Harbor Freight Tools Clear Lens Halogen Lights Product manual
Contents
1. c Turn the Glass Lens 180 reinstall on the Light Housing and secure in place with the Lens Holders and Screws Item 37349 5 Place the Halogen Lights on the bumper and mark the desired mounting locations at an equal distance from the center of the bumper Drill 1 2 diameter holes through pre marked mounting positions CAUTION Make sure no electrical wires or cables are in the way of the drilling path 7 For technical questions please call 1 888 866 5797 Install the Lights on the bumper using the Bolts 10 Attachment Plates 11 Lock Washers 12 and Nuts 13 Align Lights to desired angle and tighten the Nuts to retain aiming position Mount the Light Switch 14 in a location that is within easy reach i e dashboard console With the Light Switch in the desired position mark the holes for drilling and drill two 1 16 holes Mount the Light Switch with the Screws provided Page 3 Wiring Installation 1 Connect the Black ground wire from each Light to the chassis or any other grounded metal surface of the vehicle Insert the male connector end of the White bulb wire from one Light into double female Y connector of 6 ft White extension wire Insert the male connector end of the White bulb wire from the other Light into single female connector of 3 ft Blue extension wire Insert the male connector end of Blue extension wire into double female Y connector of White extension wir2. INSTALLATION OF REPLACEMENT PARTS THERETO Item 37349 For technical questions please call 1 888 866 5797 Page 5 Parts List and Diagram Parts List Part Description Description Screw ST4x20 Grommet Lens Holder Bolt M8x25 Glass Lens Attachment Plate Lock Washer D8 Gasket 1 2 Reflector Nut M8 5 1 1 12V 55W H3 Halogen Bulb 14 Light Switch not shown Screw ST3x6 1 Wire Bundle not shown Light Housing COIN OD an R o m Record Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Page 6 For technical questions please call 1 888 866 5797 Item 37349 bly Diagram For technical questions please call 1 888 866 5797 Page 7 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance
3. The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur The operator must understand that common sense and caution are factors that cannot be built into this product but must be supplied by the operator Installation Instructions document including all text under subheadings therein before set up or use of this product Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this Note For additional information regarding the parts listed in the following pages refer to Parts List and Diagram on page 6 Light Mounting 1 To avoid accidental short circuits disconnect the negative terminal of the vehicle battery prior to installation 2 Driving lights must be mounted between 16 and 42 from the ground Fog lights must be mounted between 12 and 30 from the ground Check state and local regulations for minimum and maximum mounting height requirements 3 The Halogen Lights can be mounted above or below the bumper Make sure the desired mounting locations do not obstruct the vehicle s headlights or turn signals 4 If mounting below the bumper perform following procedure to maintain the optimum beam pattern a Remove two Screws 1 Lens Holders 2 and the Glass Lens 3 from the front of each Light b Pull out the Reflector 5 from the Light Housing 8 turn 180 and put back into the Housing in the reverse position
4. We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state ROADSHOCK 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 1 888 866 5797
5. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference heute ITEM 37349 ROADSHOCK 15 AMP CLEAR LENS HALOGEN LIGHTS Visit our website at http www harborfreight com Email our technical support at productsupport harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2015 by Harbor Freight Tools All rights reserved r No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Specifications Electrical Rating 1 5A IMPORTANT SAFETY INFORMATION Installation Precautions 1 A 15 amp fuse must be instal
6. d or when under the influence of alcohol drugs or medication Read all instructions and safety precautions in the vehicle s manual onto which the Lights will be installed Install on negative ground 12 VDC systems only Do not install this product yourself unless you are technically competent to do so If necessary have a qualified technician install the Lights WARNING The cord of this product contains lead and or di 2 ethylhexyl phthalate DEHP chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health amp Safety Code 25249 5 et seq WARNING This product contains or when used produces a chemical known to the State of California to cause cancer and birth defects or other reproductive harm California Health amp Safety Code 25249 5 et seq WARNING This product contains di 2 ethylhexyl phthalate DEHP a chemical known to the State of California to cause cancer and birth defects or other reproductive harm California Health amp Safety Code 25249 5 et seq Inspect before every use do not use if parts are loose or damaged Use as intended only Do not modify this product or use it for a purpose for which it was not intended Item 37349 5 This product may not meet D O T requirements for use on public roads or highways Follow local state and federal regulations 6
7. e Insert U spade connector end of White extension wire into one Light Switch terminal Lamp White bulb ground WaS wire To ground Blue extension wire Light Switch 15A Fuse E j or positive Black power supply wire Insert U spade connector end of 5 ft Black power supply wire with 15A in line fuse into other Light Switch terminal The other end of the Black power supply wire must be connected to the positive terminal of battery or vehicle fuse box Use plastic tie strips not included to secure the wiring throughout the vehicle Avoid hot areas and moving parts Tape all connections using electrical tape not included Protect the wiring from sharp edges with tape or grommets A 15 amp fuse must be installed inline on the positive power supply wire of this item Using no fuse or using an incorrect fuse can cause an electrical fire Check that all wiring is identical with Figure A Wiring Diagram then reconnect negative terminal of the vehicle battery Turn on the Light Switch to confirm the Lights are operating properly Lamp White bulb wire Y Connector To ground White extension wire To fuse box terminal of battery Figure A Wiring Diagram Page 4 For technical questions please call 1 888 866 5797 Item 37349 Aiming Beams 1 Driving lights must be aimed with the center of the high intensity zone on a vertical line stra
8. e female connector Refer to Parts List and Diagram on page 6 of the 3 ft Blue extension wire 4 Pull out the Reflector 5 from the Light Check that all wiring is identical with Housing 8 Remove the Screw 7 Figure A Wiring Diagram then reconnect holding the Bulb 6 and Black ground negative terminal of the vehicle battery wire in place on the Reflector 5 Remove the old Bulb from the Reflector and replace with an identical 12V 55W H3 halogen bulb CAUTION Do not touch the Bulb with your bare hands oil from skin will drastically shorten the life span of the bulb if not cleaned with rubbing alcohol and allowed to dry before use Handle the bulb with a soft clean cloth or clean work gloves instead PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS DOCUMENT AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER
9. ight ahead of the light center and with the top edge of the beam 2 inches below the level of the light center at a distance of 25 feet from the lens 2 Fog lights must be aimed with the center of the high intensity zone on a vertical line straight ahead of the lamp center and with the top edge of the beam 4 inches below the level of the light center at a distance of 25 feet from the lens NOTICE Incorrectly aiming beams may present a hazard to other drivers and may be illegal Follow local state and federal regulations Halogen Bulb Replacement 1 To avoid accidental short circuits disconnect the negative terminal of the vehicle battery prior to bulb replacement Secure the new Bulb and existing Black ground wire in place with the Screw Thread the new White bulb wire through 2 Disconnect the White bulb wire from the the Grommet 9 on the Light Housing and double female Y connector of the 6 ft White insert the Reflector back into the Housing extension wire or from the single female Replace the Glass Lens and Lens Holders connector of the 3 ft Blue extension wire Secure in place with the two Screws depending on which bulb is being replaced Refer to Figure A Wiring Diagram Insert the male connector end of the White bulb wire into the double female 3 Remove two Screws 1 Lens Holders 2 and Y connector of the 6 ft White extension the Glass Lens 3 from the front of the Light wire or into the singl
10. led inline on the positive power supply wire of this item Using no fuse or using an incorrect fuse can cause an electrical fire 2 Install only according to these instructions Improper installation can create hazards 3 Wear ANSI approved safety goggles and heavy duty work gloves during installation 4 Make certain the vehicle s engine is turned off and battery is disconnected before installing the Lights 5 When drilling holes beware of any hidden electrical lines or cables Make sure you don t damage or weaken the structural integrity of the vehicle 6 Vehicles equipped with airbags may have the sensors located inside the front bumper Consult the vehicle owner s manual to determine the location of the airbag sensors To avoid damaging the sensors if they are located in the front bumper do not drill holes in the bumper 7 Do not install Lights where they could restrict sufficient airflow to the radiator or obstruct the headlights and or turn signals of vehicle Keep installation area clean and well lit Keep bystanders out of the area during installation Use Precautions 1 This product is not a toy Do not allow children to play with this item 2 The Halogen Lights become very hot during continuous use Do not touch the Lights for at least half an hour after turning off Page 2 10 12 13 For technical questions please call 1 888 866 5797 Do not install when tire
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