Harbor Freight Tools Circuit Tester Set 3 Pc Product manual
Contents
1. CEN TECH CIRCUIT TESTER 3 PIECE SET ole 211 94130 ASSEMBLY amp OPERATING INSTRUCTIONS 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our Web Site at www harborfreight com Copyright 2006 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions and replacement parts please call 1 800 444 3353 THANK YOU for choosing a HARBOR FREIGHT TOOLS product For future reference please complete the owner s record below Model Serial No Purchase Date SAVE THE RECEIPT WARRANTY AND THESE INSTRUCTIONS It is important that you read the entire manual to become familiar with the unit BEFORE you begin assembly Technical Specifications Material Various thermoplastics tapered steel probes 18 gauge stranded copper wire zinc plated alligator clip Dimensions Each Tester is 8 in lenght Probe Type Needle Point with plastic cap 1 75 L Voltage Range 6 12 18 24 36 D C Lead Wire 48 Long included with each tester Battery Tester A requires one AA 1 5V battery not included Bulb Bulb A 1 2V 2W Bulb B 36V 3W Bulb C 12V 3W IMPORTANT SAFETY INSTRUCTIONS READ ALL INSTRUCTIONS BEFORE USING THIS PRODUCT Safety Warnings and Precautions WARNING When using product basic safety precautions should always be followed2. Read warning labels on prescriptions to determine if your judgement or reflexes are impaired while taking drugs If there is any doubt do not use the Circuit Testers 11 Maintain labels and nameplates on the Circuit Testers These carry important information If the labels are unreadable or missing contact Harbor Freight Tools for replacement 12 The Circuit Testers should be kept away from children WARNING _ Risk of explosive gases 13 Working in the vicinity of lead acid batteries is dangerous Batteries generate explosive gases during normal battery operation For this reason it is of utmost importance that each time before using these Circuit Testers you read and understand all safety warnings and precautions as outlined in this manual and those manuals published by the battery and vehicle manufacturers and manufacturers of any equipment you intend to use in the vicinity of the battery 14 Make sure someone is within range of your voice and close enough to come to your aid when you work near a lead acid battery 15 Keep plenty of fresh water and soap nearby in case battery acid contacts skin clothing or eyes Avoid touching eyes while working near a lead acid battery If battery acid contacts skin or clothing wash immediately with soap and water If acid enters the eyes immediately flood eyes with running cold water for at least 10 minutes and get medical attention immediately 16 NEVER smoke or allow a spark or flame in
3. to reduce the risk of personal injury and damage to equipment Read all instructions before using this product 1 Keep work area clean Cluttered areas invite injuries 2 Check for damaged parts Before using any product any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for any broken or damaged parts and any other conditions that may affect its operation Replace or repair damaged or worn parts immediately 3 Replacement parts and accessories When servicing use only identical replacement parts Use of any other parts will void the warranty 4 Always check hardware and assembled parts after assembling All connections should be tight and hardware tightened 5 Keep children away Children must never be allowed in the work area Do not let them handle the Circuit Testers 6 Dress properly Wear restrictive hair covering to contain long hair 7 Use eye protection Always wear ANSI approved impact safety goggles when using this product 8 Maintain product with care Store the Circuit Testers in a dry location 9 There are certain applications for which these Circuit Testers were designed Do not modify these Circuit Testers and do not use them for a purpose for which they were not intended SKU 94130 For technical questions please call 1 800 444 3353 Page 2 10 Do not use the Circuit Testers if under the influence of alcohol or drugs
4. Bulb Socket Screw Probe Base and Handle back together see Figure 1 2 For Tester C Unscrew the Probe Base 2C from the Handle black 9C Unscrew the Bulb low voltage 6C from the Bulb Socket 3C and Spring 5C Remove the Fuse from the Spring 7C and Handle 9C Replace Bulb 6C and Fuse high voltage Reconnect Probe Base 2 Handle 9 with Springs 5 7 Probe Part Description 1A Probe 2A Probe Base 3A Bulb Socket 4A Plastic Sleeve 5A Metal Contact 6A Spring 7A Bulb Probe Base fal P A cee Spring AAV i yat Bulb Socket Bulb Parts List Tester A Quantity Part Description 8A Spring 9A Handle red 10A Metal Contact 11A Electrical Wire 12A Insulator for Alligator Clip 13A Alligator Clip h ee ee ee d Parts and Assembly Diagram A Alligator Clip Quantity 3 3 3 3 oh SKU 94130 For technical questions please call 1 800 444 3353 Parts List Tester B Part Description Quantity Part Description Quantity 1B Probe 1 8B Wire Retainer 1 2B Probe Base 1 9B Electrical Wire 1 3B Bulb Socket 1 10B Insulator for Alligator 4B Plastic Sleeve 1 Clip 1 5B Spring 1 11B Alligator Clip 1 6B Bulb 1 7B Handle green 1 Parts and Assembly Diagram B 4 3 2 1 Ee D LWN 11 site Geers Parts List Tester C Part Description Quantity Part Description Quanti
5. T BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Warranty Card RI CARAY CEN TECH Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of one year from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you J gt N LV VINK YNY ASNES N y BY To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot r
6. eadily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd P O Box 6009 Camarillo CA 93011 800 444 3353 AN OSC ACT ANZA SAC ZS a aS IN AS SAC ZFS SS CARSAISCU NL HINSSCAINS AI SKU 94130 For technical questions please call 1 800 444 3353 Page 7
7. f the Bulb 7B indicates no electricity flowing through the cirecuit and that repair or replacement of the components being tested is needed C High and Low Voltage Tester Use this tester to check primary circuits of 6 and 12 Volts Use to trouble shoot both primary and secondary circuits On secondary or high voltage circuits you can check spark plugs or distributor caps To test spark plugs and secondary ignition circuit do not ground clip Attach clip to nose of plastic probe housing With engine idling run probe of tester along wire from distributor to plugs To test plugs insert probe through plug cap Extreme brightness of long bulb flashes is sign of high resistance or plug gap is set too far apart Bright even flashes indicate normal ignition Extreme dimness indicates low resistance and means carbon deposits have formed on plug electrodes or plug is not firing properly for other reasons Remove plug for closer check after cleaning Ce ee ee ee ee ee I A WARNING i To avoid serious injury form electrical shock l DO NOT TOUCH the probe with your bare hands while preforming high voltage test Mle es eee eee eee ee eee eee eee eee ee i ie a a d SKU 94130 For technical questions please call 1 800 444 3353 Page 4 Rev 12 05 REV 12 06 Changing the Bulb 1 For Tester A and Tester B Unscrew the Probe Base from the Handle Remove the Spring see Figure 1 Unscrew the Bulb from the Bulb Socket Screw a new Bulb into the
8. rs The 3 Piece Circuit Tester Set contains each of the following Circuit Testers A Self Powered Electrical Continuity Tester Use this tester to test for continuity with the power disconnected For use on recreational and general automotive vehicles Operation This Tester requires one AA battery Disconnect the vehicle battery Attach the Alligator Clip 12A to a ground of the vehicle such as the vehicle s body Poke the tip of the Probe 1A through the wire s jacket and touch the metal of the wire If the circuit is complete the Bulb 7A will illuminate this indicates there is electricity flowing through the circuit No illumination of the bulb indicates no electricity flowing through the circuit and that repair or replacement of the components being tested is needed B Heavy Duty Circuit Tester Green for 18 24 and 36 Volt systems Use this tester to check AC or DC wiring up to 36 Volts Use to check series parallel switches and solenoid on tractor trailer starter systems Operation Use this tester with the battery connected The vehicle does not have to be running Connect the Alligator Clip 11B to the vehicle as a ground or connect it to the negative battery post Poke the tip of the Probe 1B through the wire s housing and touch the metal of the wire If the circuit is complete the Bulb 6B inside the Handle 7B will illuminate this indicates there is electricity flowing through the circuit No illumination o
9. the vicinity of a lead acid battery or vehicle engine 17 Use caution to reduce the risk of dropping a metal tool onto a lead acid battery The tool may spark or short circuit the battery or other electrical part that may cause an explosion 18 Remove personal metal items such as rings bracelets necklaces and watches when working with a lead acid battery A lead acid battery can produce a short circuit current high enough to weld a ring or other metal item causing a severe burn WARNING Operate a combustion engine only in well ventilated areas A running engine produces carbon monoxide Carbon monoxide gas is colorless odorless toxic gas that can cause serious injury or death WARNING The warnings cautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator SKU 94130 For technical questions please call 1 800 444 3353 Page 3 Unpacking When unpacking the 3 Piece Circuit Tester Kit check to make sure parts on pages 5 and 6 are included If any parts are missing or broken please call HARBOR FREIGHT TOOLS at 1 800 444 3353 Operation Your Circuit Tester comes completely assembled It is important that you read the entire manual to become familiar with the product BEFORE you use the Circuit Teste
10. ty 1C Probe 1 8C Fuse high voltage 1 2C Probe Base 1 9C Handle black 1 3C Bulb Socket 1 10C Electrical Wire 1 4C Plastic Sleeve 1 11C Insulator for Alligator 5C Spring 1 Clip 6C Bulb low voltage 1 12C Alligator Clip 1 7C Spring 1 Parts and Assembly Diagram B SKU 94130 For technical questions please call 1 800 444 3353 Page 6 Maintenance 1 To clean the Circuit Tester remove the Alligator Clip A 13 B 11 C 12 from any all power sources Wipe the outside with a clean damp cloth using a mild soap with water if necessary Dry off wtih a soft clean cloth Do not immerse this product in any liquids 2 Store in a secure safe and dry location Store in a location that can be locked and that is out of the reach of children Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NO
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