Harbor Freight Tools Diesel Compression Tester Set Product manual
Contents
1. KEEP CHILDREN AWAY FROM WORK AREA Do not allow children to handle this product STORE IDLE EQUIPMENT When not in use tools and equipment should be stored in a dry location to inhibit rust Always lock up tools and equipment and keep out of reach of children DO NOT USE THIS PRODUCT IF UNDER THE INFLUENCE OF ALCOHOL OR DRUGS Read warning labels on prescriptions to determine if your judgment or reflexes are impaired while taking drugs If there is any doubt do not attempt to use this product USE EYE PROTECTION Wear ANSI approved safety impact eyeglasses when using this product DRESS SAFELY Non skid footwear or safety shoes should be used when working with this product Do not wear loose clothing or jewelry as they can become caught in moving parts Wear a protective hair covering to prevent long hair from becoming caught in moving parts If wearing a long sleeve shirt roll sleeves up above elbows INDUSTRIAL APPLICATIONS MUST FOLLOW OSHA REQUIREMENTS DO NOT OVERREACH Keep proper footing and balance at all times to prevent tripping falling back injury etcetera STAY ALERT Watch what you are doing at all times Use common sense Do not use this product when you are tired or distracted from the job at hand CHECK FOR DAMAGED PARTS Before using this product carefully check that it will operate properly and perform its intended function Check for damaged parts and any other conditions that may affect the operation of this2. _ 1 ADAPTER ADAPTER ADAPTER ADAPTER ADAPTER ADAPTER CARRYING CASE 15 COMPRESSION GAUGE 1 ADAPTER 9 ADAPTER 13 ADAPTER 6 ADAPTER 14 ADAPTER ADAPTER ADAPTER 12 11 10 NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts REV 10g SKU 46800 For technical questions please call 1 800 444 3353 Page 6 LIMITED 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warran
3. product Replace or repair damaged or worn parts immediately REPLACEMENT PARTS AND ACCESSORIES When servicing use only re SKU 46800 For technical questions please call 1 800 444 3353 Page 2 identical replacement parts Only use accessories intended for use with this product Approved accessories are available from Harbor Freight Tools MAINTAIN THIS PRODUCT WITH CARE Keep this tool clean and dry for better and safer performance MAINTENANCE For your safety service and maintenance should be performed regularly by a qualified technician USE THE RIGHT PRODUCT FOR THE RIGHT JOB There are certain applications for which this product was designed Do not use small equipment tools or attachment to do the work of larger industrial equipment tools or attachments Do not use this product for a purpose for which it was not intended PRIOR TO USING THIS PRODUCT READ AND UNDERSTAND ALL INSTRUCTIONS AND SAFETY PRECAUTIONS AS OUTLINED IN THE VEHICLE MANUFACTURER S MANUAL AND ENGINE DIAGNOSTIC REPAIR MANUALS WARNING This product contains or produces a chemical known to the State of California to cause cancer and birth defects or other reproductive harm California Health amp Safety Code 25249 5 et seq SKU 46800 For technical questions please call 1 800 444 3353 Page 3 PRODUCT OVERVIEW The Engine Compression Test Set measures cylinder pressure on diesel equipped cars and trucks The Gauge 1 features a release valve
4. 14 5 of high pressure hose a dial reading from 0 1 000 PSI a 0 70 bar and a swivel end quick coupler for convenient connection to the Adapters 2 through 14 APPLICATIONS TABLE NOTE All parts mentioned below refer to the parts shown on page 6 of this manual Part sd Application Engine Testing Port 260 05 Part 2 Bacharach Allow a Bacharach Brand adapter to be used without tester No 260 01 260 14 Part 3 70 series 188 amp 207 C I D pencil Fuel injector nozzle i Caterpillar 1100 and 3208 series Fuel Injector Early 300 400 and 500 series 276 404 and 531 C I D PS NEI D155D Fuel Injector i O j O 260 13 Part 4 Capsule type nozzles including Caterpilla models D 336 1674 1676 3406 Fuel Injector 3408 and 3412 260 08 Part 5 These 5 5 bore engines NH 855 Y 3 Cummins cubic inches V 6 V 8 V 12 amp 903 Fuel Injector Mi be v 8 Cylindrical PTB c 260 12 Part 7 Detroit Diesel 93 71 92 110 149 V53 V71 with Fuel Injector low or high clamp injector hold down 260 06 Part 8 12mm is for Model 300 amp 300 Turbo diesel from 1978 and the 250 amp 12mm 1 25 Mercedes Benz 350 Turbo models 18mm is for all G lug and regulater Mercedes Benz engines amp 18mm 1 50 model 300 prior to 1978 260 04 Part 6 arias V 185 V210 V225 V555 VT 255 Euel Injector VT555 J low plu REV 10g SKU 46800 For technical questions please call 1 800 444 3353 Page 4 Pa
5. PITTSBURGH Engine Compression Tester Set Item 46800 AWARNING Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 800 444 3353 as soon as possible Visit our website at http www harborfreight com Copyright 2002 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improve ments actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Manual Revised 11b SPECIFICATIONS TABLE Carbon Steel Hardened Tips High Pressure Hose Chrome Plated Guage Black Oxide Adapters with Zinc gt Ek 11 Ib SAVE THIS MANUAL You will need this manual for the safety warnings and precautions applications instructions inspection maintenance and cleaning procedures Keep your invoice with this manual Write the invoice number on the inside of the front cover Keep this manual and invoice in a safe and dry place for future reference 11 GENERAL SAFETY WARNINGS AND PRECAUTIONS KEEP WORK AREA CLEAN AND DRY Cluttered damp or wet work areas invite injuries
6. e each use inspect the general condition of the Engine Compression Tester Set Check for cracks breaks or bends in the equipment damaged Gauge Hose 1 and any other condition that may affect its safe operation If a problem occurs with the equipment immediately discontinue its use and have the problem corrected before further use Do not use damaged equipment REV 10g SKU 46800 For technical questions please call 1 800 444 3353 Page 5 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THIS MANUAL AS A REFERENCE TOOL ONLY NEI THER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EX PRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYERASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO PARTS LIST ASSEMBLY DIAGRAM Part __ Description _ _ Qty Part Description Qty 1 Part 9 Adapter 10 Adapter 1 11 Adapter Tt 12 Adapter CT 1 13 Adapter 1 6 Adapter 1 J 14 Adapter 1 15 Carrying Case 8 Adapter __
7. rt Application 260 07 Part 9 260 09 Part 10 Calpe 260 02 Part 11 ai 260 10 Part 12 min 260 03 Part 13 Hl He 260 11 Part 14 g Testing Port Allis Chalmers 6000 7000 10000 11000 Fuel Injector Bedford 200 220 300 330 466 Fuel Injector Case J I All models not using pencil nozzle Fuel Injector 404 466 531 619 Fuel Injector fJ 302 8045 02 8045 03 Ford Tractor JA Cd Fel injector kanes ovrssoconovinvrsya ser aoz Fustimector Harvester DVT 550 DT DV DVT 573 361 407 END 405 457 475 510 519 605 Mack Truck 672 673 674 711 864 ENDT 673 Fuel Injector 675 676 865 866 Onan IDSL MDSL_ Fel injector These 5 5 bore engines NH 855 Waukesha cubic inches V 6 V 8 V 12 amp 903 Fuel Injector V 8 Cylindrical PTB Lincoln Continental 12mm Mark VII 1984 and 1985 car models Glow plug For Peugeot diesel passenger cars 12mm Peugeot having either 12mm 1 25mm or Glow plug 1 25mm and 18mm 1 5mm glow plug port holes 18mm 1 5mm Ford Navistar 6 9 and 7 3 liter 10mm 1 00 General Motors 4 3 and 5 7 liter 10mm 1 00 6 9 and 7 3 liter Glow plug 10mm 1 00 Chevy Luv 1 8 and 2 2 liter Glow plug 10mm 1 25 1 8 and 2 2 liter 10mm 1 25 General Motors 4 3 5 7 6 2 liter 6 5 liter Turbo Glow plug 10mm 1 25 NOTE When testing through the 12mm 1 25 glow plug port use the inner portion of part 10 INSPECTION MAINTENANCE AND CLEANING Befor
8. ty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 REV 10g SKU 46800 For technical questions please call 1 800 444 3353 Page 7
Download Pdf Manuals
Related Search