of the Ram Slide Upper Ram Pin 24 through the bracket on the Lift Arm and the top of the Ram Place Washer 19 over the end of each Pin Secure each Pin with an R Clip 6 Upper Ram Pin 24 Lower Ram Pin 7 Step 2 Install Ram Item 61523 For technical questions please call 1 800 444 3353 Page 3 3 Place the Lift Arm Shaft Assembly onto the wheeled end of the Base 1 as shown and align the bolt holes Secure the Lift Arm Shaft Assembly to the Base using two Bolts 10 Lock Washers 9 and Nuts 8 Washer 9 gt 02 92 m z w lt
3. for proper operation prior to its actual use If the Jack appears not to be working properly it may be necessary to bleed its hydraulic system of excess air 1 Remove the Fluid Fill Plug from the side of the Ram 6 Check the Fluid Fill Hole where the Fluid Fill Plug was removed from and if necessary top off the 2 Remove the tie down bolt on the Ram Fluid Fill Hole with hydraulic fluid not included restraining the Release Pedal Refer to Components on page 7 7 Replace the Fluid Fill Plug 3 Have an assistant hold the Release Pedal down 8 Test the Jack several times for proper operation before attempting to lift a load If the Jack still 4 Use stable weights such as sand bags not does not appear to be working properly after included to weigh down the Wheel Brackets evenly bleeding do not use the Jack until it has been 5 Pump the Foot Pedal quickly several times repaired bya qualified service technician Lifting AWARNING Set Jack and vehicle on a flat level hard ground surface safely away from oncoming traffic Turn off vehicle s engine Also place the vehicle s transmission in PARK if automatic or in its lowest gear if manual Set the vehicle s emergency brake Then block the wheels that are not being lifted 1 Determine the wheel width of the ATV mower 5 Press the fronts of the Wheel Brackets straight and adjust the Wheel Bracket supports to against the fronts of the ATV mower s wheels match t
4. to heed these warnings may result in personal injury and or property damage Assembly Precautions 1 Assemble only according to these instructions Improper assembly can create hazards 2 Wear ANSI approved safety goggles and heavy duty work gloves during assembly 3 Keep assembly area clean and well lit Use Precautions 1 Study understand and follow all instructions before operating this device 2 Do not exceed rated capacity 3 Use only on hard level surfaces 4 Center load on Jack platforms 5 Lift only using tires 6 Immediately after lifting load ensure Jack mechanical load holding means is engaged 7 Do not move while loaded 8 Secure load with appropriate restraint device 9 Do not adjust safety valve 10 Wear ANSI approved safety goggles and heavy duty work gloves during use 11 Keep clear of load while lifting and lowering 12 Lower load slowly 13 Do not use for aircraft purposes 4 Inspect before every use do not use if parts loose or damaged as 5 Keep your work area clean and well lit Cluttered work areas invite accidents 6 Do not allow anyone on the vehicle while using the Jack Keep bystanders a safe distance away from the vehicle and Jack an Keep bystanders out of the area during assembly Do not assemble when tired or when under the influence of alcohol drugs or medication Weight capacity and other product capabilities apply to properly and compl
5. 21 Secure the Foot Pedal in place using the Lock Washer 39 and Foot Pedal Bolt 22 through the side of its holder Foot Pedal 23 Step 7 Install Foot Pedal gt io 92 m z w lt 8 Insert the Handle 27 into the bracket on the Lift Arm Shaft Assembly and align the holes Secure in place using the Handle Bolt 12 and Washer 13 Handle ON Washer 13 Handle Bolt 12 Step 8 Install Handle Page 6 For technical questions please call 1 800 444 3353 Item 61523 Handle Se Width Pin Wheel Bracket Width Pin a a Lu p p lt Foot Pedal Safety Lock Lever Fluid Fill Hole Release Pedal 0 Fluid Fill Plug Tie Down Bolt remove before use Safety Lock Levers in Safety Lock Levers in LOCKED position UNLOCKED position Item 61523 For technical questions please call 1 800 444 3353 Page 7 2 m S 2 zZ Operating Instructions Read the entire Important Safety Information section at the beginning of this document including all text under subheadings therein before set up or use of this product Bleeding IMPORTANT Before first use check for proper hydraulic fluid level in the Ram Then thoroughly test the Jack
6. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference PITTSBURGH BEES m 300 Ib High Lift Riding Mower ATV Visit our website at http www harborfreight com Email our technical support at tech harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 800 444 3353 as soon as possible Copyright 2013 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included wn gt A m lt Specifications Rated Capacity 300 Ib Axle Width 36 51 IMPORTANT SAFETY INFORMATION Patent Pending Failure
7. er the ATV mower 3 Place the two Safety Lock Levers in the horizontal unlocked position to disengage the locking 6 When not in use store Jack in a safe mechanism Refer to Components on page 7 dry location out of reach of children Page 8 For technical questions please call 1 800 444 3353 Item 61523 Maintenance and Servicing A Procedures not specifically explained in this manual must be performed only by a qualified technician AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general 3 Change the hydraulic fluid at least condition of the Jack Check for once every three years e broken cracked or bent parts a With the Jack fully lowered remove the Fluid e loose or missing parts Fill Plug on the side of the Ram housing b With assistance tip the Jack to allow the old hydraulic fluid to drain out of the Ram housing completely and dispose of the old hydraulic e any other condition that may affect its safe operation If a problem occurs have the problem fluid in accordance with local regulations corrected before further use c With the Jack upright completely fill the Do not use damaged equipment Ram housing with a high quality hydraulic fluid not included until the fluid just 2 Before each use thoroughly
8. es Press the Release Pedal and force the Lift Arm down quickly Ram may be low on fluid Check the fluid level and refill if needed MAINTENANCE Ram may require bleeding see facing page xX Unit may have too much hydraulic fluid inside Check fluid level and adjust if needed Item 61523 For technical questions please call 1 800 444 3353 Page 9 Parts List and Diagram PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Parts List 2 Base End Cap 4 3 _ Bolt M10 2 Nut M10 Description Qty Base J 1 2 2 7 Lower Ram Pin 12 Nut M12 CT 2 2 Lock Washer 12 10 Bolt M12 Part Description _ Qty Ram Ramo 23 FootPedal 1 Handle Grip 1 Upper Lift Arm 1 11 S
9. etely assembled product only Stay alert Watch what you are doing and use common sense when operating a Jack Do not use a Jack while tired or under the influence of drugs alcohol or medication A moment of inattention while operating Jacks may result in serious personal injury Store idle Jacks out of reach of children and other untrained persons Jacks are dangerous in the hands of untrained users Jack service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury When servicing a jack use only identical replacement parts Follow instructions in the Maintenance and Servicing section of this manual Use of unauthorized parts or failure to follow maintenance instructions may create a risk of injury Maintain labels and nameplates These carry important information If unreadable or missing contact Harbor Freight Tools for a replacement Before use read manufacturer s instruction manual for the vehicle you will lift Do not support both ends of the vehicle at the same time Before lowering the Jack remove all tools and equipment from under the vehicle The warnings precautions and instructions discussed in this manual cannot cover all possible conditions and situations that may occur The operator must understand that common sense and caution are factors which cannot be built into
10. from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state PITTSBURGH 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 Patent Pending
11. haft 12 1 13 2 18 CotterPin 6 19 Washer 12 _ 9 Width Pin 2 Extension Beam 1 Washer 814 __ 4 Upper Lift Arm Pin 12 31 Extension Beam End Cap 2 i 1 Wheel Bracket ock Washer 8 Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts PITTSBURGH m Z gt Z O m Page 10 For technical questions please call 1 800 444 3353 Item 61523 Assembly Diagram SAONVNALNIVIN S R a For technical questions please call 1 800 444 3353 Page 11 Item 61523 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising
12. hat width Lock them in place using the Push the Wheel Brackets under the wheels until Width Pins WARNING Adjust them so that they both wheels rest in the center of the Wheel Bracket are equally distant from the center of the Jack or else the Jack will be unstable and might tip 6 Place the two Safety Lock Levers in the closed locked position to enable the locking mechanism 2 Examine the bottom of each ATV mower wheel that Refer to Components on page 7 is touching the floor Adjust the depth of both Wheel Brackets to be slightly larger than that distance 7 Hold the Handle and pump the Foot Pedal Use smooth full strokes for best results 3 Press the Release Pedal to lower the Jack Once the Jack is fully lowered 8 Raise the vehicle to the desired height As the load release the Release Pedal is lifted the locking mechanism will automatically engage to lock the Lift Arm in one of three positions 4 Use the ATV mower s steering to straighten its f f wheels Use wheel chocks sold separately to block 9 Make sure the Lift Arm is locked in one the wheels on the opposite side of the mower ATV of the three available positions before working on the ATV mower Lowering 1 Remove all tools parts etc from under the vehicle 4 Keep clear while pressing the Release Pedal to lower the ATV mower 2 Pump the Foot Pedal slightly to remove weight from the locking mechanism 5 Once the Jack is completely lowered remove it from und
13. test the Jack begins to run out of the Fluid Fill Hole for proper operation prior to its actual use If the Jack appears not to be working properly d Then reinstall the Fluid Fill Plug follow Bleeding instructions on facing page a aed 4 Clean with a clean cloth with a detergent or mild solvent Store the Jack in a safe dry location out of reach of children Troubleshooting AWARNING TO PREVENT SERIOUS INJURY Use caution when troubleshooting a malfunctioning jack Stay well clear of the supported load Completely resolve all problems before use If the solutions presented in the Troubleshooting guide do not solve the problem have a qualified technician inspect and repair the jack before use After the jack is repaired Test it carefully without a load by raising it and lowering it fully checking for proper operation BEFORE RETURNING THE JACK TO OPERATION DO NOT USE A DAMAGED OR MALFUNCTIONING JACK POSSIBLE SYMPTOMS Jack will Lift Arm LiftArm Pedal Fluid PROBABLE SOLUTION not lift at lowers will not MOVES UP leaking Make certain that the jack is not supporting from fill a load while attempting a solution when jack its weight under lift m i is under capacity xX Check that Release Pedal is not stuck and raises completely Valves may be blocked and may not close fully To flush the valves with assistance Lower the Lift Arm and release the Release Pedal Manually lift the Lift Arm several inch
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