Harbor Freight Tools Diesel Engine Compression Tester 20 Pc Product manual
Contents
1. Glow Plug 10 x 1 25 Mitsubishi Fuso Medium Glow Plug 10 x 1 25 Navistar International 6 9L and 7 3L Glow Plug 10 x 1 00 Nissan UD Truck 2 2L Glow Plug 10 x 1 25 Medium Glow Plug 10 x 1 25 Peugeot Most Glow Plug 12 x 1 25 Certain Models Glow Plug 18 x 1 50 Toyota U Indicates that part 7 must be removed for these applications SKU 93644 1 8L Glow Plug 10 x 1 25 2 2L 1979 84 Rabbit 1979 99 Jetta 1981 84 Pick Up 1987 99 Golf 1992 97 Passat 1992 98 Eurovan 1995 97 Passat 1997 05 Golf 1997 05 Jetta amp Jetta Wagon 1998 05 New Beetle 2004 Touareg Glow Plug Glow Plug Glow Plug 10 x 1 25 12 x 1 25 10 x 1 00 For technical questions please call 1 800 444 3353 Page 5 Maintenance Procedures not specifically explained in this manual must be performed only by a qualified technician AWARNING TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise vibration or leaking air occurs have the problem corrected before further use 1 Before each use inspect the general condition of the Tester Check for cracked worn or damaged Adapters damaged Pressure Gauge and Hose and any other condition that may affect the tester s safe operation If a problem occurs have the problem correcte2. the tester These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement Do not exceed 1000 PSI maximum pressure Use the Tester only in well ventilated areas A running engine produces carbon monoxide Carbon monoxide is a colorless orderless gas that if inhaled can cause serious injury or death Before testing place the transmission in park or neutral for a manual transmission and set the emergency brake Keep hands and fingers away from moving parts and hot parts of vehicle s engine This product is not a toy Keep it out of reach of children WARNING The brass components of this product contain lead a chemical known to the State of California to cause birth defects or other reproductive harm California Health amp Safety code 2524915 et seq The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator SAVE THESE INSTRUCTIONS Page 3 Operating Instructions Read the ENTIRE IMPORTANT A SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product AWARNING TO PREVENT SERIOUS INJURY AND OR DEATH Avoid carbon m
3. DUCT OR REPLACEMENT PARTS THERETO ORARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation cha
4. PITTSBURGH Diesel Engine Compression Tester Item 93644 AWARNING Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 800 444 3353 as soon as possible Visit our website at http www harborfreight com Copyright 2011 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Manual Revised 11g Taw Save This Manual Specifications Keep this manual for the safety warnings and precautions assembly operating inspection Pressure maintenance and cleaning procedures Write the product s serial number in the back of the manual near Gauge the assembly diagram or month and year of purchase Accuracy 2 if product has no number Keep this manual and the Air Release receipt in a safe and dry place for future reference 15 64 IN I D x 35 64 IN O D x 16 IN L Carrying Case 9 adapter configurations Page 2 For technical questions please call 1 800 444 3353 SKU 93644 IMPORTAN
5. T SAFETY INFORMATION WARNING Read all safety warnings and instructions may result in fire and or and instructions Failure to follow the warnings serious injury Save all warnings and instructions for future reference Stay alert watch what you are doing and use common sense when using the tester Do not use while you are tired or under the influence of drugs alcohol or medication A moment of inattention while testing may result in serious personal injury Wear ANSI approved safety goggles and heavy duty work gloves during setup and use Do not overreach Keep proper footing and balance at all times Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from hot or moving parts Loose clothes jewelry or long hair can be caught in moving parts Use as intended only Store idle testers out of the reach of children and do not allow persons unfamiliar with the tester or these instructions to operate it Maintain the Tester Check for breakage of parts and any other condition that may affect the tester s operation If damaged have the tester repaired before use SKU 93644 10 11 12 13 14 15 16 For technical questions please call 1 800 444 3353 Have your tester serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the tester is maintained Maintain labels and nameplates on
6. am on page 7 Prepare the engine for compression testing by starting the engine and allowing it to warm up to its normal operating temperature Then switch off the engine Once the engine has been turned off disconnect the fuel shutdown solenoid refer to the engine maintenance manual for location Remove all of the injectors or all of the glow plugs depending on the connector used They can be labeled to aid during reassembly Unless instructed to do so by the engine manual do not inject oil into the cylinders a wet test the oil may not compress properly and damage the engine Connect the Compression Tester to an engine cylinder With the fuel pedal depressed completely crank the engine for eight revolutions Do not continue to crank the engine the engine s starter may overheat damaging itself After cranking the engine record the reading on the Pressure Gauge 1 Once the maximum reading has been recorded release the Gauge 1 pressure by depressing the Air Release Button 2 Use caution the engine will be hot Remove the Compression Tester from the first cylinder Repeat steps 6 9 for the remaining cylinders Reconnect the fuel injection solenoid and reinstall all glow plugs injectors When finished clean then store the Tester in its case indoors out of children s reach SKU 93644 Manufacturer Engine Type Thread Adapter Diesel Adapters Audi Early models
7. d before further use Do not use damaged equipment 2 To clean use a damp cloth and a mild detergent 3 When storing keep the Tester and components in a clean dry safe location out of reach of children Page 6 For technical questions please call 1 800 444 3353 SKU 93644 Parts List and Assembly Diagram ay M12 x 1 25 M 7 16 20 M Adapter M12 x 1 25 F M18 x 1 5 M Adapter M10 x 1 25 Short Adapter M10 x 1 25 Long Adapter SKU 93644 For technical questions please call 1 800 444 3353 ZG 1 8 M Male Quick Coupler ZG 1 8 F M24 x 2 M Adapter M Adapter Sleeve Pari ay ES EA 3 Quick Connect win Baite a E 1 2 19 Lock Nut 7 16 20 M 7 16 x 20 F 90 Connector ZG 1 8 M M24 x 1 5 M Adapter 17 M10x 1 M Adapter 18 Copper Washer 11 12 13 14 15 16 17 18 Page 7 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISKS AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRO
8. onoxide poisoning Do not run an engine in an enclosed garage or other contained area TO PREVENT SERIOUS INJURY Wear appropriate work clothes heavy duty work gloves and ANSI approved safety goggles when working on a hot engine Keep hands away from the fan and other moving parts and protect yourself from electrical shock or burns Be aware that working on an automotive or truck engine is inherently dangerous and suitable precautions must be taken If you are not experienced in doing this type of diagnostic test the work should be done by a qualified technician Install remove the Tester only while the engine is stopped Note Good engine cylinder compression will be indicated with a high initial reading and a progressive buildup to the final maximum reading Poor engine cylinder compression will be indicated with a low initial reading and a much slower buildup to the final maximum reading The compression readings for all of the engine cylinders should not vary by more than 10 1 Check that the vehicle s battery is fully charged Securely block the vehicle s tires set the parking brake and the transmission to neutral or park Page 4 For technical questions please call 1 800 444 3353 10 11 Refer to the Diesel Adapters chart to select the proper Adapter to be used for the specific vehicle you will test After identifying the correct adapter assemble it securely as shown on the Parts List and Assembly Diagr
9. rges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state PITTSBURGH 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353
10. see VW for TDI Injector 24 x 2 00 C Mercedes Benz Early models Injector 24 x 2 00 vwe 1970 s Rabbit Injector 24 x 2 00 Volvo BMW Early models except 30 s amp 40 s 2 4L Injector Glow Plug 24 x 2 00 12 x 1 25 C C C Chevette Isuzu Luv Isuzu 1 8L 2 2L Glow Plug 10 x 1 25 Deutz Ford Mazda Ford Mitsubishi Many models 1984 87 2 0L 1983 84 2 2L Escort Lynx Ranger Tempo Topaz 1985 87 Ranger 2 3L Glow Plug Glow Plug Glow Plug 12 x 1 25 10 x 1 25 10 x 1 25 Ford Navistar 6 9L and 7 3L up to 1994 Glow Plug 10 x 1 00 General Motors 4 3L V6 4 3L V8 5 7L V8 Glow Plug 10 x 1 00 Duramax 6 6L Turbo Diesel Glow Plug 10 x 1 25 Hummer Optimizer 6500 V8 Turbo Glow Plug 10 x 1 25 Isuzu Isuzu Truck 1992 98 4HE1 TC 1998 2005 6HK1 TC Glow Plug 10 x 1 25 1998 2005 4HE1 TC Up to 1998 6HK1 TC Glow Plug 12 x 1 25 Kubota Some models Glow Plug 10 x 1 25 Lincoln Mark VII Continental 2 4L used in 1984 85 autos Glow Plug 12 x 1 25 with Volvo engines Glow Plug 10 x 1 25 Mercedes Benz 1988 89 190E 2 5L Glow Plug 12 x 1 25 1991 99 E300 2005 E320 CDI Glow Plug Glow Plug 12 x 1 25 10 x 1 00 Mitsubishi 2 and 3 cylinder engines
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